CN115077303B - Light packaged composite armor and manufacturing process thereof - Google Patents

Light packaged composite armor and manufacturing process thereof Download PDF

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Publication number
CN115077303B
CN115077303B CN202210651719.6A CN202210651719A CN115077303B CN 115077303 B CN115077303 B CN 115077303B CN 202210651719 A CN202210651719 A CN 202210651719A CN 115077303 B CN115077303 B CN 115077303B
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ceramic layer
armor
composite
steel plate
nano
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CN202210651719.6A
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CN115077303A (en
Inventor
刘彬
沈峰
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Tianjin Kemke New Material Technology Co ltd
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Tianjin Kemke New Material Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H5/00Armour; Armour plates
    • F41H5/02Plate construction
    • F41H5/04Plate construction composed of more than one layer
    • F41H5/0414Layered armour containing ceramic material
    • F41H5/0421Ceramic layers in combination with metal layers

Abstract

The invention relates to the technical field of composite armor, in particular to a light-weight packaging composite armor and a manufacturing process thereof, comprising an armor steel plate, wherein the top of the armor steel plate is connected with a functional gradient ceramic layer, one side of the functional gradient ceramic layer far away from the armor steel plate is connected with a transparent ceramic layer, the bottom of the armor steel plate is connected with a nano complex phase ceramic layer, the functional gradient ceramic layer is formed by compositing titanium boride and metallic titanium and one or more of aluminum oxide, silicon carbide, boron carbide, silicon nitride and metallic aluminum, and submicron or nano dispersed particles are added to the nano complex phase ceramic layer on the basis of single-phase ceramics. The light packaged composite armor and the manufacturing process thereof ensure that the composite armor is transited from the high hardness of the bullet facing surface to the high toughness of the bullet backing surface, thus not only meeting the anti-bullet requirement of the armor, but also enhancing the anti-multi-bullet capability of the armor, having larger advantages in protecting the armor piercing bullet with small and medium caliber, having lower weight, reducing the weight of the tank and improving the flexibility of the tank.

Description

Light packaged composite armor and manufacturing process thereof
Technical Field
The invention relates to the technical field of composite armor, in particular to a light packaged composite armor and a manufacturing process thereof.
Background
Tanks are weaponry which is born for more than one hundred years, and the self-protection capability is always improved from the beginning of appearance. From the rivet armor of the 20 th century, to the large dip steel armor of the 40 th, to the oval turret of the 60 th, these improvements in tank protection are very limited in general. The armor is made of steel, and the equivalent armor thickness is improved only by changing the appearance, and the probability of being hit to jump eggs is increased. And the advent of composite armor began in the 80 s of the last century. Truly and fundamentally influences the development of tanks.
Composite armor is simply divided into invisible and visible. The invisible composite armor refers to the armor plate of the tank itself, which is not only steel but also other substances. What is visible is the externally hung reactive armor of modern tanks. I.e., objects resembling a brick structure, there is often explosive reactive armor. The use of composite armor has become a consensus today in the 21 st century. Also becomes a new way for the development and protection of the tank.
Most of the existing composite armor is of a double-layer or multi-layer structure such as ceramic/metal and ceramic/composite materials, and the structure meets the basic bulletproof requirement of a tank, but can not protect continuous multiple armor piercing bullets when protecting small and medium caliber armor piercing bullets, and has poor protection capability when facing high-density fire coverage.
Disclosure of Invention
The invention aims to provide a light packaged composite armor and a manufacturing process thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the light packaged composite armor comprises an armor plate, wherein the top of the armor plate is connected with a functional gradient ceramic layer, one side of the functional gradient ceramic layer, which is far away from the armor plate, is connected with a transparent ceramic layer, and the bottom of the armor plate is connected with a nano complex phase ceramic layer.
Preferably, the functionally graded ceramic layer is formed by compounding titanium boride with metallic titanium and one or more of aluminum oxide, silicon carbide, boron carbide, silicon nitride and metallic aluminum.
