CN115099638A - Advanced intelligent APS system applied to papermaking production and control method thereof - Google Patents
Advanced intelligent APS system applied to papermaking production and control method thereof Download PDFInfo
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Abstract
The invention discloses an advanced intelligent APS system applied to papermaking production and a control method thereof, wherein the advanced intelligent APS system comprises the following steps: the scheduling basic data module is used for acquiring scheduling basic data; the material module is used for acquiring the required material related information; the manpower module is used for acquiring the manpower requirement for executing the production task and providing a manpower requirement view for checking; the scheduling strategy module is used for obtaining a production plan according to scheduling basic data; the scheduling analysis module is used for collecting the execution condition of the production plan in real time and providing production analysis; and the high-level function module is used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module. The APS system designed by the invention can help the paper for daily use enterprises to strengthen production planning and execution management, improve the operation management level of the enterprises and establish a reproducible and extensible production operation management specification.
Description
Technical Field
The invention relates to the technical field of papermaking production, in particular to an advanced intelligent APS system applied to papermaking production and a control method thereof.
Background
At present, production plans of paper making enterprises are manually discharged according to conditions such as orders, inventory, production capacity and the like, various problems are easy to occur in the actual paper making production process, for example, frequent modification of the production plans is caused by frequent additional bill insertion, and when the produced base paper is distributed to different orders, the order is easy to be delayed and delivered due to unreasonable distribution. The APS (advanced Planning and scheduling) system generally refers to advanced Planning and scheduling, and solves the problems of production scheduling and production scheduling. The problem that paper making enterprises need to solve urgently is that manual scheduling is changed into automatic data acquisition scheduling, so lean production is realized.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
The invention aims to provide an advanced intelligent APS system applied to papermaking production and a control method thereof, so that the defects in the prior art are overcome.
In order to achieve the above object, the present invention provides an advanced intelligent APS system for use in papermaking, comprising: the system comprises a scheduling basic data module, a material module, a manpower module, a scheduling strategy module, a scheduling analysis module and an advanced function module, wherein the scheduling basic data module is used for acquiring scheduling basic data; the material module is used for acquiring the required material related information; the manpower module is used for acquiring the manpower requirement for executing the production task and providing a manpower requirement view for checking; the scheduling strategy module is used for obtaining a production plan according to scheduling basic data; the scheduling analysis module is used for collecting the execution condition of the production plan in real time and providing production analysis; the high-level function module is used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module.
A control method of an advanced intelligent APS system applied to papermaking production comprises the following steps:
(1) the basic data of scheduling is obtained through basic data module of scheduling for generate the production plan, basic data module of scheduling includes: setting working procedures, setting process paths, setting BOMs, setting production calendars, setting resources, routing networks and supporting the butt joint of external systems, such as an MES system, an order management system and the like;
(2) acquiring production task information and order information through a material module, setting working procedures, setting process paths, setting BOM and other scheduling basic data;
(3) acquiring required material related information through a material module; the material module still includes: material consumption, material inventory, material transaction, etc.;
(4) acquiring the manpower requirement for executing the production task through a manpower module, and providing a manpower requirement view for checking;
(5) the scheduling strategy module is used for obtaining a production plan according to scheduling basic data;
(6) the scheduling analysis module is used for collecting the execution condition of the production plan in real time and carrying out insertion analysis, order change analysis, delay analysis and OEE analysis;
(7) the high-level function module can be used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module.
A control method for an advanced intelligent APS system for use in papermaking, said obtaining a production plan comprising the steps of:
(1) preparing data: collecting sales orders, equipment conditions, process data, BOM and production operation conditions, summarizing and importing the sales orders, the equipment conditions, the process data, the BOM and the production operation conditions into a production scheduling basic data module, and importing the BOM into the production scheduling basic data module; importing material information, material consumption and safety stock data into a material guiding module; inputting the manpower requirements, groups and times into a manpower module;
(2) selecting a scheduling strategy: and selecting one of preset scheduling methods for scheduling to obtain a production plan.
The beneficial effects of the invention are: the invention discloses an advanced intelligent APS system applied to papermaking production and a control method thereof. Therefore, the problems of production scheduling and production scheduling are solved, manual scheduling is changed into automatic data acquisition scheduling, and lean production is realized.
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FIG. 1 is a functional block diagram of the system of the present invention;
FIG. 2 is a data flow diagram of the system of the present invention;
fig. 3 is an architecture diagram of the system of the present invention.
Detailed Description
In order that the invention may be more fully understood, reference should now be made to the accompanying drawings and specific embodiments of the invention, with the understanding that the scope of the invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
As shown in fig. 1, an advanced intelligent APS system applied to papermaking production includes a scheduling basic data module, a material module, a human module, a scheduling policy module, a scheduling analysis module, and an advanced function module, where the scheduling basic data module is configured to obtain scheduling basic data; the material module is used for acquiring the required material related information; the manpower module is used for acquiring the manpower requirement for executing the production task and providing a manpower requirement view for checking; the scheduling strategy module is used for obtaining a production plan according to scheduling basic data; the scheduling analysis module is used for collecting the execution condition of the production plan in real time and providing production analysis; the high-level function module is used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module.
