CN115084967A - Wire joint welding device - Google Patents
Wire joint welding device Download PDFInfo
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- CN115084967A CN115084967A CN202210995933.3A CN202210995933A CN115084967A CN 115084967 A CN115084967 A CN 115084967A CN 202210995933 A CN202210995933 A CN 202210995933A CN 115084967 A CN115084967 A CN 115084967A
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- workbench
- wire
- sliding
- welding device
- rod
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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Abstract
The invention relates to the technical field of wire joint welding, and discloses a wire joint welding device which comprises a workbench, a cable fixing mechanism and a lead separating mechanism, wherein the workbench is arranged on the workbench; the cable fixing mechanism comprises sliding grooves arranged at two ends of the workbench, the sliding grooves are connected with a sliding seat in a sliding manner, guide rods are arranged at two sides of the sliding seat, and a clamping plate is arranged at one end, away from the workbench, of each guide rod; separating mechanism, including two grooves of stepping down that set up for workstation central symmetry, the middle part in groove of stepping down is rotated and is connected the minute wheel, the side of workstation is rotated and is connected the dwang, and the one end that ground was kept away from to the dwang is equipped with the mounting bracket, and the mounting bracket rotates to be connected with and divides minute wheel complex pinch roller. The invention is suitable for a wire joint welding device, the distribution wheels are arranged on the two sides of the device to distribute a plurality of strands of wires in wires, so that the wires at the two ends can be mutually crossed and spliced together, and the spliced wires are subjected to welding treatment.
Description
Technical Field
The invention relates to the technical field of wire joint welding, in particular to a wire joint welding device.
Background
The electric wire is composed of one or more soft wires, and the outer surface of the electric wire is covered by a soft protective layer, so that the electric wire is mainly used for power transmission and is widely applied to various industries. In the process of circuit mounting, it is necessary to connect the ends of the wires, and in this case, it is necessary to perform a wire bonding process.
When the wire itself has a plurality of wires, the wires need to be crossed during the welding process, so as to improve the connection effect, but some existing welding equipment cannot complete the wire crossing process, so that the improvement of the existing welding device is needed.
Disclosure of Invention
The present invention provides a wire-terminal welding apparatus that solves the problems set forth in the background art described above.
In order to achieve the purpose, the invention provides the following technical scheme:
a wire joint welding device comprises a workbench, a cable fixing mechanism and a lead separating mechanism;
the cable fixing mechanism comprises sliding grooves arranged at two ends of the workbench, the sliding grooves are connected with a sliding seat in a sliding manner, guide rods are arranged at two sides of the sliding seat, and a clamping plate is arranged at one end, away from the workbench, of each guide rod;
separating mechanism, including two grooves of stepping down that set up for workstation central symmetry, the middle part in groove of stepping down is rotated and is connected the minute thumb wheel, the side of workstation is rotated and is connected the dwang, and the one end that ground was kept away from to the dwang is equipped with the mounting bracket, and the mounting bracket is rotated and is connected with and divides thumb wheel complex pinch roller, and one side that the workstation is close to ground is equipped with two minute thumb wheel pivoted synchronous drive subassemblies of drive.
As a preferred technical scheme of the invention, the synchronous driving component comprises a driving motor arranged on the workbench, an output shaft of the driving motor is fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixedly connected with the end part of a rotating shaft, and the middle part of the rotating shaft is fixedly connected with a shifting wheel.
As a preferable technical scheme of the invention, one side of the workbench is provided with a first fixing plate which is connected with a push rod in a sliding manner, and one end of the push rod close to the rotating rod is provided with a stop rod matched with the rotating rod.
As a preferable technical scheme of the invention, a tightening component is arranged between the two shifting wheels.
As a preferred technical scheme, the tightening component comprises a supporting seat arranged in the middle of the workbench, clamping rings are arranged on two sides of one end, away from the workbench, of the supporting seat, a sliding rod is connected to the middle of the supporting seat in a sliding mode, a pulling plate is arranged at the end portion of the sliding rod, two ends of the pulling plate are fixedly connected with one end of a pulling rope, and the other end of the pulling rope is fixedly connected with one end of the clamping ring.
As a preferable technical scheme of the invention, the side edge of the supporting seat is provided with a top wheel matched with the pull rope.
