CN115076077B - Reciprocating pump capable of reducing debugging time - Google Patents

Reciprocating pump capable of reducing debugging time Download PDF

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Publication number
CN115076077B
CN115076077B CN202210899779.XA CN202210899779A CN115076077B CN 115076077 B CN115076077 B CN 115076077B CN 202210899779 A CN202210899779 A CN 202210899779A CN 115076077 B CN115076077 B CN 115076077B
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China
Prior art keywords
valve
cavity
communicated
channel
oil
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CN202210899779.XA
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CN115076077A (en
Inventor
周良
徐卫华
祝雪金
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DEPAMU (HANGZHOU) PUMP TECHNOLOGY CO LTD
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DEPAMU (HANGZHOU) PUMP TECHNOLOGY CO LTD
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Priority to CN202210899779.XA priority Critical patent/CN115076077B/en
Publication of CN115076077A publication Critical patent/CN115076077A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/06Pumps having fluid drive
    • F04B43/067Pumps having fluid drive the fluid being actuated directly by a piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/22Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by means of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/06Venting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Reciprocating Pumps (AREA)

Abstract

The invention discloses a reciprocating pump for reducing debugging time, which comprises: a power section; a chassis; a cylinder liner disposed on the chassis; the piston assembly is positioned in the cylinder sleeve and can reciprocate along the cylinder sleeve, and the piston assembly is in transmission connection with the power part; the transition plate is arranged on the chassis, a hydraulic cavity is arranged in the transition plate, and the hydraulic cavity is communicated with the cylinder sleeve; in the debugging stage, the first valve rod is separated from the first valve ball by rotating the first valve rod. Air in the hydraulic cavity passes through the first air outlet channel and the first air outlet hole, then pushes up the first valve ball to enter the first valve cavity, and enters the chassis after passing through the first air outlet channel and the first connecting channel. The invention can rapidly exhaust the air in the hydraulic cavity in the debugging stage, and reduce the debugging time.

Description

Reciprocating pump capable of reducing debugging time
Technical Field
The invention relates to the technical field of reciprocating pumps, in particular to a reciprocating pump capable of reducing debugging time.
Background
The three-plunger reciprocating pump is a positive displacement pump, achieves the purpose of conveying liquid by means of periodical change of the volume in a working cavity, is widely applied to various industries such as petroleum, chemical industry, water supply, thermoelectricity, nuclear industry, pharmacy, food and the like, has strong professional matching property, can meet the requirements of different clients and different process working conditions, but has a certain leakage because of a plunger type structure, and is the best choice if a conveying medium is toxic, corrosive, flammable and explosive or is a valuable material, and the leakage is not allowed.
When the on-site starting and debugging are used, because the air stored in the internal pit is required to be discharged by taking off through the relief valve, the operation of the pump in the debugging stage is abnormal, and when the sufficient discharge flow is not established, the air discharge of the hydraulic cavity needs a certain time and is repeatedly operated for a relatively long time. In this process, the vibration and noise of the pump are very large, which is very unfavorable for the on-site production and greatly affects the debugging operation.
In chinese patent application No.: CN201710399232.2 discloses a three-plunger hydraulic diaphragm reciprocating pump, comprising: a transition plate with a front end face, a rear end face and a plurality of side faces, three pump heads and a power end; the front end of the transition plate is provided with a first hydraulic channel, a second hydraulic channel and a third hydraulic channel which are arranged in parallel, and the first hydraulic channel, the second hydraulic channel and the third hydraulic channel are communicated with the power end through a cylinder sleeve; the rear end of the transition plate is provided with a first pump head interface, a second pump head interface and a third pump head interface which are used for connecting the three pump heads; the second pump head interface is positioned on the rear end face of the transition plate; the first pump head interface and the third pump head interface are respectively positioned on opposite sides of the rear end of the transition plate. The technical scheme requires a long time for field debugging.
In view of this, the present application is proposed.
Disclosure of Invention
In order to solve at least one technical problem existing in the background art, the invention provides a reciprocating pump capable of reducing debugging time.