Preferably, the nano-composite ceramic layer is added with submicron or nano-dispersed particles on the basis of single-phase ceramic to form composite ceramic, and the composite ceramic is specifically one of composite ceramic with a silicon carbide-silicon nitride-aluminum oxide structure and composite ceramic with a boron carbide-silicon carbide structure.
Preferably, the transparent ceramic layer is made of one or more of single crystal alumina (sapphire), aluminum oxynitride and magnesia-alumina spinel.
The manufacturing process of the light packaged composite armor is characterized by comprising the following steps of:
s1: selecting an armored steel plate, and carrying out surface polishing treatment.
S2: putting titanium boride and metallic titanium and one or more of aluminum oxide, silicon carbide, boron carbide, silicon nitride and metallic aluminum into a prefabricated mold, infiltrating carbon powder into vacuum or argon-methane atmosphere, and forming a titanium carbide hardening layer which is particularly hard and good in cohesiveness by adopting a gas carburizing agent to obtain the functionally graded ceramic layer.
S3: on the basis of silicon carbide, adding silicon nitride and aluminum oxide of submicron or nanometer dispersed particles into a silicon carbide system to form complex-phase ceramic, thus obtaining a nanometer complex-phase ceramic layer.
S4: and (3) welding the armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer by adopting a CMT cold metal transition arc welding technology, putting the armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer into a die after welding, stopping heating after maintaining the temperature and the pressure, maintaining the pressure and naturally cooling, and unloading the die when the temperature of a workpiece is lower than 60 ℃ to obtain the light packaged composite armor.
Preferably, the gas carburizing agent in S2 is methane.
Preferably, the mold is kept at the temperature of 10-15 min, the heating temperature is set to 125-135 ℃, the pressure is set to 16.5-20.6 MPa, and the temperature and the pressure are kept for 20-30 min.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the light packaged composite armor and the manufacturing process thereof, the titanium boride and the metal titanium and one or more of aluminum oxide, silicon carbide, boron carbide, silicon nitride and metal aluminum are compounded to form the functionally gradient ceramic layer, and structural change is formed in the thickness direction, so that the transition of the high hardness of the facing surface of the composite armor from the high toughness of the back elastic surface is ensured, the anti-elastic requirement of the armor can be met, the anti-multiple-bullet capability of the armor can be enhanced, and the light packaged composite armor has a great advantage in protecting small and medium caliber armor piercing bullets.
2. According to the light packaged composite armor and the manufacturing process thereof, submicron or nanoscale dispersed particles are added on the basis of single-phase ceramics to form the nano composite ceramic, so that the hardness, toughness and strength of the composite armor can be improved within a certain range, the density of the nano composite ceramic is small, the weight is low, the weight of a tank can be reduced, and the flexibility of the tank is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic cross-sectional view of a composite armor of the present invention.
In the figure: 1. armor plate; 2. a functionally graded ceramic layer; 3. a transparent ceramic layer; 4. a nano complex phase ceramic layer.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Please refer to fig. 1:
embodiment one: the invention provides a technical scheme that: the utility model provides a light encapsulation composite armor, includes armor steel sheet 1, and the top of armor steel sheet 1 is connected with functionally gradient ceramic layer 2, and functionally gradient ceramic layer 2 is kept away from one side of armor steel sheet 1 and is connected with transparent ceramic layer 3, and the bottom of armor steel sheet 1 is connected with nanometer complex phase ceramic layer 4, and thickness of armor steel sheet 1 is 5cm, and functionally gradient ceramic layer 2's thickness is 6cm, and nanometer complex phase ceramic layer 4's thickness is 4cm, and transparent ceramic layer 3's thickness is 2cm.
The functional gradient ceramic layer 2 is formed by compounding metallic titanium and silicon carbide, the nano composite ceramic layer 4 is formed by adding submicron or nano dispersed particles on the basis of single-phase ceramic, and the material of the transparent ceramic layer 3 is monocrystalline alumina (sapphire).
