CN115107142A - Civil concrete slab automatic manufacturing device and using method thereof - Google Patents
Civil concrete slab automatic manufacturing device and using method thereof Download PDFInfo
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- CN115107142A CN115107142A CN202210672323.XA CN202210672323A CN115107142A CN 115107142 A CN115107142 A CN 115107142A CN 202210672323 A CN202210672323 A CN 202210672323A CN 115107142 A CN115107142 A CN 115107142A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0808—Cleaning containers having tubular shape, e.g. casks, barrels, drums by methods involving the use of tools, e.g. by brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
Description
技术领域technical field
本发明涉及建筑施工技术领域,尤其涉及一种土建混凝土板自动化制造装置及其使用方法。The invention relates to the technical field of building construction, in particular to an automatic manufacturing device for a civil concrete slab and a method for using the same.
背景技术Background technique
土木建筑是建造各类工程设施的科学技术的统称,它既指所应用的材料、设备和所进行的勘测、设计、施工、保养维修等技术活动,也指工程建设的对象,即建造在地上或地下、陆上或水中,直接或间接为人类生活、生产、军事、科研服务的各种工程设施,在土木建筑时需要混凝土板作屋盖、楼盖、平台、墙、挡土墙、基础、地坪、路面、水池等。Civil construction is a general term for the science and technology of building various engineering facilities. It refers not only to the materials, equipment and technical activities carried out such as surveying, design, construction, maintenance and repair, but also to the object of engineering construction, that is, the construction on the ground. Various engineering facilities that directly or indirectly serve human life, production, military, and scientific research, or underground, on land or in water, and require concrete slabs for roofs, floors, platforms, walls, retaining walls, foundations in civil construction , floor, road, pool, etc.
公众号为CN215241538U的实用新型公开了一种土建混凝土板制造装置,包括滑框、放置板和工作台,所述工作台的顶部固定安装有伸缩杆,且伸缩杆的内部固定安装有弹簧,所述伸缩杆的顶部固定安装有放置板,所述放置板的底部固定安装有振动电机,且固定架的顶部活动安装有螺纹杆,所述螺纹杆的底部固定安装有限位板,所述支撑架之间的放置板顶部固定安装有滑框,所述滑框之间活动安装有导料管,所述导料管两端的表面固定安装有连接板,且连接板的底部固定安装有滑轮。本实用新型通过设置有一系列的结构使本装置在使用的过程中能够增加混凝土融入磨具的速度,减小混凝土板内部存在气泡的可能性,节省了人工使用工具铲入混凝土的时间与人力。The utility model with the public number CN215241538U discloses a civil concrete slab manufacturing device, including a sliding frame, a placing plate and a workbench, a telescopic rod is fixedly installed on the top of the workbench, and a spring is fixedly installed inside the telescopic rod, so the The top of the telescopic rod is fixedly installed with a placing plate, the bottom of the placing plate is fixedly installed with a vibration motor, and the top of the fixing frame is movably installed with a threaded rod, the bottom of the threaded rod is fixedly installed with a limit plate, and the support frame A sliding frame is fixedly installed on the top of the placing plate between the sliding frames, a material guide pipe is movably installed between the sliding frames, a connecting plate is fixedly installed on the surfaces of both ends of the material guide pipe, and a pulley is fixedly installed at the bottom of the connecting plate. The utility model is provided with a series of structures so that the device can increase the speed at which concrete is integrated into the grinding tool during use, reduce the possibility of air bubbles inside the concrete slab, and save the time and manpower for manually using tools to shovel into the concrete.
