CN115105476B - Orlistat freeze-dried oral preparation and preparation process thereof - Google Patents

Orlistat freeze-dried oral preparation and preparation process thereof Download PDF

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CN115105476B
CN115105476B CN202210250785.2A CN202210250785A CN115105476B CN 115105476 B CN115105476 B CN 115105476B CN 202210250785 A CN202210250785 A CN 202210250785A CN 115105476 B CN115105476 B CN 115105476B
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polyoxyethylene
freeze
orlistat
drying
dried
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CN115105476A (en
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张贵民
陈美丽
郝贵周
王友凤
刘忠
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Shandong New Time Pharmaceutical Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/20Pills, tablets, discs, rods
    • A61K9/2004Excipients; Inactive ingredients
    • A61K9/2013Organic compounds, e.g. phospholipids, fats
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • A61K9/2027Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
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    • A61K9/205Polysaccharides, e.g. alginate, gums; Cyclodextrin
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Abstract

The invention belongs to the technical field of medicines, and particularly provides an orlistat oral freeze-dried tablet and a preparation method thereof. The oral freeze-dried tablet contains orlistat, a surfactant, a freeze-drying excipient and a suspending agent; the components are prepared into mixed liquid, and freeze-dried tablets can be obtained through freeze drying. The freeze-dried tablet provided by the invention has good disintegration property and greatly improved stability; the better medicine dispersion uniformity and the excellent dissolution characteristic of the medicine obviously improve the bioavailability of the medicine, thereby improving the oil discharge effect of the medicine.

Description

Orlistat freeze-dried oral preparation and preparation process thereof
Technical Field
The invention belongs to the technical field of medicines, relates to a medicinal preparation, and particularly provides an orlistat freeze-dried oral preparation and a preparation method thereof.
Background
Orlistat is a long-acting, specific and strong-acting specific gastrointestinal lipase inhibitor, and can deactivate the two enzymes by forming covalent bonds with lipase active serine positions in the stomach and small intestinal cavities, so that the deactivated enzymes can not decompose fat in food into free fatty acid and glycerol which can be absorbed by human bodies, thereby reducing fat intake and playing a role in reducing weight.
Orlistat has the chemical name: (S) -2-carboxamide-4-methyl-pentanoic acid (S) -1- [ [ (2S, 3S) -3-hexyl-4-oxo-cyclobutyl ] methyl ] -dodecyl ester having the structural formula:
orlistat is white crystalline powder, is almost insoluble in water, is easily soluble in chloroform, is extremely easily soluble in methanol and ethanol, is easily pyrolyzed, and has very low solubility in water in a physiological pH range; the melting point is 40-42 ℃, and the material is degraded by hydrolysis or heat. The conventional oral solid preparation capsules and tablets are unfavorable for the release of the orlistat because the orlistat is insoluble in water, have lower bioavailability, and are easy to generate sticking in the process of tabletting or capsule filling because the melting point of the orlistat is lower.
US6004996 discloses a preparation method of orlistat preparation, which is to prepare a drug into pellets and then fill the pellets into hard capsules, but the capsules are unstable to high temperature and high humidity, the capsules can absorb moisture, soften and be sticky when the ambient temperature is 22-24 ℃ and the relative humidity is more than 60%, the capsules change more quickly when the capsules are stored under high temperature and high humidity conditions, and the capsules can adhere in the storage process, the disintegration time limit is obviously prolonged and are difficult to disintegrate. Meanwhile, in order to solve the problem of sticking a punch rod in the capsule production process, a process for preparing the micropill is adopted, and the molding material is microcrystalline cellulose, but the microcrystalline cellulose, sodium carboxymethyl starch and the like have poor compatibility with orlistat, so that the stability of the preparation is poor, and the impurity content is high.
Patent CN103006601A discloses an orlistat tablet and a preparation method thereof, wherein the tablet is formed by directly tabletting an orlistat phospholipid composition containing silicon dioxide and a pharmaceutical excipient, and solves the problems of poor stability in storage and sticking of the orlistat in a conventional tabletting process, but has the problems of poor dissolution rate, complex preparation process and low bioavailability.
