CN115109557B - Fast-curing high-adhesion electronic packaging UV adhesive - Google Patents

Fast-curing high-adhesion electronic packaging UV adhesive Download PDF

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Publication number
CN115109557B
CN115109557B CN202210779180.2A CN202210779180A CN115109557B CN 115109557 B CN115109557 B CN 115109557B CN 202210779180 A CN202210779180 A CN 202210779180A CN 115109557 B CN115109557 B CN 115109557B
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parts
adhesive
acrylic ester
adhesion
electronic packaging
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CN115109557A (en
Inventor
高桂林
董倩
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Anhui Zhongbo New Materials Co ltd
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Anhui Zhongbo New Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • C09J163/10Epoxy resins modified by unsaturated compounds

Abstract

The invention discloses a fast-curing high-adhesion electronic packaging UV adhesive, which relates to the technical field of electronic packaging in the lamp decoration industry, and comprises the following raw materials in parts by weight: 20-50 parts of polyurethane acrylic ester, 10-40 parts of epoxy acrylic ester, 20-50 parts of reactive diluent, 0-2 parts of adhesion promoter and 2-8 parts of composite photoinitiator; the UV adhesive prepared by the invention can be rapidly cured in 1 second, the adhesion to PE lamp wires can reach 1 level, and the outdoor weather resistance can reach more than three years without yellowing, cracking and pulverization, but the similar industrial glue still can not reach the adhesion of 1 level, and is easy to yellow when used for a long time in an outdoor environment.