The invention provides a reciprocating pump for reducing debugging time, which comprises the following components:
a power section;
a chassis;
a cylinder liner disposed on the chassis;
the piston assembly is positioned in the cylinder sleeve and can reciprocate along the cylinder sleeve, and the piston assembly is in transmission connection with the power part;
the transition plate is arranged on the chassis, a hydraulic cavity is arranged in the transition plate, and the hydraulic cavity is communicated with the cylinder sleeve;
the pump head assembly is arranged on one side of the transition plate, which is far away from the chassis, and is communicated with the hydraulic cavity;
the first exhaust valve is arranged at the top end of the transition plate, and the equivalent diameter of the first exhaust valve is 12-20mm; the first exhaust valve is communicated with the hydraulic cavity;
the first oil supplementing valve is arranged at the bottom end of the transition plate, and the equivalent diameter of the first oil supplementing valve is 12-15mm; the first oil supplementing valve is communicated with the hydraulic cavity.
Preferably, the first exhaust valve includes:
the first valve seat is arranged at the top end of the transition plate, a first air outlet hole is arranged in the first valve seat, and the first air outlet hole is communicated with the hydraulic cavity;
the first valve body is arranged on the first valve seat, a first valve cavity is arranged in the first valve body, the first valve cavity is communicated with the first air outlet hole, and the first valve cavity is communicated with the case;
the first valve ball is positioned in the first valve cavity and used for closing or opening the first exhaust hole;
the first valve rod is in threaded connection with the first valve cavity, and the bottom end of the first valve rod is in butt joint with the first valve ball.
The transition plate is provided with a first air outlet channel and a first air outlet channel, and the first air outlet channel is communicated with the hydraulic cavity and the first air outlet hole; the first exhaust passage is communicated with the first valve cavity;
the case is provided with a first connecting channel communicated with the inside of the case, and the first connecting channel is communicated with the first exhaust channel.
Preferably, the reciprocating pump further comprises a safety valve, and an air inlet hole of the safety valve is communicated with the hydraulic cavity.
Preferably, the transition plate is provided with a second air outlet channel and a second air outlet channel, and the second air outlet channel is communicated with the hydraulic cavity and an air inlet hole of the safety valve; and two ends of the second exhaust channel are respectively communicated with the air outlet hole of the safety valve and the first exhaust channel.
Preferably, the first oil compensating valve includes:
the second valve seat is arranged at the bottom end of the transition plate, a first oil inlet hole and a second valve cavity are arranged in the second valve seat, and the second valve cavity is communicated with the hydraulic cavity through the first oil inlet hole;
the third valve seat is arranged on the second valve seat, a second oil inlet hole is formed in the third valve seat, and the second oil inlet hole is communicated with the second valve cavity;
the second valve body is arranged on the third valve seat, a third valve cavity is arranged in the second valve body, the third valve cavity is communicated with the second oil inlet hole, and the third valve cavity is communicated with the case;
the second valve ball is positioned in the second valve cavity and is used for closing or opening the second oil inlet hole;
the third valve ball is positioned in the second valve cavity and is used for closing or opening the second oil inlet hole;
the second valve rod is in threaded connection with the third valve cavity, and the top end of the second valve rod is in butt joint with the third valve ball.
Preferably, a first oil supplementing channel and a first oil inlet channel are arranged on the transition plate, and the first oil supplementing channel is communicated with the hydraulic cavity and the first oil inlet hole; the first oil inlet channel is communicated with the third valve cavity;
the chassis is provided with a second connecting channel communicated with the interior of the chassis, and the second connecting channel is communicated with the first oil inlet channel.
Preferably, the reciprocating pump further comprises a second oil supplementing valve, the second oil supplementing valve is arranged at the bottom end of the transition plate, and the oil supplementing valve is communicated with the case and the hydraulic cavity.
Preferably, the transition plate is provided with a second oil supplementing channel and a second oil inlet channel, and the second oil supplementing channel is communicated with the hydraulic cavity and an oil outlet of the oil supplementing valve; and two ends of the second oil inlet channel are respectively communicated with the oil inlet of the oil supplementing valve and the first oil inlet channel.