该装置虽然能制作混凝土板,但是模板需要人工一个个放取,做完一个换下一个,浪费人力,效率较低,并且在浇筑混凝土时通过人工浇筑,不方便控制混凝土的量,造成大量混凝土的浪费。Although the device can make concrete slabs, the formwork needs to be manually placed and removed one by one. After finishing one, replace the next one, which wastes manpower and has low efficiency. In addition, it is inconvenient to control the amount of concrete when pouring concrete, resulting in a large amount of concrete. of waste.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在模板需要人工一个个放取,做完一个换下一个,浪费人力,效率极低,并且在浇筑混凝土时通过人工浇筑,不方便控制混凝土的多少,造成浪费大量混凝土的缺点,而提出的一种土建混凝土板自动化制造装置及其使用方法。The purpose of the present invention is to solve the problem in the prior art that the formwork needs to be manually placed and taken out one by one, and one is replaced after one is finished, which wastes manpower and has extremely low efficiency, and it is inconvenient to control the amount of concrete by manual pouring when pouring concrete, Due to the disadvantage of wasting a large amount of concrete, an automatic manufacturing device for a civil concrete slab and a method for using the same are proposed.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种土建混凝土板自动化制造装置,包括工作台,所述工作台的顶部固定连接有对称设置的两个T形板和两个立板,所述工作台的顶部固定连接有对称设置的两个三角板,所述工作台的顶部固定连接有对称设置的两个连接板,两个三角板和两个连接板成矩形排布,所述连接板与三角板之间设置有多个模具,所述工作台的顶部固定连接有两个与模具配合使用的导向板,两个所述T形板的顶部固定连接有同一个料筒,所述料筒的顶部贯穿固定连接有进料盒,所述料筒的底部贯穿固定连接有出料盒,所述工作台的内壁设有用于传送模具的传送组件;An automatic manufacturing device for civil concrete slabs, comprising a workbench, the top of the workbench is fixedly connected with two symmetrically arranged T-shaped plates and two vertical plates, and the top of the workbench is fixedly connected with two symmetrically arranged A triangular plate, the top of the workbench is fixedly connected with two symmetrically arranged connecting plates, the two triangular plates and the two connecting plates are arranged in a rectangular shape, and a plurality of molds are arranged between the connecting plates and the triangular plates, and the workbench The top of the T-shaped plate is fixedly connected with two guide plates used in conjunction with the mold, the top of the two T-shaped plates is fixedly connected with the same barrel, the top of the barrel is fixedly connected with a feeding box, the barrel A discharge box is fixedly connected through the bottom of the table, and the inner wall of the worktable is provided with a transfer assembly for transferring the mold;
两个所述T形板之间设有用于混凝土定量出料的定量组件;A quantitative component for quantitative discharging of concrete is arranged between the two T-shaped plates;
所述立板的顶部设有用于对混凝土振动的振动组件;The top of the vertical plate is provided with a vibration component for vibrating the concrete;
所述T形板的一侧设有用于对混凝土抹平的抹平组件。One side of the T-shaped plate is provided with a leveling component for leveling the concrete.
优选地,所述传送组件包括贯穿转动连接在工作台内壁的对称设置的两个辊轴,两个所述辊轴传动连接有同一个传送带,所述传送带的一侧固定连接有均布的多个挡板,所述工作台的一侧固定连接有第一电机,所述第一电机的输出轴与其中一个辊轴固定连接。Preferably, the conveying assembly includes two symmetrically arranged roller shafts connected to the inner wall of the work table through rotation, the two roller shafts are drivingly connected to the same conveying belt, and one side of the conveying belt is fixedly connected with a plurality of evenly distributed a baffle plate, a first motor is fixedly connected to one side of the worktable, and the output shaft of the first motor is fixedly connected to one of the roller shafts.
优选地,所述定量组件包括滑动连接在两个T形板相对一侧的滑块,所述滑块的内壁固定连接有储料盒,所述储料盒的底部两侧固定连接有对称设置的两个三角块,两个所述三角块的相对一侧转动连接有同一个下盖板,所述下盖板的两侧固定连接有对称设置的滑动销,两个所述T形板的底部均固定连接有导向块,所述滑动销的一侧贯穿导向块的内壁。Preferably, the quantitative assembly includes a slider slidably connected to opposite sides of the two T-shaped plates, a storage box is fixedly connected to the inner wall of the slider, and symmetrically arranged on both sides of the bottom of the storage box. two triangular blocks, the opposite sides of the two triangular blocks are rotatably connected to the same lower cover plate, the two sides of the lower cover plate are fixedly connected with symmetrically arranged sliding pins, and the two T-shaped plates are The bottoms are all fixedly connected with guide blocks, and one side of the sliding pin penetrates the inner wall of the guide block.