Description

Fast-curing high-adhesion electronic packaging UV adhesive
Technical field:
the invention relates to the technical field of electronic packaging in the lamp decoration industry, in particular to a fast-curing high-adhesion electronic packaging UV adhesive.
The background technology is as follows:
the traditional electronic packaging materials in the lamp decoration industry mostly use epoxy resin systems, but the technology is complex, glue is required to be mixed in proportion, the curing time is long, and the labor cost is high. Packaging with unsaturated resins is also contemplated, but is prohibitive in the face of ultra-high VOCs. At this time, the acrylic resin has been attracting attention for its advantages of low VOC, rapid curing, simple process, and the like.
UV adhesives are a type of adhesive that must be cured by irradiation with ultraviolet light, and can be used as adhesives, as well as sizing materials for paints, coatings, inks, and the like. UV is ultraviolet light, which is a section of electromagnetic radiation beyond visible light and has a wavelength of 10-400 nm, and the curing principle is that a photoinitiator (or photosensitizer) in the UV curing material absorbs ultraviolet light under the irradiation of ultraviolet light to generate active free radicals or cations to initiate chemical reactions of monomer polymerization and crosslinking, so that the adhesive is converted from liquid state to solid state within a few seconds.
The UV adhesive can be cured for 1 second under the irradiation of the UV LED point light source, has high adhesive force to the PE lamp wire, high adhesive strength, tear resistance and low water absorption, has good packaging and protecting effects on luminous components, has good weather resistance, and can prolong the service life of the lamp string.
The invention comprises the following steps:
the invention aims to solve the technical problem of providing the electronic packaging UV adhesive with high adhesive force, which can be cured rapidly, has the hardness of more than 80A, the tensile strength of more than 70MPa and the adhesive force of level 1, has the curing speed of 1 second, and can meet the requirements of electronic packaging in the lamp decoration industry.
The technical problems to be solved by the invention are realized by adopting the following technical scheme:
the invention aims at providing a fast-curing high-adhesion electronic packaging UV adhesive, which comprises the following raw materials in parts by weight:
preferably, the urethane acrylate is a hexafunctional aliphatic urethane acrylate.
Preferably, the epoxy acrylate is a difunctional modified epoxy acrylate.
Preferably, the reactive diluent is difunctional 1, 6-hexanediol diacrylate (HDDA).
Preferably, the adhesion promoter is a methacrylate phosphate.
Preferably, the composite photoinitiator is a photoinitiator 184 and a photoinitiator TPO, which can be prepared from any mixture ratio.
The second purpose of the invention is to provide a preparation method of the fast-curing high-adhesion electronic packaging UV adhesive, which comprises the steps of adding polyurethane acrylic ester, epoxy acrylic ester and reactive diluent into a reaction kettle, heating to 70-80 ℃, stirring and mixing, adding an adhesion promoter and a composite photoinitiator, stirring and mixing, and vacuum defoaming to obtain the UV adhesive.
The beneficial effects of the invention are as follows:
(1) The invention adopts a single-component acrylic ester system, avoids the complex glue preparation operation problem of a double-component epoxy resin system, and can effectively reduce the labor cost; and the UV adhesive prepared by the invention can be rapidly cured in 1 second, and compared with the traditional epoxy resin curing system, the production efficiency is greatly improved.
(2) Compared with an unsaturated resin system, the UV adhesive disclosed by the invention does not contain volatile solvents, does not cause air pollution and human body harm, and is an environment-friendly UV adhesive product.
(3) The adhesive force of the UV adhesive prepared by the invention to PE lamp wires can reach 1 level, and outdoor weather resistance can reach more than three years without yellowing, cracking and pulverization, but the adhesive force of similar industrial glue still can not reach 1 level, and the adhesive force is easy to yellowing when the adhesive is used for a long time in an outdoor environment.
The specific embodiment is as follows:
the invention is further described in connection with the following embodiments in order to make the technical means, the creation features, the achievement of the purpose and the effect of the invention easy to understand.
The polyurethane acrylic ester in the following examples is DM576 polyurethane acrylic ester of double bond chemical industry, and the epoxy acrylic ester is HE3215 epoxy acrylic ester of new materials of Haohui.
Example 1
Adding 35 parts of hexafunctional polyurethane acrylic ester, 30 parts of tetrafunctional phenolic epoxy acrylic ester and 30 parts of difunctional HDDA into a reaction kettle, heating to 70-80 ℃, stirring and mixing for 80min at a speed of 50r/min, adding 0.4 part of methacrylate phosphate and 5 parts of composite photoinitiator (weight ratio of 184 to TPO is 3:2), stirring for 50min, and carrying out vacuum defoaming to obtain the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 75MPa; the hardness of the product is 86A; the adhesive force reaches 1 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
Example 2
Adding 32 parts of hexafunctional polyurethane acrylic ester, 32 parts of tetrafunctional phenolic epoxy acrylic ester and 32 parts of difunctional HDDA into a reaction kettle, heating to 70-80 ℃, stirring and mixing for 80min at a speed of 50r/min, adding 0.4 part of methacrylate phosphate and 6 parts of composite photoinitiator (weight ratio of 184 to TPO is 3:2), stirring for 50min, and carrying out vacuum defoaming to obtain the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 73MPa; hardness was measured by durometer 87A; the adhesive force reaches 1 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
Example 3
