CN115115335A - Continuous casting production system and continuous casting production method - Google Patents
Continuous casting production system and continuous casting production method Download PDFInfo
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Abstract
The application provides a continuous casting production system and a continuous casting production method, and the continuous casting production system comprises: a digital twinning system and a display screen; the digital twinning system includes: the system comprises a main line production subsystem, an equipment operation and maintenance subsystem, a public and auxiliary energy subsystem and a safety and environment-friendly subsystem; the main line production subsystem is used for mapping the actual production condition and displaying the production condition in a first area of the display screen; the equipment operation and maintenance subsystem is used for mapping the operation condition and parameters of the field equipment and displaying the operation information of the equipment in a first area of the display screen; the public and auxiliary energy subsystem is used for mapping the field public and auxiliary energy use condition and displaying the public and auxiliary energy use condition in a first area of the display screen; and the safety and environment protection subsystem is used for mapping the on-site safety and environment protection data and displaying the safety and environment protection data in a first area of the display screen. The problems that the communication between an operation control room and a site is not timely, the information interaction of the front and the back procedures is lagged, and the sub-units cannot monitor in a coordinated mode are solved, and the smooth production is guaranteed.
Description
Technical Field
The application relates to the technical field of steel continuous casting, in particular to a continuous casting production system and a continuous casting production method.
Background
Continuous casting is a very important production link in steel plants. Continuous casting is a process in which liquid molten steel is cast into an acceptable slab and supplied to a downstream steel-making process. Therefore, continuous casting also plays a role in the early and late stages. The smooth running of continuous casting production can directly affect the upstream smelting process and the downstream steel rolling process.
At present, production management of continuous casting is mainly manual, namely, an operation control room is taken as a core. That is, a person in the operation control room issues an operation control command, and a person operating on site performs an operation on site according to the command issued by the operation control room.
However, on-site operations, especially those on the casting table, rely primarily on manual labor. Therefore, the operation control room and the field operation, and links such as public and auxiliary energy systems, front and back processes and the like are not timely and smooth in information communication, so that the smooth production is influenced. Meanwhile, due to differences in individuals by human, for example: the production accidents and the quality problems are frequent due to the uneven operation level, the personnel state, the responsibility and the like. And after production accidents, safety accidents and quality problems, post-analysis is often required. In the process of tracing data and operation, due to the fact that some information collected by manual operation is not comprehensive and accurate, the accident problem cannot be thoroughly solved, the follow-up similar problems emerge endlessly, and the image production is safe.
Disclosure of Invention
An object of the embodiments of the present application is to provide a continuous casting production system and a continuous casting production method, so that continuous casting related production can be smoothly run, and production safety is improved.
In order to solve the above technical problem, an embodiment of the present application provides the following technical solutions:
the present application provides in a first aspect a continuous casting production system comprising: a digital twinning system and a display screen; the digital twinning system comprises: the system comprises a main line production subsystem, an equipment operation and maintenance subsystem, a public and auxiliary energy subsystem and a safety and environment-friendly subsystem; the main line production subsystem is used for mapping the field production condition and displaying the production condition in a first area of the display screen; the equipment operation and maintenance subsystem is used for mapping the operation state and parameters of the field equipment and displaying the equipment operation information in a first area of the display screen; the public and auxiliary energy subsystem is used for mapping the use condition of the on-site public and auxiliary energy and displaying the use condition of the public and auxiliary energy in a first area of the display screen; and the safety and environment protection subsystem is used for mapping on-site safety and environment protection data and displaying the safety and environment protection data in a first area of the display screen.
A second aspect of the present application provides a continuous casting production method applied to the continuous casting production system of the first aspect; the continuous casting production method comprises the following steps: mapping field production conditions through a digital twin system, and displaying the production conditions in a first area of the display screen; mapping the running state and parameters of the field equipment through a digital twin system, and displaying the running information of the equipment in a first area of the display screen; mapping the use condition of the on-site public and auxiliary energy sources through a digital twin system, and displaying the use condition of the public and auxiliary energy sources in a first area of the display screen; mapping on-site safety and environmental protection data through a digital twin system, and displaying the safety and environmental protection data in a first area of the display screen.
Compared with the prior art, the continuous casting production system provided by the first aspect of the application displays the field production condition in the first area of the display screen through the main line production subsystem, or the field device operation parameters are displayed in a first area of the display screen through the device operation and maintenance subsystem, or the service condition of the field public and auxiliary energy sources is displayed in a first area of the display screen through the public and auxiliary energy source subsystem, or the on-site safety and environmental protection data is displayed in the first area of the display screen through the safety and environmental protection subsystem, so that the personnel in the operation control room can operate the control room according to the actual production situation, the equipment operation situation, the public and auxiliary energy use situation, the safety and environmental protection situation, and a proper control command can be given at a proper time in the operation control room, so that the problem that the operation control room is not communicated with the field in time is solved, and the smooth production is ensured. In addition, the production data can be recorded in detail through the main line production subsystem, the equipment operation and maintenance subsystem, the public and auxiliary energy subsystem and the safety and environment-friendly subsystem, even after the production data are recorded, the production data can be traced completely, the similar accidents are prevented from happening again, and the production safety is improved.
The continuous casting production method provided by the second aspect of the present application has the same or similar advantageous effects as the continuous casting production system provided by the first aspect.
Drawings
The above and other objects, features and advantages of exemplary embodiments of the present application will become readily apparent from the following detailed description read in conjunction with the accompanying drawings. Several embodiments of the present application are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings and in which like reference numerals refer to similar or corresponding parts and in which:
FIG. 1 is a first schematic structural diagram of a continuous casting production system according to an embodiment of the present application;
FIG. 2 is a schematic structural diagram II of a continuous casting production system in an embodiment of the present application;
FIG. 3 is a general schematic view of a caster configuration in an embodiment of the present application;
wherein, I is the configuration of a continuous casting platform area; II, configuring a continuous casting host region; III, configuring a continuous casting and knockout area;
FIG. 4 is a schematic plan view of a continuous casting platform area configuration in an embodiment of the present application;
FIG. 5 is a schematic view of the arrangement of the continuous casting platform region (enlarged at I in FIG. 3) in the embodiment of the present application;
wherein 11 is a big bag; 12 is a bale rotary table; 13 is a tundish roaster; 14 is a tundish; 15 is a tundish car; 16 is a long nozzle; 17 is a stopper rod executing system; 18 is SEN; 19 is an SEN quick-change mechanism; 20 is SEN baking oven; 101 is a bale oil cylinder dismounting robot; 102 is a long nozzle replacing robot; 103 is a temperature measuring/sampling/oxygen burning drainage/covering agent adding robot; 104 is an SEN replacement/automatic slag adding/slag picking strip/tail blank sealing robot; 105 is a crystallizer liquid level visual identification system; 106 is an electromagnetic ladle slag-off detection system; 107 is a tundish continuous temperature measuring system; 108 is a tundish weighing system/tundish liquid level detection system; 109 is a bale weighing system;
FIG. 6 is a schematic configuration diagram of a continuous casting host region (enlarged from II in FIG. 3) in the embodiment of the present application;
wherein 21 is a crystallizer; 22 is a crystallizer vibration device; 23 is a casting flow guide section; 24, a casting blank withdrawal and straightening system; 25 is a crystallizer width adjusting system; 201 is a crystallizer expert system; 202 is a crystallizer liquid level detection system; 203 is a crystallizer electromagnetic stirring/braking system; 204 is a casting stirring system; 205 is a dynamic secondary cooling water and dynamic soft reduction system; 206 is an electromagnetic liquid core measuring system; 207 is a solidification end electromagnetic stirring system; 208 is a quality tracking and decision system; 209 is a casting blank surface full-width temperature measurement system;
FIG. 7 is a schematic view showing the arrangement of a continuous casting withdrawal region (enlarged in III of FIG. 3) in the embodiment of the present application;
wherein 31 is a roller way system; 32 is a dummy bar system; 301 is a laser/infrared/encoder casting blank length measuring system; 302, an automatic casting blank cutting system; 303, a casting blank surface quality detection system and a casting blank width and thickness measurement system; 304 is an automatic deburring system; 305 is an automatic number spraying robot;
FIG. 8 is a schematic diagram of a configuration of a continuous casting warehouse in the embodiment of the application;
wherein 41 is a blank stack; 42 is a hot roller conveying table; 401 is an unmanned overhead travelling crane system;
FIG. 9 is a schematic view of a layout of a cockpit in an embodiment of the present application;
fig. 10 is a schematic flow chart of a continuous casting production method in an embodiment of the present application.
Detailed Description
Exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which this application belongs.
An embodiment of the present application provides a continuous casting production system, fig. 1 is a schematic structural diagram of the continuous casting production system in the embodiment of the present application, and referring to fig. 1, the continuous casting production system may include: a digital twin system A and a display screen B. The digital twinning system a may comprise: the system comprises a main line production subsystem A1, an equipment operation and maintenance subsystem A2, a public and auxiliary energy subsystem A3 and a safety and environmental protection subsystem A4.
The main line production subsystem is used for mapping the field production condition and displaying the production condition in a first area of the display screen.
That is, the main line production subsystem can acquire the actual production progress on site and display the acquired production progress on the display screen, so that the personnel using the continuous casting production system, i.e., the operators operating the control room, can know the production progress on site in time and then give appropriate control at reasonable time.
And the equipment operation and maintenance subsystem is used for mapping the operation state and the parameters of the field equipment and displaying the operation information of the equipment in a first area of the display screen.
That is to say, the equipment operation and maintenance subsystem can acquire actual operation parameters of each production equipment on site and display the acquired operation parameters on the display screen, so that personnel using the continuous casting production system, namely operators operating the control room, can know the operation conditions of each production equipment on site in time and further give appropriate control at reasonable time.
And the public and auxiliary energy subsystem is used for mapping the field public and auxiliary energy use condition and displaying the public and auxiliary energy use condition in a first area of the display screen.