优选地,所述振动组件包括固定连接在两个立板顶部的顶板,所述顶板的底部固定连接有第一电动推杆,所述第一电动推杆的输出端固定连接有底板,所述底板的顶部四角位置均贯穿滑动连接有滑动柱,所述滑动柱的外壁套设有第一弹簧,所述第一弹簧的两端分别与滑动柱与底板的相对一侧固定连接,四个所述滑动柱的底部固定连接有同一个滑动板,所述底板的底部固定连接有第三电机,所述第三电机的输出端固定套设有第一连板,所述第一连板远离第三电机的一侧转动连接有第二连板,所述第二连板远离第一连板的一侧转动连接有凹形块,所述凹形块的底部与滑动板的顶部固定连接。Preferably, the vibration assembly includes a top plate fixedly connected to the tops of the two vertical plates, the bottom of the top plate is fixedly connected with a first electric push rod, the output end of the first electric push rod is fixedly connected with a bottom plate, the The top four corners of the bottom plate are all slidably connected with sliding columns, the outer wall of the sliding column is sleeved with a first spring, the two ends of the first spring are respectively fixedly connected to the opposite side of the sliding column and the bottom plate, and the four The bottom of the sliding column is fixedly connected with the same sliding plate, the bottom of the bottom plate is fixedly connected with a third motor, and the output end of the third motor is fixedly sleeved with a first connecting plate, and the first connecting plate is far from the first connecting plate. One side of the three motors is rotatably connected with a second connecting plate, a side of the second connecting plate away from the first connecting plate is rotatably connected with a concave block, and the bottom of the concave block is fixedly connected with the top of the sliding plate.
优选地,所述抹平组件包括固定连接在T形板一侧的滑动块,两个所述滑动块的相对一侧滑动连接有同一个刮板,所述刮板的顶部固定连接有限位板,所述滑动块的一侧贯穿滑动连接有销柱,所述销柱的外壁套设有第二弹簧,所述第二弹簧的两端分别与销柱和滑动块的相对一侧固定连接,所述刮板的两侧开设有与销柱配合使用的多个定位孔。Preferably, the troweling assembly includes a sliding block fixedly connected to one side of the T-shaped plate, two opposite sides of the sliding blocks are slidably connected to the same scraper, and the top of the scraper is fixedly connected to the limit plate One side of the sliding block is slidably connected with a pin column, the outer wall of the pin column is sleeved with a second spring, and the two ends of the second spring are respectively fixedly connected with the opposite side of the pin column and the sliding block, The two sides of the scraper are provided with a plurality of positioning holes for cooperating with the pins.
优选地,两个所述连接板的相对一侧贯穿有多个螺杆,多个所述螺杆的一侧均螺纹连接有螺母。Preferably, a plurality of threaded rods penetrate through opposite sides of the two connecting plates, and nuts are threadedly connected to one side of the plurality of the threaded rods.
优选地,所述顶板的底部固定连接有对称设置的两个滑杆,所述滑杆与底板贯穿滑动连接。Preferably, the bottom of the top plate is fixedly connected with two symmetrically arranged sliding rods, and the sliding rods are slidably connected with the bottom plate.