The beneficial effects brought by one aspect of the invention are as follows:
in the debugging stage, the first valve rod is separated from the first valve ball by rotating the first valve rod. Air in the hydraulic cavity passes through the first air outlet channel and the first air outlet hole, then pushes up the first valve ball to enter the first valve cavity, and enters the chassis after passing through the first air outlet channel and the first connecting channel.
After debugging is completed, the first valve rod is reversely rotated, and the bottom end of the first valve rod is propped against the first valve ball.
The air in the hydraulic cavity can be rapidly discharged in the debugging stage, so that the debugging time is shortened.
Drawings
FIG. 1 is a schematic diagram of one aspect of the present disclosure;
FIG. 2 is a cross-sectional view of a chassis, cylinder liner, transition plate, etc. as disclosed herein;
FIG. 3 is a schematic illustration of the cylinder liner, first exhaust valve, etc. of FIG. 2 in accordance with the present disclosure;
FIG. 4 is a schematic illustration of the first exhaust valve of FIG. 2, etc. in accordance with the present disclosure;
FIG. 5 is a schematic illustration of the safety valve, first exhaust valve, etc. of FIG. 2 in accordance with the present disclosure;
FIG. 6 is a schematic diagram of the first oil compensating valve, the second oil compensating valve, etc. in FIG. 2 according to the present disclosure;
FIG. 7 is a schematic illustration of the first oil compensating valve of FIG. 2, etc. according to the present disclosure;
fig. 8 is a cross-sectional view of a first oil replenishment valve of the present disclosure.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other; the following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left" and "right", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 8, a reciprocating pump for reducing debugging time according to the present invention includes: the engine comprises a power part 1, a machine case 2, a cylinder sleeve 3, a piston assembly 4, a transition plate 5, a pump head assembly 6, a first exhaust valve 7 and a first oil supplementing valve 8.
The cylinder sleeve 3 is arranged on the chassis 2; the piston assembly 4 is positioned in the cylinder sleeve 3, the piston assembly 4 can reciprocate along the cylinder sleeve 3, and the piston assembly 4 is in transmission connection with the power part 1;
the transition plate 5 is arranged on the chassis 2, a hydraulic cavity 503 is arranged in the transition plate 5, and the hydraulic cavity 503 is communicated with the cylinder sleeve 3; the pump head assembly 6 is mounted on the side of the transition plate 5 away from the chassis 2, and the pump head assembly 6 communicates with the hydraulic chamber 503.
The first exhaust valve 7 is arranged at the top end of the transition plate 5, and the equivalent diameter of the first exhaust valve 7 is 12-20mm, in the embodiment 15mm; the first exhaust valve 7 communicates with the hydraulic chamber 503.
The first oil compensating valve 8 is arranged at the bottom end of the transition plate 5, and the equivalent diameter of the first oil compensating valve 8 is 12-15mm, in the embodiment, 15mm; the first oil replenishment valve 8 communicates with the hydraulic pressure chamber 503.
The equivalent diameter of the exhaust valve on the reciprocating pump in the prior art is generally 5-6mm, and the equivalent diameter of the oil supplementing valve is 3-4mm.
In the present embodiment, by selecting the first exhaust valve 7 and the first oil supply valve 8 having a larger equivalent diameter, the first exhaust valve 7 and the first oil supply valve 8 are opened in the debugging stage, as shown in fig. 1 and 2. When the piston assembly 4 is right, the gas in the front hydraulic cavity 503 is rapidly discharged, and when the piston assembly is left, once the front end forms negative pressure, the gas rapidly passes through the first oil supplementing valve 8 to supplement oil randomly. And the reciprocating circulation is carried out, so that the air in the hydraulic cavity 503 is discharged in a short time, and the hydraulic cavity 503 is filled with hydraulic oil, so that the stable and normal operation is achieved. And then the first exhaust valve 7 and the first oil supplementing valve 8 are closed.
In the embodiment, the first exhaust valve 7 and the first oil supplementing valve 8 with larger equivalent diameters are adopted, so that the debugging time is short, and the reciprocating pump can quickly enter normal operation.
