CN115075575B - Automatic installation equipment for plastic cushion block - Google Patents

Automatic installation equipment for plastic cushion block Download PDF

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Publication number
CN115075575B
CN115075575B CN202110267843.8A CN202110267843A CN115075575B CN 115075575 B CN115075575 B CN 115075575B CN 202110267843 A CN202110267843 A CN 202110267843A CN 115075575 B CN115075575 B CN 115075575B
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CN
China
Prior art keywords
bin
plastic cushion
plastic
cushion block
guide
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Active
Application number
CN202110267843.8A
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Chinese (zh)
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CN115075575A (en
Inventor
徐健
陈昊
阮班荣
吕中广
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Guangdong Bozhilin Robot Co Ltd
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Guangdong Bozhilin Robot Co Ltd
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Priority to CN202110267843.8A priority Critical patent/CN115075575B/en
Publication of CN115075575A publication Critical patent/CN115075575A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/20Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups of material other than metal or with only additional metal parts, e.g. concrete or plastics spacers with metal binding wires
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The application provides automatic installation equipment of plastic cushion blocks, which relates to the technical field of precast floor slabs. The automatic plastic cushion block mounting device comprises a moving mechanism, a stock bin clamping mechanism, a guide piece, a pushing mechanism and a pushing mechanism. The feed bin fixture is connected with the moving mechanism, and the feed bin fixture is used for clamping the feed bin. The feed bin is used for holding the plastics cushion. The guide piece is connected with the moving mechanism and is provided with a guide part for the plastic cushion blocks to pass through one by one. The pushing mechanism is connected with the moving mechanism and is used for pushing the plastic cushion blocks in the storage bin into the guide part. The pushing mechanism is connected with the moving mechanism and is used for pushing out the plastic cushion block in the guide part and pressing the plastic cushion block onto the reinforcing steel mesh. The pushing mechanism of the automatic plastic cushion block installation equipment can push the plastic cushion blocks into the guide piece, the pushing mechanism can install the plastic cushion blocks in the guide piece on the reinforcing steel mesh, automatic installation of the plastic cushion blocks is achieved, and uniformity of the plastic cushion blocks is good.

Description

Automatic installation equipment for plastic cushion block
Technical Field
The application relates to the technical field of precast floor slabs, in particular to automatic plastic cushion block installation equipment.
Background
At present, in the production process of prefabricated composite floor slabs, the installation mode of a plastic cushion block (also called a round split heads) mainly takes manpower as a main mode, namely, a worker holds the plastic cushion block by one hand, lifts a reinforcing steel bar net sheet by the other hand, and installs the reinforcing steel bar net sheet by bare hand. The manual installation generally relies on workman's naked eye to judge probably mounted position, and a reinforcing bar net piece needs to install a plurality of plastics cushion, can not hold the interval, can cause plastics cushion to support inhomogeneous, and the reinforcing bar net piece is inhomogeneous at the strong point of bench, can't guarantee the protective layer thickness of reinforcing bar net piece when floor pours.
Disclosure of Invention
The embodiment of the application aims to provide automatic plastic cushion block mounting equipment, which aims to solve the problem that uniformity of manually placing plastic cushion blocks in the related technology is poor.
The embodiment of the application provides automatic plastic cushion block mounting equipment, which comprises a moving mechanism, a bin clamping mechanism, a guide piece, a pushing mechanism and a pushing mechanism. The feed bin fixture is connected with the moving mechanism, and the feed bin fixture is used for clamping the feed bin. The feed bin is used for holding the plastics cushion. The guide piece is connected with the moving mechanism and is provided with a guide part for the plastic cushion blocks to pass through one by one. The pushing mechanism is connected with the moving mechanism and is used for pushing the plastic cushion blocks in the storage bin into the guide part. The pushing mechanism is connected with the moving mechanism and is used for pushing out the plastic cushion block in the guide part and pressing the plastic cushion block onto the reinforcing steel mesh. This automatic installation of plastics cushion equipment's feed bin fixture can grasp the feed bin, and pushing mechanism can push away the plastics cushion in the feed bin into the guide, and pushing mechanism can install the plastics cushion in the guide on the reinforcing bar net piece, has realized the automatic installation of plastics cushion to the homogeneity of plastics cushion is better.