优选地,所述料筒的两侧内壁贯穿转动连接有同一个转动轴,所述转动轴的外壁固定连接有多个搅拌匙,位于两侧的所述搅拌匙的一侧固定连接有同一个刮片,所述工作台的底部固定连接有第二电机,所述第二电机和转动轴的外壁均固定套设有同步轮,两个所述同步轮传动连接有同一个同步带。Preferably, the inner walls on both sides of the barrel are connected with the same rotating shaft through rotation, the outer walls of the rotating shaft are fixedly connected with a plurality of stirring spoons, and one side of the stirring spoons located on both sides is fixedly connected with the same one For the scraper, the bottom of the worktable is fixedly connected with a second motor, the second motor and the outer wall of the rotating shaft are fixedly sleeved with synchronizing wheels, and the two synchronizing wheels are drivingly connected with the same synchronous belt.
优选地,所述顶板的顶部固定连接有两个连接块,两个所述连接块的内壁固定连接有同一个第二电动推杆,所述第二电动推杆的输出端固定连接有固定块,所述固定块与储料盒固定连接。Preferably, the top of the top plate is fixedly connected with two connecting blocks, the inner walls of the two connecting blocks are fixedly connected with the same second electric push rod, and the output end of the second electric push rod is fixedly connected with a fixed block , the fixed block is fixedly connected with the storage box.
一种土建混凝土板自动化制造装置的使用方法,包括以下步骤:A method for using an automatic manufacturing device for a civil concrete slab, comprising the following steps:
S1、首先将模具放置在三角板和连接板中,根据模具的高度选择性安装螺母和螺杆,拉动销柱使销柱脱离现在的定位孔,上下移动刮板直至与模具的高度持平,松开销柱,第二弹簧带动销柱插进相对应的定位孔中,将混凝土通过进料盒倒入料筒中,将本装置通上电源;S1. First place the mold in the triangular plate and the connecting plate, selectively install the nut and screw according to the height of the mold, pull the pin to make the pin out of the current positioning hole, move the scraper up and down until it is level with the height of the mold, and loosen the pin The second spring drives the pin into the corresponding positioning hole, pours the concrete into the barrel through the feeding box, and turns on the power supply of the device;
S2、其次启动第一电机,第一电机带动辊轴转动,可以带动传送带转动,通过传送带上的挡板可以将模具依次传送出,启动第二电机,第二电机通过同步轮和同步带带动转动轴转动,转动轴带动搅拌匙和刮片转动,可以搅动料筒中的混凝土,并且可以将粘结在料筒内壁上的混凝土刮除;S2. Next, start the first motor, the first motor drives the roller shaft to rotate, which can drive the conveyor belt to rotate, and the molds can be sent out in turn through the baffle on the conveyor belt, and the second motor is activated. The shaft rotates, and the rotating shaft drives the mixing spoon and the scraper to rotate, which can stir the concrete in the barrel and scrape off the concrete stuck on the inner wall of the barrel;
S3、再启动第二电动推杆,第二电动推杆推动储料盒在T形板的一侧滑动,同时滑动销在导向块中滑动,所以推动储料盒时,下盖板会自动打开,储料盒中的混凝土通过下盖板滑落进模具中;S3. Restart the second electric push rod, the second electric push rod pushes the storage box to slide on one side of the T-shaped plate, and the sliding pin slides in the guide block, so when the storage box is pushed, the lower cover will automatically open , the concrete in the storage box slides into the mold through the lower cover;
S4、然后继续输送,模具推着模具向前移动,当模具通过刮板时,刮板可以将模具中的混凝土抹平;S4, and then continue to convey, the mold pushes the mold to move forward, when the mold passes the scraper, the scraper can smooth the concrete in the mold;