When the armor-piercing bullet penetrates through the external transparent ceramic layer, the armor-piercing bullet is easy to deflect due to the fact that the surface of the transparent ceramic layer is smooth and is distributed in a staggered mode. And generates forces up, down, left and right, and then changes the flying direction of the warhead. The armor-piercing bullet flying straight originally is changed into a flat fly in the composite armor. The inner steel armor of the composite armor cannot be broken down.
The manufacturing process of the light packaged composite armor is characterized by comprising the following steps of:
s1: selecting an armored steel plate, and carrying out surface polishing treatment.
S2: putting metallic titanium and silicon carbide into a prefabricated mould, infiltrating carbon powder in vacuum or argon-methane atmosphere, forming a hardening layer which is particularly hard and good in cohesiveness by adopting a gas carburizing agent, and obtaining the functionally graded ceramic layer, wherein the gas carburizing agent in S2 is methane.
S3: on the basis of silicon carbide, adding silicon nitride and aluminum oxide of submicron or nanometer dispersed particles into a silicon carbide system to form complex-phase ceramic, thus obtaining a nanometer complex-phase ceramic layer.
S4: welding an armor steel plate, a functional gradient ceramic layer, a nano complex phase ceramic layer and a transparent ceramic layer by adopting a CMT cold metal transition arc welding technology, putting the welded armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer into a die, keeping the temperature and the pressure, stopping heating, keeping the pressure, naturally cooling, unloading the die when the temperature of a workpiece is lower than 60 ℃, obtaining the light packaged composite armor, keeping the temperature of the die for 10-15 min, setting the heating temperature to 125-135 ℃, setting the pressure to 16.5-20.6 MPa, and keeping the temperature and the pressure for 20-30 min.
Embodiment two:
the invention provides a technical scheme that: the utility model provides a light encapsulation composite armor, includes armor steel sheet 1, and the top of armor steel sheet 1 is connected with functionally gradient ceramic layer 2, and functionally gradient ceramic layer 2 is kept away from one side of armor steel sheet 1 and is connected with transparent ceramic layer 3, and the bottom of armor steel sheet 1 is connected with nanometer complex phase ceramic layer 4, and thickness of armor steel sheet 1 is 5cm, and functionally gradient ceramic layer 2's thickness is 6cm, and nanometer complex phase ceramic layer 4's thickness is 4cm, and transparent ceramic layer 3's thickness is 2cm.
The functional gradient ceramic layer 2 is formed by compositing titanium boride and boron carbide, the nano composite ceramic layer 4 is formed by adding submicron or nano dispersed particles on the basis of single-phase ceramic, and the material of the transparent ceramic layer 3 is boron carbide-silicon carbide.
When the armor-piercing bullet penetrates through the external transparent ceramic layer, the armor-piercing bullet is easy to deflect due to the fact that the surface of the transparent ceramic layer is smooth and is distributed in a staggered mode. And generates forces up, down, left and right, and then changes the flying direction of the warhead. The armor-piercing bullet flying straight originally is changed into a flat fly in the composite armor. The inner steel armor of the composite armor cannot be broken down.
The manufacturing process of the light packaged composite armor is characterized by comprising the following steps of:
s1: selecting an armored steel plate, and carrying out surface polishing treatment.
S2: putting titanium boride and boron carbide into a prefabricated mould, infiltrating carbon powder in vacuum or argon-methane atmosphere, forming a hardening layer which is particularly hard and good in cohesiveness by adopting a gas carburizing agent, and obtaining the functionally gradient ceramic layer, wherein the gas carburizing agent in S2 is methane.
S3: on the basis of silicon carbide, adding silicon carbide-silicon nitride-aluminum oxide of submicron or nanometer dispersed particles into a silicon carbide system to form complex-phase ceramic, thus obtaining a nanometer complex-phase ceramic layer.
