CN115094589A - Production device and production method for yarn printing and dyeing - Google Patents
Production device and production method for yarn printing and dyeing Download PDFInfo
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- CN115094589A CN115094589A CN202210821451.6A CN202210821451A CN115094589A CN 115094589 A CN115094589 A CN 115094589A CN 202210821451 A CN202210821451 A CN 202210821451A CN 115094589 A CN115094589 A CN 115094589A
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- yarn
- dyeing
- printing
- fixing
- guide hole
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- 238000004043 dyeing Methods 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 49
- 238000002156 mixing Methods 0.000 claims abstract description 37
- 238000003756 stirring Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 6
- 230000002209 hydrophobic effect Effects 0.000 claims description 5
- 238000009970 yarn dyeing Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 abstract 6
- 239000000203 mixture Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 238000000151 deposition Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 208000032400 Retinal pigmentation Diseases 0.000 description 1
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009956 embroidering Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/06—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments individually handled
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/10—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by use of centrifugal force
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention discloses a production device for yarn printing and dyeing and a production method thereof, belonging to the technical field of yarn production, and comprising a base, wherein a discharging mechanism is fixedly arranged on the top end of the base, a printing and dyeing mechanism is arranged at the right end of the discharging mechanism, a drying mechanism is arranged at the right end of the printing and dyeing mechanism, the discharging mechanism comprises a first support leg, a support plate is arranged on the first support leg, and a plurality of fixing piles are equidistantly arranged on the support plate; this device dyes single orderly the dyeing of yarn, and can dye many bundles of undyed yarn simultaneously, makes to dye more comprehensively, has improved production efficiency, and this device can mix the stirring to the dye liquor through the compounding mechanism that is equipped with simultaneously, prevents that the dye liquor deposit from appearing, causes to dye not beautiful, through the solidus mechanism that is equipped with, can prevent that when mixing the stirring, the yarn removes along with rivers, causes intertwine between the multiunit yarn.
Description
Technical Field
The invention belongs to the technical field of yarn production, and particularly relates to a production device and a production method for yarn printing and dyeing.
Background
The yarn is a textile, various textile fibers are processed into products with certain fineness, the products are used for weaving, rope making, thread making, knitting, embroidering and the like, and are divided into staple fiber yarn, continuous filament yarn and the like, the yarn for spinning is independently taken out before the yarn for spinning is spun into cloth, and dip-dyeing is carried out by using dye, so that the obtained cloth is brighter in color and more sufficient in dyeing compared with the cloth after the yarn is made into the cloth. The existing yarn printing and dyeing is generally that the whole yarn roller directly enters the dye vat, the yarn outside the yarn roller is dyed, but the inside cannot be dyed completely, the dyeing is uneven, the dyed yarn is dried, the existing drying device is long in duration, the drying is slow, the production period is influenced, dye liquor in the dye vat is prevented from being easily subjected to pigment precipitation for a long time, the dyeing effect can be influenced, the dyed yarn is not bright enough in color and luster, if the dyed yarn is stirred, the water surface fluctuation is caused, and the yarn is twisted in the dyeing delay due to the fact that the yarn is relatively please, and the yarn waste is caused.
Disclosure of Invention
In view of the shortcomings of the prior art, the present invention provides a yarn dyeing and printing production device and a production method thereof, which are used to solve the problems encountered in the background art.