S5、最后当模具移动至滑动板底部时,启动第一电动推杆,第一电动推杆带动滑动板下压,使滑动板压在模具的顶部,启动第三电机,第三电机带动第一连板转动,第一连板带动第二连板转动,第二连板可以带动滑动板在底板的底部上下移动,通过第三电机的高速转动,可以使滑动板产生振动,从而可以将模具中混凝土振平,并且消除混凝土中的气泡。S5. Finally, when the mold moves to the bottom of the sliding plate, the first electric push rod is activated, and the first electric push rod drives the sliding plate to press down, so that the sliding plate is pressed on the top of the mold, and the third motor is started, and the third motor drives the first electric push rod. The connecting plate rotates, the first connecting plate drives the second connecting plate to rotate, and the second connecting plate can drive the sliding plate to move up and down at the bottom of the bottom plate. The concrete is vibrated and air bubbles in the concrete are eliminated.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明通过拉动销柱使销柱脱离现在的定位孔,上下移动刮板直至与模具的高度持平,松开销柱,第二弹簧带动销柱插进相对应的定位孔中;1. In the present invention, the pin is separated from the current positioning hole by pulling the pin, and the scraper is moved up and down until the height of the mold is equal to the height of the mold, the pin is loosened, and the second spring drives the pin to be inserted into the corresponding positioning hole;
2.本发明通过启动第一电机,第一电机带动辊轴转动,可以带动传送带转动,通过传送带上的挡板可以将模具依次传送出,启动第二电机,第二电机通过同步轮和同步带带动转动轴转动,转动轴带动搅拌匙和刮片转动,可以搅动料筒中的混凝土,并且可以将粘结在料筒内壁上的混凝土刮除;2. In the present invention, by starting the first motor, the first motor drives the roller shaft to rotate, which can drive the conveyor belt to rotate, and the molds can be sent out in turn through the baffle on the conveyor belt, and the second motor is activated, and the second motor passes through the synchronous wheel and the synchronous belt. Drive the rotating shaft to rotate, and the rotating shaft drives the mixing spoon and the scraper to rotate, which can stir the concrete in the barrel and scrape the concrete stuck on the inner wall of the barrel;
3.本发明通过启动第二电动推杆,第二电动推杆推动储料盒在T形板的一侧滑动,同时滑动销在导向块中滑动,所以推动储料盒时,下盖板会自动打开,储料盒中的混凝土通过下盖板滑落进模具中;3. In the present invention, by activating the second electric push rod, the second electric push rod pushes the storage box to slide on one side of the T-shaped plate, and at the same time, the sliding pin slides in the guide block, so when the storage box is pushed, the lower cover will slide. Automatically open, the concrete in the storage box slides into the mold through the lower cover;
4.本发明通过启动第一电动推杆,第一电动推杆带动滑动板下压,使滑动板压在模具的顶部,启动第三电机,第三电机带动第一连板转动,第一连板带动第二连板转动,第二连板可以带动滑动板在底板的底部上下移动,通过第三电机的高速转动,可以使滑动板产生振动,从而可以将模具中混凝土振平,并且消除混凝土中的气泡。4. In the present invention, the first electric push rod is activated, and the first electric push rod drives the sliding plate to press down, so that the sliding plate is pressed on the top of the mold, and the third motor is activated. The third motor drives the first connecting plate to rotate, and the first connecting plate rotates. The plate drives the second connecting plate to rotate, and the second connecting plate can drive the sliding plate to move up and down at the bottom of the bottom plate. The high-speed rotation of the third motor can make the sliding plate vibrate, so that the concrete in the mold can be leveled and the concrete can be eliminated. bubbles in.
本发明中将模具、浇筑、抹平和振动设置为一体,便于人工操作,不会需要人工亲自操作,只需人工辅助即可,节省人力,能有效的提高生产效率,并且可以制作不同厚度的混凝土板,便于使用。In the present invention, the mold, pouring, troweling and vibration are integrated into one, which is convenient for manual operation, does not require manual operation, only needs manual assistance, saves manpower, can effectively improve production efficiency, and can produce concrete of different thicknesses board for ease of use.