Patent CN108785272A discloses an orlistat soft capsule preparation and a preparation method thereof, and the orlistat soft capsule prepared by the method has less impurity content and improved dissolution; however, the soft capsule has a larger influence on the disintegration time of the soft capsule due to external environmental factors during the storage period, and the gelatin crosslinking reaction is more likely to occur under the conditions of high temperature and illumination, so that the disintegration or dissolution delay occurs. Meanwhile, orlistat is a weight-losing medicament and is taken with oily auxiliary materials, so that the weight-losing effect of the orlistat is definitely reduced.
Patent CN1514725B discloses a pharmaceutical combination comprising a lipase inhibitor and a sucrose fatty acid ester, which combination produces a drug which shows about 1.7 times higher efficacy than orlistat, but no good solution is proposed for the stability of orlistat formulations.
In view of the above disclosed adjuvants and formulation techniques for preparing orlistat formulations, how to further improve the stability, safety and bioavailability of orlistat is a technical problem to be solved in the art. In addition, in the prior art, when the capsule is not taken by a swallowed patient, the capsule content may be poured out for taking, and the tablet may be ground for taking, so that the taste is not improved.
Disclosure of Invention
Aiming at the technical problems that the existing orlistat preparation still has stability, safety, dissolution and bioavailability to be solved, the invention provides an orlistat oral freeze-dried tablet. The freeze-dried tablet has the characteristics of good taste, rapid disintegration, less impurity content, high stability, good medicine dispersibility and the like; the oral freeze-dried tablet can obviously improve the bioavailability of orlistat.
The invention comprises the following specific contents:
in one aspect, the invention provides an orlistat oral lyophilized tablet comprising orlistat, a surfactant, a lyophilization excipient and a suspending agent; the components are prepared into mixed liquid, and freeze-dried tablets can be obtained through freeze drying.
Preferably, the orlistat oral freeze-dried tablet contains 1 mg-200 mg of orlistat; preferably from 10mg to 100mg of orlistat; further preferably, the orlistat is contained in an amount of 15 to 60 mg.
Preferably, the oral freeze-dried tablet comprises 1 part by weight of orlistat and 0.05-1 part by weight of surfactant; further preferably, the orlistat comprises 1 part and the surfactant comprises 0.06-0.8 part; still more preferably, the orlistat comprises 1 part and the surfactant comprises 0.1 to 0.6 part.
Preferably, the oral freeze-dried tablet comprises 1 part of orlistat and 0.1-10 parts of freeze-dried excipient by weight; further preferably, the orlistat comprises 1 part and the freeze-drying excipient comprises 0.1 to 6 parts; still more preferably, the orlistat comprises 1 part and the lyophilized excipient comprises 0.1 to 4 parts.
Preferably, the oral freeze-dried tablet comprises 1 part of orlistat and 0.02-0.8 part of suspending agent by weight; further preferably, the suspending agent is 0.05 to 0.4 part by 1 part by weight of orlistat.
Preferably, the surfactant is selected from ionic or nonionic surfactants having an HLB of from 8 to 18.
Preferably, the surfactant is selected from polyoxyethylene monooleate, polyoxyethylene monostearate, polyoxyethylene stearate, polyoxyethylene monopalmitate, alkylaryl sulfonate, triethanolamine oleate, polyoxyethylene oleyl ether, polyoxyethylene alkylphenol, polyoxyethylene acetylated lanolin derivative, polyoxyethylene alkyl aromatic ether, polyoxyethylene lauryl ether, polyoxyethylene castor oil, polyoxyethylene vegetable oil, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan monooleate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan lanolin derivative, polyoxyethylene esters of mixed fatty acids and resin acids, polyoxyethylene cholesterol ether, polyoxypropylene lanolin ether, polyoxyethylene methyl glucoside sesquioleate, polyoxyethylene monooleate, polyoxyethylene oleyl ether, polyoxyethylene stearyl alcohol, polyoxyethylene cetyl alcohol, polyoxyethylene oxypolystearyl stearate, polyoxyethylene lauryl ether, polyoxyethylene oleyl alcohol, polyoxyethylene fatty alcohol, polyethylene glycol monopalmitate, polyoxyethylene monolaurate, lauroyl polyoxyethylene glyceride, stearoyl polyoxyethylene glyceride, oleoyl polyoxyethylene glyceride, polyethylene glycol stearate, polyethylene glycol caprate, sucrose stearate, sucrose palmitate, tween, polyoxyethylene 20/40/60/80/21/85/65/81, AEO-glyceryl monostearate, AEO-9 or a plurality of fatty esters.