That is to say, the public and auxiliary energy subsystem can acquire actual use data of each public and auxiliary energy on site, and display the acquired real-time use data of each public and auxiliary energy on a display screen, so that personnel using the continuous casting production system, namely operators operating a control room, can know the use condition of each public and auxiliary energy on site in time, and further give appropriate control at reasonable time.
And the safety and environment protection subsystem is used for mapping the on-site safety and environment protection data and displaying the safety and environment protection data in a first area of the display screen.
That is to say, the safety and environmental protection subsystem can acquire safety data and environmental protection data of various aspects of the site and display the acquired safety data and environmental protection data in the display screen, so that personnel using the continuous casting production system, namely operating personnel operating the control room, can know the safety and environmental protection conditions of the site in time and further give proper control at reasonable time.
In other words, the digital twin system includes 4 subsystems, which are respectively the main line production, the equipment operation and maintenance, the public and auxiliary energy, the safety and the environmental protection, the system is displayed on a large screen (the 1 st area, generally the central area) of an intelligent Light Emitting Diode (LED), and the 4 systems can be switched by voice or clicking. Each system can realize process data visualization, interface three-Dimension (3D) is realized, Internet Technology (IT) and Operation Technology (OT) are integrated, virtual-real interaction can be realized, and the displayed scene is the mapping of the actual production condition. A driver can dynamically master the conditions of on-site production, equipment, safety, environmental protection and the like in real time through a digital twin system, and can click and display the running conditions and parameters of processes, equipment and the like in relevant areas. When production, equipment, safety, environmental protection and the like are abnormal, the system can give out voice broadcast and has an early warning function.
From the above, the continuous casting production system provided by the embodiment of the application displays the field production condition in the first area of the display screen through the main line production subsystem, or the field device operation parameters are displayed in a first area of the display screen through the device operation and maintenance subsystem, or the service condition of the on-site public and auxiliary energy sources is displayed in a first area of the display screen through the public and auxiliary energy source subsystem, or the on-site safety and environmental protection data is displayed in the first area of the display screen through the safety and environmental protection subsystem, so that the personnel in the operation control room can operate the control room according to the actual production situation, the equipment operation situation, the public and auxiliary energy use situation, the safety and environmental protection situation, and a proper control command can be given at a proper time in the operation control room, so that the problem that the operation control room is not communicated with the field in time is solved, and the smooth production is ensured. In addition, the production data can be recorded in detail through the main line production subsystem, the equipment operation and maintenance subsystem, the public and auxiliary energy subsystem and the safety and environment-friendly subsystem, even after the production data are recorded, the production data can be traced completely, the similar accidents are prevented from happening again, and the production safety is improved.
Further, as a refinement and an extension of the continuous casting production system shown in fig. 1, the embodiment of the present application also provides a continuous casting production system. Fig. 2 is a schematic structural diagram ii of a continuous casting production system in an embodiment of the present application, and referring to fig. 2, the continuous casting production system may include: the intelligent driving system comprises a digital twin system A, an intelligent production driving control system C, an intelligent quality driving control system D, an intelligent equipment driving control system E, an intelligent cost driving control system F, an intelligent safety ring driving control system G, an intelligent monitoring system H, a multifunctional driving seat Z and a display screen B.
In order to fully utilize the digital twin system and thus more accurately realize the field monitoring, the continuous casting production system may further include: the device comprises a switching module, a detail module, an early warning module and a simulation module.
The switching module is used for switching and displaying the production condition, the equipment operation parameters, the public and auxiliary energy use condition and the safety and environmental protection data in a first area of the display screen according to first operation of a user.
That is to say, the user can switch and display the production status in the main line production subsystem, the equipment operation parameters in the equipment operation and maintenance subsystem, the public and auxiliary energy usage status in the public and auxiliary energy subsystem, and the safety and environmental protection data in the safety and environmental protection subsystem in the first area of the display screen by operating the switching module.
And the detail module is used for displaying the detailed contents in the production condition, the equipment operation parameters, the public and auxiliary energy use condition or the safety and environmental protection data in the first area of the display screen according to the second operation of the user.
That is to say, the user can further enlarge and display the currently displayed production status in the main line production subsystem, the equipment operation parameters in the equipment operation and maintenance subsystem, the public and auxiliary energy usage status in the public and auxiliary energy subsystem, or the contents in the safety and environmental protection data in the safety and environmental protection subsystem in the display screen, or further display more detailed information by operating the detail module.
The early warning module is used for sending out early warning signals in a first area of the display screen when at least one of the production condition, the equipment operation parameter, the public and auxiliary energy use condition and the safety and environmental protection data is abnormal.
That is to say, the early warning module can automatically judge whether the numerical value corresponding to the production condition in the main line production subsystem exceeds the normal limit value, whether the numerical value corresponding to the equipment operation parameter in the equipment operation and maintenance subsystem exceeds the normal limit value, whether the numerical value corresponding to the public and auxiliary energy use condition in the public and auxiliary energy subsystem exceeds the normal limit value, and whether the numerical value corresponding to the safety and environmental protection data in the safety and environmental protection subsystem exceeds the normal limit value, and when judging that one of the four data is abnormal, the early warning module can send out voice and other early warning signals, so that the workers can timely know that the abnormity occurs in the production and timely process the data, and the production safety is ensured to the maximum limit.
And the simulation module is used for displaying the contents of on-line training of new employees, new product research and development and the like in the first area of the display screen, and simulating the production control, equipment and new product development process in the first area of the display screen according to the third operation of the user.
That is, new employees can be trained through the simulation module, and users can also practice various operations in production in the simulation module.
In other words, the digital twin system also has the simulation function, and provides the functions of on-line training of new staff, system simulation production, new equipment and new technology simulation, new variety development and the like.
The digital twin system is displayed on a middle intelligent LED large screen (area 1) of the cockpit, so that a driver can know the condition of the whole driving control system more intuitively and conveniently.
Wisdom production drive control system C can include: the system comprises an intelligent equipment operation subsystem C1, a production information display subsystem C2, a continuous casting body display subsystem C3 and an abnormal accident early warning decision-making subsystem C4.
An intelligent production driving control system is displayed on an LED intelligent large screen (a 2 nd area, generally a left upper area) at the upper left corner of a cockpit, and the system is a core function module of the cockpit. The LED intelligent large screen 2 is divided into a plurality of primary pages, including production information display, display of a continuous casting body system, operation (automatic or manual) of intelligent equipment, early warning of abnormity and accidents, decision report forms and the like, and directly controls monitoring, operation and management of the whole continuous casting production line. And carrying out voice or sound-light broadcasting on the abnormity and alarm in production, and carrying out automatic processing or comprehensive coordination treatment on a driving controller according to the risk control level to ensure stable and smooth production.
All data come from data integration systems such as Enterprise Resource Planning (ERP), Manufacturing Execution System (MES), Energy Management System (EMS), process control System, intelligent equipment and intelligent control System. Through wisdom production drive control system, can set for the production task, produce the organization automatically to production process trails, intelligent analysis realizes dynamic monitoring, real-time early warning and accurate judgement, wisdom decision-making, accurate execution.
The intelligent equipment operation subsystem is used for generating a production scheduling graph according to the production task and controlling the robot on the site to perform continuous casting production operation based on the production scheduling graph after a user confirms the production scheduling graph.
Specifically, the intelligent equipment operation subsystem reads production tasks and indexes from a company-level system or sets the production tasks and indexes by a driver, the system automatically generates a real-time dynamic scheduling graph, the scheduling graph needs to be consistent with previous and subsequent processes, and production is automatically organized according to the production scheduling graph. Before production, each production link is automatically confirmed, and voice broadcasting is carried out, wherein the voice broadcasting comprises safety confirmation, allocation of raw and auxiliary materials, personnel allocation and in-place conditions (names, professions and duties can be displayed), preparation of tools and appliances, equipment state confirmation, preparation of a water, electricity, wind and gas system, preparation of a continuous casting system and the like. After all production conditions are met, the driver can confirm the start of pouring through voice or clicking. The subsequent production process is completely carried out in a full-automatic mode without the operation and the intervention of field workers.
In order to ensure the intellectualization of production, the unmanned operation and the decision intellectualization, a plurality of intelligent devices are necessary in the continuous casting production line. Fig. 3 is a general schematic diagram of a configuration of a continuous casting machine in an embodiment of the present application, fig. 4 is a schematic diagram of a top view of a configuration of a continuous casting platform area in the embodiment of the present application, fig. 5 is a schematic diagram of a configuration of a continuous casting platform area (enlarged in fig. 3, i), fig. 6 is a schematic diagram of a configuration of a continuous casting host area (enlarged in fig. 3, ii), fig. 7 is a schematic diagram of a configuration of a continuous casting billet discharging area (enlarged in fig. 3, III), fig. 8 is a schematic diagram of a configuration of a billet warehouse in the embodiment of the present application, and referring to fig. 3 to 8, a robot 101 including a long nozzle dismounting cylinder instead of a manual oil hanging cylinder is included; the long nozzle replacing robot 102 replaces workers to replace long nozzles; replacing the robot 103 for replacing temperature measurement, sampling, oxygen burning drainage and covering agent adding to replace manual operation; the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 replaces manual operation; the crystallizer liquid level visual video system 105 replaces manual observation; the electromagnetic ladle slag-off detection system 106 replaces manual judgment; the tundish continuous temperature measurement system 107 replaces manual temperature measurement; tundish weighing system/tundish liquid level detection system 108; bale weighing system 109; the crystallizer expert system 201 comprises a breakout prediction system, a crystallizer friction force calculation system, a surface quality prediction system, an optical fiber temperature measurement system and the like, and can detect a flow field and a temperature field in the crystallizer in real time; a crystallizer liquid level detection system 202; the electromagnetic stirring/braking system 203 of the crystallizer can inhibit the fluctuation of a meniscus, wash the solidification front and improve the surface quality of a casting blank; the casting flow stirring system 204 can improve the isometric crystal proportion in the casting blank; the dynamic secondary cooling water and dynamic soft reduction system 205 can improve the surface and internal quality of the casting blank; the electromagnetic liquid core measurement system 206 ensures the accuracy of the solidification model; the solidification end electromagnetic stirring system 207 reduces the central porosity and segregation of the casting blank; the quality tracking and determination system 208 tracks the quality of the casting blank in real time; the casting blank surface full-width temperature measurement system 209 can detect the surface temperature distribution of the casting blank and provides a basis for accurately controlling dynamic water distribution; the laser/infrared/encoder casting blank length measuring system 301 can provide accurate fixed length for the cutting system; the automatic casting blank cutting system 302 can automatically cut to length; the casting blank surface quality detection system and the casting blank width and thickness measurement system 303 can detect the surface quality of the casting blank and the width and thickness of the casting blank in real time, and provide a basis for automatic width adjustment and roll gap fixing of a crystallizer; the automatic deburring system 304 can automatically remove cutting burrs of the casting blank to replace offline manual deburring; the automatic number spraying robot 305 can automatically mark the casting blank according to the instruction, and replaces manual marking; the unmanned overhead traveling crane system 401 can automatically lift the casting blank up and down according to the rolling plan based on the intelligent blank warehouse management system.