As a preferable technical solution of the present invention, the sliding seat has an L-shaped cross section.
As a preferred technical scheme of the invention, two ends of one side of the workbench, which is close to the ground, are provided with bearing blocks, the bearing blocks are rotatably connected with a screw rod, and the screw rod is in threaded connection with a sliding seat.
As a preferable technical scheme of the invention, threads with opposite screwing directions are arranged on two sides of the screw rod.
The invention has the following advantages:
the invention is suitable for a wire joint welding device, the wires at two ends can be mutually crossed and spliced together by arranging the distributing wheels at two sides of the device to distribute a plurality of strands of wires in the wires, and the spliced wires are welded, so that the joint connection effect of the welded wires is better, and the whole device has a simple structure and is suitable for being used in actual circuit connection.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of a wire-terminal welding apparatus.
Fig. 2 is a front view of a wire-terminal welding apparatus.
Fig. 3 is a schematic structural view of a cable fixing mechanism in a wire-terminal welding apparatus.
Fig. 4 is a schematic view showing a structure of a wire separating mechanism in a wire-terminal welding apparatus.
Fig. 5 is a right side view of a wire separating mechanism in a wire-terminal welding apparatus.
Fig. 6 is a schematic view of the structure of the bottom of a wire separating mechanism in a wire-terminal bonding apparatus.
Fig. 7 is a schematic view showing a structure of a synchronous drive unit in a wire-terminal welding apparatus.
Fig. 8 is a schematic view showing a structure of a clinch assembly in a wire-terminal welding apparatus.
Fig. 9 is a top view of a clinch assembly in a wire-terminal welding apparatus.
In the figure: 1. a work table; 2. a cable fixing mechanism; 3. a wire separating mechanism; 4. a chute; 5. a sliding seat; 6. a guide bar; 7. a clamping plate; 8. a first spring; 9. a first limit plate; 10. a bearing seat; 11. a screw rod; 12. a yielding groove; 13. a dial wheel; 14. rotating the rod; 15. a mounting frame; 16. a pinch roller; 17. a first fixing plate; 18. a push rod; 19. a second spring; 20. pushing the plate; 21. a gear lever; 22. a synchronous drive assembly; 23. a tightening assembly; 24. a second fixing plate; 25. a rotating shaft; 26. a second bevel gear; 27. a first bevel gear; 28. a drive motor; 29. a supporting seat; 30. a hole of abdication; 31. pulling a plate; 32. a slide bar; 33. a clamp ring; 34. a top wheel; 35. a third spring; 36. a second limiting plate; 37. and pulling a rope.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In one embodiment, referring to fig. 1 to 9, an electric wire terminal welding apparatus includes a table 1, a cable fixing mechanism 2, and a wire separating mechanism 3;
the cable fixing mechanism 2 comprises sliding chutes 4 arranged at two ends of the workbench 1, the sliding chutes 4 are connected with sliding seats 5 in a sliding manner, guide rods 6 are arranged at two sides of the sliding seats 5, a clamping plate 7 is arranged at one end of each guide rod 6 far away from the workbench 1, the section of the sliding seat 5 is L-shaped, the lower part of the sliding seat 5 is vertical, the upper part of the sliding seat 5 is a horizontal flat plate, the front side and the rear side above the sliding seat 5 are both connected with a guide rod 6 in a sliding way, the upper end of the guide rod 6 is fixedly connected with the front end and the rear end of a clamping plate 7, the lower end of the guide rod 6 is provided with a first limiting plate 9, a first spring 8 is arranged between the first limiting plate 9 and the sliding seat 5, the first spring 8 is sleeved outside the guide rod 6, the first spring 8 is in a compressed state, therefore, the first spring 8 can continuously push the clamping plate 7 to move downwards, and the cable can be fixed through the matching of the clamping plate 7 and the sliding seat 5;
the separating mechanism comprises two abdicating grooves 12 which are symmetrically arranged relative to the center of the workbench 1, the middle parts of the abdicating grooves 12 are rotationally connected with the minute dial wheel 13, the side edge of the workbench 1 is rotatably connected with a rotating rod 14, one end of the rotating rod 14, which is far away from the ground, is provided with a mounting rack 15, the mounting rack 15 is rotatably connected with a pressing wheel 16 matched with the distribution wheel 13, one side of the workbench 1, which is close to the ground, is provided with a synchronous driving assembly 22 for driving the two distribution wheels 13 to rotate, the abdicating groove 12 is arranged at the left side and the right side of the workbench 1 in the front-back direction, the upper part of the distribution wheel 13 just passes through the abdicating groove 12 to expose the upper surface of the workbench 1, the middle part of the rotating rod 14 is rotatably connected with the rear side of the workbench 1, the pressing wheel 16 is arranged above the rotating rod 14, the pressing wheel 16 just falls on the distribution wheel 13, the pressing wheel 16 and the distributing wheel 13 are jointed and mutually rotated, so that the wire clamped in the middle can be stripped.