Further preferred is one or a combination of lauroyl polyoxyethylene glyceride, stearoyl polyoxyethylene glyceride, oleoyl polyoxyethylene glyceride, linoleoyl polyoxyethylene glyceride, sucrose stearate, sucrose palmitate, sucrose glycerate, polyoxyethylene monostearate, polyoxyethylene monooleate, polyoxyethylene monopalmitate, polyethylene glycol stearate, caprylic/capric polyethylene glycol glyceride.
Still more preferably, it is one or a combination of lauroyl polyoxyethylene glyceride, stearoyl polyoxyethylene glyceride, oleoyl polyoxyethylene glyceride, and linoleoyl polyoxyethylene glyceride.
Preferably, the lyophilization excipient is selected from one or more of glycine, lysine, alanine, proline, sodium glutamate, mannitol, sorbitol, maltitol, xylitol, lactitol, dextran, cyclodextrin, maltodextrin, trehalose, sucrose, lactose, glucose, phosphate, calcium carbonate or sodium acetate; even more preferred is mannitol or dextran or a mixture thereof.
Preferably, the suspending agent is hydroxypropyl cellulose, hypromellose, methylcellulose, sodium carboxymethylcellulose, hydroxyethyl cellulose, sodium alginate, acacia, tragacanth, pectin, agar, carrageenan, deacetylated chitin or dextran, xanthan gum, gelatin; further preferred are hydroxypropyl cellulose, hypromellose, methylcellulose, sodium carboxymethylcellulose, hydroxyethyl cellulose; still more preferred is hydroxypropyl cellulose.
In another aspect, the invention provides a preparation process of orlistat oral freeze-dried tablets, which specifically comprises the following steps:
(1) Placing the solvent with the prescription amount into a degassing bottle, sequentially adding the excipient and the suspending agent under magnetic stirring, and stirring until the excipient and the suspending agent are completely dissolved;
(2) Adding surfactant under stirring, and stirring while degassing until it is dissolved or dispersed; then adding orlistat, dispersing uniformly, and stirring while degassing until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze-drying was performed.
Preferably, the solvent in the step 1 is water or ethanol water solution; preferably purified water.
Preferably, the weight ratio of orlistat to the solvent is 1:4-20.
Preferably, the magnetic stirring speed in the step 1 is 100-2000r/min.
Preferably, the stirring speed after adding the surfactant in the step 2 is 200-800r/min.
Preferably, the stirring speed after the orlistat is added in the step 2 is 200-800r/min.
Preferably, the freeze-drying process described in step 3 comprises:
quick-freezing: placing the filled sample at the temperature of minus 170 ℃ to minus 40 ℃ for 0.5 to 3 hours;
prefreezing: the temperature of the freeze dryer plate layer is between minus 50 ℃ and minus 30 ℃ and the heat preservation is carried out for 0.5 to 3 hours;
and (3) a drying procedure: setting the temperature at-40-35 deg.c, vacuum degree at 10-50pa and drying time at 2-72 hr.
Further preferably, the freeze-drying process described in step 3 comprises:
quick-freezing: placing the filled sample at the temperature of minus 80 ℃ to minus 40 ℃ for 0.5 to 3 hours;
prefreezing: the temperature of the freeze dryer plate layer is between minus 50 ℃ and minus 30 ℃ and the heat preservation is carried out for 0.5 to 3 hours;
and (3) a drying procedure: setting the temperature at minus 30 ℃ to 30 ℃, the vacuum degree at 10 pa to 50pa and the drying time at 6h to 24h.
Compared with the prior art, the invention has the following advantages:
1. the preparation method adopts the freeze-drying method to prepare the orlistat freeze-dried oral tablet, and the proper auxiliary material ingredients are optimized, so that the disintegration speed of the preparation is improved, the dispersion uniformity of the medicine is improved, the dissolution rate is improved compared with that of the orlistat capsule sold in the market, and the freeze-dried tablet also has better taste.
