CN115090614A - Lathe main shaft is with high-efficient clean bits device that removes based on negative pressure - Google Patents
Lathe main shaft is with high-efficient clean bits device that removes based on negative pressure Download PDFInfo
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- CN115090614A CN115090614A CN202210703889.4A CN202210703889A CN115090614A CN 115090614 A CN115090614 A CN 115090614A CN 202210703889 A CN202210703889 A CN 202210703889A CN 115090614 A CN115090614 A CN 115090614A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明属于车床设备领域,具体为一种基于负压的车床主轴用高效清洁除屑装置。The invention belongs to the field of lathe equipment, in particular to a negative pressure-based high-efficiency cleaning chip removal device for a lathe spindle.
背景技术Background technique
车床主轴是一种用于车床上,带动工件或刀具转动的零件,在主轴进行工作时,其外壁上粘附上灰尘和碎屑,若不及时对主轴表面的灰尘和碎屑进行清洁,易影响主轴的后续使用,且易造成主轴寿命降低,从而需要在工作结束后,对车床主轴进行清洁,在清洁时一般需要工作人员在车床停机后,车床主轴停转的情况下,使用毛刷等清洁设备,对主轴的外壁进行清理,将主轴外壁上的灰尘和碎屑扫下,继而再对车床上掉落的碎屑进行清理,存在以下缺陷:The lathe spindle is a part used on the lathe to drive the workpiece or the tool to rotate. When the spindle is working, dust and debris are adhered to the outer wall of the spindle. If the dust and debris on the surface of the spindle are not cleaned in time, it is easy to Affect the subsequent use of the spindle, and it is easy to reduce the life of the spindle, so it is necessary to clean the spindle of the lathe after the work is finished. During cleaning, the staff is generally required to use a brush when the spindle of the lathe stops after the lathe is stopped. Cleaning the equipment, cleaning the outer wall of the main shaft, sweeping off the dust and debris on the outer wall of the main shaft, and then cleaning up the debris falling on the lathe, there are the following defects:
主轴清洁较多采用人工清洁,使得人力成本较高,且需要后续对掉落在车床上的灰尘和碎屑进行清洁处理,较为麻烦。The main shaft cleaning is mostly manual cleaning, which makes the labor cost relatively high, and requires subsequent cleaning of the dust and debris falling on the lathe, which is more troublesome.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术的缺陷,本发明提供一种基于负压的车床主轴用高效清洁除屑装置,有效的解决了目前主轴清洁较多采用人工清洁,使得人力成本较高的问题。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a high-efficiency cleaning chip removal device for a lathe spindle based on negative pressure, which effectively solves the problem that manual cleaning is often used in the current spindle cleaning, resulting in higher labor costs. .
为实现上述目的,本发明提供如下技术方案:一种基于负压的车床主轴用高效清洁除屑装置,包括机体,所述机体的正面安装有把手,机体的内部安装有灰尘吸附组件,机体的内部安装有刷洗清洁组件,机体的底端安装有排灰清理组件;In order to achieve the above purpose, the present invention provides the following technical solutions: a negative pressure-based high-efficiency cleaning chip removal device for a lathe spindle, comprising a body, a handle is installed on the front of the body, a dust adsorption component is installed inside the body, and the body is A brush cleaning component is installed inside, and an ash discharge cleaning component is installed at the bottom of the body;
灰尘吸附组件包括开设于机体一侧的积灰槽,积灰槽的内部安装有套接筒,机体的另一侧安装有电机,电机输出轴的一端安装有转轴,转轴贯穿至积灰槽的内部,转轴的外侧等角度安装有扇叶,套接筒的一侧等角度开设有第一吸灰槽,第一吸灰槽的一端贯穿至套接筒的内部,第一吸灰槽的另一端贯穿至积灰槽的内部,积灰槽的顶端均匀开设有过滤孔。The dust adsorption component includes an ash accumulation slot opened on one side of the body, the inside of the ash accumulation slot is installed with a sleeve, the other side of the body is installed with a motor, one end of the motor output shaft is installed with a rotating shaft, and the rotating shaft penetrates to the end of the ash accumulation slot. Inside, a fan blade is installed at an equal angle on the outside of the rotating shaft, and a first ash suction slot is opened at an equal angle on one side of the sleeve. One end penetrates into the interior of the ash accumulating tank, and the top of the ash accumulating tank is evenly provided with filter holes.
优选的,所述刷洗清洁组件包括开设于套接筒外壁上的转槽,积灰槽的内壁上安装有限位环,限位环与转槽转动连接。Preferably, the brushing and cleaning assembly includes a rotating groove formed on the outer wall of the sleeve, and a limiting ring is installed on the inner wall of the ash accumulation groove, and the limiting ring is rotatably connected with the rotating groove.