附图说明Description of drawings
图1为本发明提出的一种土建混凝土板自动化制造装置的三维结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of an automatic manufacturing device for civil concrete slab proposed by the present invention;
图2为本发明提出的一种土建混凝土板自动化制造装置的另一视角的三维结构示意图;Fig. 2 is a three-dimensional structural schematic diagram from another perspective of an automatic manufacturing device for a civil concrete slab proposed by the present invention;
图3为本发明提出的一种土建混凝土板自动化制造装置的剖视示意图;3 is a schematic cross-sectional view of an automatic manufacturing device for a civil concrete slab proposed by the present invention;
图4为本发明中的定量组件结构示意图;4 is a schematic structural diagram of a quantitative component in the present invention;
图5为本发明中的抹平组件结构示意图;FIG. 5 is a schematic structural diagram of the leveling assembly in the present invention;
图6为本发明中的振动组件结构示意图;6 is a schematic structural diagram of a vibration assembly in the present invention;
图7为图6中A部放大示意图。FIG. 7 is an enlarged schematic diagram of part A in FIG. 6 .
图中:1、工作台;11、导向板;12、模具;13、第一电机;14、T形板;15、立板;16、传送带;17、辊轴;18、挡板;2、三角板;21、连接板;22、螺母;23、螺杆;32、料筒;33、进料盒;34、出料盒;42、顶板;43、第一电动推杆;44、滑杆;45、底板;46、滑动柱;47、第一弹簧;48、滑动板;51、储料盒;52、下盖板;53、导向块;54、滑块;55、三角块;56、滑动销;57、连接块;58、第二电动推杆;59、固定块;61、第二电机;62、同步轮;63、同步带;64、转动轴;65、搅拌匙;66、刮片;71、刮板;72、限位板;73、滑动块;74、销柱;75、第二弹簧;76、定位孔;81、第三电机;82、第一连板;83、第二连板;84、凹形块。In the figure: 1. Workbench; 11. Guide plate; 12. Mold; 13. First motor; 14. T-shaped plate; 15. Vertical plate; 16. Conveyor belt; 17. Roller shaft; Triangular plate; 21, connecting plate; 22, nut; 23, screw; 32, barrel; 33, feeding box; 34, discharging box; 42, top plate; 43, first electric push rod; 44, sliding rod; 45 , bottom plate; 46, sliding column; 47, first spring; 48, sliding plate; 51, storage box; 52, lower cover plate; 53, guide block; 54, slider; 55, triangle block; 56, sliding pin ;57, connecting block; 58, second electric push rod; 59, fixed block; 61, second motor; 62, synchronous wheel; 63, synchronous belt; 64, rotating shaft; 65, stirring spoon; 66, scraper; 71, scraper; 72, limit plate; 73, sliding block; 74, pin; 75, second spring; 76, positioning hole; 81, third motor; 82, first connecting plate; 83, second connecting plate; 84, concave block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
实施例一Example 1