2. Compared with other tablets, the orlistat freeze-dried tablet provided by the invention contains fewer auxiliary materials, and even if the orlistat freeze-dried tablet does not contain a disintegrating agent, the orlistat freeze-dried tablet still has good disintegrating property, and the stability is greatly improved; the better medicine dispersion uniformity and the excellent dissolution characteristic of the medicine obviously improve the bioavailability of the medicine, thereby improving the oil discharge curative effect of the medicine and achieving the same effect as the existing preparation by using relatively smaller dosage.
3. The freeze drying method provided by the invention can effectively avoid the sticking phenomenon caused by low melting point of orlistat in the conventional preparation method, and can not cause the problem of drug degradation caused by high temperature in the conventional preparation method, thereby ensuring the impurity content and stability of the drug.
Detailed Description
The technical solutions of the present invention are further illustrated and described below by means of specific embodiments, it being understood that the following examples are given for illustrative purposes only and are not intended to limit the present invention, and that some alternatives apparent in the art are within the scope of protection of the present invention.
Example 1
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding mannitol and hydroxypropyl cellulose under magnetic stirring (rotating speed 1000 r/min) until the mannitol and the hydroxypropyl cellulose are completely dissolved;
(2) Adding lauroyl polyoxyethylene glyceride under stirring, and stirring at 500r/min under degassing to disperse uniformly; then adding orlistat, dispersing uniformly, and stirring until no bubbles exist while degassing (rotating speed 500 r/min) to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 60 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Example 2
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding dextran and hydroxypropyl cellulose under magnetic stirring (rotating speed 1000 r/min) until the dextran and the hydroxypropyl cellulose are completely dissolved;
(2) Adding stearoyl polyoxyethylene glyceride and sucrose stearate under stirring, and stirring (rotating speed 500 r/min) while degassing until the mixture is uniformly dispersed; then adding orlistat, dispersing uniformly, and stirring while degassing (rotating speed 500 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 60 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Example 3
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding mannitol and hypromellose under magnetic stirring (rotating speed 1000 r/min) until the mannitol and hypromellose are completely dissolved;
(2) Adding the linoleoyl polyoxyethylene glyceride and the sucrose palmitate under stirring, and stirring (rotating speed 500 r/min) while degassing until the materials are uniformly dispersed; then adding orlistat, dispersing uniformly, and stirring while degassing (rotating speed 500 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 60 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Example 4
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding mannitol, dextran and hydroxyethyl cellulose under magnetic stirring (rotating speed 1000 r/min) until the mannitol, the dextran and the hydroxyethyl cellulose are completely dissolved;
(2) Adding polyoxyethylene monostearate under stirring, and stirring (rotation speed 500 r/min) while degassing until dispersion is uniform; then adding orlistat, dispersing uniformly, and stirring while degassing (rotating speed 500 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 80 ℃ and preserving heat for 0.5h;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 50 ℃, and preserving heat for 0.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 6 hr.
Example 5
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding maltodextrin, dextran and methylcellulose under magnetic stirring (rotating speed 1000 r/min) until the maltodextrin, dextran and methylcellulose are completely dissolved;
(2) Adding caprylic/capric polyethylene glycol glyceride under stirring, and stirring at 500r/min while degassing until the mixture is uniformly dispersed; then adding orlistat, dispersing uniformly, and stirring while degassing (rotating speed 500 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 40 ℃ and preserving heat for 3 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to minus 30 ℃, and preserving heat for 3 hours;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 13 hr.