The purpose of the invention can be realized by the following technical scheme:
the production device for yarn printing and dyeing comprises a base and is characterized in that a discharging mechanism is fixedly arranged at the top end of the base, a printing and dyeing mechanism is arranged at the right end of the discharging mechanism, and a drying mechanism is arranged at the right end of the printing and dyeing mechanism;
the discharging mechanism comprises a first supporting leg, a supporting plate is arranged on the first supporting leg, and a plurality of fixing piles are equidistantly arranged on the supporting plate;
the printing and dyeing mechanism comprises a box body, a first wire guide hole is arranged on one side of the box body close to the discharging mechanism, a second wire guide hole is arranged on the other side of the box body, a clamping groove is arranged between the first wire guide hole and the second wire guide hole, a wire fixing mechanism is arranged in the clamping groove, first rotating shafts are arranged between the first wire guide hole and the wire fixing mechanism and between the second wire guide hole and the wire fixing mechanism, one end of each first rotating shaft is fixedly connected with the box body, the other end of each first rotating shaft is connected with a first gear, two first connecting shafts are arranged on one side of the box body close to the first gear at equal intervals, a second gear is arranged at one end of each first connecting shaft, a material mixing mechanism is arranged at the other end of each first connecting shaft and positioned in the box body, a mounting seat is arranged at the bottom end of the box body, a first driving motor is arranged on the mounting seat, and a third gear is arranged at the output end of the first driving motor, a chain is arranged on the third gear and is respectively matched with the first gear, the second gear and the third gear;
the drying mechanism comprises a drying box, wherein second supporting legs are arranged at the bottom end of the drying box and fixedly connected with a base, a plurality of third wire holes are formed in one side, close to the printing and dyeing mechanism, of the drying box, a plurality of fourth wire holes are formed in the other end of the drying box, a plurality of second connecting shafts are arranged at the bottom end of the drying box, a centrifugal mechanism is arranged at one end, located inside the drying box, of each second connecting shaft, a second driving motor is connected to the other end of each second connecting shaft, two second rotating shafts are further arranged inside the drying box, the two second rotating shafts are arranged inside the drying box in the vertical direction, electric heaters are arranged on four sides of the inner wall of the drying box, a PLC is arranged on the outer wall of the drying box, and the electric heaters are electrically connected with the PLC.
Further, the spud pile includes the inner pile, the cover is equipped with the outer pile on the outer wall of inner pile, annular array has buffer spring between inner pile and the outer pile, and the inner pile passes through buffer spring and is connected with the outer pile, the top of outer pile can be dismantled and be connected with the locking cap.
Further, solidus mechanism is equipped with the cardboard including solidus board, the left and right sides of solidus board, cardboard and draw-in groove mutually support, both sides run through around the solidus board and are equipped with a plurality of solidus pipe, be equipped with a plurality of water conservancy diversion hole on the solidus board, the water conservancy diversion hole runs through solidus pipe.
Further, the compounding mechanism includes the mixture axle, the one end and the first coupling spindle of mixture axle are connected, the other end and the box of mixture axle are connected, annular array has four first L shape erection columns on the one end of mixture off-axial wall, be equipped with second L shape erection column on the other end of mixture off-axial wall, be connected with the stirring piece between first L shape erection column and the second L shape erection column, a plurality of hydrophobic hole has been seted up on the stirring piece.
Further, centrifugal mechanism includes the back shaft, the fixed centrifugal post that is equipped with in top of back shaft, be equipped with the snake-shaped groove on the outer wall of centrifugal post, be equipped with the heating pipe in the centrifugal post, heating pipe and PLC controller electric connection, the top of heating pipe is equipped with handheld cap, handheld cap can be dismantled with the top of centrifugal post and be connected.
Furthermore, a plurality of vent holes are formed in the inner wall of the centrifugal column, and the vent holes are communicated with the snake-shaped groove.
Furthermore, a plurality of wire grooves are formed in the first rotating shaft and the second rotating shaft.
A production method of yarn printing and dyeing comprises a production device of yarn printing and dyeing, and comprises the following steps:
the method comprises the following steps: fixing the undyed yarn winding roller on the fixing pile through the fixing cap, and enabling the yarn to pass through the first yarn guide hole to reach the printing and dyeing mechanism;
step two: the yarn passes through a yarn fixing pipe and a second wire guide hole in the yarn fixing mechanism and reaches the drying mechanism;
step three: the yarn passes through the third wire guide hole, the snake-shaped groove and the fourth wire guide hole and is connected with an external take-up roller;
step four: starting a first driving motor to rotate, driving a mixing mechanism to rotate, mixing and stirring the dye liquor, and printing and dyeing;
step five: and starting a second driving motor to drive the centrifugal column to rotate, centrifugally drying the yarns, and simultaneously controlling the heating pipe and the electric heater to dry the yarns.