In this embodiment, the first exhaust valve 7 includes: a first valve seat 701, a first valve body 702, a first valve ball 703, a first valve stem 704;
the first valve seat 701 is installed at the top end of the transition plate 5, a first air outlet hole 7011 is arranged in the first valve seat 701, and the first air outlet hole 7011 is communicated with the hydraulic cavity 503;
the first valve body 702 is mounted on the first valve seat 701, a first valve cavity 7021 is arranged in the first valve body 702, the first valve cavity 7021 is communicated with the first air outlet hole 7011, and the first valve cavity 7021 is communicated with the case 2;
the first valve ball 703 is located in the first valve cavity 7021, and is used for closing or opening the first exhaust hole;
the first valve rod 704 is in threaded connection with the first valve cavity 7021, and the bottom end of the first valve rod 704 is abutted against the first valve ball 703.
A first air outlet channel 501 and a first air outlet channel 502 are arranged on the transition plate 5, and the first air outlet channel 501 is communicated with the hydraulic cavity 503 and the first air outlet hole 7011; the first exhaust passage 502 communicates with the first valve chamber 7021.
The chassis 2 is provided with a first connection channel 201 communicating with the interior thereof, and the first connection channel 201 communicates with the first exhaust channel 502.
During the commissioning phase, the first valve stem 704 is separated from the first valve ball 703 by rotating the first valve stem 704. The air in the hydraulic chamber 503 passes through the first air outlet channel 501 and the first air outlet hole 7011, then pushes up the first valve ball 703 to enter the first valve cavity 7021, and passes through the first air outlet channel 502 and the first connecting channel 201 to enter the chassis 2.
After the completion of the debugging, the first valve rod 704 is reversely rotated, so that the bottom end of the first valve rod 704 abuts against the first valve ball 703.
The air in the hydraulic cavity 503 can be rapidly discharged in the debugging stage, so that the debugging time is shortened.
The air in the hydraulic chamber 503 contains hydraulic oil, and is introduced into the casing 2 through the first exhaust passage 502 and the first connection passage 201. In the embodiment, no external pipeline is connected, but a channel is built in, so that the leakage point is effectively reduced by conveying from the inside.
In this embodiment, the reciprocating pump further includes a relief valve 9, and an air intake hole of the relief valve 9 communicates with the hydraulic chamber 503.
During normal use, the safety valve 9 is used for protection.
In the prior art, only the safety valve 9 is arranged, and in the debugging stage, the air in the hydraulic cavity 503 is continuously discharged through the safety valve 9 until the hydraulic cavity 503 is full of oil, and the reciprocating pump can not reach normal operation. During normal operation of the reciprocating pump, air is mixed with the hydraulic oil and then enters the hydraulic cavity 503, the air is gathered to reach the top of the reciprocating pump head, and the air is discharged through the safety valve 9.
In the prior art, only the safety valve 9 is used for exhausting in the debugging stage, the equivalent diameter is small, and the debugging time is long.
In this embodiment, the first exhaust valve 7 is used for exhaust in the debugging stage, and the debugging time is short. During normal operation, the safety valve 9 is used to exhaust air and protect safety.
In this embodiment, the transition plate 5 is provided with a second air outlet channel 504 and a second air outlet channel 505, and the second air outlet channel 504 is communicated with the hydraulic cavity 503 and the air inlet of the safety valve 9; both ends of the second exhaust channel 505 are respectively communicated with the air outlet hole of the safety valve 9 and the first exhaust channel 502.
During normal operation, when air in the hydraulic cavity 503 gathers to reach a certain pressure, the air enters the safety valve 9 through the second air outlet channel 504, and then enters the chassis 2 through the second air outlet channel 505 and the first air outlet channel 502. No external pipeline is arranged, so that leakage points are reduced. In the prior art, the pipeline is arranged outside, and leakage is easy.
In this embodiment, the first oil compensating valve 8 includes: a second valve seat 801, a third valve seat 802, a second valve body 803, a second valve ball 804, a third valve ball 805, and a second valve stem 806.