It can be understood that before the full-flow unmanned operation of the production line is realized, the full-automatic operation of each area, that is, the one-key control mode of each area, must be realized.
Next, specific contents of the remote control operation by the intelligent equipment operation subsystem will be described in detail.
In an alternative embodiment, a one-touch mode is used, such as one-touch bag baking. Open a key package on LED intelligence large screen (2 nd region) and toast the interface, select automatic mode after, input and toast temperature and curve, click after the start, package roaster 13 auto-ignition toasts, and the 14 baking process in middle package of control that can be real-time dynamic provides the affirmation information after the middle package 14 toasts and finishes.
In an alternative embodiment, a one-touch mode, such as one-touch ladle start-up. Opening a one-key bale casting interface on an LED intelligent large screen (area 2), clicking to start after selecting an automatic mode, delaying for 20-60s after obtaining a bale 11 in place, and automatically performing oil cylinder installation and air pipe connection by a long water gap oil cylinder disassembling and assembling robot 101; after the bale rotary table 12 receives a signal that the long nozzle dismounting oil cylinder robot 101 returns to the original position, the bale rotary table 12 is lifted and rotates 180 degrees to a casting position; after the long nozzle replacing robot 102 receives a signal that the ladle 11 is at the casting position, delaying for 10-40s, and automatically installing the long nozzle by the long nozzle replacing robot 102; after the long nozzle 16 is confirmed to be in place, the ladle slide plate is automatically opened, and molten steel flows into the tundish 14 through the long nozzle 16, so that ladle one-key casting is realized.
In an alternative embodiment, the mode is controlled by a single button, such as one button for tundish casting. Opening a one-key tundish casting interface on an LED intelligent large screen (area 2), clicking to start after selecting an automatic mode, and displaying the numerical value of a tundish weighing system/tundish liquid level detection system 108 as follows: when the total weight of the tundish is more than 1/3 or the liquid level in the tundish is more than 1/2, the stopper rod actuator 17 opens the stopper rod according to the curve set by the system, molten steel flows into the crystallizer 21 through SEN18, and one-key casting of the tundish is realized.
In an alternative embodiment, a one-touch mode, such as one-touch-start-up. Opening a one-key casting starting interface on an LED intelligent large screen (area 2), clicking to start after selecting an automatic mode, and when the crystallizer liquid level detection system 202 detects that the liquid level of molten steel in the crystallizer 21 exceeds a side hole of an SEN18, the height value is generally 180-250mm, the SEN replacement/automatic slag adding/slag picking bar/tail sealing blank robot 104 automatically adds casting starting protective slag into the crystallizer 21, and the adding type, the adding quantity and the adding speed of the protective slag are set in a program; when the crystallizer liquid level detection system 202 detects that the liquid level of the molten steel in the crystallizer 21 reaches the casting height, the height value is generally 60-120mm, the crystallizer vibration system 22 starts to vibrate according to a preset curve, meanwhile, the casting blank withdrawal system 24 is started according to a preset withdrawal speed curve, the dynamic secondary cooling water and dynamic soft reduction system 205 carries out casting blank cooling and roll gap adjustment according to a solidification model, the pressure of a rolling lower cylinder is driven to be automatically switched according to a casting blank tracking system, and one-key casting starting is achieved.
An alternative embodiment, one-key control mode, such as one-key change Submerged Entry Nozzle (SEN). Opening a one-key SEN interface on an LED intelligent large screen (area 2), clicking to start after an automatic mode is selected, and performing cutting optimization calculation by a casting blank automatic cutting system 302, and performing display and voice broadcast 5-10m in advance; before SEN18 is replaced, according to the pulling speed difference, the pulling speed is generally advanced by 2-8 minutes, and the continuous casting starts to reduce the pulling speed according to a set speed, wherein the speed is generally 0.15-0.5m/min 2 The pulling speed is reduced to the pulling speed of the water changing port, and the pulling speed of the water changing port is 0.5-1.0m/min generally; 30-60s before the SEN18 is replaced, the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 stops adding the protective slag and switches to the SEN replacing mode; the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 clamps one SEN18 from the SEN baking oven 20, and the SEN quick-change mechanism 19 is automatically opened 15-30s before the SEN18 is replaced; the SEN replacing/automatic slag adding/slag picking bar/tail sealing blank robot 104 places a new SEN18 at the replacing position of the SEN quick-change mechanism 19, and after receiving the SEN18 in-place signal, the SEN quick-change mechanism 19 is automatically closed; 5-15s before SEN18 replacement, or when the residual billet length is 100-; after the SEN quick-change mechanism 19 obtains a signal for closing the stopper actuating system 17 and delays for 1-3s, the SEN quick-change mechanism 19 pushes a new SEN18 into a casting position, the old SEN18 moves to a waiting position, and the stopper actuating system 17 is opened; after receiving the signal that the SEN18 is replaced, the SEN replacing/automatic slag adding/slag picking bar/tail sealing blank robot 104 takes down the old SEN18 from the waiting position and puts the old SEN18 into a nearby waste bin; the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 is switched to an automatic slag adding mode; the continuous casting speed is increased according to a preset curve, and the increasing speed is generally 0.05-0.3m/min 2 Until reaching the set target pulling speed; meanwhile, the casting blank automatic cutting system 302 can accurately cut the casting blank in the replacement SEN18 process, and generally takes the replacement SEN1200 mm before and after 8, and 500mm after 8, the SEN is replaced by one key.
In an alternative embodiment, the mold flux is changed by one-touch control, such as one-touch replacement. Opening a key on an LED intelligent large screen (area 2) to replace the covering slag, selecting an automatic mode, clicking to start, performing cutting optimization calculation by the automatic casting blank cutting system 302, and displaying and broadcasting by voice at the time of 5-10m in advance; before the replacement of the casting powder, the casting speed is reduced according to a set speed which is generally 0.15-0.5m/min according to the difference of the casting speed and generally 2-6 minutes ahead of the casting speed 2 When the pulling speed is reduced to the pulling speed of the replacement covering slag, the pulling speed of the replacement covering slag is generally 0.5-1.0 m/min; 20-60s before the covering slag is replaced, the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 stops adding the covering slag and switches to a covering slag replacing mode; according to a slag changing area appointed by the crystallizer liquid level visual recognition system 105, the SEN changing/automatic slag adding/slag picking strip/tail sealing blank robot 104 takes out the old covering slag from the crystallizer 21, places the old covering slag in a waste material box beside the former covering slag, and repeats the slag taking action for 1-3 times; after the completion of the slag dragging operation, the SEN replacing/automatic slag adding/slag picking bar/tail sealing blank robot 104 is switched to an automatic slag adding mode; the continuous casting speed is increased according to a preset curve, and the increasing speed is generally 0.05-0.3m/min 2 Until reaching the set target pulling speed; meanwhile, the casting blank automatic cutting system 302 can accurately cut the casting blank in the process of replacing the covering slag, generally, 150 and 400mm are cut before and after replacing the covering slag, and one-key replacement of the covering slag is realized.
In an alternative embodiment, the mode is controlled by a single key, such as a single key slag pick bar. Opening a one-key slag picking bar on an LED intelligent large screen (area 2), clicking to start after an automatic mode is selected, and carrying out cutting optimization calculation by a casting blank automatic cutting system 302, and carrying out display and voice broadcast 5-10m in advance; before picking up the slag strip, according to the difference of the pulling speed, generally 2-6 minutes ahead, the continuous casting starts to reduce the pulling speed according to the set speed, and the speed is generally 0.15-0.5m/min 2 The pulling speed is reduced to the preset slag picking strip pulling speed, and the pulling speed of the slag picking strip is generally 0.5-1.2 m/min; SEN replacement/automatic slag adding/slag picking strip/tail sealing blank 10-50s before slag picking stripThe robot 104 stops adding the covering slag and switches to a slag picking strip mode; according to a slag picking strip area appointed by a crystallizer liquid level visual identification system 105, an SEN replacement/automatic slag adding/slag picking strip/tail sealing blank robot 104 picks out slag strips from a crystallizer 21, the slag strips are placed in a waste material box beside, and the slag picking action is repeated for 1-3 times; after the slag bar picking operation is completed, the SEN replacement/automatic slag adding/slag bar picking/tail blank sealing robot 104 is switched to an automatic slag adding mode; the continuous casting speed is increased according to a preset curve, and the increasing speed is generally 0.05-0.3m/min 2 Until reaching the set target pulling speed; meanwhile, the casting blank automatic cutting system 302 can accurately cut the casting blank in the slag bar picking process, generally 150-400mm before and after the slag bar picking process is carried out, and one-key slag bar picking is realized.