The invention has the beneficial effects that:
1. the device can dye single yarn orderly, and can dye a plurality of undyed yarns simultaneously, so that the dyeing is more comprehensive, and the production efficiency is improved;
2. the device can mix and stir the dye liquor through the arranged mixing mechanism, prevent dye liquor from depositing and causing dyeing defect, and can prevent yarns from moving along with water flow and causing mutual winding among a plurality of groups of yarns during mixing and stirring through the arranged yarn fixing mechanism;
3. this device is through the centrifugal mechanism that is equipped with and the electric heater that stoving case was equipped with all around, can dry the yarn after the dyeing fast, improves production cycle.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the printing mechanism;
FIG. 3 is a cross-sectional view of the printing mechanism;
FIG. 4 is a schematic structural view of a wire fixing mechanism;
FIG. 5 is a schematic view of the mixing mechanism;
FIG. 6 is a schematic view of the drying mechanism;
fig. 7 is a sectional view of the drying mechanism;
FIG. 8 is an exploded schematic view of a centrifuge mechanism;
fig. 9 is an exploded view of a spud.
The reference numbers in the figures illustrate:
1. a base; 2. a discharging mechanism; 201. a first support leg; 202. a support plate; 203. fixing the pile; 204. internal piling; 205. outer piles; 206. a buffer spring; 207. a fixing cap; 3. a printing mechanism; 301. a box body; 302. a first wire guide hole; 303. a second wire guide; 304. a card slot; 305. a wire fixing mechanism; 3051. a wire fixing plate; 3052. clamping a plate; 3053. a wire fixing pipe; 3054. a flow guide hole; 306. a first rotating shaft; 307. a first gear; 308. a first connecting shaft; 309. a second gear; 310. a material mixing mechanism; 3101. a mixing shaft; 3102. a first L-shaped mounting post; 3103. a second L-shaped mounting post; 3104. a stirring sheet; 3105. a hydrophobic pore; 311. a mounting seat; 312. a first drive motor; 313. a third gear; 314. a chain; 4. a drying mechanism; 401. a drying box; 402. a third wire guide; 403. a fourth wire guide; 404. a second connecting shaft; 405. a centrifugal mechanism; 4051. a support shaft; 4052. a centrifugal column; 4053. a serpentine groove; 4054. heating a tube; 4055. a cap is held by hand; 4056. a vent hole; 406. a second drive motor; 407. a second rotating shaft; 408. an electric heater; 409. a PLC controller; 410. a second support leg; 5. a wire guide groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
A production device for yarn printing and dyeing is shown in figure 1 and comprises a base 1, a discharging mechanism 2 is fixedly arranged on the top end of the base 1, a printing and dyeing mechanism 3 is arranged at the right end of the discharging mechanism 2, and a drying mechanism 4 is arranged at the right end of the printing and dyeing mechanism 3.
As shown in fig. 1 and 9, the discharging mechanism 2 comprises a first supporting leg 201, a supporting plate 202 is arranged on the first supporting leg 201, and a plurality of fixing piles 203 are equidistantly arranged on the supporting plate 202; spud pile 203 includes inner pile 204, the cover is equipped with outer stake 205 on inner pile 204's the outer wall, circular array has buffer spring 206 between inner pile 204 and the outer stake 205, and inner pile 204 passes through buffer spring 206 and is connected with outer stake 205, the top of outer stake 205 can be dismantled and is connected with locking cap 207, inner pile 204 and outer stake 205 pass through buffer spring 206's cooperation, can fix the wire winding roller of equidimension not, make things convenient for the staff to use, the locking cap 207 that is equipped with can fix the wire winding roller on spud pile 203, prevent when the unwrapping wire, the wire winding roller is become flexible easily and is caused the line winding.