优选的,所述转轴的一端安装有第一齿轮,套接筒靠近转轴的一侧安装有第二齿轮,第二齿轮的顶端啮合连接有第三齿轮,第三齿轮的一侧安装有转杆,转杆的另一端安装有第四齿轮,第四齿轮与第一齿轮相啮合,转杆的外侧转动有支撑架,支撑架与积灰槽的内顶壁固定连接。Preferably, a first gear is installed on one end of the rotating shaft, a second gear is installed on the side of the sleeve close to the rotating shaft, a third gear is meshed and connected to the top of the second gear, and a rotating rod is installed on one side of the third gear A fourth gear is installed on the other end of the rotating rod, the fourth gear meshes with the first gear, a support frame is rotated on the outside of the rotating rod, and the support frame is fixedly connected with the inner top wall of the ash storage tank.
优选的,所述第四齿轮的直径大于第一齿轮的直径,第二齿轮的直径大于第三齿轮的直径,第三齿轮的直径小于第四齿轮的直径。Preferably, the diameter of the fourth gear is greater than the diameter of the first gear, the diameter of the second gear is greater than the diameter of the third gear, and the diameter of the third gear is smaller than the diameter of the fourth gear.
优选的,所述套接筒的内壁上均匀安装有安装块,安装块的内部开设有活动槽,活动槽的内部滑动连接有活动块,活动块靠近套接筒内部的一侧安装有底块,底块贯穿至套接筒的内部,底块的一端均匀安装有刷毛,活动块的另一侧安装有弹簧。Preferably, a mounting block is evenly installed on the inner wall of the sleeve, the inside of the mounting block is provided with a movable groove, the interior of the movable groove is slidably connected with a movable block, and a bottom block is installed on the side of the movable block close to the inside of the sleeve. The bottom block penetrates to the inside of the sleeve, one end of the bottom block is evenly installed with bristles, and the other side of the movable block is installed with a spring.
优选的,所述安装块的另一侧开设有顶部连通槽,套接筒的内壁内部开设有内槽,内槽通过顶部连通槽与活动槽相连通,底块的内部均匀开设有底部连通槽,底部连通槽的一端贯穿至活动块的顶端,底部连通槽的另一端贯穿至底块的底端,且底部连通槽设于刷毛周围。Preferably, the other side of the mounting block is provided with a top communication groove, the inner wall of the sleeve is provided with an inner groove, the inner groove is communicated with the movable groove through the top communication groove, and the bottom block is evenly opened with a bottom communication groove One end of the bottom communication groove penetrates to the top of the movable block, the other end of the bottom communication groove penetrates to the bottom end of the bottom block, and the bottom communication groove is arranged around the bristles.
优选的,所述内槽的一侧等角度开设有第二吸灰槽,第二吸灰槽呈Z字型,第二吸灰槽的一端贯穿至积灰槽的内部。Preferably, one side of the inner groove is provided with a second ash suction groove at an equal angle, the second ash suction groove is Z-shaped, and one end of the second ash suction groove penetrates into the interior of the ash accumulation groove.
优选的,所述排灰清理组件包括开设于积灰槽底端的排灰槽,排灰槽贯穿至机体的底端,排灰槽的内部安装有排灰底板,排灰底板的底端对称安装有支撑杆,支撑杆的底端安装有底部板,机体的底端安装有导向杆,导向杆与底部板滑动连接。Preferably, the ash discharge cleaning assembly includes an ash discharge groove opened at the bottom end of the ash accumulation groove, the ash discharge groove penetrates to the bottom end of the body, an ash discharge bottom plate is installed inside the ash discharge groove, and the bottom end of the ash discharge bottom plate is symmetrically installed There is a support rod, a bottom plate is installed at the bottom end of the support rod, a guide rod is installed at the bottom end of the body, and the guide rod is slidably connected with the bottom plate.