In an alternative embodiment, a one-touch mode, such as a one-touch stick, is controlled. Opening a one-key punching rod on an LED intelligent large screen (area 2), clicking and starting after selecting an automatic mode, and carrying out cutting optimization calculation by a casting blank automatic cutting system 302, and carrying out display and voice broadcast 5-10m in advance; before punching, the drawing speed is reduced according to the set drawing speed, which is 0.15-0.5m/min 2 Reducing the pulling speed to the punching rod pulling speed, wherein the punching rod pulling speed is generally 0.5-1.0 m/min; the SEN replacement/automatic slag adding/slag picking strip/tail sealing blank robot 104 stops all actions 10-30s before rod punching; when the residual casting blank length is received and is 100-300mm, the stopper execution system 17 completes the rod punching operation according to the preset curve, and the operation is generally repeated for 1-3 times; after the rod punching operation is completed, the SEN replacing/automatic slag adding/slag picking bar/tail sealing blank robot 104 is switched to an automatic slag adding mode; the continuous casting speed is increased according to a preset curve, and the increasing speed is generally 0.05-0.3m/min 2 Until reaching the set target pulling speed; meanwhile, the casting blank automatic cutting system 302 can accurately cut the casting blank in the rod punching process, generally 150-400mm before and after the slag picking strip is cut, and one-key slag picking strip is realized.
Preferably, in the one-key replacement SEN mode, one-key replacement of the covering slag and/or one-key slag picking strip and/or one-key stamping rod operation can be carried out at the same time; the one-key replacement of the covering slag, the one-key slag picking strip and the one-key stamping rod can be operated independently, or two or three operations can be combined, wherein the operation priority is that the one-key slag picking strip, the one-key stamping rod and the one-key replacement of the covering slag.
In an alternative embodiment, a one-key mode, such as a one-key-packet hot swap. A one-key tundish hot-exchanging mode is opened on an LED intelligent large screen (area 2), after an automatic mode is selected, the mode is started by clicking, only after the baking temperature of the tundish 14 meets the requirement, the mode can be activated, the baking temperature of the tundish 14 which is generally required is more than 900 plus 1200 ℃, and the continuous casting production control enters the tundish hot-exchanging mode. When the weight of the molten steel in the ladle 11 is 10-20t, the system prompts and broadcasts by voice, and after the electromagnetic ladle slag tapping detection system gives an alarm, the ladle sliding plate mechanism is automatically closed in a delayed manner, the delay time is generally 1-5 seconds, and the ladle rotary table 12 is automatically lifted up and rotates 180 degrees to a ladle receiving position; after receiving the in-place signal, the bale oil cylinder disassembling and assembling robot 101 automatically disassembles the oil cylinder and the air pipe and returns to the standby position; the crown block transfers the bale 11 away, and after receiving a signal for lifting the bale 11 away, the bale rotary table 12 rotates for 90 degrees; when the big ladle sliding plate mechanism is closed, the weight of the molten steel in the tundish 14 is tracked, and prompting and voice broadcasting are carried out by the system every 1-2 minutes; meanwhile, the continuous casting pulling speed is reduced according to a preset curve, and when the molten steel in the tundish is 20-30t, the pulling speed is reduced to be below 1.0-1.2 m/min; when the molten steel in the tundish is 15-25t, the tundish roaster 13 is lifted, and the tundish car 15 filled with the roasted tundish 14 and the SEN18 is lifted to a high position and waits to move to a casting position; when the weight of the molten steel in the tundish 14 at the casting position is less than 8-15t, the stopper rod execution system 17 is closed, the pulling speed is reduced to 0-0.3m/min, the tundish car 15 at the baking position moves to the casting position, the tundish car 15 at the casting position rises to a high position and moves to the other tundish car 15 in the same direction to run to the baking position; the ladle turret 12 rotates the ladle 11 filled with molten steel to the casting position while the tundish car 15 moves, and a new tundish 14 and a new ladle 11 reach the casting position simultaneously under the condition that the equipment does not interfere; the tundish car 14 at the casting position is lowered to a low position, the centering of the SEN18 can be automatically positioned by the visual identification system 105 of the crystallizer liquid level, the left and right positioning accuracy is +/-0-10 mm, and the front and rear positioning accuracy is +/-0-5 mm; the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 is switched to a slag picking strip mode, slag picking strip operation is carried out according to the area defined by the crystallizer liquid level vision identification system 105, and after slag picking strip is finished, the SEN replacing/automatic slag adding/slag picking strip/tail sealing blank robot 104 moves back to a standby position; when the ladle 11 reaches the casting position, the long nozzle replacing robot 102 automatically installs the long nozzle 16 and the connecting argon pipe; after the long nozzle is installed, the ladle slide plate mechanism is opened, molten steel flows into the tundish 14 through the long nozzle 16, and the ladle turret 12 is lowered to a low position; when the weight of the molten steel of the new tundish 14 reaches 8-15t, the temperature measuring/sampling/oxygen burning drainage/covering agent adding robot 103 is switched to a covering agent adding mode, and a covering agent is added into the tundish 14 according to a preset quantity; after the covering agent is added, the temperature measurement/sampling/oxygen burning drainage/covering agent adding robot 103 switches to a temperature measurement mode, measures temperature according to a preset time point, and performs display and voice broadcast; when the weight of the molten steel in the new tundish 14 reaches 1/3-1/2 of the full ladle weight, the stopper rod execution system 17 is started according to a preset curve; when the crystallizer liquid level detection system 202 detects that the liquid level of the molten steel in the crystallizer 21 exceeds a side hole of SEN18, the height value is generally 180-250mm, the SEN replacement/automatic slag adding/slag picking bar/tail sealing blank robot 104 automatically adds casting-on covering slag into the crystallizer 21, and the adding type, the adding quantity and the adding speed of the covering slag are set in a program; when the crystallizer liquid level detection system 202 detects that the liquid level of the molten steel in the crystallizer 21 reaches the casting height, the height value is generally 60-120mm, the casting blank withdrawal and straightening system 24 is started according to a preset withdrawal speed curve, and the dynamic secondary cooling water and dynamic soft reduction system 205 performs casting blank cooling and roll gap adjustment according to a solidification model to realize one-key tundish heat exchange. The total hot swap time (stopper rod actuator system 17 closed to open) should be controlled within 2-4min, beyond which time the continuous casting withdrawal and straightening system 24 speed will drop to 0.
In an alternative embodiment, a mode is controlled by a single key, such as a one-key end-pour. And opening a one-key final-pouring interface on the LED intelligent large screen (area 2), and clicking to start after an automatic mode is selected. When the weight of the molten steel in the ladle is 10-20t, the system prompts and broadcasts by voice, and after the electromagnetic ladle slag-off detection system gives an alarm, the ladle sliding plate mechanism is automatically closed in a delayed way, and the delay time is generally 1-5 seconds; the bale rotary table 12 is automatically lifted and rotated by 180 degrees to a bale receiving position, after receiving an in-place signal, the bale oil cylinder dismounting robot 101 automatically demounts the oil cylinder and the air pipe, the crown block transfers the bale 11 away, and the bale rotary table 12 rotates by 90 degrees; when the big ladle sliding plate mechanism is closed, the weight of the molten steel in the tundish 14 is tracked, and prompting and voice broadcasting are carried out by the system every 1-2 minutes; meanwhile, the continuous casting pulling speed is reduced according to a preset curve, and when the molten steel in the tundish is 20-30t, the pulling speed is reduced to be below 1.0-1.2 m/min; when the weight of the molten steel in the tundish 14 at the casting position is less than 8-15t, the stopper rod execution system 17 is closed, and the pulling speed is reduced to 0-0.3 m/min; the tundish car 15 is lifted to the high position and is operated to the baking position; the SEN replacing/automatic slag adding/slag picking strip/tail blank sealing robot 104 is switched to a tail blank sealing mode, and after the tail blank sealing is finished, the continuous casting machine enters a tail blank pulling control mode according to a preset speed rising curve to realize one-key final casting.
In an alternative embodiment, a one-touch mode, such as a one-touch dummy bar. And opening a one-key dummy bar sending interface on the LED intelligent large screen (area 2), and clicking to start after selecting an automatic mode. The dummy bar storage system 32 is automatically started, an upper dummy bar system and a lower dummy bar system are arranged at present, the dummy bars enter the crystallizer at a set speed and through clamping action of a guide section, the height of the dummy bar head is determined through the crystallizer liquid level visual identification system 105, linkage is carried out on the casting blank pulling and correcting system 24, the reasonable height of the dummy bar head in the crystallizer is ensured, the height is generally 400 plus 500mm, and one-key dummy bar conveying is realized.
In an alternative embodiment, one key controls the mode, such as one key ejection. And opening a one-key ejection interface on the LED intelligent large screen (area 2), and clicking to start after selecting an automatic mode. The laser/infrared/encoder casting blank length measuring system 301 measures the length of a casting blank, and when the requirement of fixed-length cutting is met, the automatic casting blank cutting system 302 automatically cuts the casting blank; after the cutting completion signal is obtained, the roller way system 31 automatically starts to convey the cut casting blank to the deburring machine system 304 for automatic deburring treatment; after the burrs are removed, the roller way system 31 automatically starts to convey the casting blank subjected to burr removal to an automatic number spraying position; after receiving the casting blank in-place signal, the number spraying robot 305 automatically sprays the number to the casting blank according to the instruction; the roller way system 31 conveys the casting blank with the sprayed number to a hot conveying roller way 42; after the casting blank enters the hot conveying roller table 42, the destination of the casting blank is determined by a blank management system, or is taken off the line to the blank stack position 41, or is directly hot conveyed and hot loaded.
In an alternative embodiment, a key control mode, such as a bond die hot width adjustment. Opening a key crystal device thermal width adjusting interface on an LED intelligent large screen (area 2), manually or voice inputting a new casting blank width numerical value by a driver, selecting an automatic mode, and clicking to start; the automatic casting blank cutting system 302 performs cutting optimization calculation to reduce the amount of waste blanks, the width adjusting system 25 performs width adjustment according to a set displacement curve, and the adjusted width information is displayed and broadcasted in real time in voice mode until the adjustment is completed, so that the thermal width adjustment of a chain crystallizer is realized.