As shown in fig. 2-5, the printing and dyeing mechanism 3 includes a box 301, a first wire guide 302 is started on one side of the box 301 close to the discharging mechanism 2, a second wire guide 303 is arranged on the other side of the box 301, a clamping groove 304 is arranged between the first wire guide 302 and the second wire guide 303, a wire fixing mechanism 305 is arranged in the clamping groove 304, the wire fixing mechanism 305 includes a wire fixing plate 3051, clamping plates 3052 are arranged on the left side and the right side of the wire fixing plate 3051, the clamping plates 3052 and the clamping grooves 304 are matched with each other, a plurality of wire fixing pipes 3053 are arranged on the front side and the rear side of the wire fixing plate 3051 in a penetrating manner, a plurality of diversion holes 3054 are arranged on the wire fixing plate 3051, the diversion holes 3054 penetrate through the wire fixing pipe 3053, the yarn penetrates through the wire fixing pipe 3053 and enters the printing and dyeing mechanism 3, the yarn can be fixed, the dye liquor in the printing and dyeing mechanism is prevented from moving in the printing and dyeing tank, the winding of the wire and dyeing liquor, the dyeing liquor can be led into the solid wire 3053 by the diversion holes 3054, the dyeing liquor, the printing and dyeing liquor can be carried out in an omnibearing manner, and dyeing way, so as to avoid incomplete printing and dyeing, a first rotating shaft 306 is arranged between the first wire guide hole 302 and the wire fixing mechanism 305 and between the second wire guide hole 303 and the wire fixing mechanism 305, one end of the first rotating shaft 306 is fixedly connected with the box body 301, the other end of the first rotating shaft 306 is connected with a first gear 307, two first connecting shafts 308 are arranged on one side of the box body 301 close to the first gear 307 at equal intervals, one end of each first connecting shaft 308 is provided with a second gear 309, the other end of each first connecting shaft 308 is provided with a mixing mechanism 310, the mixing mechanism 310 is positioned inside the box body 301, the mixing mechanism 310 comprises a mixing shaft 3101, one end of the mixing shaft 3101 is connected with the first connecting shafts 308, the other end of the mixing shaft 3101 is connected with the box body 301, one end of the outer wall of the mixing shaft 3101 is annularly arrayed with four first L-shaped mounting columns 3102, the other end of the outer wall of the mixing shaft 3101 is provided with a second L-shaped mounting column 3103, and a stirring sheet 3104 is connected between the first L-shaped mounting columns 3102, the stirring sheet 3104 is provided with a plurality of hydrophobic holes 3105, the four stirring sheets 3104 arranged on the mixing mechanism 310 can stir the dye solution, dye solution deposition is avoided, dyeing is not in place, the hydrophobic holes 3105 can reduce the resistance of the mixing mechanism 310 in the dye solution, the bottom end of the box body 301 is provided with a mounting seat 311, the mounting seat 311 is provided with a first driving motor 312, the output end of the first driving motor 312 is provided with a third gear 313, the third gear 313 is provided with a chain 314, the chain 314 is respectively matched with the first gear 307, the second gear 309 and the third gear 313, the rotation of the third gear 313 can drive the first gear 307 and the second gear 309 to rotate together, so that the first rotating shaft 306 and the mixing mechanism 310 are driven to work together, and the cost can be saved.