The second valve seat 801 is installed at the bottom end of the transition plate 5, a first oil inlet hole 8011 and a second valve cavity 8012 are arranged in the second valve seat 801, and the second valve cavity 8012 is communicated with the hydraulic cavity 503 through the first oil inlet hole 8011.
The third valve seat 802 is mounted on the second valve seat 801, a second oil inlet hole 8021 is formed in the third valve seat 802, and the second oil inlet hole 8021 is communicated with the second valve cavity 8012.
The second valve 803 is mounted on the third valve seat 802, a third valve chamber 8031 is disposed in the second valve 803, the third valve chamber 8031 is communicated with the second oil inlet hole 8021, and the third valve chamber 8031 is communicated with the chassis 2.
The second valve ball 804 is located in the second valve cavity 8012, and the second valve ball 804 is used for closing or opening the top end of the second oil inlet hole 8021; the third valve ball 805 is located in the second valve cavity 8012, and is used for closing or opening the bottom end of the second oil inlet hole 8021.
The second valve rod 806 is in threaded connection with the third valve chamber 8031, and the top end of the second valve rod 806 abuts against the third valve ball 805.
The transition plate 5 is provided with a first oil supplementing channel 506 and a first oil inlet channel 507, and the first oil supplementing channel 506 is communicated with the hydraulic cavity 503 and the first oil inlet hole 8011; the first oil feed passage 507 communicates with the third valve chamber 8031.
The chassis 2 is provided with a second connecting channel 202 communicated with the interior of the chassis, and the second connecting channel 202 is communicated with the first oil inlet channel 507.
Referring to fig. 6 and 7, in the debugging stage, the second valve rod 806 is turned to separate the second valve rod 806 from the third valve ball 805, the third valve ball 805 is lowered, and the hydraulic oil in the chassis 2 enters the third valve chamber 8031 through the second connection channel 202 and the first oil inlet channel 507, and then enters the second oil inlet hole 8021. The second valve ball 804 is pushed up to enter the second valve cavity 8012, and then enters the hydraulic cavity 503 through the first oil inlet hole 8011 and the first oil supplementing channel 506 for supplementing oil. After the debugging is completed, the second valve rod 806 is reversely rotated, so that the top end of the second valve rod 806 is propped against the third valve ball 805 to seal the bottom end of the second oil inlet hole 8021.
The equivalent diameter of the first oil supplementing valve 8 in the embodiment is large, oil can be quickly supplemented, and debugging time is shortened.
In the embodiment, no external pipeline is connected, but a channel is built in, so that the leakage point is effectively reduced by conveying from the inside.
In this embodiment, the reciprocating pump further includes a second oil compensating valve 10, where the second oil compensating valve 10 is installed at the bottom end of the transition plate 5, and the oil compensating valve is communicated with the chassis 2 and the hydraulic cavity 503.
In this embodiment, a second oil supplementing channel 508 and a second oil inlet channel 509 are provided on the transition plate 5, and the second oil supplementing channel 508 is communicated with the hydraulic cavity 503 and the oil outlet of the oil supplementing valve; two ends of the second oil inlet channel 509 are respectively communicated with the oil inlet of the oil compensating valve and the first oil inlet channel 507.
In the prior art, only the second oil supplementing valve 10 is arranged, and in the debugging stage, hydraulic oil in the case 2 enters the hydraulic cavity 503 through the second oil supplementing valve 10 until the hydraulic cavity 503 is full of oil, and the reciprocating pump can not normally operate. When the reciprocating pump is in normal operation and the hydraulic oil in the hydraulic cavity 503 is insufficient, the hydraulic oil in the chassis 2 is supplemented by the second connecting channel 202, the first oil inlet channel 507, the second oil inlet channel 509, the second oil supplementing valve 10 and the second oil supplementing channel 508.
In the prior art, only the second oil compensating valve 10 is used for compensating oil in the debugging stage, so that the equivalent diameter is small and the debugging time is long.
In this embodiment, the first oil compensating valve 8 is used to compensate oil in the debugging stage, and the debugging time is short. In normal operation, the oil is replenished by the second oil replenishing valve 10. No external pipeline is arranged, so that leakage points are reduced. The second oil compensating valve 10 provided in the prior art is connected with an external pipeline and is easy to leak.