Example 6
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding maltodextrin and hydroxypropyl cellulose under magnetic stirring (rotating speed 2000 r/min) until the maltodextrin and the hydroxypropyl cellulose are completely dissolved;
(2) Adding polyoxyethylene monopalmitate under stirring, and stirring while degassing (rotating speed 500 r/min) until the polyoxyethylene monopalmitate is uniformly dispersed; then adding orlistat, dispersing uniformly, and stirring while degassing (rotating speed 500 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 50 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Example 7
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding glycine and sodium carboxymethylcellulose under magnetic stirring (rotating speed 2000 r/min) until the glycine and sodium carboxymethylcellulose are completely dissolved;
(2) Adding Tween 80 under stirring, and stirring at 800r/min under degassing to dissolve completely; then adding orlistat, dispersing uniformly, and stirring while degassing (the rotating speed is 800 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 60 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Example 8
Prescription (I)
(II) preparation method
(1) Placing the prescribed amount of purified water into a degassing bottle, and adding lactose and xanthan gum under magnetic stirring (rotating speed of 800 r/min) until the lactose and xanthan gum are completely dissolved;
(2) Adding polyethylene glycol stearate under stirring, and stirring (rotation speed 200 r/min) while degassing until the mixture is dispersed uniformly; then adding orlistat, dispersing uniformly, and stirring while degassing (rotating speed 500 r/min) until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 60 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Comparative example 1
Prescription (I)
(II) preparation method:
(1) Placing the purified water with the prescription amount into a degassing bottle, adding gelatin with the prescription amount, soaking for 10 minutes, heating and stirring for dissolution (the temperature is not more than 70 ℃) with a hot water bath method, and cooling to room temperature after the gelatin is dissolved. Mannitol was added sequentially under magnetic stirring (rotation speed 1000 r/min) until complete dissolution.
(2) Orlistat is added under stirring, and the mixture is obtained after dispersion by stirring (the rotating speed is 500 r/min) and degassing.
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze drying is carried out, and the freeze drying process is specifically as follows:
quick-freezing: placing the filled sample in a refrigerator at the temperature of minus 60 ℃ and preserving heat for 2 hours;
prefreezing: setting the temperature of a plate layer of the freeze dryer to be minus 40 ℃, and preserving heat for 1.5h;
and (3) a drying procedure: -30 deg.c, vacuum degree of 10-50pa and drying time of 8 hr.
Comparative example 2
Prescription (I)
(II) preparation method
Weighing lauroyl polyoxyethylene glyceride with a prescription amount, adding the lauroyl polyoxyethylene glyceride into purified water with the prescription amount, and stirring to uniformly disperse; weighing orlistat, mannitol, hydroxypropyl cellulose and sodium carboxymethyl starch according to the prescription amount, uniformly mixing, and granulating by using the aqueous solution; sieving wet granules with 20 mesh sieve, drying in fluidized bed at 35deg.C, sieving dry granules with 18 mesh sieve, and grading; then adding magnesium stearate, mixing uniformly, tabletting.
Comparative example 3
Prescription (I)
(II) preparation method:
weighing orlistat, sucrose palmitate, sodium starch glycolate, polyethylene glycol-6000, xylitol, mannitol, polyethylene glycol stearate and povidone with the prescription amount, adding a proper amount of water, uniformly mixing, and granulating by using the aqueous solution; the wet particles are filtered by a sieve with the aperture of 5mm, dried by a fluidized bed at 35 ℃, and the dry particles are sieved by a 12-mesh sieve for finishing; then adding magnesium stearate and talcum, mixing uniformly, tabletting.
Comparative example 4
Prescription (I)
(II) preparation method:
weighing orlistat, sucrose palmitate, sodium starch glycolate, microcrystalline cellulose, lactose, xylitol, mannitol, polyethylene glycol stearate and povidone with a prescription amount, adding a proper amount of water, uniformly mixing, and granulating with the water solution; the wet particles are filtered by a sieve with the aperture of 5mm, dried by a fluidized bed at 35 ℃, and the dry particles are sieved by a 12-mesh sieve for finishing; then adding sodium stearyl fumarate and glyceryl behenate, mixing, and tabletting.
Comparative example 5
Prescription (I)
(II) preparation method:
weighing orlistat, sucrose palmitate, sodium starch glycolate, lactose, xylitol, mannitol, polyethylene glycol stearate and povidone with the prescription amount, adding a proper amount of water, uniformly mixing, and granulating by using the aqueous solution; the wet particles are filtered by a sieve with the aperture of 5mm, dried by a fluidized bed at 35 ℃, and the dry particles are sieved by a 12-mesh sieve for finishing; then adding sodium stearyl fumarate and glyceryl behenate, mixing, and tabletting.
Verification embodiment
1. Appearance, mouthfeel, and disintegration Property measurement
Test samples of the validation experiments were prepared according to the prescriptions and the processes of the examples and the comparative examples, with the specification that a single tablet contained 23mg of orlistat.