优选的,所述机体的背面安装有侧块,侧块的内部转动连接有螺杆,螺杆与底部板螺纹连接。Preferably, a side block is installed on the back of the body, a screw is rotatably connected to the inside of the side block, and the screw is threadedly connected to the bottom plate.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)、本发明,通过电机的输出轴转动带动转轴外侧的扇叶转动,从而产生负压,继而带动套接筒内部空气通过第一吸灰槽进入到积灰槽内部,从而将主轴外侧的灰尘和碎屑通过第一吸灰槽带入到积灰槽内部,方便主轴外壁的灰尘排出;(1) In the present invention, the fan blades on the outside of the rotating shaft are driven to rotate by the rotation of the output shaft of the motor, thereby generating negative pressure, and then the air inside the sleeve is driven to enter the inside of the ash accumulation groove through the first ash suction groove, thereby removing the outer side of the main shaft. The dust and debris are brought into the inside of the ash accumulation tank through the first ash suction tank, which is convenient for the dust on the outer wall of the main shaft to be discharged;
(2)、该发明,通过转轴转动,带动转轴一端的第一齿轮转动,从而通过第四齿轮、第三齿轮和第二齿轮带动套接筒转动,从而使得套接筒内壁上的刷毛对主轴的外壁进行刷洗,从而提高对主轴的清洁效率;(2) In this invention, through the rotation of the rotating shaft, the first gear at one end of the rotating shaft is driven to rotate, thereby driving the sleeve to rotate through the fourth gear, the third gear and the second gear, so that the bristles on the inner wall of the sleeve can rotate against the main shaft. The outer wall of the machine is brushed to improve the cleaning efficiency of the spindle;
(3)、该发明,通过积灰槽内部的负压作用,将刷毛表面粘附的灰尘和碎屑通过第二吸灰槽、内槽及底部连通槽吸入到积灰槽内部,从而保持刷毛表面的整洁,进一步提高对主轴的清洁效果;(3) In this invention, the dust and debris adhered to the surface of the bristle are sucked into the interior of the ash accumulation groove through the second ash suction groove, the inner groove and the bottom communication groove through the negative pressure inside the ash accumulation groove, so as to keep the bristles. The cleanliness of the surface further improves the cleaning effect of the spindle;
(4)、该发明,通过积灰槽内部的灰尘和碎屑在自身重力作用下沉积至排灰底板顶端,通过转动螺杆,带动底部板和排灰底板向下移动,从而将灰尘和碎屑带出,方便排灰和下次使用。(4) In this invention, the dust and debris inside the ash storage tank are deposited to the top of the ash discharge bottom plate under the action of its own gravity, and the bottom plate and the ash discharge bottom plate are driven to move downward by rotating the screw, so as to remove the dust and debris Take it out for easy ash removal and next use.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached image:
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明灰尘吸附组件结构示意图;2 is a schematic structural diagram of a dust adsorption assembly of the present invention;
图3为本发明刷洗清洁组结构示意图;3 is a schematic structural diagram of the brush cleaning group of the present invention;
图4为本发明套接筒内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the socket according to the present invention;
图5为本发明安装块结构示意图;Fig. 5 is the structural schematic diagram of the installation block of the present invention;
图6为本发明排灰清理组件结构示意图;6 is a schematic structural diagram of the ash discharge cleaning assembly of the present invention;
图中:1、机体;2、把手;3、灰尘吸附组件;301、套接筒;302、电机;303、积灰槽;304、转轴;305、扇叶;306、第一吸灰槽;4、刷洗清洁组件;401、转槽;402、限位环;403、第一齿轮;404、第二齿轮;405、支撑架;406、转杆;407、第三齿轮;408、第四齿轮;409、第二吸灰槽;410、内槽;411、安装块;412、活动槽;413、活动块;414、底块;415、刷毛;416、底部连通槽;417、弹簧;418、顶部连通槽;5、排灰清理组件;501、排灰槽;502、排灰底板;503、支撑杆;504、底部板;505、侧块;506、螺杆;507、导向杆。In the figure: 1. Body; 2. Handle; 3. Dust adsorption component; 301, socket; 302, motor; 303, ash storage tank; 304, rotating shaft; 305, fan blade; 306, first ash suction tank; 4. Brush cleaning assembly; 401, rotary groove; 402, limit ring; 403, first gear; 404, second gear; 405, support frame; 406, rotating rod; 407, third gear; 408, fourth gear ; 409, the second ash suction tank; 410, the inner tank; 411, the installation block; 412, the movable groove; 413, the movable block; 414, the bottom block; 415, the brush hair; 5. Ash discharge cleaning assembly; 501, ash discharge groove; 502, ash discharge bottom plate; 503, support rod; 504, bottom plate; 505, side block; 506, screw rod; 507, guide rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present invention.