参照图1-图7,一种土建混凝土板自动化制造装置,包括工作台1,工作台1的顶部固定连接有对称设置的两个T形板14和两个立板15,工作台1的顶部固定连接有对称设置的两个三角板2,工作台1的顶部固定连接有对称设置的两个连接板21,两个三角板2和两个连接板21成矩形排布,连接板21与三角板2之间设置有多个模具12,工作台1的顶部固定连接有两个与模具12配合使用的导向板11,两个T形板14的顶部固定连接有同一个料筒32,料筒32的顶部贯穿固定连接有进料盒33,料筒32的底部贯穿固定连接有出料盒34,工作台1的内壁设有用于传送模具12的传送组件,两个T形板14之间设有用于混凝土定量出料的定量组件,立板15的顶部设有用于对混凝土振动的振动组件,T形板14的一侧设有用于对混凝土抹平的抹平组件。1 to 7, an automatic manufacturing device for civil concrete slabs, including a workbench 1, the top of the workbench 1 is fixedly connected with two symmetrically arranged T-shaped
实施例二
参照图1-图7,一种土建混凝土板自动化制造装置,包括工作台1,工作台1的顶部固定连接有对称设置的两个T形板14和两个立板15,工作台1的顶部固定连接有对称设置的两个三角板2,工作台1的顶部固定连接有对称设置的两个连接板21,两个连接板21的相对一侧贯穿有多个螺杆23,多个螺杆23的一侧均螺纹连接有螺母22,防止模具12散落,两个三角板2和两个连接板21成矩形排布,连接板21与三角板2之间设置有多个模具12,工作台1的顶部固定连接有两个与模具12配合使用的导向板11,便于模具12移动,两个T形板14的顶部固定连接有同一个料筒32,料筒32的顶部贯穿固定连接有进料盒33,料筒32的底部贯穿固定连接有出料盒34,料筒32的两侧内壁贯穿转动连接有同一个转动轴64,转动轴64的外壁固定连接有多个搅拌匙65,位于两侧的搅拌匙65的一侧固定连接有同一个刮片66,可以将粘结在料筒32内壁的混凝土刮除,并且便于搅拌混凝土,防止混凝土结块,工作台1的底部固定连接有第二电机61,第二电机61和转动轴64的外壁均固定套设有同步轮62,两个同步轮62传动连接有同一个同步带63,工作台1的内壁设有用于传送模具12的传送组件,传送组件包括贯穿转动连接在工作台1内壁的对称设置的两个辊轴17,两个辊轴17传动连接有同一个传送带16,传送带16的一侧固定连接有均布的多个挡板18,便于带动模具12移动,工作台1的一侧固定连接有第一电机13,第一电机13的输出轴与其中一个辊轴17固定连接,两个T形板14之间设有用于混凝土定量出料的定量组件,定量组件包括滑动连接在两个T形板14相对一侧的滑块54,滑块54的内壁固定连接有储料盒51,储料盒51的容积与模具12的容积相同,储料盒51的底部两侧固定连接有对称设置的两个三角块55,两个三角块55的相对一侧转动连接有同一个下盖板52,下盖板52的两侧固定连接有对称设置的滑动销56,两个T形板14的底部均固定连接有导向块53,便于打开下盖板52,滑动销56的一侧贯穿导向块53的内壁,立板15的顶部设有用于对混凝土振动的振动组件,振动组件包括固定连接在两个立板15顶部的顶板42,顶板42的底部固定连接有第一电动推杆43,第一电动推杆43的输出端固定连接有底板45,顶板42的底部固定连接有对称设置的两个滑杆44,滑杆44与底板45贯穿滑动连接,底板45的顶部四角位置均贯穿滑动连接有滑动柱46,滑动柱46的外壁套设有第一弹簧47,第一弹簧47的两端分别与滑动柱46与底板45的相对一侧固定连接,四个滑动柱46的底部固定连接有同一个滑动板48,底板45的底部固定连接有第三电机81,第三电机81的输出端固定套设有第一连板82,第一连板82远离第三电机81的一侧转动连接有第二连板83,第二连板83远离第一连板82的一侧转动连接有凹形块84,凹形块84的底部与滑动板48的顶部固定连接,通过第三电机81带动滑动板48快速移动,从而产生振动,顶板42的顶部固定连接有两个连接块57,两个连接块57的内壁固定连接有同一个第二电动推杆58,第二电动推杆58的输出端固定连接有固定块59,固定块59与储料盒51固定连接,用于推动储料盒51,T形板14的一侧设有用于对混凝土抹平的抹平组件,抹平组件包括固定连接在T形板14一侧的滑动块73,两个滑动块73的相对一侧滑动连接有同一个刮板71,便于对模具12上的混凝土进行抹平,刮板71的顶部固定连接有限位板72,防止刮板71脱离滑动块73,滑动块73的一侧贯穿滑动连接有销柱74,销柱74的外壁套设有第二弹簧75,第二弹簧75的两端分别与销柱74和滑动块73的相对一侧固定连接,刮板71的两侧开设有与销柱74配合使用的多个定位孔76,便于调节刮板71的高度。1 to 7, an automatic manufacturing device for civil concrete slabs, including a workbench 1, the top of the workbench 1 is fixedly connected with two symmetrically arranged T-shaped
一种土建混凝土板自动化制造装置的使用方法,包括以下步骤:A method for using an automatic manufacturing device for a civil concrete slab, comprising the following steps:
S1、首先将模具12放置在三角板2和连接板21中,根据模具12的高度选择性安装螺母22和螺杆23,拉动销柱74使销柱74脱离现在的定位孔76,上下移动刮板71直至与模具12的高度持平,松开销柱74,第二弹簧75带动销柱74插进相对应的定位孔76中,将混凝土通过进料盒33倒入料筒32中,将本装置通上电源;S1. First, place the