In the running process of the reciprocating pump, if the noise and vibration are large, the first exhaust valve 7 can be opened and manually adjusted to detect and check the originality of the noise and vibration, and the problem is solved by gradual analysis.
The reciprocating pump with flexible configuration and perfect process greatly meets the configuration requirement of customers on a process system, has strong specialization, strong practicability and simple and convenient operation, and is very popular in the market.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (2)

1. A reciprocating pump for reducing a debugging time, comprising:
a power section;
a chassis;
a cylinder liner disposed on the chassis;
the piston assembly is positioned in the cylinder sleeve and can reciprocate along the cylinder sleeve, and the piston assembly is in transmission connection with the power part;
the transition plate is arranged on the chassis, a hydraulic cavity is arranged in the transition plate, and the hydraulic cavity is communicated with the cylinder sleeve;
the pump head assembly is arranged on one side of the transition plate, which is far away from the chassis, and is communicated with the hydraulic cavity;
the first exhaust valve is arranged at the top end of the transition plate, and the equivalent diameter of the first exhaust valve is 12-20mm; the first exhaust valve is communicated with the hydraulic cavity;
the first oil supplementing valve is arranged at the bottom end of the transition plate, and the equivalent diameter of the first oil supplementing valve is 12-15mm; the first oil supplementing valve is communicated with the hydraulic cavity;
the first exhaust valve includes:
the first valve seat is arranged at the top end of the transition plate, a first air outlet hole is arranged in the first valve seat, and the first air outlet hole is communicated with the hydraulic cavity;
the first valve body is arranged on the first valve seat, a first valve cavity is arranged in the first valve body, the first valve cavity is communicated with the first air outlet hole, and the first valve cavity is communicated with the case;
the first valve ball is positioned in the first valve cavity and is used for closing or opening the first air outlet hole;
the first valve rod is in threaded connection with the first valve cavity, and the bottom end of the first valve rod is in abutting connection with the first valve ball;
the transition plate is provided with a first air outlet channel and a first air outlet channel, and the first air outlet channel is communicated with the hydraulic cavity and the first air outlet hole; the first exhaust passage is communicated with the first valve cavity;
the first connecting channel is communicated with the interior of the case, and the first connecting channel is communicated with the first exhaust channel;
the reciprocating pump further comprises a safety valve, and an air inlet hole of the safety valve is communicated with the hydraulic cavity;
the transition plate is provided with a second air outlet channel and a second air outlet channel, and the second air outlet channel is communicated with the hydraulic cavity and an air inlet hole of the safety valve; two ends of the second exhaust channel are respectively communicated with the air outlet hole of the safety valve and the first exhaust channel;
the first oil supplementing valve includes:
the second valve seat is arranged at the bottom end of the transition plate, a first oil inlet hole and a second valve cavity are arranged in the second valve seat, and the second valve cavity is communicated with the hydraulic cavity through the first oil inlet hole;
the third valve seat is arranged on the second valve seat, a second oil inlet hole is formed in the third valve seat, and the second oil inlet hole is communicated with the second valve cavity;
the second valve body is arranged on the third valve seat, a third valve cavity is arranged in the second valve body, the third valve cavity is communicated with the second oil inlet hole, and the third valve cavity is communicated with the case;
the second valve ball is positioned in the second valve cavity and is used for closing or opening the top end of the second oil inlet hole;
the third valve ball is positioned in the third valve cavity and is used for closing or opening the bottom end of the second oil inlet hole;
the second valve rod is in threaded connection with the third valve cavity, and the top end of the second valve rod is in abutting connection with the third valve ball;
the transition plate is provided with a first oil supplementing channel and a first oil inlet channel, and the first oil supplementing channel is communicated with the hydraulic cavity and the first oil inlet hole; the first oil inlet channel is communicated with the third valve cavity;