As an alternative to the embodiments of the present application, the magazine is configured to hold a stack of plastic pads stacked on top of each other. The pushing mechanism comprises a push rod and a linear driving module for driving the push rod. The linear driving module is connected with the moving mechanism, and the ejector rod is connected to the output end of the linear driving module. The guide part is a guide groove, and the ejector rod can reciprocate along the direction from the accommodating groove to the guide groove. Through setting up the ejector pin, when the action of straight line drive module, the ejector pin just extrudees a pile of plastics cushion for a pile of plastics cushion is close to the plastics cushion of guide piece is extruded into the guide way.
As an alternative solution of the embodiment of the present application, the pushing mechanism further comprises a spring. One end of the ejector rod is movably arranged at the output end of the linear driving module in a penetrating way, and the other end of the ejector rod is used for propping against the plastic cushion block. The spring is sleeved on the ejector rod, one end of the spring is propped against the ejector rod, and the other end of the spring is propped against the output end of the linear driving module. Through setting up the spring for the ejector pin is in the tight state of extrusion a pile of plastics cushion all the time, and after pushing out a plastics cushion by pushing mechanism, the spring can respond fast for the ejector pin pushes into the guide way with next plastics cushion.
As an alternative solution of the embodiment of the present application, the pushing mechanism is configured to push the plastic cushion block along the axial direction of the silo, and the pushing mechanism is configured to push the plastic cushion block along the radial direction of the silo. The pushing mechanism and the pushing mechanism push the plastic cushion blocks from the axial direction and the radial direction of the storage bin respectively, and the interference of the pushing mechanism and the pushing mechanism is small, so that both the pushing mechanism and the pushing mechanism are easy to push the plastic cushion blocks.
As an alternative technical solution of the embodiment of the application, the guide member is provided with a feed inlet communicated with the guide portion. The open end of the feed bin is in butt joint with the guide part through the feed inlet. The pushing mechanism is configured to push the plastic mat into the guide from the feed opening. The pushing mechanism is configured to be inserted into the guide portion from one end of the guide groove and push out the plastic pad from the other end of the guide portion. Through seting up the feed inlet, the pushing mechanism of being convenient for pushes away the plastics cushion in the guide way, through setting up the guide way, guarantees that plastics cushion can be by stable bulldozing to the reinforcing bar net piece on.
As an alternative solution of the embodiment of the present application, the width of the guiding portion is matched to the thickness of one plastic spacer. By matching the width of the guide portion with the thickness of one plastic pad, the pushing mechanism is facilitated to push the plastic pads into the guide groove one by one.
As an alternative technical scheme of this application embodiment, the feed bin includes feed bin main part and feed bin end cover, and feed bin end cover joint is in the feed bin main part. The bin end cover is clamped on the bin main body, so that the bin end cover and the bin main body are separated when the bin end cover is convenient to operate.
As an optional technical solution of this embodiment, the automatic plastic cushion block installation device further includes a lifting rotation assembly, where the lifting rotation assembly is connected to the end of the moving mechanism. The bin clamping mechanism, the pushing mechanism and the guide piece are arranged at the output end of the lifting rotating assembly. Through setting up lift rotating assembly, increase feed bin fixture, pushing mechanism and guide's flexibility.
As an alternative technical scheme of the embodiment of the application, the automatic plastic cushion block mounting device comprises a rack and a rotary warehouse. The rotary warehouse comprises a rotary table and a plurality of telescopic clamps, and the rotary table is rotatably connected to the frame. The plurality of telescopic clamps are distributed on the turntable along the circumferential direction of the turntable at intervals, and each telescopic clamp can stretch out and draw back along the radial direction of the turntable. The telescopic clamp is used for clamping the bin to supply full material bin or retrieve empty bin for the bin clamping mechanism. Through setting up rotary storage, be convenient for feed bin fixture supply full material feed bin, when the plastics cushion in the feed bin is used up, rotary storage recoverable empty feed bin, it is comparatively convenient.