In one aspect of the present embodiment, the synchronous driving assembly 22 includes a driving motor 28 disposed on the working platform 1, an output shaft of the driving motor 28 is fixedly connected to a first bevel gear 27, the first bevel gear 27 is engaged with a second bevel gear 26, the second bevel gear 26 is fixedly connected to an end of a rotating shaft 25, and a middle portion of the rotating shaft 25 is fixedly connected to the dial-up wheel 13. A driving motor 28 is arranged in the middle of the lower surface of the workbench 1, the driving motor 28 drives the two shifting wheels 13 to synchronously rotate through a first bevel gear 27 and a second bevel gear 26 which are connected in a meshing manner, second fixing plates 24 are arranged on the left side and the right side of the abdicating groove 12, and the second fixing plates 24 are rotatably connected with a rotating shaft 25.
In one aspect of the present embodiment, a first fixing plate 17 is disposed on one side of the working platform 1, the first fixing plate 17 is slidably connected to a push rod 18, and a stop lever 21 engaged with the rotating lever 14 is disposed at one end of the push rod 18 close to the rotating lever 14. The front side of the lower surface of the workbench 1 is provided with a first fixing plate 17, the front end of the push rod 18 is provided with a push plate 20, a second spring 19 is arranged between the push plate 20 and the first fixing plate 17, the second spring 19 is in a compressed state, the stop lever 21 is arranged at the rear side of the rotating lever 14, the front end of the rotating lever 14 rotates downwards under the action of gravity, so that the lower end of the rotating lever 14 pushes the stop lever 21 to move backwards, the second spring 19 is compressed, the whole device is at a stable state at the moment, the pinch roller 16 is positioned at a high position, when the push plate 20 is continuously pushed to the rear side, the stop lever 21 moves backwards, the pinch roller 16 moves downwards under the action of gravity, and the pinch roller 16 can fall on the branch poking wheel 13.
In one aspect of this embodiment, a band-tightening assembly 23 is provided between the two dispensing wheels 13. The completed crossing wires may be secured by the clamping assembly 23 and gathered together for subsequent welding processes. The hoop component 23 comprises a supporting seat 29 arranged in the middle of the workbench 1, clamping rings 33 are arranged on two sides of one end, far away from the workbench 1, of the supporting seat 29, a sliding rod 32 is connected to the middle of the supporting seat 29 in a sliding mode, a pulling plate 31 is arranged at the end portion of the sliding rod 32, one end of a pulling rope 37 is fixedly connected to two ends of the pulling plate 31, and one end of the clamping ring 33 is fixedly connected to the other end of the pulling rope 37. The side of the supporting seat 29 is provided with a top wheel 34 matched with a pull rope 37. The supporting seat 29 is arranged in the middle of the upper surface of the workbench 1 in a left-right direction, the left side and the right side of the upper end of the supporting seat 29 are provided with clamping rings 33 in a front-back direction, the middle of the upper surface of the clamping rings 33 is recessed downwards, the front ends of the clamping rings 33 are fixedly connected with the upper ends of pull ropes 37, the left side and the right side of the supporting seat 29 are provided with abdication holes 30, the abdication holes 30 are connected with the pull ropes 37 in a penetrating manner, the middle of the supporting seat 29 is connected with sliding rods 32 in a sliding manner in a front-back direction, the rear ends of the sliding rods 32 are provided with second limiting plates 36, third springs 35 are arranged between the second limiting plates 36 and the supporting seat 29, the third springs 35 push the sliding rods 32 towards the rear side, the front ends of the sliding rods 32 are fixedly connected with the middle of the pulling plate 31, the two ends of the pulling plate 31 are fixedly connected with the lower ends of the pull ropes 37, therefore, when the pulling plate 31 is pulled towards the front side, the pulling plate 31 drives the lower ends of the two pull ropes 37 to move forwards, so that the distance between the pull ropes 37 and the clamping rings 33 is reduced, the wire placed between the pull cord 37 and the clamp ring 33 is then tensioned and tightened, thereby achieving a secure effect.