Appearance: visual inspection
Mouthfeel: volunteer clothes
The tablets prepared in examples and comparative examples of the present invention were tested according to the method of examination of disintegration time of orally disintegrating tablets (chinese pharmacopoeia 2020 edition general rule 0921), and taste detection was performed while considering orally disintegrating tablets.
Disintegration time limit examination method
The instrument device mainly comprises a lifting bracket and a stainless steel pipe with a screen mesh embedded at the lower end, wherein the lifting bracket moves up and down by 10 mm+/-1 mm, and the round trip frequency is 30 times per minute.
The disintegrating basket is a stainless steel tube, the tube length is 30mm, the inner diameter is 13.0mm, and the inner diameter of a stainless steel screen (inlaid at the bottom of the stainless steel tube) is 710 mu m.
The inspection method is to fix the stainless steel tube on the bracket, immerse the stainless steel tube in a 1000ml cup, and the cup is filled with about 900ml of water with the temperature of 37 plus or minus 1 ℃ and adjust the water level height to make the screen mesh 15mm plus or minus 1mm below the water surface when the stainless steel tube is at the lowest position. The instrument is started. Taking 1 tablet of the product, placing the tablet into the stainless steel tube for inspection, and completely disintegrating and passing through a screen within 60 seconds, wherein if a small amount of the tablet is light and floats upwards or adheres to the inner wall of the stainless steel tube or the screen, the tablet can be subjected to the rule-conforming condition. The measurement was repeated for 6 pieces, and the test was allowed to be satisfied. If 1 tablet is not in accordance with the rule, 6 tablets should be taken for retesting, and all the tablets should be in accordance with the rule.
Table 1 disintegration time and mouthfeel test results
The samples tested in examples 1-8 disintegrated faster, had better mouthfeel, had better tablet appearance, and the tablets disintegrated into fine powder and dispersed evenly. In the sample trial preparation process of comparative example 1, the tablet is subjected to detection of disintegration after freeze-drying, and the tablet is agglomerated after wetting, so that the tablet is slower in disintegration and difficult to disperse. Comparative example 2 samples that were conventionally tabletted and tested were more than 2 minutes after adding a larger amount of sodium carboxymethyl starch, the disintegration time was greater than 2 minutes, and the dispersion effect of the disintegrated and disintegrated material was poorer than that of the lyophilized tablet. Comparative examples 3, 4, and 5 test samples, which generally had a general appearance, were relatively slow although they were disintegrated, and disintegrated into larger granules, and required a certain time for the raw material to be released from the granules.
2. Stability study
EXAMPLES and COMPARATIVE EXAMPLES A trial of orlistat (23 mg) was run in accelerated experiments with commercially available orlistat capsules (ALLI, 60 mg) in the form of aluminum plastic packs, commercially available orlistat capsules, placed at 30℃, 65% and sampled and assayed at 3 months.
TABLE 2 sample acceleration for 3 months related substance detection results
The accelerated experiment shows that the sample prepared by the freeze-drying process has smaller content of related substances, and the sample shows better stability after stability investigation, and the ring-opening epimer and the total impurity content are less in change compared with the preparation of the original ground 60mg capsule and the chewing tablet or the conventional tabletting.
3. Equivalent study
Orlistat lyophilized tablets (23 mg gauge), orlistat capsules (ALLI, 60mg gauge) were purchased from commercial products according to the procedure prescribed in example 1.
The method comprises the following steps: the pharmacodynamics of dogs was studied by using orlistat oral freeze-dried tablet samples (23 mg) and orlistat capsules (ALLI, 60 mg) to examine the pharmacodynamics difference after multiple administrations. The experiment is divided into orlistat capsule group and orlistat freeze-dried tablet group (specification: 23 mg). The test orlistat formulation product was orally administered to 4 Beagle dogs per group, once daily, 1 tablet or 1 granule each time, with meals. Ten days of continuous administration, 24 hours of feces per day after administration was collected, and the fecal fat excretion rate was examined. After 24h of excrement is collected, the excrement is dried, the dried excrement is taken out, and the excrement is ground into powder and then weighed. Placing the mixture into a weighed empty bottle, adding a corresponding amount of extract, evaporating the extract to dryness after extraction is completed, and weighing again to obtain the weight of fat. The fat content in the feces was expressed as a percentage (%) of the weight of fat in the feces to the dry weight of the feces, and the results are shown in Table 3.