As an alternative solution of an embodiment of the present application, a telescopic clamp includes a clamp base, a clamping jaw assembly, and a driving member. The clamp base plate is connected with the turntable, and the clamping jaw assembly is slidably mounted on the clamp base plate. The driving piece is used for driving the clamping jaw assembly to slide relative to the clamp base plate. Through setting up the driving piece, be convenient for drive flexible anchor clamps and stretch out and draw back, when flexible anchor clamps stretch out, can supply full feed bin for feed bin fixture, or retrieve empty feed bin, when carrying out the feed bin exchange, because anchor clamps subassembly has been stretched out, consequently need not worry that feed bin fixture bumps with other structures of rotary storage.
As an alternative technical solution of the embodiment of the present application, the automatic plastic cushion block mounting device includes a mobile mounting table, and the mobile mounting table includes a working table and a translation mechanism. The workbench is used for placing the reinforcing mesh, and the translation mechanism can drive the workbench to move. Through setting up translation mechanism, be convenient for drive the workstation and remove, like this, when needs, translation mechanism can adjust the position of workstation, adapts to pushing mechanism's position.
As an alternative technical scheme of the embodiment of the application, the translation mechanism comprises a base, an adjusting assembly, a motor fixing seat, a motor and a power wheel. The motor fixing seat is rotatably connected to the base, and the adjusting component is connected with the base and the motor fixing seat. The motor is connected with the motor fixing seat, and the power wheel is connected to the output end of the motor. The power wheel is used for supporting the workbench. And the motor fixing seat rotates relative to the base. Through adjusting the adjustment subassembly, can change the position of motor fixing base, and then change the position of power wheel for the power wheel fully contacts with the workstation, is convenient for drive the workstation and removes.
As an optional technical scheme of this application embodiment, the workstation is equipped with spacing subassembly, and spacing subassembly is used for the card to establish the horizontal muscle and/or the longitudinal reinforcement of reinforcing bar net piece to prevent reinforcing bar net piece activity for the workstation. Through setting up spacing subassembly, prevent that the reinforcing bar net piece from moving for the workstation, guarantee that plastics cushion installs reliable and stable.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered limiting the scope, and that other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of an overall structure of an automatic plastic cushion block installation device according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a rack provided in an embodiment of the present application under a first view angle;
FIG. 3 is an enlarged view of position I of FIG. 2;
fig. 4 is a schematic structural diagram of a rack provided in an embodiment of the present application under a second view angle;
FIG. 5 is an enlarged view of position II of FIG. 4;
FIG. 6 is an enlarged view of the position III of FIG. 2;
fig. 7 is a schematic connection diagram of a moving mechanism and a bin clamping mechanism provided in an embodiment of the present application;
FIG. 8 is a schematic diagram of a y-axis driving assembly according to an embodiment of the present disclosure;
fig. 9 is a schematic diagram of the overall structure of the bin clamping mechanism, the pushing mechanism and the pushing mechanism provided in the embodiment of the application;
FIG. 10 is a schematic structural diagram of a z-axis drive assembly according to an embodiment of the present disclosure;
fig. 11 is a schematic structural diagram of a bin clamping mechanism and a pushing mechanism provided in an embodiment of the present application;
FIG. 12 is an enlarged view of the IV position of FIG. 11;
fig. 13 is a schematic structural view of a bin clamp according to an embodiment of the present disclosure;
fig. 14 is a schematic structural view of a bin provided with plastic cushion blocks according to an embodiment of the present application at a third view angle;
fig. 15 is a schematic structural view of a silo provided with a plastic cushion block according to an embodiment of the present application under a fourth view angle;
fig. 16 is a schematic structural view of a silo provided in an embodiment of the present application;