In one aspect of the present embodiment, the two ends of the side of the working platform 1 close to the ground are provided with bearing seats 10, the bearing seats 10 are rotatably connected with lead screws 11, and the lead screws 11 are in threaded connection with the sliding seats 5. And threads with opposite rotation directions are arranged on two sides of the screw rod 11. Both ends have all set up bearing frame 10 about the lower surface of workstation 1, and the left and right sides threaded connection sliding seat 5's of lead screw 11 lower part to when making lead screw 11 rotate, two sliding seat 5 are close to each other and move or keep away from the removal each other, thereby realize adjusting the effect of two sliding seat 5 intervals.
In the implementation process of the embodiment, the device is placed on a table top, and a supporting device is arranged at the bottom, so that the lower surface of the workbench 1 has enough space for operation, the clamping plate 7 is pulled upwards at first, the clamping plate 7 is separated from the sliding seat 5, so that the end parts of two electric wires to be welded are inserted into the two sides of the workbench 1, the electric wires are placed between the clamping plate 7 and the sliding seat 5, one end of the exposed wire of the electric wire is placed in the central direction of the device, meanwhile, the end part of the wire part penetrates through the pulling rope 37 and the clamping ring 33, the pushing plate 20 can be pushed towards the rear side, the pushing plate 20 drives the blocking rod 21 to move backwards, the pressing wheel 16 presses the wire on the sub-shifting wheel 13 under the action of gravity, at this time, the driving motor 28 is started, the output shaft of the driving motor 28 drives the sub-shifting wheel 13 to rotate through the first bevel gear 27 and the second bevel gear 26 which are connected in a meshing manner, minute thumb wheel 13 makes the wire of screwing together separated, the wire is propped open this moment, loosen push pedal 20, be at second spring 19's effect lapse upward movement, rotate lead screw 11, lead screw 11 makes two sliding seat 5 be close to each other, thereby make the electric wire of both sides centre gripping close to each other, the wire that is shelled is put intercrossing at the central point of device, pulling arm-tie 31 this moment, make stay cord 37 draw in, stay cord 37 is with the wire lock ring this moment, the both ends wire of crossing completion is by the lock ring, can carry out welding process to the intersection position this moment.
The invention is suitable for a wire joint welding device, the wire at two ends can be mutually crossed and spliced together by arranging the distributing wheels 13 at two sides of the device to distribute a plurality of strands of wires in the wire, and the spliced wire is subjected to welding treatment, so that the joint connection effect of the welded wire is better, and the whole device has a simple structure and is suitable for being used in actual circuit connection.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. A wire joint welding device is characterized by comprising a workbench, a cable fixing mechanism and a lead separating mechanism;
the cable fixing mechanism comprises sliding grooves arranged at two ends of the workbench, the sliding grooves are connected with a sliding seat in a sliding manner, guide rods are arranged at two sides of the sliding seat, and a clamping plate is arranged at one end, away from the workbench, of each guide rod;
separating mechanism, including two grooves of stepping down that set up for workstation central symmetry, the middle part in groove of stepping down is rotated and is connected the minute wheel, the side of workstation is rotated and is connected the dwang, and the one end that ground was kept away from to the dwang is equipped with the mounting bracket, and the mounting bracket rotates to be connected with minute wheel complex pinch roller, and one side that the workstation is close to ground is equipped with two minute wheel pivoted synchronous drive subassemblies of drive.
2. The wire joint welding device of claim 1, wherein the synchronous driving assembly comprises a driving motor arranged on the workbench, an output shaft of the driving motor is fixedly connected with a first bevel gear, the first bevel gear is meshed with a second bevel gear, the second bevel gear is fixedly connected with the end part of a rotating shaft, and the middle part of the rotating shaft is fixedly connected with a shifting wheel.