the chassis is provided with a second connecting channel communicated with the interior of the chassis, and the second connecting channel is communicated with the first oil inlet channel;
the reciprocating pump further comprises a second oil supplementing valve, the second oil supplementing valve is arranged at the bottom end of the transition plate, and the oil supplementing valve is communicated with the case and the hydraulic cavity;
in the debugging stage, the first valve rod is separated from the first valve ball by rotating the first valve rod; air in the hydraulic cavity passes through the first air outlet channel and the first air outlet hole, then pushes up the first valve ball to enter the first valve cavity, and enters the chassis after passing through the first air outlet channel and the first connecting channel; after debugging is completed, reversely rotating the first valve rod to enable the bottom end of the first valve rod to prop against the first valve ball; in the normal operation process, when air in the hydraulic cavity gathers to reach a certain pressure, the air enters the safety valve through the second air outlet channel and then enters the chassis through the second air outlet channel and the first air outlet channel;
in the debugging stage, the second valve rod is rotated to separate the second valve rod from the third valve ball, the third valve ball descends, and hydraulic oil in the chassis enters the third valve cavity through the second connecting channel and the first oil inlet channel and then enters the second oil inlet hole; then the second valve ball is propped open to enter a second valve cavity, and enters the hydraulic cavity through the first oil inlet hole and the first oil supplementing channel to supplement oil; after debugging is completed, reversely rotating the second valve rod to enable the top end of the second valve rod to prop against the third valve ball, and sealing the bottom end of the second oil inlet hole; and in normal operation, the second oil supplementing valve is utilized for supplementing oil.
2. The reciprocating pump for reducing debugging time according to claim 1, wherein a second oil supplementing channel and a second oil inlet channel are arranged on the transition plate, and the second oil supplementing channel is communicated with the hydraulic cavity and an oil outlet of the second oil supplementing valve; and two ends of the second oil inlet channel are respectively communicated with the oil inlet of the second oil supplementing valve and the first oil inlet channel.
CN202210899779.XA 2022-07-28 2022-07-28 Reciprocating pump capable of reducing debugging time Active CN115076077B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210899779.XA CN115076077B (en) 2022-07-28 2022-07-28 Reciprocating pump capable of reducing debugging time

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Application Number Priority Date Filing Date Title
CN202210899779.XA CN115076077B (en) 2022-07-28 2022-07-28 Reciprocating pump capable of reducing debugging time

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Publication Number Publication Date
CN115076077A CN115076077A (en) 2022-09-20
CN115076077B true CN115076077B (en) 2024-02-09

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04119366U (en) * 1991-04-04 1992-10-26 日機装株式会社 Diaphragm pump automatic air release oil replenishment valve
CN1724868A (en) * 2005-07-14 2006-01-25 杭州大潮石化设备有限公司 Internal circulation pressure balance ultra high pressure hydralic diaphram type metering pump
CN111536028A (en) * 2020-04-15 2020-08-14 陕西航天动力高科技股份有限公司 Exhaust oil supplementing valve for diaphragm pump
CN211737424U (en) * 2020-03-31 2020-10-23 杭州大泉泵业科技有限公司 Diaphragm pump capable of being used for conveying liquid sulfur
CN216866980U (en) * 2022-02-11 2022-07-01 艺达思科技(苏州)有限公司 Manual-automatic integrated exhaust valve and hydraulic diaphragm metering pump

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04119366U (en) * 1991-04-04 1992-10-26 日機装株式会社 Diaphragm pump automatic air release oil replenishment valve
CN1724868A (en) * 2005-07-14 2006-01-25 杭州大潮石化设备有限公司 Internal circulation pressure balance ultra high pressure hydralic diaphram type metering pump
CN211737424U (en) * 2020-03-31 2020-10-23 杭州大泉泵业科技有限公司 Diaphragm pump capable of being used for conveying liquid sulfur
CN111536028A (en) * 2020-04-15 2020-08-14 陕西航天动力高科技股份有限公司 Exhaust oil supplementing valve for diaphragm pump
CN216866980U (en) * 2022-02-11 2022-07-01 艺达思科技(苏州)有限公司 Manual-automatic integrated exhaust valve and hydraulic diaphragm metering pump

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