FIG. 17 is a schematic structural view of a plastic spacer according to an embodiment of the present disclosure;
fig. 18 is a schematic structural diagram of a bin end cover provided in an embodiment of the application;
FIG. 19 is a schematic view of a guide and biasing mechanism provided in an embodiment of the present application;
Fig. 20 is a schematic structural diagram of a rotary warehouse according to an embodiment of the present disclosure at a fifth view angle;
fig. 21 is a schematic structural diagram of a rotary warehouse according to an embodiment of the present disclosure at a sixth view angle;
fig. 22 is a schematic structural diagram of a telescopic clamp according to an embodiment of the present application;
fig. 23 is a schematic structural view of an electro-pneumatic slip ring according to an embodiment of the present disclosure;
fig. 24 is a schematic overall structure of a mobile mounting table according to an embodiment of the present disclosure;
fig. 25 is a schematic structural diagram of a support wheel set provided in an embodiment of the present application at a seventh view angle;
fig. 26 is a schematic structural diagram of a support wheel set provided in an embodiment of the present application at an eighth view angle;
figure 27 is an enlarged view of the v position of figure 26;
fig. 28 is a schematic structural diagram of a power wheel set according to an embodiment of the present disclosure;
fig. 29 is a schematic structural view of a workbench according to an embodiment of the present disclosure;
FIG. 30 is an enlarged view of the VI of FIG. 29;
FIG. 31 is an enlarged view of the VII position of FIG. 29;
fig. 32 is a schematic structural view of a reinforcing mesh provided in an embodiment of the present application placed on a workbench;
FIG. 33 is an enlarged view of position IX of FIG. 32;
FIG. 34 is an enlarged view of the X position of FIG. 32;
fig. 35 is a schematic structural diagram of a rotary storage clamping bin according to an embodiment of the present disclosure;
Fig. 36 is a schematic view of a rotary warehouse working position according to an embodiment of the present disclosure;
FIG. 37 is a schematic diagram illustrating the connection of a pushing mechanism and a pushing mechanism according to an embodiment of the present disclosure;
fig. 38 is a schematic structural view of the pushing mechanism according to the embodiment of the present application when the plastic cushion is mounted.
Icon: 1-a frame; 101-a steel frame main body; 102-positioning blocks; 103-a first transfer box support plate; 104-a storage bin turnover box; 105-a second transfer box support plate; 106-a bin end cover turnover box; a 2-x axis drive assembly; 201-mounting a substrate; 202-a first slide rail; 203-a first rack; 204-a first gear; 205-a first vehicle-mounted board; 206-a first speed reducer; 207-a first servomotor; 208-a first reducer mounting plate; 209-a first adjustment block; 210-a first slider; 211-first push bolt; 212-a first pull bolt; a 3-y axis drive assembly; 301-a cross beam; 302-a second slide rail; 303-a second rack; 304-a second slider; 305-a second servo motor; 306-a second vehicle carrier plate; 307-second speed reducer; 308-a second reducer mounting plate; 309-a second gear; 310-a second adjustment block; 311-second push bolt; 312-second pull bolts; 4-automatically installing a module; 41-lifting and rotating assembly; 4101—a first motor; 4102—an electric cylinder body; 4103—guide bar; 4104-guide sleeve; 4105—a push rod connection plate; 4106—a second motor; 4107—a rotating platform body; 4108—rotary platform output; 4109—a connector; 42-pushing mechanism; 4201-third motor; 4202—a slipway; 4203—a slipway connection plate; 4204-slides; 4205-silo; 42051—a silo body; 42052-plastic spacer; 42053-silo end caps; 4206-horizontal mounting plate; 4207-snap springs; 4208-guide connection plate; 4209—a first compression spring; 4210-push rod; 4214-first jaw; 4215-a second jaw; 4216-a first clamping cylinder; 43-pushing mechanism; 4301-a vertical mounting plate; 4302-pushing cylinder block; 4303-push cylinder piston rod; 4304-piston rod connection plate; 4305-push plate; 4306-guide; 5-rotary storage; 501-a connecting seat; 502-pinion gear; 503-bin positioning plate; 504-a turntable; 505-telescoping clamps; 50501—rodless cylinder slide; 50502-cylinder foot; 50503-cylinder connecting plate; 50504-a jig substrate; 50505-third slide rail; 50506-third slider; 50507-clamp cylinder; 50508-clamp cylinder slide; 50009-fifth jaw; 50510-sixth jaw; 50511-rodless cylinder block; 506-slewing bearing; 507-a third speed reducer; 508-fourth motor; 509-an electro-pneumatic slip ring; 