A control method of an advanced intelligent APS system applied to papermaking production comprises the following steps:
(1) the basic data of scheduling is obtained through basic data module of scheduling for generate the production plan, basic data module of scheduling includes: setting working procedures, setting process paths, setting BOMs, setting production calendars, setting resources, routing networks, supporting the butt joint of an MES system, an order management system and the like;
(2) acquiring production task information and order information through a material module, setting working procedures, setting process paths, setting BOM and other scheduling basic data;
(3) acquiring required material related information through a material module; the material module still includes: material consumption, material inventory, material transaction, etc.;
(4) acquiring a manpower requirement for executing a production task through a manpower module, and providing a manpower requirement view for checking;
(5) the scheduling strategy module is used for obtaining a production plan according to scheduling basic data;
(6) the scheduling analysis module is used for collecting the execution condition of the production plan in real time and performing order insertion analysis, order change analysis, delay analysis and OEE analysis;
(7) the high-level function module can be used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module.
As shown in fig. 2, the basic scheduling data in (1) includes a Bill of Material (BOM), product data, process parameters, staff shift and process route; the production task information and the order information in (2) above include: order codes, finished product variety codes, earliest possible start use time of equipment, delivery date of the order, task amount of the order and priority of the order; the information related to the material module in (3) above includes: the method comprises the steps of obtaining finished product inventory, auxiliary materials and product in process quantity from a Warehouse Management System (WMS), and generating switching data, generating cost data and equipment capacity data which are derived from a Manufacturing Execution System (MES); (5) the core of the scheduling strategy module is an embedded scheduling algorithm; the function of the scheduling analysis module in (6) above can be displayed through a scheduling Gantt chart, a stock Gantt chart and a work order list;
fig. 3 shows an architecture diagram of an advanced intelligent APS system applied to paper making production, where the system adopts a B/S architecture, and an APS database, a web server, an APP server, and a scheduling engine are developed on a cloud server, where the scheduling engine module enables a paper making enterprise to select an applicable scheduling algorithm (e.g., a genetic algorithm) or an applicable scheduling rule to embed according to a requirement.
By adopting the technical scheme disclosed by the invention, the following beneficial effects are obtained:
the invention discloses an advanced intelligent APS (advanced solution processing system) applied to papermaking production, which can help paper enterprises to strengthen production planning and execution management, improve the operation management level of the enterprises and establish a reproducible and extensible production operation management standard. Therefore, the problems of production scheduling and production scheduling are solved, manual scheduling is changed into automatic data acquisition scheduling, and lean production is realized.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. In addition, the foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (3)
1. An advanced intelligent APS system for use in papermaking, comprising: the system comprises a scheduling basic data module, a material module, a manpower module, a scheduling strategy module, a scheduling analysis module and a high-level function module;
the scheduling basic data module is used for acquiring scheduling basic data;
the material module is used for acquiring the required material related information;
the manpower module is used for acquiring the manpower requirement for executing the production task and providing a manpower requirement view for checking;
the scheduling strategy module is used for obtaining a production plan according to scheduling basic data;
the scheduling analysis module is used for collecting the execution condition of the production plan in real time and providing production analysis;
the high-level function module is used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module.
2. The control method of the advanced intelligent APS system applied to the papermaking production comprises the following steps:
(1) the basic data of scheduling is obtained through basic data module of scheduling for generate the production plan, basic data module of scheduling includes: setting working procedures, setting a process path, setting a BOM, setting a production calendar, setting resources, routing a network and supporting the butt joint of an external system;
(2) acquiring production task information and order information through a material module, setting working procedures, setting process paths, setting BOM and other scheduling basic data;
(3) acquiring required material related information through a material module;
(4) acquiring a manpower requirement for executing a production task through a manpower module, and providing a manpower requirement view for checking;
(5) the scheduling strategy module is used for obtaining a production plan according to scheduling basic data;
(6) the scheduling analysis module is used for collecting the execution condition of the production plan in real time and carrying out insertion analysis, order change analysis, delay analysis and OEE analysis;
(7) the high-level function module can be used for generating a report and realizing data interaction among the scheduling basic data module, the material module, the manpower module, the scheduling strategy module and the scheduling analysis module.
3. The control method of the advanced intelligent APS system for use in papermaking production according to claim 2, wherein a production plan is obtained:
(1) preparing data: collecting sales orders, equipment conditions, process data, BOM and production operation conditions, summarizing and importing the sales orders, the equipment conditions, the process data, the BOM and the production operation conditions into a production scheduling basic data module, and importing the BOM into the production scheduling basic data module; importing material information, material consumption and safety inventory data into a material guiding module; inputting the manpower requirements, groups and times into a manpower module;
(2) selecting a scheduling strategy: and selecting one of preset scheduling methods for scheduling to obtain a production plan.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117808439A (en) * | 2024-03-01 | 2024-04-02 | 世纪开元智印互联科技集团股份有限公司 | Scheduling method and system for printing factory |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117808439A (en) * | 2024-03-01 | 2024-04-02 | 世纪开元智印互联科技集团股份有限公司 | Scheduling method and system for printing factory |
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