Excel statistical software, the measurement data are represented by mean ± standard deviation, the differences between groups are compared by means of ttest analysis, and the difference represented by P <0.05 is statistically significant.
Table 3 detection of fat content in canine feces
According to the animal efficacy results, after the orlistat is orally taken, the fat content in the canine feces is higher than that before the administration for 1-10 days, and the fat content in the orlistat freeze-dried tablet group (with the specification of 23 mg) and the orlistat capsule group (with the specification of 60 mg) in the canine feces is not obviously different (P is more than 0.05).

Claims (3)

1. The orlistat oral freeze-dried tablet is characterized by comprising orlistat, a surfactant, a freeze-dried excipient and a suspending agent; preparing the components into a mixed solution, and freeze-drying to obtain a freeze-dried tablet; the oral freeze-dried tablet comprises, by weight, 1 part of orlistat, 0.05-1 part of a surfactant, 0.1-10 parts of a freeze-dried excipient and 0.02-0.8 part of a suspending agent; the surfactant is selected from ionic or nonionic surfactants with HLB of 8-18; the freeze-drying excipient is one or more of glycine, mannitol, sorbitol, maltitol, xylitol, lactitol, dextran, cyclodextrin, maltodextrin, trehalose, sucrose, lactose and glucose; the suspending agent is hydroxypropyl cellulose, hypromellose, methylcellulose, sodium carboxymethylcellulose, hydroxyethyl cellulose, sodium alginate, acacia, tragacanth, pectin, agar, carrageenan, deacetylated chitin or dextran, xanthan gum, and gelatin; the preparation process specifically comprises the following steps:
(1) Placing the prescribed amount of solvent into a degassing bottle, and adding excipient and suspending agent under magnetic stirring until the solvent is completely dissolved;
(2) Adding surfactant under stirring, and stirring while degassing until completely dissolved; then adding orlistat, dispersing uniformly, and stirring while degassing until no bubbles exist to obtain a mixed solution;
(3) Filling the mixed liquid obtained in the step 2 into a die; freeze-drying was performed.
2. The lyophilized tablet of claim 1, wherein the surfactant is selected from polyoxyethylene monooleate, polyoxyethylene monostearate, polyoxyethylene monopalmitate, alkylaryl sulfonate, triethanolamine oleate, polyoxyethylene oleyl ether, polyoxyethylene alkylphenol, polyoxyethylene acetylated lanolin derivative, polyoxyethylene alkyl aromatic ether, polyoxyethylene lauryl ether, polyoxyethylene castor oil, polyoxyethylene vegetable oil, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan monooleate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitol lanolin derivative, polyoxyethylene esters of mixed fatty acids and resin acids, polyoxyethylene cholesterol ether, polyoxypropylene lanolin alcohol ether, polyoxyethylene methyl glucoside sesquioleate, polyoxyethylene monooleate, polyoxyethylene ether, polyoxyethylene stearyl alcohol, polyoxyethylene cetyl alcohol, polyoxyethylene oxypolyethylene stearate, polyoxyethylene lauryl ether, polyoxyethylene oleyl alcohol, polyoxyethylene fatty alcohol, polyethylene glycol monopalmitate, polyoxyethylene monolaurate, lauroyl polyoxyethylene glyceride, stearoyl polyoxyethylene glyceride, oleoyl polyoxyethylene glyceride, linoleoyl polyoxyethylene glyceride, polyethylene glycol stearate, caprylic acid glyceride, polyoxyethylene glyceryl stearate, sucrose fatty acid, aeeto, sucrose fatty acid, AEO-3, sucrose fatty acid, AEO-3, or a plurality of fatty acid esters.
3. The lyophilized tablet of claim 1, wherein the lyophilization process in step 3 comprises:
quick-freezing: placing the filled sample at the temperature of-170 to-40 ℃ for 0.5 to 3 hours;
prefreezing: the temperature of the freeze dryer plate layer is between minus 50 ℃ and minus 30 ℃ and the heat preservation is carried out for 0.5 to 3 hours;
and (3) a drying procedure: setting the temperature at-40-35 deg.c, vacuum degree at 10-50pa and drying time at 2-72 hr.
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