50901-circuit fixed end interface; 50902-slip ring fixed end; 50903—a first slip ring rotating end; 50904-second slip ring rotating end; 50905—circuit rotation end; 50906—a first gas path rotary end interface; 50907-second gas circuit rotary end interface; 50908-air passage fixed end interface; 6-moving the mounting table; 61-supporting a wheel set; 6101-mount; 6102-supporting base; 6103-guiding wheel seat; 6104-support wheels; 6105-proximity sensor; 6106-sensor mount; 6107-shaft securing plates; 6108-side guide wheels; 6109-snap ring; 6110 side steering wheel shaft; 62-a power wheel set; 6201-a base; 6202-fixing nut; 6203-lower adjustment nut; 6204-lower spacer; 6205-a second compression spring; 6206-screw; 6207-upper spacer; 6208-upper adjustment nut; 6209-fifth motor; 6210-a power wheel; 6211-motor shaft; 6212-motor holders; 6213-a rotary shaft; 6214-cotter pin; 63-a workbench; 6301-working table steel frame; 6302-support plate; 6303-set of angular alignment pins; 6304-edge set of dowel pins; 7-reinforcing steel bar net sheets.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, which are generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, as provided in the accompanying drawings, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the embodiments of the present application, it should be understood that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like indicate orientations or positional relationships based on those shown in the drawings, or those conventionally put in place when the product of the application is used, or those conventionally understood by those skilled in the art, merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the application.
Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the embodiments of the present application, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.
Examples
Referring to fig. 1, the embodiment provides an automatic plastic cushion block installation device, which comprises a frame 1, a moving mechanism, an automatic installation module 4, a rotary warehouse 5 and a movable installation table 6. The moving mechanism is connected with the frame 1. The automatic installation module 4 is connected with the moving mechanism, the rotary storage 5 is connected with the frame 1, and the moving installation table 6 is positioned below the frame 1 and used for supporting and limiting the reinforcing steel bar net sheet 7. By adopting the automatic plastic cushion block installation equipment, the plastic cushion blocks 42052 can be evenly installed, the uniformity of the plastic cushion blocks 42052 on the supporting ground of the reinforcing mesh 7 is ensured, and the thickness of the protective layer of the reinforcing mesh 7 during floor casting is ensured.
Referring to fig. 2, referring to fig. 3, 4 and 5 in combination, in the present embodiment, the rack 1 includes a steel frame body 101, a bin turnover box 104 and a bin end cover turnover box 106. The bin turnover box 104 and the bin turnover box 104 are respectively and fixedly connected to the steel frame main body 101. The bin turn-around box 104 is used to collect the bins 4205 and the bin end cap turn-around box 106 is used to collect the bin 4205 covers. In this embodiment, the rack 1 further includes a first turnover box supporting plate 103 and a second turnover box supporting plate 105, the first turnover box supporting plate 103 and the second turnover box supporting plate 105 are respectively fixedly connected to the steel frame main body 101, the storage bin turnover box 104 is placed on the first turnover box supporting plate 103, and the storage bin end cover turnover box 106 is placed on the second turnover box supporting plate 105. In addition, a plurality of positioning blocks 102 are further arranged on the first turnover box supporting plate 103 in a protruding mode, the plurality of positioning blocks 102 are distributed on the left side edge, the right side edge and the front side edge of the first turnover box supporting plate 103, and the plurality of positioning blocks 102 jointly clamp and position the storage bin turnover box 104 to prevent the storage bin turnover box 104 from overturning and falling. Similarly, a plurality of positioning blocks 102 are also arranged on the second turnover box supporting plate 105 in a protruding mode, the plurality of positioning blocks 102 are distributed on the left, right and front three side edges of the second turnover box supporting plate 105, and the plurality of positioning blocks 102 jointly clamp and position the bin end cover turnover box 106 to prevent the bin end cover turnover box 106 from overturning and falling.