As shown in fig. 6-8, the drying mechanism 4 includes a drying box 401, a second supporting leg 410 is disposed at the bottom end of the drying box 401, the second supporting leg 410 is fixedly connected to the base 1, a plurality of third wire guides 402 are disposed at one side of the drying box 401 close to the printing and dyeing mechanism 3, a plurality of fourth wire guides 403 are disposed at the other end of the drying box 401, a plurality of second connecting shafts 404 are disposed at the bottom end of the drying box 401, a centrifugal mechanism 405 is disposed at one end of the second connecting shafts 404 inside the drying box 401, the centrifugal mechanism 405 includes a supporting shaft 4051, a centrifugal column 4052 is fixedly disposed at the top end of the supporting shaft 4051, a snake-shaped groove 4053 is disposed on the outer wall of the centrifugal column 4052, a heating pipe 4054 is disposed in the centrifugal column 4052, the heating pipe 4054 is electrically connected to the PLC controller 409, a handheld cap 4055 is disposed at the top end of the heating pipe 4054, the handheld cap 4055 is detachably connected to the top end of the centrifugal column 4052, a plurality of ventilation holes 4056 are disposed on the inner wall of the centrifugal column 4052, ventilation hole 4056 link up with snake-shaped groove 4053, the other end of second connecting axle 404 is connected with second driving motor 406, stoving case 401's inside still is equipped with two second axis of rotation 407, and position setting is inside stoving case 401 about two second axis of rotation 407 are, stoving case 401's four sides of inner wall are equipped with electric heater 408, stoving case 401's outer wall is equipped with PLC controller 409, electric heater 408 and PLC controller 409 electric connection, the centrifugal mechanism 405 that is equipped with can spin-dry the yarn that twines on centrifugal column 4052, the inside heating pipe 4054 that is equipped with of centrifugal column 4052 can dry the yarn of snake-shaped groove 4053 one side, make the drying more comprehensive attached thoroughly, the cooperation is equipped with electric heater 408 and improves drying efficiency, accelerate whole production cycle.
All be equipped with a plurality of metallic channel 5 on first axis of rotation 306 and the second axis of rotation 407, metallic channel 5 can carry out spacing fixed to the yarn on first axis of rotation 306 and the second axis of rotation 407, prevents that the yarn from moving about and taking place the winding.
When the device is used, the diameter of the fixed pile 203 is adjusted according to the size of the winding roller, the winding roller wound with undyed yarn is placed into the fixed pile 203 and is fixed through the fixing cap 207, the yarn reaches the printing and dyeing mechanism 3 and sequentially passes through the first wire guide hole 302, the wire guide groove 5 on the first rotating shaft 306, the yarn fixing pipe 3053, the other wire guide groove 5 and the second wire guide hole 303 and reaches the drying mechanism 4, the first driving motor 312 is started, the rotation of the first driving motor 312 drives the third gear 313 to rotate, so that the first gear 307 and the second gear 309 are driven to rotate together, the first gear 307 drives the yarn on the first rotating shaft 306 to move, the second gear 309 rotates to drive the mixing mechanism 310 to rotate, the power cost can be saved, the mixing mechanism 310 can constantly stir and mix the dye liquor, so that the dyeing liquid is prevented from being deposited and the dyeing is brighter, the yarn fixing pipe 3053 arranged on the yarn fixing mechanism 305 can fix the yarn, the device has the advantages that the phenomenon that yarns are mutually wound due to the fact that the yarns move along with dye liquor during material mixing is avoided, when the yarns enter the drying mechanism 4, the yarns sequentially penetrate through the third wire guide hole 402, the wire guide grooves 5 on the two second rotating shafts 407, the snake-shaped groove 4053 on the centrifugal column 4052 and the fourth wire guide hole 403 and are connected with an external take-up roller, the second driving motor 406 at the bottom is opened to drive the centrifugal column 4052 to rotate, so that the yarns which are wound in the snake-shaped groove 4053 are centrifugally dried, the heat of the electric heater 408 and the heating pipe 4054 is adjusted through the PLC 409, the yarns are rapidly dried in an all-round mode, the whole production period is prolonged, single yarn is orderly dyed, multiple bundles of undyed yarns can be dyed simultaneously, dyeing is more comprehensive, and the production efficiency is improved; the device can mix and stir the dye liquor through the arranged mixing mechanism, prevent dye liquor from depositing and causing dyeing defect, and can prevent yarns from moving along with water flow and causing mutual winding among a plurality of groups of yarns during mixing and stirring through the arranged yarn fixing mechanism; this device is through the centrifugal mechanism and the electric heater that stoving case was equipped with all around, can dry the yarn after the dyeing fast, improves production cycle.