3. The wire joint welding device of claim 1, wherein a first fixing plate is disposed on one side of the worktable, the first fixing plate is slidably connected to the push rod, and a stop rod engaged with the rotating rod is disposed at an end of the push rod close to the rotating rod.
4. A splice welding apparatus as claimed in claim 1, wherein a clamping assembly is provided between said indexing wheels.
5. The wire joint welding device of claim 4, wherein the tightening assembly comprises a support base disposed at the middle of the worktable, clamping rings are disposed at two sides of one end of the support base away from the worktable, a sliding rod is slidably connected to the middle of the support base, a pull plate is disposed at the end of the sliding rod, two ends of the pull plate are fixedly connected to one end of the pulling rope, and the other end of the pulling rope is fixedly connected to one end of the clamping ring.
6. A wire-terminal welding device according to claim 5, wherein said support base is provided at its side edge with a top wheel engaging with the pulling rope.
7. A wire-terminal welding apparatus as set forth in claim 1, wherein said sliding seat is L-shaped in cross section.
8. The wire joint welding device of claim 1, wherein the two ends of the side of the workbench near the ground are provided with bearing seats, the bearing seats are rotatably connected with a screw rod, and the screw rod is in threaded connection with a sliding seat.
9. A wire-terminal welding device according to claim 8, wherein said screw is provided with threads of opposite hand on both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210995933.3A CN115084967B (en) | 2022-08-19 | 2022-08-19 | Wire joint welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210995933.3A CN115084967B (en) | 2022-08-19 | 2022-08-19 | Wire joint welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115084967A true CN115084967A (en) | 2022-09-20 |
| CN115084967B CN115084967B (en) | 2022-11-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210995933.3A Active CN115084967B (en) | 2022-08-19 | 2022-08-19 | Wire joint welding device |
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| Country | Link |
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| CN (1) | CN115084967B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6615486B1 (en) * | 1997-03-19 | 2003-09-09 | Yazaki Corporation | Pressure welding device for wiring |
| US20130146644A1 (en) * | 2010-08-18 | 2013-06-13 | Sebastian Ruhl | Method and arrangement for welding electrical conductors |
| CN110649442A (en) * | 2019-10-23 | 2020-01-03 | 沈金焕 | Signal cable joint welding device |
| US20200098493A1 (en) * | 2018-09-24 | 2020-03-26 | The Chinese University Of Hong Kong | Apparatus and method for separating and sorting usb wires |
| CN112382905A (en) * | 2020-09-10 | 2021-02-19 | 安徽蓝润自动化仪表有限公司 | Rapid wiring device for multi-core cable and operation method |
| CN112490815A (en) * | 2020-11-13 | 2021-03-12 | 湖南华菱线缆股份有限公司 | Self-welding cable conductor sampling device |
| CN214044314U (en) * | 2020-12-21 | 2021-08-24 | 南通协成电子有限公司 | Integration separated time device of skinning |
-
2022
- 2022-08-19 CN CN202210995933.3A patent/CN115084967B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6615486B1 (en) * | 1997-03-19 | 2003-09-09 | Yazaki Corporation | Pressure welding device for wiring |
| US20130146644A1 (en) * | 2010-08-18 | 2013-06-13 | Sebastian Ruhl | Method and arrangement for welding electrical conductors |
| US20200098493A1 (en) * | 2018-09-24 | 2020-03-26 | The Chinese University Of Hong Kong | Apparatus and method for separating and sorting usb wires |
| CN110649442A (en) * | 2019-10-23 | 2020-01-03 | 沈金焕 | Signal cable joint welding device |
| CN112382905A (en) * | 2020-09-10 | 2021-02-19 | 安徽蓝润自动化仪表有限公司 | Rapid wiring device for multi-core cable and operation method |
| CN112490815A (en) * | 2020-11-13 | 2021-03-12 | 湖南华菱线缆股份有限公司 | Self-welding cable conductor sampling device |
| CN214044314U (en) * | 2020-12-21 | 2021-08-24 | 南通协成电子有限公司 | Integration separated time device of skinning |
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| Publication number | Publication date |
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| CN115084967B (en) | 2022-11-15 |
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