In an alternative embodiment, the one-key mode of control, such as one-key steel mixing. And (3) opening a one-key steel mixing interface on the LED intelligent large screen (area 2), and clicking to start after an automatic mode is selected. The system can automatically call the mixed steel model; the SEN replacement/automatic slag adding/slag picking strip/tail sealing blank robot 104 selects proper covering slag according to steel types and performs automatic slag adding operation; the automatic casting blank cutting system 302 performs cutting optimization calculation, reduces the amount of waste blanks and realizes one-key steel mixing casting.
The specific content of the remote control operation is realized through the intelligent equipment operation subsystem.
The intelligent equipment embedded by the system comprises a robot cluster, a one-key control model, an expert system, an online intelligent instrument detection system and the like, can monitor and operate the intelligent equipment system, carries out early warning and treatment on abnormity, adopts voice or acousto-optic broadcast, and carries out automatic treatment or drives a controller to carry out comprehensive coordination treatment.
The control model and the expert system comprise a secondary cold water dynamic control model, a dynamic soft-pressing lower model, a quality tracking and judging model, an intelligent cutting model, a mixed steel model, a tundish continuous temperature measuring system, a crystallizer expert system, a crystallizer optical fiber temperature measuring system, an electromagnetic braking/stirring system, an electromagnetic liquid core measuring system, an online automatic full-width temperature measuring system for a casting blank, an online real-time width and thickness measuring system for the casting blank, an online quality detecting system, a fixed-size and fixed-weight system, an unmanned blank library management system and the like.
The expert system and the intelligent instrument comprise a crystallizer optical fiber temperature measurement system, an online full-width casting blank surface temperature measurement system, an electromagnetic liquid core measurement system, an online casting blank thickness and width measurement system, a multi-mode electromagnetic metallurgy system, a casting blank identification and tracking system, an online casting blank surface quality detection system and the like.
The system also comprises an embedded intelligent management system of an unmanned overhead travelling crane and a blank warehouse, which comprises an unmanned overhead travelling crane system, an unmanned blank warehouse management system and an automatic casting blank on/off-line system.
In the system, a driving control person can perform virtual-real interaction with field personnel through an Augmented Reality (AR)/Mixed Reality (MR) technology, so that the efficiency and the accuracy of solving the abnormity and the problems are improved.
And the production information display subsystem is used for displaying the current and next production information in a second area of the display screen and displaying the suggested pull speed in the second area of the display screen according to the current and next production information.
And (3) displaying the production information billboard, wherein the production information billboard and an operation picture of the intelligent equipment are displayed on an LED intelligent large screen (area 2), and are only displayed on different primary pages. The production information billboard can display the current production information, including the current production steel type, components, molten steel temperature, casting blank specification, cutting length, pulling speed, No. 11 of the ladle, No. 14 of the tundish, the weight and casting times of molten steel in the ladle 11 and the tundish 14, the number of the cut casting blanks, the direction and yield of the casting blanks, the number of the casting blanks, the steel type, the components, the leaving temperature of the next ladle of molten steel, the time remaining for continuous casting and the like; meanwhile, a pulling rate navigation display is carried out, and a reasonable suggested pulling rate is given out by a driver through optimization calculation according to the current production real-time casting information and the received arrival time of the next-time ladle, so that the organic combination of the casting blank quality and the casting continuity is ensured.
And the continuous casting body display subsystem is used for displaying the display information of the continuous casting body in a second area of the display screen, so that a user can carry out remote operation on the continuous casting body through the display screen.
The information picture display of the continuous casting body system, the operation picture of the intelligent equipment and the production scheduling display are displayed on an LED intelligent large screen (area 2), and the information picture display is only displayed on different primary pages. The information displayed by the continuous casting body system picture is basically consistent with that of the continuous casting body system, and a driver can perform corresponding data modification, remote operation, system monitoring and the like on the system.
And the abnormal accident early warning decision subsystem is used for recording abnormal data in the production process, generating and displaying recommended measures in a second area of the display screen according to the abnormal data, and recording the actually executed measures.
The early warning of abnormity and accidents and the display of decision report boards are displayed on an LED intelligent large screen (area 2) together with an operation picture of intelligent equipment, a production information display and a continuous casting body system picture, and are displayed on different primary pages. The information content displayed on the abnormity and accident early warning and decision report picture comprises all abnormity and accident early warning information, the record of the abnormity and accident which has occurred or is occurring, and the corresponding measure record of the abnormity and accident early warning, the abnormity related to production and operation after the analysis of the comprehensive big data, and the suggestion of the correction and optimization management and control measure.
Wisdom quality drive control system D can include: a quality information display subsystem D1, a quality control display subsystem D2 and an anomaly decision display subsystem D3.
An intelligent quality driving control system is displayed on an LED intelligent large screen (area 3, generally the middle area on the left side) on the left side of a cockpit, and the system is a core module for quality control of the cockpit. The LED intelligent large screen 3 is divided into a plurality of primary pages, including real-time quality information display, a continuous casting quality intelligent control model/system, abnormal early warning and decision report forms and the like; the quality is dynamically monitored in real time, big data analysis is integrated, the system can give an alarm and give an early warning in real time when the quality is abnormal, voice or sound and light broadcasting is carried out, automatic processing is carried out or a driver and a controller are comprehensively coordinated and disposed, and the stable quality is ensured. All data come from ERP, MES, EMS, quality management system, equipment operation and maintenance system and other data integration systems.
And the quality information display subsystem is used for displaying the production quality information in a third area of the display screen.
The quality information display subsystem, namely the quality information display billboard, displays on the LED intelligent large screen (area 3), and displays on the primary page of the LED intelligent large screen (area 3). The quality information display board can display current process and system information related to quality, the process and system information comprises current statistical display of information of all casting blanks between the crystallizer 21 and the number spraying robot 305, the statistical information comprises the number of the casting blanks, the pulling speed range, steel types, abnormal components, superheat degree, surface quality (cracks, pressing/scratches, heavy skin, fleshiness, pits, bulging degree and the like), internal quality (early warning), the actual measurement size (length x width x thickness), operation abnormity (lifting pulling speed, water changing port, protective slag changing, ladle slag discharging, tundish liquid level low, crystallizer liquid level fluctuation large, casting blank surface temperature abnormity, hydraulic lubrication system abnormity, crystallizer vibration frequency and amplitude, electromagnetic stirring current and frequency, secondary cooling water quantity, water pressure and water temperature and the like) and the like; meanwhile, a quality statistical chart is provided for classifying and counting the quality.
And the quality control display subsystem is used for displaying the production auxiliary information in a third area of the display screen.
The quality control display subsystem, namely the picture display of the continuous casting quality intelligent control system, displays the picture and the quality information display billboard on an LED intelligent large screen (area 3) and displays the picture only on different primary pages. The information displayed by the continuous casting quality intelligent control system picture comprises a model and an auxiliary system related to the quality, such as a ladle slag-off detection system (which can monitor and modify parameters in real time), a crystallizer expert system 201 (steel leakage prediction, heat flow monitoring, friction calculation, crack prediction and the like), a crystallizer liquid level detection system 202, a crystallizer electromagnetic stirring/braking system 203 (which displays current, frequency and curve), a casting flow stirring system 204 (which displays current, frequency and curve), an electromagnetic liquid core measuring system 206 (which can be used as a process parameter adjustment basis together with the liquid core position display of a solidification model), a solidification tail end electromagnetic stirring system 207 (which displays current, frequency and curve), a dynamic secondary cooling water and dynamic soft reduction system 205 (which displays casting blank temperature, liquid core position, roll gap value and the like), a casting blank surface full-width temperature measurement system 209 (which dynamically detects the transverse temperature distribution of the casting blank surface at the outlet of a withdrawal and straightening machine in real time), the laser/infrared/encoder casting blank length measuring system 301 provides accurate fixed length for the automatic casting blank cutting system 302, the automatic casting blank cutting system 302 (displays the number of casting blanks from the crystallizer to the cutting position, casting numbers, displays the cut parts with different colors, and adjusts in real time according to the change of casting conditions), the casting blank surface quality detecting system & casting blank width measuring and thickness measuring system 303 (displays the actually measured specification of the casting blank, the type and the area of surface quality defects), and the automatic deburring system 304 (displays the deburring process and the effect after deburring).
And the abnormal decision display subsystem is used for recording and displaying the abnormal production quality information, the abnormal production auxiliary information and the adopted measures when judging that the production quality information and/or the production auxiliary information are abnormal, and generating an optimization suggestion according to the abnormal production quality information and the abnormal production auxiliary information.
The abnormal decision display subsystem, namely the abnormal early warning and decision report billboard display, displays the picture and quality information of the continuous casting quality intelligent control system on an LED intelligent large screen (area 3), and displays the picture and quality information on different primary pages. The information content displayed on the quality anomaly early warning and decision report picture comprises all anomaly early warning information, the record of the occurred or occurring anomalies, the record of the countermeasures made by the anomaly early warning, and the reason of the quality anomaly after the analysis of the comprehensive big data, and provides a suggestion of correction and optimization measures.
Simultaneously, wisdom quality drive control system can also include: and the self-learning submodule is used for self-learning the normal and abnormal production quality information and the production auxiliary information and judging whether the subsequent production quality information and/or the production auxiliary information are abnormal or not by adopting a self-learning result.
Therefore, the intelligent quality driving control system can have a self-learning function, and provides possibility for producing non-defective products and high-specification products.
The intelligent quality driving control system performs big data analysis by tracking process data in real time and combining systems such as an online quality detection instrument, a quality judgment and control model, a metallurgy expert database, an energy management system, equipment management and the like, and realizes quality early warning and dynamic adjustment of process quality control parameters so as to reduce the yield of casting blanks with quality problems.
Specifically, according to the quality tracking and judging model, an online quality detection system is combined, the online quality detection system comprises a sizing and weighing system, an online full-width casting blank surface temperature measurement system and an online width and thickness measurement system, big data comprehensive analysis is carried out on the quality problems or quality abnormity, voice or acousto-optic broadcasting is adopted for analysis results, the process and equipment parameters are automatically optimized according to the analysis results or the coordination treatment is carried out by a driver, the casting blank quality is continuously improved, and online quality intelligent control is realized. The intelligent control of the online quality comprises the analysis of the online quality detection system, the parameters of the process technology equipment, the intelligent models of the crystallizer and the secondary cooling zone and the data of the system, so as to carry out quality early warning or give a quality optimization scheme. The online quality detection system comprises a casting blank surface quality detection system.