To sum up, the production method of the yarn printing and dyeing mainly comprises the following steps:
the method comprises the following steps: fixing the undyed yarn winding roller on the fixing pile 203 through the fixing cap 207, and enabling the yarn to pass through the first yarn guide hole 302 to reach the printing and dyeing mechanism 3;
step two: the yarn passes through a yarn fixing pipe 3053 in the yarn fixing mechanism 305 and a second yarn guide hole 303 to reach the drying mechanism 4;
step three: the yarn passes through a third guide hole 402, a snake-shaped groove 4053 and a fourth guide hole 403 and is connected with an external take-up roller;
step four: starting a first driving motor 312 to rotate, driving a mixing mechanism 310 to rotate, mixing and stirring the dye solution, and performing printing and dyeing;
step five: and starting the second driving motor 406 to drive the centrifugal column 4052 to rotate, performing centrifugal drying on the yarn, and simultaneously controlling the heating pipe 4054 and the electric heater 408 to dry the yarn.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The production device for yarn printing and dyeing comprises a base (1) and is characterized in that a discharging mechanism (2) is fixedly arranged at the top end of the base (1), a printing and dyeing mechanism (3) is arranged at the right end of the discharging mechanism (2), and a drying mechanism (4) is arranged at the right end of the printing and dyeing mechanism (3);
the discharging mechanism (2) comprises a first supporting leg (201), a supporting plate (202) is arranged on the first supporting leg (201), and a plurality of fixing piles (203) are equidistantly arranged on the supporting plate (202);
the printing and dyeing mechanism (3) comprises a box body (301), a first wire guide hole (302) is formed in one side, close to the discharging mechanism (2), of the box body (301), a second wire guide hole (303) is formed in the other side of the box body (301), a clamping groove (304) is formed between the first wire guide hole (302) and the second wire guide hole (303), a wire fixing mechanism (305) is arranged in the clamping groove (304), first rotating shafts (306) are arranged between the first wire guide hole (302) and the wire fixing mechanism (305) and between the second wire guide hole (303) and the wire fixing mechanism (305), one end of each first rotating shaft (306) is fixedly connected with the box body (301), the other end of each first rotating shaft (306) is connected with a first gear (307), two first connecting shafts (308) are arranged on one side, close to the first gear (307), of the box body (301) at equal intervals, and a second gear (309) is arranged at one end of each first connecting shaft (308), the other end of the first connecting shaft (308) is provided with a mixing mechanism (310), the mixing mechanism (310) is located inside the box body (301), the bottom end of the box body (301) is provided with a mounting seat (311), the mounting seat (311) is provided with a first driving motor (312), the output end of the first driving motor (312) is provided with a third gear (313), the third gear (313) is provided with a chain (314), and the chain (314) is respectively matched with the first gear (307), the second gear (309) and the third gear (313);
the drying mechanism (4) comprises a drying box (401), second supporting legs (410) are arranged at the bottom end of the drying box (401), the second supporting legs (410) are fixedly connected with the base (1), a plurality of third wire holes (402) are formed in one side, close to the printing and dyeing mechanism (3), of the drying box (401), a plurality of fourth wire holes (403) are formed in the other end of the drying box (401), a plurality of second connecting shafts (404) are arranged at the bottom end of the drying box (401), a centrifugal mechanism (405) is arranged at one end, located inside the drying box (401), of each second connecting shaft (404), a second driving motor (406) is connected to the other end of each second connecting shaft (404), two second rotating shafts (407) are further arranged inside the drying box (401), and the two second rotating shafts (407) are arranged inside the drying box (401) in an up-down position, electric heaters (408) are arranged on four sides of the inner wall of the drying box (401), a PLC (programmable logic controller) 409 is arranged on the outer wall of the drying box (401), and the electric heaters (408) are electrically connected with the PLC (409).
2. A yarn dyeing production device according to claim 1, characterized in that the fixing pile (203) comprises an inner pile (204), an outer pile (205) is sleeved on the outer wall of the inner pile (204), buffer springs (206) are annularly arrayed between the inner pile (204) and the outer pile (205), the inner pile (204) is connected with the outer pile (205) through the buffer springs (206), and a fixing cap (207) is detachably connected to the top end of the outer pile (205).