S2、其次启动第一电机13,第一电机13带动辊轴17转动,可以带动传送带16转动,通过传送带16上的挡板18可以将模具12依次传送出,启动第二电机61,第二电机61通过同步轮62和同步带63带动转动轴64转动,转动轴64带动搅拌匙65和刮片66转动,可以搅动料筒32中的混凝土,并且可以将粘结在料筒32内壁上的混凝土刮除;S2. Next, start the
S3、再启动第二电动推杆58,第二电动推杆58推动储料盒51在T形板14的一侧滑动,同时滑动销56在导向块53中滑动,所以推动储料盒51时,下盖板52会自动打开,储料盒51中的混凝土通过下盖板52滑落进模具12中;S3. Restart the second
S4、然后继续输送,模具12推着模具12向前移动,当模具12通过刮板71时,刮板71可以将模具12中的混凝土抹平;S4, and then continue to convey, the
S5、最后当模具12移动至滑动板48底部时,启动第一电动推杆43,第一电动推杆43带动滑动板48下压,使滑动板48压在模具12的顶部,启动第三电机81,第三电机81带动第一连板82转动,第一连板82带动第二连板83转动,第二连板83可以带动滑动板48在底板45的底部上下移动,通过第三电机81的高速转动,可以使滑动板48产生振动,从而可以将模具12中混凝土振平,并且消除混凝土中的气泡。S5. Finally, when the
然而,如本领域技术人员所熟知的,第一电机13、第一电动推杆43、第二电动推杆58、第二电机61、和第三电机81的工作原理和接线方法是司空见惯的,其均属于常规手段或者公知常识,在此就不再赘述,本领域技术人员可以根据其需要或者便利进行任意的选配。However, as known to those skilled in the art, the working principles and wiring methods of the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
Claims (10)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117051650A (en) * | 2023-08-21 | 2023-11-14 | 兰陵县交通运输局 | Device and method for laying stabilized soil on base layer |
| CN117464825A (en) * | 2023-12-06 | 2024-01-30 | 江苏省金鑫安防设备有限公司 | Combined production system for producing fireproof door and control method |
| CN117984410A (en) * | 2024-01-12 | 2024-05-07 | 中民筑友房屋科技(江山)有限公司 | A prefabricated component production system and method of using the same |
| CN118990778A (en) * | 2024-10-23 | 2024-11-22 | 泰州兴辰环保科技有限公司 | Precast concrete building materials processor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117051650A (en) * | 2023-08-21 | 2023-11-14 | 兰陵县交通运输局 | Device and method for laying stabilized soil on base layer |
| CN117464825A (en) * | 2023-12-06 | 2024-01-30 | 江苏省金鑫安防设备有限公司 | Combined production system for producing fireproof door and control method |
| CN117464825B (en) * | 2023-12-06 | 2024-08-16 | 江苏省金鑫安防设备有限公司 | Combined production system for producing fireproof door and control method |
| CN117984410A (en) * | 2024-01-12 | 2024-05-07 | 中民筑友房屋科技(江山)有限公司 | A prefabricated component production system and method of using the same |
| CN117984410B (en) * | 2024-01-12 | 2024-07-26 | 中民筑友房屋科技(江山)有限公司 | A prefabricated component production system and method of using the same |
| CN118990778A (en) * | 2024-10-23 | 2024-11-22 | 泰州兴辰环保科技有限公司 | Precast concrete building materials processor |
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Application publication date: 20220927 |