Smart machine driving control system E includes: a host state display subsystem E1, an auxiliary state display subsystem E2, and an exception decision display subsystem E3.
The intelligent equipment driving control system displays on an LED intelligent large screen (a 4 th area, generally a left lower area) at the upper right corner of a cockpit, and is a core module for equipment control of the cockpit. The LED intelligent large screen (area 4) is divided into a plurality of primary pages, including real-time host system equipment state information display, intelligent and auxiliary system equipment state information display, abnormal early warning, decision report forming and the like; the running state of the equipment is monitored dynamically in real time, big data analysis is carried out, the system can give an alarm and give an early warning in real time when the equipment condition is abnormal, voice or sound and light broadcasting is carried out, meanwhile, automatic processing is carried out or a driver and a controller carry out comprehensive coordination treatment, equipment loss is reduced, and stable production is ensured.
And the host state display subsystem is used for displaying the equipment state of the host system in a third area of the display screen in real time.
The host status display subsystem, namely the host system equipment status information display billboard, displays on the LED intelligent large screen (area 4), and displays on the primary page of the LED intelligent large screen (area 4). The equipment state of the host system displays the state of the current online equipment and comprises a bale rotary table system 12 (displaying mechanical equipment, an electrical system, a weighing system, vibration and the like), a tundish car system 15 (displaying mechanical equipment, an electrical system, a weighing system and the like), a tundish roaster system 13 (displaying mechanical equipment, an electrical system, a baking system and the like), a stopper rod executing system 17 (displaying mechanical equipment, an electrical system and the like), a crystallizer 21 (displaying mechanical equipment, clamping force, conicity value and the like), a crystallizer vibration system 22 (displaying frequency, curve, amplitude, left-right synchronization and the like), a casting flow guide section system 23 (displaying mechanical equipment, roll gap value, pressure, position and the like), a casting blank withdrawal and straightening system (displaying withdrawal and straightening machine current, moment, power curve and the like), a crystallizer widening system 25 (displaying mechanical equipment, electrical system and the like), a roller way system 31 (displaying a motor, a motor and the like), Electrical system), dummy bar system (display mechanical equipment, electrical system, positioning, etc.), hydraulic system (pressure, flow, temperature, oil level, etc.), lubricating system (glycerin lubrication, oil-gas lubrication satellite station, etc.), PLC system (display of operating conditions of each PLC system), MCC system (display of operating conditions of each MCC system), transformer (inlet-outlet voltage, temperature, etc.).
And the auxiliary state display subsystem is used for displaying the equipment state of the auxiliary system in a third area of the display screen in real time.
The auxiliary state display subsystem, namely the intelligent and auxiliary system equipment state information display billboard, displays on the LED intelligent large screen (area 4), and displays on the primary page of the LED intelligent large screen (area 4). The intelligent and auxiliary system comprises a robot cluster (mechanical and electrical instrument conditions such as a bale oil cylinder dismounting robot 101, a long water gap replacing robot 102, a temperature measuring/sampling/oxygen burning drainage/covering agent adding robot 103, an SEN replacing/automatic slag adding/slag picking bar/tail sealing blank robot 104, a crystallizer liquid level visual identification system 105, a casting blank automatic cutting system 302, an automatic deburring system 304, an automatic number spraying robot 305 and the like), and a production quality auxiliary system (an electromagnetic bale slag discharging detection system 106, a tundish continuous temperature measuring 107, a crystallizer electromagnetic stirring/braking system 203, a casting flow stirring system 204, an electromagnetic liquid core measuring system 206, a solidification tail end electromagnetic stirring system 207, a casting blank surface full-width temperature measuring system 209, a casting blank surface quality detection system & casting blank width measuring and thickness measuring system 303, The status of mechanical and electrical instruments such as the unmanned overhead traveling crane system 401); water and gas auxiliary systems and the like.
And the abnormal decision display subsystem is used for recording and displaying the abnormal host system equipment state, the abnormal auxiliary system equipment state and the taken measures when the abnormal host system equipment state and/or the abnormal auxiliary system equipment state are judged, and generating an optimization suggestion according to the abnormal host system equipment state and the abnormal auxiliary system equipment state.
The abnormal decision display subsystem, namely the abnormal early warning and decision report billboard display, displays the status picture of the host system equipment and the intelligent and auxiliary system equipment on an LED intelligent large screen (area 4), and displays the status picture and the intelligent and auxiliary system equipment on different primary pages. The information content displayed on the early warning and decision report screen of the equipment abnormity comprises all abnormal early warning information, the record of the abnormity which occurs or is occurring, and the record of the measures for the reason of the abnormity early warning; and analyzing the reasons of the abnormal equipment after the comprehensive big data analysis by combining an equipment remote operation and maintenance platform, a quality management system, an MES (manufacturing execution system) and the like, and providing a corrective and optimization measure suggestion.
The intelligent equipment driving control system monitors the equipment state and the operation parameters in real time, performs big data analysis by combining other systems, realizes real-time early warning and accurate judgment and execution, automatically optimizes the operation parameters so as to avoid equipment damage and influence on production, and utilizes the AR/MR technology to carry out operation, maintenance and management on the equipment.
Particularly, the intelligent device driving control system monitors and diagnoses production line equipment by accessing an intelligent device operation and maintenance platform, simultaneously combines a quality system, performs big data analysis on a production system, adopts voice or sound and light broadcast when abnormal conditions exist in an analysis result, performs automatic processing or performs comprehensive coordination treatment on a driving controller, reduces the influence of the equipment on quality and production to the minimum, and realizes online device intelligent driving control.
The intelligent equipment operation and maintenance platform comprises a sensor, a vibrator, a temperature instrument and the like which are installed on important equipment, an equipment account is established, the equipment is detected and diagnosed on line in real time, if abnormity and problems occur, an alarm can be given, and related professionals are automatically informed to overhaul.
And, online equipment wisdom control contains the data that equipment fortune dimension platform provided and tracks and monitor, combines quality system and production system to carry out big data analysis simultaneously to carry out the equipment early warning or give the reasonable scheme of equipment fortune dimension, compromise equipment, production and quality simultaneously.
The intelligent cost driving control system F may include: an economic indicator cost presentation subsystem F1 and an anomaly decision presentation subsystem F2.
The intelligent cost driving control system is displayed on an LED intelligent large screen (a 5 th area, generally an area above the right side) at the upper right corner of a cockpit, and is a core module for cost control of the cockpit. The LED intelligent large screen (area 5) is divided into a plurality of primary pages, including real-time technical and economic indicators and process cost display, abnormal early warning and decision report forms and the like; the system can perform real-time alarm and early warning for abnormal consumption and process cost, performs voice or sound-light broadcast, and performs automatic processing or comprehensive coordination treatment for a driver so as to ensure controllable cost.
And the economic index cost display subsystem is used for displaying the production consumption information in a fifth area of the display screen.
The economic index cost display subsystem, namely the technical and economic index and process cost display billboard, displays on the LED intelligent large screen (area 5), and displays on 5-level pages of the LED intelligent large screen. The technical and economic indexes and the process cost information billboard can display various current consumption indexes, including steel materials, refractory material consumption, the number of temperature measuring heads, the consumption of a covering agent of a tundish 14, the consumption of protective slag of a crystallizer 21, the consumption of a copper plate, the consumption of hydraulic lubricating grease, the consumption of cooling water, the consumption of various gases, the consumption of electricity and the like, and the consumption indexes are dynamically displayed in a chart form in real time and are summarized into the process cost.
And the abnormal decision display subsystem is used for recording and displaying abnormal production consumption information and measures taken when the abnormal production consumption information is judged to be abnormal, and generating an optimization suggestion according to the abnormal production consumption information.
The abnormal decision display subsystem, namely the abnormal early warning and decision report billboard display, displays the technical and economic indexes and the process cost pictures on an LED intelligent large screen (area 5), and displays the technical and economic indexes and the process cost pictures on different primary pages. The information content displayed on the cost anomaly early warning and decision report picture comprises all anomaly early warning information and all anomaly records which have occurred or are occurring, and the causes of the cost anomaly generated by analyzing measure records of anomaly early warning and comprehensive big data, and provides a corrective and optimized measure suggestion.
The intelligent safe ring driving control system G can comprise: the production safety display subsystem G1, the environmental safety display subsystem G2 and the abnormal decision display subsystem G3.
And the production safety display subsystem is used for displaying the production line safety information in a sixth area of the display screen.
And the environment safety display subsystem is used for displaying the production emission information in a sixth area of the display screen.
And the abnormal decision display subsystem is used for recording and displaying the abnormal production line safety information, the abnormal production emission information and the taken measures when the abnormal production line safety information and/or the abnormal production emission information are judged, and forming an optimization suggestion according to the abnormal production line safety information and the abnormal production emission information.
The intelligent safety ring driving control system is displayed on an LED intelligent large screen (area 6, generally the middle area on the right side) on the right side of a cockpit, and is a core module for safety ring control of the cockpit. The LED intelligent large screen (area 6) is divided into a plurality of primary pages, including a safety display and early warning board, which dynamically displays the safety state of the whole production line in real time, and displays the safety environment around the operation of the robot and the safety conditions of an electric room and a hydraulic station in areas; the environment-friendly display and early warning board dynamically displays the information such as emission indexes, noise, dust and the like of each area in real time; and (4) displaying the abnormal early warning and decision report billboard, wherein the displayed information content comprises all abnormal early warning information, the record of the abnormal condition which occurs or is occurring, and the reason for the abnormal early warning, the reason for the abnormal safety ring after the comprehensive big data analysis and the record of the measure, and providing a suggestion for correction and optimization measures.
The intelligent safety ring driving control system utilizes intelligent security technologies such as Artificial Intelligence (AI), electronic fences, detecting instruments and meters to dynamically monitor production lines, dangerous areas and environmental emission in real time, realizes early warning and linkage control, carries out foreknowledge and prejudgment, avoids unnecessary accidents, reduces loss and accidents to the lowest level, and utilizes AR/MR technology to realize virtual-real interaction.