S4: welding an armor steel plate, a functional gradient ceramic layer, a nano complex phase ceramic layer and a transparent ceramic layer by adopting a CMT cold metal transition arc welding technology, putting the welded armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer into a die, keeping the temperature and the pressure, stopping heating, keeping the pressure, naturally cooling, unloading the die when the temperature of a workpiece is lower than 60 ℃, obtaining the light packaged composite armor, keeping the temperature of the die for 10-15 min, setting the heating temperature to 125-135 ℃, setting the pressure to 16.5-20.6 MPa, and keeping the temperature and the pressure for 20-30 min.
Embodiment III:
the invention provides a technical scheme that: the utility model provides a light encapsulation composite armor, includes armor steel sheet 1, and the top of armor steel sheet 1 is connected with functionally gradient ceramic layer 2, and functionally gradient ceramic layer 2 is kept away from one side of armor steel sheet 1 and is connected with transparent ceramic layer 3, and the bottom of armor steel sheet 1 is connected with nanometer complex phase ceramic layer 4, and thickness of armor steel sheet 1 is 5cm, and functionally gradient ceramic layer 2's thickness is 6cm, and nanometer complex phase ceramic layer 4's thickness is 4cm, and transparent ceramic layer 3's thickness is 2cm.
The functional gradient ceramic layer 2 is formed by compounding metallic titanium and metallic aluminum, the nano composite ceramic layer 4 is formed by adding submicron or nano dispersed particles on the basis of single-phase ceramic, and the material of the transparent ceramic layer 3 is boron carbide-silicon carbide.
When the armor-piercing bullet penetrates through the external transparent ceramic layer, the armor-piercing bullet is easy to deflect due to the fact that the surface of the transparent ceramic layer is smooth and is distributed in a staggered mode. And generates forces up, down, left and right, and then changes the flying direction of the warhead. The armor-piercing bullet flying straight originally is changed into a flat fly in the composite armor. The inner steel armor of the composite armor cannot be broken down.
The manufacturing process of the light packaged composite armor is characterized by comprising the following steps of:
s1: selecting an armored steel plate, and carrying out surface polishing treatment.
S2: putting metallic titanium and metallic aluminum into a prefabricated mould, infiltrating carbon powder in vacuum or argon-methane atmosphere, forming a hardening layer which is particularly hard and good in cohesiveness by adopting a gas carburizing agent, and obtaining the functionally graded ceramic layer, wherein the gas carburizing agent in S2 is methane.
S3: on the basis of silicon carbide, adding silicon carbide-silicon nitride-aluminum oxide of submicron or nanometer dispersed particles into a silicon carbide system to form complex-phase ceramic, thus obtaining a nanometer complex-phase ceramic layer.
S4: welding an armor steel plate, a functional gradient ceramic layer, a nano complex phase ceramic layer and a transparent ceramic layer by adopting a CMT cold metal transition arc welding technology, putting the welded armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer into a die, keeping the temperature and the pressure, stopping heating, keeping the pressure, naturally cooling, unloading the die when the temperature of a workpiece is lower than 60 ℃, obtaining the light packaged composite armor, keeping the temperature of the die for 10-15 min, setting the heating temperature to 125-135 ℃, setting the pressure to 16.5-20.6 MPa, and keeping the temperature and the pressure for 20-30 min.
The three light-weight packaged composite armor produced in the first embodiment, the second embodiment and the third embodiment are bombarded by armor-piercing bullets of the model M829A4, and the breakdown effect of the three light-weight packaged composite armor is observed, so that the breakdown thickness of the light-weight packaged composite armor of the first embodiment is 4.5cm, the breakdown thickness of the light-weight packaged composite armor of the second embodiment is 6.2cm and the breakdown thickness of the light-weight packaged composite armor of the third embodiment is 5.9cm. In summary, in this embodiment, the first embodiment is the best embodiment.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. A lightweight packaged composite armor comprising an armor plate (1), characterized by: the top of the armor plate (1) is connected with a functional gradient ceramic layer (2), one side, far away from the armor plate (1), of the functional gradient ceramic layer (2) is connected with a transparent ceramic layer (3), and the bottom of the armor plate (1) is connected with a nano complex phase ceramic layer (4);
the functionally graded ceramic layer (2) is formed by compounding one or more of titanium boride, metallic titanium, aluminum oxide, silicon carbide, boron carbide, silicon nitride and metallic aluminum;
the nano-composite ceramic layer (4) is added with submicron or nano-dispersed particles on the basis of single-phase ceramic to form composite ceramic, and the composite ceramic is specifically one of composite ceramic with a silicon carbide-silicon nitride-aluminum oxide structure and composite ceramic with a boron carbide-silicon carbide structure;
the transparent ceramic layer (3) is made of one or more of single crystal alumina (sapphire), aluminum oxynitride and magnesia-alumina spinel.