实施例一,由图1-图6给出,本发明包括机体1,机体1的正面安装有把手2,机体1的内部安装有灰尘吸附组件3,机体1的内部安装有刷洗清洁组件4,机体1的底端安装有排灰清理组件5。
实施例二,在实施例一的基础上,灰尘吸附组件3包括开设于机体1一侧的积灰槽303,积灰槽303的内部安装有套接筒301,机体1的另一侧安装有电机302,电机302输出轴的一端安装有转轴304,转轴304贯穿至积灰槽303的内部,转轴304的外侧等角度安装有扇叶305,套接筒301的一侧等角度开设有第一吸灰槽306,第一吸灰槽306的一端贯穿至套接筒301的内部,第一吸灰槽306的另一端贯穿至积灰槽303的内部,积灰槽303的顶端均匀开设有过滤孔;In the second embodiment, on the basis of the first embodiment, the
在使用时,手持把手2,将套接筒301套接于机床主轴外侧,随后开启电机302,电机302的输出轴转动带动转轴304外侧的扇叶305转动,带动套接筒301内部空气通过第一吸灰槽306进入到积灰槽303内部,从而将主轴外侧的灰尘和碎屑通过第一吸灰槽306带入到积灰槽303内部,而空气从积灰槽303顶端的过滤孔处排出,灰尘和碎屑留在积灰槽303内部。When in use, hold the handle 2, sleeve the
实施例三,在实施例一的基础上,刷洗清洁组件4包括开设于套接筒301外壁上的转槽401,积灰槽303的内壁上安装有限位环402,限位环402与转槽401转动连接,转轴304的一端安装有第一齿轮403,套接筒301靠近转轴304的一侧安装有第二齿轮404,第二齿轮404的顶端啮合连接有第三齿轮407,第三齿轮407的一侧安装有转杆406,转杆406的另一端安装有第四齿轮408,第四齿轮408与第一齿轮403相啮合,转杆406的外侧转动有支撑架405,支撑架405与积灰槽303的内顶壁固定连接,第四齿轮408的直径大于第一齿轮403的直径,第二齿轮404的直径大于第三齿轮407的直径,第三齿轮407的直径小于第四齿轮408的直径,套接筒301的内壁上均匀安装有安装块411,安装块411的内部开设有活动槽412,活动槽412的内部滑动连接有活动块413,活动块413靠近套接筒301内部的一侧安装有底块414,底块414贯穿至套接筒301的内部,底块414的一端均匀安装有刷毛415,活动块413的另一侧安装有弹簧417,安装块411的另一侧开设有顶部连通槽418,套接筒301的内壁内部开设有内槽410,内槽410通过顶部连通槽418与活动槽412相连通,底块414的内部均匀开设有底部连通槽416,底部连通槽416的一端贯穿至活动块413的顶端,底部连通槽416的另一端贯穿至底块414的底端,且底部连通槽416设于刷毛415周围,内槽410的一侧等角度开设有第二吸灰槽409,第二吸灰槽409呈Z字型,第二吸灰槽409的一端贯穿至积灰槽303的内部;
当转轴304转动时,此时转轴304一端的第一齿轮403转动,从而通过第四齿轮408、第三齿轮407和第二齿轮404带动套接筒301转动,从而使得套接筒301内壁上的刷毛415对主轴的外壁进行刷洗,从而提高对主轴的清洁效率,由于第四齿轮408的直径大于第一齿轮403的直径,第二齿轮404的直径大于第三齿轮407的直径,第三齿轮407的直径小于第四齿轮408的直径,从而对套接筒301起到减速效果,使得扇叶305快速转动提高负压的同时套接筒301缓慢转动,使得315对主轴外壁进行清洁;When the rotating
当刷毛415对主轴进行刷洗清洁的过程中,主轴表面的灰尘和碎屑粘附在刷毛415上,在积灰槽303内部的负压作用下,刷毛415上的灰尘和碎屑通过第二吸灰槽409、内槽410及底部连通槽416被吸入到积灰槽303内部,从而保持刷毛415表面的整洁,进一步提高对主轴的清洁效果。When the
实施例四,在实施例一的基础上,排灰清理组件5包括开设于积灰槽303底端的排灰槽501,排灰槽501贯穿至机体1的底端,排灰槽501的内部安装有排灰底板502,排灰底板502的底端对称安装有支撑杆503,支撑杆503的底端安装有底部板504,机体1的底端安装有导向杆507,导向杆507与底部板504滑动连接,机体1的背面安装有侧块505,侧块505的内部转动连接有螺杆506,螺杆506与底部板504螺纹连接;
当处理结束后,此时关闭电机302,积灰槽303内部的灰尘和碎屑在自身重力作用下掉落至电机302的内底壁上,即掉落至排灰底板502顶端,此时转动螺杆506,由于螺杆506与底部板504螺纹连接,而底部板504受到导向杆507的限位作用,从而在螺杆506转动后,带动底部板504和排灰底板502向下移动,从而将灰尘和碎屑带出,方便排灰。When the treatment is over, the
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