36 parts of hexafunctional polyurethane acrylic ester, 28 parts of tetrafunctional phenolic epoxy acrylic ester and 33 parts of difunctional HDDA are added into a reaction kettle, the temperature is raised to 70-80 ℃, stirring and mixing are carried out for 50min at the speed of 50r/min, 0.4 part of methacrylate phosphate and 5 parts of composite photoinitiator (weight ratio of 184 to TPO is 3:2) are added, stirring is carried out for 50min, and vacuum defoaming is carried out, thus obtaining the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 77MPa; the hardness of the product is 85A; the adhesive force reaches 1 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
The invention further aims to provide a fast-curing high-adhesion electronic packaging UV adhesive, which comprises the following raw materials in parts by weight:
wherein, N- [ (4-sulfonamide) phenyl ] acrylamide plays a role of a reinforcing agent, and the hardness and the tensile strength of the UV adhesive are improved by reacting with polyurethane acrylic ester, epoxy acrylic ester and reactive diluent.
Preferably, the urethane acrylate is a hexafunctional aliphatic urethane acrylate.
Preferably, the epoxy acrylate is a difunctional modified epoxy acrylate.
Preferably, the reactive diluent is difunctional 1, 6-hexanediol diacrylate (HDDA).
Preferably, the adhesion promoter is a methacrylate phosphate.
Preferably, the composite photoinitiator is a photoinitiator 184 and a photoinitiator TPO, which can be prepared from any mixture ratio.
The invention aims at providing a preparation method of the fast-curing high-adhesion electronic packaging UV adhesive, which comprises the steps of adding polyurethane acrylic ester, epoxy acrylic ester, N- [ (4-sulfonamide) phenyl ] acrylamide and an active diluent into a reaction kettle, heating to 70-80 ℃, stirring and mixing, adding an adhesion promoter and a composite photoinitiator, stirring and mixing, and vacuum defoaming to obtain the UV adhesive.
Example 4
36 parts of hexafunctional polyurethane acrylic ester, 28 parts of tetrafunctional phenolic epoxy acrylic ester, 5 parts of N- [ (4-sulfonamide) phenyl ] acrylamide and 33 parts of difunctional HDDA are added into a reaction kettle, the temperature is raised to 70-80 ℃, stirring and mixing are carried out for 50min at the rotating speed of 50r/min, then 0.4 part of methacrylate phosphate and 5 parts of composite photoinitiator (184 and TPO weight ratio is 3:2) are added, stirring is carried out for 50min, and vacuum defoaming is carried out, thus obtaining the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 84MPa; the durometer test hardness is 87A; the adhesive force reaches 1 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
Example 4 was a comparative example to example 3, and example 4 differed from example 3 in that only 5 parts of N- [ (4-sulfonamide) phenyl ] acrylamide were added, but the tensile strength was increased by 9.1% and the hardness was increased from 85A to 87A.
Example 5
36 parts of hexafunctional polyurethane acrylic ester, 28 parts of tetrafunctional phenolic epoxy acrylic ester, 8 parts of N- [ (4-sulfonamide) phenyl ] acrylamide and 33 parts of difunctional HDDA are added into a reaction kettle, the temperature is raised to 70-80 ℃, stirring and mixing are carried out for 50min at the rotating speed of 50r/min, then 0.4 part of methacrylate phosphate and 5 parts of composite photoinitiator (184 and TPO weight ratio is 3:2) are added, stirring is carried out for 50min, and vacuum defoaming is carried out, thus obtaining the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 86MPa; the hardness of the product is 88A; the adhesive force reaches 0 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
Example 5 is a comparative example to example 3, and the difference between example 5 and example 3 is that 8 parts of N- [ (4-sulfonamide) phenyl ] acrylamide was added, but the tensile strength was increased by 11.7%, the hardness was increased from 85A to 88A, and the adhesion was also 0.
Comparative example 1
36 parts of hexafunctional polyurethane acrylic ester, 28 parts of tetrafunctional phenolic epoxy acrylic ester, 33 parts of difunctional HDDA and 5 parts of N-phenyl acrylamide are added into a reaction kettle, the temperature is raised to 70-80 ℃, stirring and mixing are carried out for 50min at the rotating speed of 50r/min, then 0.4 part of methacrylate phosphate and 5 parts of composite photoinitiator (184 and TPO weight ratio is 3:2) are added, stirring is carried out for 50min, and vacuum defoaming is carried out, thus obtaining the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 80MPa; the hardness of the product is 85A; the adhesive force reaches 1 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
Comparative example 1 is a comparative example in which example 3 was used as a control, and comparative example 1 differs from example 3 only in that 5 parts of N-phenylacrylamide was added, but the tensile strength was increased by only 3.9%, and the hardness was not changed.
Comparative example 2
36 parts of hexafunctional polyurethane acrylic ester, 28 parts of tetrafunctional phenolic epoxy acrylic ester, 33 parts of difunctional HDDA and 5 parts of acrylamide are added into a reaction kettle, the temperature is raised to 70-80 ℃, stirring and mixing are carried out for 50min at the speed of 50r/min, then 0.4 part of methacrylate phosphate and 5 parts of composite photoinitiator (weight ratio of 184 to TPO is 3:2) are added, stirring is carried out for 50min, and vacuum defoaming is carried out, thus obtaining the UV adhesive.
The UV glue prepared in the example can be cured under a UV LED point light source (wavelength 365nm, frequency 50Hz, distance 1 cm) for 1 second; the tensile strength of the universal testing machine is 73MPa; the hardness of the product is 85A; the adhesive force reaches 1 level by a hundred-cell test method; and the UV ageing oven is irradiated for 100 hours, so that the UV ageing oven is free from yellowing, cracking and pulverization.
Comparative example 2 is a comparative example in which example 3 was used as a control, and comparative example 2 differs from example 3 only in that 5 parts of acrylamide was added, but the tensile strength was reduced by 5.2%, and the hardness was not changed.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (3)