The intelligent security ring driving control system is used for dynamically monitoring relevant areas in real time by accessing an intelligent security platform and an environment-friendly control platform, performing comprehensive big data analysis by combining a monitoring system and an equipment operation and maintenance system and the like, performing automatic processing or performing comprehensive coordination treatment on a driving controller by adopting voice or sound-light broadcasting when abnormal conditions exist in an analysis result, and reducing loss and accidents to the lowest level so as to realize online security ring intelligent driving control. The intelligent security platform comprises a visual system, a video system, an electronic fence, an audible and visual alarm and other facilities arranged in a specific area, and is used for remotely prompting abnormality and danger and giving an alarm on site.
And the intelligent monitoring system H is used for displaying the state of the area designated by the user in the production area in the seventh area of the display screen.
The intelligent monitoring system displays on an LED intelligent large screen (the 7 th area, generally the area below the right side) at the lower right corner of the cockpit. The intelligent monitoring system LED intelligent large screen (area 7) displays monitoring of some key areas, such as each robot area, a large ladle turret area, a crystallizer casting area, a secondary cooling chamber area, a blank discharging area, a hot roller conveying area, a hydraulic lubrication station, a main electric chamber and the like, can be used for a driver to observe the state of each area in real time, and when the driver conducts remote operation, the situation of the relevant area must be checked in advance, and the monitoring can be circularly switched to display or the key areas are fixedly displayed.
The multifunction driver's seat Z includes: the seat comprises a seat body Z1, a vibration/sound-light system Z2, a smart screen Z3 and a smart head cover Z4.
The multifunctional driving seat is an intelligent multifunctional seat and comprises a vibration system, an acousto-optic system, a virtual/crystal intelligent display screen, an AR/MR hood and the like.
The multifunctional driving seat is arranged in the middle of the cab and is right opposite to the twin digital intelligent LED large screen (area 1) and specially provides a place for a driver to sit and operate. The multifunctional driving seat is an intelligent seat, the appearance of the multifunctional driving seat simulates the first class cabin seat of an airplane, the multifunctional driving seat has the vibration and/or acousto-optic functions, a transparent crystal intelligent display screen or a invisible display screen can automatically or manually adjust the angle and the direction of the seat, the multifunctional driving seat can carry out interactive voice conversation with a driver, an AR/MR hood and the like are configured, and virtual-real interaction can be carried out with the scene.
The seat body is used for a user to sit.
And the vibration/sound-light system is used for generating vibration or sound-light signals when the production information is abnormal and outputting the vibration or sound-light signals to a user through the seat body.
Vibration/acousto-optic systems, i.e. vibration and/or acousto-optic systems, are capable of transmitting sound and vibrations generated by a sound source and/or a vibration source to the body of a user. Sound and vibration are transmitted through speakers, transducers and combinations thereof connected to a chair or similar device. The generated sound and vibration may include shifted frequencies, the shifted frequencies resulting from a shift from a higher frequency that is primarily audible to a lower frequency that is primarily perceptible.
In particular, a vibration and/or acousto-optic system, means that the seat is able to transmit the sound and/or vibrations generated by the sound source and/or vibration source to the body of the user; sound and/or vibration is transmitted through speakers, transducers and combinations thereof connected to the chair or similar device; the generated sound and/or vibration may include shifted frequencies, the shifted frequencies resulting from a shift from a higher frequency that is primarily audible to a lower frequency that is primarily perceptible; the vibration and/or sound and light system is linked with the intelligent driving control system, and aims to remind a driver of abnormal or soundless driving in case of an accident.
And the intelligent screen is used for displaying the selection menu of the display screen and controlling the display screen to display corresponding information according to the fourth operation of the user on the selection menu.
The smart screen may include a crystal smart display screen and a virtual smart display screen. The crystal intelligent display screen is ultra-thin and has a non-touch sensing function. The virtual intelligent display screen is a display for watching images by adopting an optical system and has a non-touch perception function.
Specifically, the transparent crystal or invisible display screen comprises a selection menu of 7 intelligent LED large screens of a cockpit. The driver selects the billboard information to be displayed on the intelligent LED large screen through the transparent crystal or the invisible display screen, or performs local amplification or reduction display; of course, the driver can also display the intelligent LED large-screen billboard in a voice mode.
And the intelligent hood is used for receiving and displaying the actual scene of the production field.
An intelligent hood, namely AR/MR, is a head-mounted device, adopts an OLED micro display on silicon or projection display or micro LED technology, fuses a real scene and a virtual scene, and clearly presents the real scene and the virtual scene in front of eyes of a user. The intelligent equipment worn by the driver can perform virtual-real interaction with the scene.
Specifically, AR/MR hoods. AR, global title: augmented Reality, which is a new technology and a new means of multimedia, three-dimensional modeling, real-time video display and control, multi-sensor fusion, real-time tracking and registration, scene fusion and the like, and aims to sleeve a virtual world on a screen in a real world and interact with the virtual world. In the visual augmented reality, a driver utilizes an AR helmet display to multiply synthesize the real world and computer graphics together, so that the real world can be seen to surround the AR helmet display to interact with the scene. For example, the intelligent quality system reports the casting blank quality, but the driver cannot visually see the casting blank defects and needs to check the casting blank on site by a quality engineer, but the quality engineer does not know the exact position and type of the defects, so that the driver can take the AR hood at this time, the casting blank with digital information is brought in front of the quality engineer, and the driver presents the fitting between the virtual casting blank and the real environment on site in front of the eyes of the driver, so that the driver and the site interact virtually and practically, and whether the defects reported by the system are consistent with the real objects on site or not is determined.
Specifically, AR/MR hoods. MR, a "Mixed Reality" (Mixed Reality), the key to which is flexibility, combines the advantages of VR and AR, allowing a driver to see the real world (AR-like) with an MR head cover, while presenting authentic virtual objects (VR-like). It will then fix the virtual object in real space, giving the sense of realism. MR mainly builds a platform, integrates people, scenes, objects and places in the real world and the digital world, and enables people, scenes, objects and places to interact and communicate with each other in the same environment. For example, when a fault occurs in equipment in a real production line and needs to be processed in time, but a maintenance person is not present, a driver can carry the MR head cover at the moment, the maintenance person with digital information is brought into the factory environment where the maintenance person is located to conduct remote guidance, the maintenance person can see the condition, and the maintenance person can be clear at a glance and can guide the site to find out related problems and process the problems in time.
Fig. 9 is a schematic layout view of a cockpit in the embodiment of the present application, and referring to fig. 9, in the cockpit, there are included: display screen B and multi-functional driving seat Z. In the display screen, the division is mainly 7 areas. The intelligent driving system comprises a first area 1, a second area 2, a third area 3, a fourth area 4, a fifth area 5, a sixth area 6 and a seventh area 7, wherein the first area 1 is used for displaying corresponding contents of a digital twin system, the second area 2 is used for displaying corresponding contents of an intelligent production driving control system, the third area 3 is used for displaying corresponding contents of an intelligent quality driving control system, the fourth area 4 is used for displaying corresponding contents of an intelligent equipment driving control system, the fifth area 5 is used for displaying corresponding contents of an intelligent cost driving control system, the sixth area 6 is used for displaying corresponding contents of an intelligent safety driving control system, and the seventh area 7 is used for displaying corresponding contents of an intelligent monitoring system.
The above is a specific description of the various subsystems, display screens and multifunctional driver's seats in the continuous casting production system. When one-key operation of each area of continuous casting is communicated, on-site unmanned operation can be realized, and by matching with a process control model and big data analysis, intelligent control on production, quality, equipment, cost and safety can be realized, so that the continuous casting production method in the unmanned cabin mode is obtained.
By adopting the continuous casting production system provided by the embodiment of the application, a driver can perform virtual-real interaction with field personnel through the AR/MR technology, and the efficiency and accuracy for solving the abnormity and the problems are improved.
Based on the same inventive concept, the embodiment of the application also provides a continuous casting production method as the realization of the continuous casting production system. Fig. 10 is a schematic flow chart of a continuous casting production method in an embodiment of the present application, and referring to fig. 10, the continuous casting production method may include:
s1001: mapping field production conditions through a digital twin system, and displaying the production conditions in a first area of the display screen;
s1002: mapping the operating state and parameters of the field device through a digital twin system, and displaying the operating parameters of the field device in a first area of the display screen;
s1003: mapping the use condition of the on-site public and auxiliary energy sources through a digital twin system, and displaying the use condition of the public and auxiliary energy sources in a first area of the display screen;
s1004: mapping on-site safety and environmental protection data through a digital twin system, and displaying the safety and environmental protection data in a first area of the display screen.
In other embodiments of the present application, the continuous casting production method further comprises:
the production condition, the equipment running state and parameters, the public and auxiliary energy source use condition and the safety and environmental protection data are displayed in a first area of the display screen in a switching mode through a digital twin system according to first operation of a user;
displaying the production condition, the equipment operation parameters, the public and auxiliary energy source use condition or the detailed contents in the safety and environmental protection data in a first area of the display screen according to a second operation of a user through a digital twin system;
when at least one of the production condition, the equipment operation parameters, the public and auxiliary energy source use condition and the safety and environmental protection data is abnormal, a digital twin system sends out an early warning signal in a first area of the display screen;
displaying new staff online training content in a first area of the display screen through a digital twin system, and simulating production control, equipment and new technology development processes in the first area of the display screen according to third operation of a user.
In other embodiments of the present application, the continuous casting production method further comprises:
generating a production scheduling graph according to the production task through an intelligent production driving control system, and controlling the robot on the site to perform continuous casting production operation based on the production scheduling graph after a user confirms the production scheduling graph;
displaying the current and next production information in a second area of the display screen through an intelligent production driving control system, and displaying the suggested pull speed in the second area of the display screen according to the current and next production information;
displaying display information of the continuous casting body in a second area of the display screen through an intelligent production driving control system, so that a user can remotely operate the continuous casting body through the display screen;
abnormal data in the production process are recorded through an intelligent production driving control system, suggested measures are generated and displayed in a second area of the display screen according to the abnormal data, and actually executed measures are recorded.