3. The yarn printing and dyeing production device according to claim 1, characterized in that the thread fixing mechanism (305) comprises a thread fixing plate (3051), clamping plates (3052) are arranged on the left side and the right side of the thread fixing plate (3051), the clamping plates (3052) are matched with clamping grooves (304), a plurality of thread fixing pipes (3053) penetrate through the front side and the rear side of the thread fixing plate (3051), a plurality of flow guide holes (3054) are arranged on the thread fixing plate (3051), and the flow guide holes (3054) penetrate through the thread fixing pipes (3053).
4. The yarn printing and dyeing production device according to claim 1, wherein the mixing mechanism (310) comprises a mixing shaft (3101), one end of the mixing shaft (3101) is connected with a first connecting shaft (308), the other end of the mixing shaft (3101) is connected with the box body (301), four first L-shaped mounting columns (3102) are arranged on one end of the outer wall of the mixing shaft (3101) in an annular array, a second L-shaped mounting column (3103) is arranged on the other end of the outer wall of the mixing shaft (3101), a stirring sheet (3104) is connected between the first L-shaped mounting column (3102) and the second L-shaped mounting column (3103), and a plurality of hydrophobic holes (3105) are formed in the stirring sheet (3104).
5. The yarn printing and dyeing production device according to claim 1, characterized in that the centrifugal mechanism (405) comprises a supporting shaft (4051), a centrifugal column (4052) is fixedly arranged at the top end of the supporting shaft (4051), a snake-shaped groove (4053) is arranged on the outer wall of the centrifugal column (4052), a heating pipe (4054) is arranged in the centrifugal column (4052), the heating pipe (4054) is electrically connected with the PLC (409), a handheld cap (4055) is arranged at the top end of the heating pipe (4054), and the handheld cap (4055) is detachably connected with the top end of the centrifugal column (4052).
6. The method of claim 5, wherein the centrifugal column (4052) is provided with a plurality of vent holes (4056) on its inner wall, and the vent holes (4056) are communicated with the snake-shaped groove (4053).
7. A yarn dyeing production unit according to claim 1, characterized in that the first (306) and second (407) shafts are provided with a plurality of guide grooves (5).
8. A method of yarn printing production comprising a yarn printing production apparatus as claimed in any one of claims 1 to 7, characterised in that the method comprises the steps of:
the method comprises the following steps: fixing the undyed yarn winding roller on a fixing pile (203) through a fixing cap (207), and enabling the yarn to pass through a first yarn guide hole (302) to reach the inside of the printing and dyeing mechanism (3);
step two: the yarn is led to the drying mechanism (4) through a yarn fixing pipe (3053) in the yarn fixing mechanism (305) and a second yarn guide hole (303);
step three: the yarn passes through a third guide hole (402), a snake-shaped groove (4053) and a fourth guide hole (403) and is connected with an external take-up roller;
step four: starting a first driving motor (312) to rotate to drive a mixing mechanism (310) to rotate, mixing and stirring the dye liquor, and printing and dyeing;
step five: and starting a second driving motor (406) to drive a centrifugal column (4052) to rotate, carrying out centrifugal drying on the yarn, and simultaneously controlling a heating pipe (4054) and an electric heater (408) to dry the yarn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210821451.6A CN115094589A (en) | 2022-07-12 | 2022-07-12 | Production device and production method for yarn printing and dyeing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210821451.6A CN115094589A (en) | 2022-07-12 | 2022-07-12 | Production device and production method for yarn printing and dyeing |
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| CN115094589A true CN115094589A (en) | 2022-09-23 |
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| CN202210821451.6A Pending CN115094589A (en) | 2022-07-12 | 2022-07-12 | Production device and production method for yarn printing and dyeing |
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| CN210127299U (en) * | 2019-04-30 | 2020-03-06 | 河北金成源纺织品有限公司 | Glove machine |
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