2. The process for manufacturing a lightweight packaged composite armor according to claim 1, comprising the steps of:
s1: selecting an armored steel plate, and carrying out surface polishing treatment;
s2: putting titanium boride, metallic titanium and one or more of aluminum oxide, silicon carbide, boron carbide, silicon nitride and metallic aluminum into a prefabricated mold, infiltrating carbon powder into vacuum or argon-methane atmosphere, and forming a titanium carbide hardening layer which is particularly hard and good in cohesiveness by adopting a gas carburizing agent to obtain a functionally graded ceramic layer;
s3: adding silicon nitride and aluminum oxide of submicron or nanometer dispersed particles into a silicon carbide system on the basis of silicon carbide to form complex-phase ceramic, so as to obtain a nanometer complex-phase ceramic layer;
s4: and (3) welding the armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer by adopting a CMT cold metal transition arc welding technology, putting the armor steel plate, the functional gradient ceramic layer, the nano complex phase ceramic layer and the transparent ceramic layer into a die after welding, stopping heating after maintaining the temperature and the pressure, maintaining the pressure and naturally cooling, and unloading the die when the temperature of a workpiece is lower than 60 ℃ to obtain the light packaged composite armor.
3. The process for manufacturing the light-weight packaged composite armor according to claim 2, wherein: the gas carburizing agent in the step S2 is methane.
4. The process for manufacturing the light-weight packaged composite armor according to claim 2, wherein: and the S4 mold is kept at the temperature of 10-15 min, the heating temperature is set to 125-135 ℃, the pressure is set to 16.5-20.6 MPa, and the temperature and the pressure are kept for 20-30 min.
CN202210651719.6A 2022-06-10 2022-06-10 Light packaged composite armor and manufacturing process thereof Active CN115077303B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101158564A (en) * 2007-08-28 2008-04-09 西安交通大学 Armor of ceramic-metal composite and preparation method thereof
CN101702934A (en) * 2007-03-21 2010-05-05 肖特钻石观察装甲产品有限责任公司 Transparent armor system and method of manufacture
CN105164492A (en) * 2013-04-26 2015-12-16 纳幕尔杜邦公司 Ballistic resistant armor article
CN107675058A (en) * 2017-10-12 2018-02-09 哈尔滨工业大学 A kind of expanded letter fraction layered gradient Boral based composites and preparation method thereof
CN110895122A (en) * 2018-09-13 2020-03-20 南京理工大学 Metal-ceramic gradient composite armor and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9285191B2 (en) * 2014-07-01 2016-03-15 The United States Of America, As Represented By The Secretary Of The Navy Polymer coatings for enhanced and field-repairable transparent armor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101702934A (en) * 2007-03-21 2010-05-05 肖特钻石观察装甲产品有限责任公司 Transparent armor system and method of manufacture
CN101158564A (en) * 2007-08-28 2008-04-09 西安交通大学 Armor of ceramic-metal composite and preparation method thereof
CN105164492A (en) * 2013-04-26 2015-12-16 纳幕尔杜邦公司 Ballistic resistant armor article
CN107675058A (en) * 2017-10-12 2018-02-09 哈尔滨工业大学 A kind of expanded letter fraction layered gradient Boral based composites and preparation method thereof
CN110895122A (en) * 2018-09-13 2020-03-20 南京理工大学 Metal-ceramic gradient composite armor and preparation method thereof

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