In other embodiments of the present application, the continuous casting production method further comprises:
the production quality information is displayed in a third area of the display screen through an intelligent quality driving control system;
the production auxiliary information is displayed in a third area of the display screen through an intelligent quality driving control system;
when the intelligent quality driving control system judges that the production quality information and/or the production auxiliary information are abnormal, recording and displaying the abnormal production quality information, the production auxiliary information and the adopted measures, and generating an optimization suggestion according to the abnormal production quality information and the production auxiliary information;
the intelligent quality driving control system self-learns normal and abnormal production quality information and production auxiliary information, and judges whether the subsequent production quality information and/or the production auxiliary information are abnormal or not by adopting a self-learning result.
In other embodiments of the present application, the continuous casting production method further comprises:
displaying the state of the host system equipment in a fourth area of the display screen in real time through the intelligent equipment driving control system;
the state of auxiliary system equipment is displayed in a fourth area of the display screen in real time through the intelligent equipment driving control system;
and when the intelligent equipment driving control system judges that the equipment state of the host system and/or the equipment state of the auxiliary system are abnormal, recording and displaying the abnormal equipment state of the host system, the abnormal equipment state of the auxiliary system and the taken measures, and generating an optimization suggestion according to the abnormal equipment state of the host system and the abnormal equipment state of the auxiliary system.
In other embodiments of the present application, the continuous casting production method further comprises:
the production consumption information is displayed in a fifth area of the display screen through an intelligent cost driving control system;
and when the intelligent cost driving control system judges that the production consumption information is abnormal, recording and displaying the abnormal production consumption information and the adopted measures, and generating an optimization suggestion according to the abnormal production consumption information.
In other embodiments of the present application, the continuous casting production method further comprises:
the production line safety information is displayed in a sixth area of the display screen through the intelligent security ring driving control system;
the production and emission information is displayed in a sixth area of the display screen through an intelligent security and environment driving control system;
when the intelligent safety ring driving control system judges that the production line safety information and/or the production emission information are abnormal, the abnormal production line safety information, the production emission information and the adopted measures are recorded and displayed, and an optimization suggestion is formed according to the abnormal production line safety information and the production emission information.
In other embodiments of the present application, the continuous casting production method further comprises:
and displaying the state of the area designated by the user in the production area in a seventh area of the display screen through an intelligent monitoring system.
In other embodiments of the present application, the continuous casting production method further comprises:
the multifunctional driving seat is used for a user to ride;
when production information is abnormal, the multifunctional driving seat generates vibration or acousto-optic signals and outputs the vibration or acousto-optic signals to the user through the seat body;
displaying a selection menu of the display screen through a multifunctional driving seat, and controlling the display screen to display corresponding information according to a fourth operation of the user on the selection menu;
and receiving and displaying the actual scene of the production site through the multifunctional driving seat.
It is noted here that the above description of the method embodiment, similar to the above description of the system embodiment, has similar advantageous effects as the system embodiment. For technical details not disclosed in the method embodiments of the present application, reference is made to the description of the embodiments of the system of the present application for understanding.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (10)
1. A continuous casting production system, characterized by comprising: a digital twinning system and a display screen; the digital twinning system comprises: the system comprises a main line production subsystem, an equipment operation and maintenance subsystem, a public and auxiliary energy subsystem and a safety and environment-friendly subsystem;
the main line production subsystem is used for mapping the field production condition and displaying the production condition in a first area of the display screen;
the equipment operation and maintenance subsystem is used for mapping the running state and parameters of the field equipment and displaying the equipment information in a first area of the display screen;
the public and auxiliary energy subsystem is used for mapping the field public and auxiliary energy use condition and displaying the public and auxiliary energy use condition in a first area of the display screen;
and the safety and environment protection subsystem is used for mapping on-site safety and environment protection data and displaying the safety and environment protection data in a first area of the display screen.
2. The continuous casting production system of claim 1, further comprising: the system comprises a switching module, a detail module, an early warning module and a simulation module;
the switching module is used for switching and displaying the production condition, the equipment operation parameters, the public and auxiliary energy utilization condition and the safety and environmental protection data in a first area of the display screen according to a first operation of a user;
the detail module is used for displaying the production condition, the equipment operation parameters, the public and auxiliary energy source use condition or the detailed contents in the safety and environmental protection data in a first area of the display screen according to a second operation of a user;
the early warning module is used for sending out an early warning signal in a first area of the display screen when at least one of the production condition, the equipment operation parameter, the public and auxiliary energy source use condition and the safety and environmental protection data is abnormal;
the simulation module is used for displaying on-line training content of new staff in the first area of the display screen, and simulating production control, equipment and new technology development processes in the first area of the display screen according to third operation of a user.
3. The continuous casting production system of claim 1, further comprising: an intelligent production driving control system; the intelligent production driving control system comprises: the system comprises an intelligent equipment operation subsystem, a production information display subsystem, a continuous casting body display subsystem and an abnormal accident early warning decision-making subsystem;
the intelligent equipment operation subsystem is used for generating a production scheduling graph according to the production task and controlling the robot on the site to perform continuous casting production operation based on the production scheduling graph after a user confirms the production scheduling graph;
the production information display subsystem is used for displaying the current production information and the next production information in a second area of the display screen and displaying the suggested pull speed in the second area of the display screen according to the current production information and the next production information;
the continuous casting body display subsystem is used for displaying the display information of the continuous casting body in a second area of the display screen, so that a user can remotely operate the continuous casting body through the display screen;
and the abnormal accident early warning decision subsystem is used for recording abnormal data in the production process, generating and displaying recommended measures in a second area of the display screen according to the abnormal data, and recording the actually executed measures.
4. The continuous casting production system of claim 1, further comprising: an intelligent quality driving control system; the intelligent quality driving control system comprises: the system comprises a quality information display subsystem, a quality control display subsystem, an abnormal decision display subsystem and a self-learning submodule;
the quality information display subsystem is used for displaying the production quality information in a third area of the display screen;
the quality control display subsystem is used for displaying the production auxiliary information in a third area of the display screen;
the abnormal decision display subsystem is used for recording and displaying abnormal production quality information, abnormal production auxiliary information and taken measures when the production quality information and/or the production auxiliary information are judged to be abnormal, and generating an optimization suggestion according to the abnormal production quality information and the abnormal production auxiliary information;
the self-learning submodule is used for self-learning normal and abnormal production quality information and production auxiliary information and judging whether the subsequent production quality information and/or the production auxiliary information are abnormal or not by adopting a self-learning result.
5. The continuous casting production system of claim 1, further comprising: a driving control system of the intelligent equipment; the smart device driving control system comprises: the equipment information display subsystem, the equipment control display subsystem and the abnormal decision display subsystem;
the host state display subsystem is used for displaying the state of the host system equipment in a fourth area of the display screen in real time;
the auxiliary state display subsystem is used for displaying the state of the auxiliary system equipment in a fourth area of the display screen in real time;
and the abnormal decision display subsystem is used for recording and displaying the abnormal host system equipment state, the abnormal auxiliary system equipment state and the taken measures when judging that the host system equipment state and/or the auxiliary system equipment state are abnormal, and generating an optimization suggestion according to the abnormal host system equipment state and the auxiliary system equipment state.
6. The continuous casting production system of claim 1, further comprising: an intelligent cost driving control system; the intelligent cost driving control system comprises: an economic and technical index cost display subsystem and an abnormal decision display subsystem;
the economic technical index cost display subsystem is used for displaying production consumption information in a fifth area of the display screen;
and the abnormal decision display subsystem is used for recording and displaying abnormal production consumption information and measures taken when the abnormal production consumption information is judged to be abnormal, and generating an optimization suggestion according to the abnormal production consumption information.
7. The continuous casting production system of claim 1, further comprising: an intelligent safe ring driving control system; the intelligent safe ring driving control system comprises: the system comprises a production safety display subsystem, an environment safety display subsystem and an abnormal decision display subsystem;
the production safety display subsystem is used for displaying production line safety information in a sixth area of the display screen;
the environment safety display subsystem is used for displaying production emission information in a sixth area of the display screen;
and the abnormal decision display subsystem is used for recording and displaying abnormal production line safety information, abnormal production emission information and taken measures when the production line safety information and/or the production emission information are judged to be abnormal, and forming an optimization suggestion according to the abnormal production line safety information and the abnormal production emission information.
8. The continuous casting production system of claim 1, further comprising: an intelligent monitoring system;
the intelligent monitoring system is used for displaying the state of the area designated by the user in the production area in the seventh area of the display screen.
9. The continuous casting production system of claim 1, further comprising: a multifunctional driver seat; the multi-functional driver seat includes: the intelligent seat comprises a seat body, a vibration/acousto-optic system, an intelligent screen, intelligent voice interaction and an intelligent hood;
the seat body is used for a user to sit;
the vibration/acousto-optic system is used for generating vibration or acousto-optic signals when production information is abnormal and outputting the vibration or acousto-optic signals to the user through the seat body;
the intelligent screen is used for displaying a selection menu of the display screen and controlling the display screen to display corresponding information according to fourth operation of the user on the selection menu;
the intelligent hood is used for receiving and displaying actual scenes of a production field and carrying out virtual-real interaction.
10. A continuous casting production method, characterized in that the continuous casting production method is applied to the continuous casting production system of any one of claims 1 to 9; the continuous casting production method comprises the following steps:
mapping field production conditions through a digital twin system, and displaying the production conditions in a first area of the display screen;
mapping the running state and parameters of the field equipment through a digital twin system, and displaying the running information of the equipment in a first area of the display screen;
mapping the use condition of the on-site public and auxiliary energy sources through a digital twin system, and displaying the use condition of the public and auxiliary energy sources in a first area of the display screen;
mapping on-site safety and environmental protection data through a digital twin system, and displaying the safety and environmental protection data in a first area of the display screen.
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