1. The fast-curing high-adhesion electronic packaging UV adhesive is characterized by comprising the following raw materials in parts by weight:
20-50 parts of polyurethane acrylic ester
10-40 parts of epoxy acrylate
1-10 parts of N- [ (4-sulfonamide) phenyl ] acrylamide
20-50 parts of reactive diluent
0-2 parts of adhesion promoter
2-8 parts of a composite photoinitiator;
the polyurethane acrylic ester is aliphatic polyurethane acrylic ester with six functionalities;
the epoxy acrylate is tetrafunctional phenolic epoxy acrylate;
the reactive diluent is difunctional 1, 6-hexanediol diacrylate;
the adhesion promoter is methacrylate phosphate.
2. The fast curing high adhesion electronic packaging UV glue of claim 1, wherein: the composite photoinitiator is a photoinitiator 184 and a photoinitiator TPO.
3. The method for preparing the fast-curing high-adhesion electronic packaging UV adhesive as claimed in claim 1 or 2, which is characterized in that: firstly, adding polyurethane acrylic ester, epoxy acrylic ester, N- [ (4-sulfonamide) phenyl ] acrylamide and an active diluent into a reaction kettle, heating to 70-80 ℃, stirring and mixing, then adding an adhesion promoter and a composite photoinitiator, stirring and mixing, and performing vacuum defoaming to obtain the UV adhesive.
CN202210779180.2A 2022-07-04 2022-07-04 Fast-curing high-adhesion electronic packaging UV adhesive Active CN115109557B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101724374A (en) * 2009-11-30 2010-06-09 北京海斯迪克新材料有限公司 UV curing packaging adhesive for liquid crystal display
CN101906284A (en) * 2010-08-12 2010-12-08 华南理工大学 UV-cured adhesive for plastic and preparation method thereof
CN108034395A (en) * 2017-12-15 2018-05-15 广州惠利电子材料有限公司 LED lens fix UV glue and its preparation method and application
CN111378412A (en) * 2019-11-04 2020-07-07 塔威新材料科技(上海)有限公司 Light-cured adhesive composition for shading and edge sealing of display module and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101724374A (en) * 2009-11-30 2010-06-09 北京海斯迪克新材料有限公司 UV curing packaging adhesive for liquid crystal display
CN101906284A (en) * 2010-08-12 2010-12-08 华南理工大学 UV-cured adhesive for plastic and preparation method thereof
CN108034395A (en) * 2017-12-15 2018-05-15 广州惠利电子材料有限公司 LED lens fix UV glue and its preparation method and application
CN111378412A (en) * 2019-11-04 2020-07-07 塔威新材料科技(上海)有限公司 Light-cured adhesive composition for shading and edge sealing of display module and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
朱万强.《涂料基础教程》.西南交通大学出版社,2012,第260-261页. *

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