Referring to fig. 2 in conjunction with fig. 6, the moving mechanism includes an x-axis driving assembly 2 and a y-axis driving assembly 3. The x-axis driving assembly 2 comprises a mounting substrate 201, a first sliding rail 202, a first rack 203, a first gear 204, a first vehicle-mounted plate 205, a first speed reducer 206, a first servo motor 207, a first speed reducer mounting plate 208, a first adjusting block 209, a first sliding block 210, a first push bolt 211 and a first pull bolt 212. The mounting substrate 201 is mounted on the frame 1, the mounting substrate 201 is connected with a first sliding rail 202, and the first sliding block 210 is in sliding fit with the first sliding rail 202. The first slider 210 is connected to the bottom of the first vehicle board 205, and the first speed reducer mounting board 208 is movably connected to the first vehicle board 205. The first speed reducer 206 is connected with a first speed reducer mounting plate 208, the output end of the first servo motor 207 is connected with the input end of the first speed reducer 206, and the output end of the first speed reducer 206 is connected with the first gear 204. The mounting substrate 201 is also fixedly connected with a first rack 203, and the first rack 203 is arranged parallel to the first slide rail 202. The first rack 203 is engaged with the first gear 204. When the first servo motor 207 is operated, the first gear 204 is driven to operate, and the first vehicle-mounted board 205 is driven to move relative to the frame 1 due to the engagement of the first gear 204 and the first rack 203. The first adjusting block 209 is located at one side of the first speed reducer mounting plate 208, and the first push bolt 211 and the first pull bolt 212 are respectively screwed to the first adjusting block 209. By adjusting the first push bolt 211 and the first pull bolt 212, the position of the first speed reducer mounting plate 208 can be adjusted, and the engagement between the first gear 204 and the first rack 203 can be adjusted. In the present embodiment, two x-axis driving units 2 are provided, and the two x-axis driving units 2 are disposed in parallel with a space therebetween.
Referring to fig. 7 in conjunction with fig. 8, in the present embodiment, the y-axis driving assembly 3 includes a cross beam 301, a second sliding rail 302, a second rack 303, a second slider 304, a second servo motor 305, a second vehicle carrier 306, a second speed reducer 307, a second speed reducer mounting plate 308, a second gear 309, a second adjusting block 310, a second push bolt 311, and a second pull bolt 312. The two ends of the cross beam 301 are mounted on the first vehicle plates 205 of the two x-axis drive assemblies 2, respectively. The cross beam 301 is connected with a second sliding rail 302, and the second sliding block 304 is in sliding fit with the second sliding rail 302. The second slider 304 is connected to one side of the second vehicle board 306, and the second speed reducer mounting board 308 is movably connected to the second vehicle board 306. The second speed reducer 307 is connected to a second speed reducer mounting plate 308, an output end of the second servo motor 305 is connected to an input end of the second speed reducer 307, and an output end of the second speed reducer 307 is connected to a second gear 309. The cross beam 301 is also fixedly connected with a second rack 303, and the second rack 303 is arranged parallel to the second slide rail 302. The second rack 303 is meshed with a second gear 309. When the second servo motor 305 acts, the second gear 309 is driven to act, and the second carrier 306 is driven to move relative to the cross beam 301 due to the engagement of the second gear 309 and the second rack 303. The second adjusting block 310 is located at one side of the second speed reducer mounting plate 308, and the second push bolt 311 and the second pull bolt 312 are respectively screwed to the second adjusting block 310. By adjusting the second push bolt 311 and the second pull bolt 312, the position of the second speed reducer mounting plate 308 can be adjusted, and the engagement between the second gear 309 and the second rack 303 can be adjusted.
Referring to fig. 9, referring to fig. 10 and 11 in combination, in the present embodiment, the automatic mounting module 4 includes a lifting and rotating assembly 41, a pushing mechanism 42, and a pushing mechanism 43. The lifting and rotating assembly 41 is connected to a moving mechanism. The pushing mechanism 42 is coupled to the lifting and rotating assembly 41 for pushing the plastic spacer 42052 in the magazine 4205 toward the pushing mechanism 43. The push mechanism 43 is used to mount the plastic spacer 42052 to the reinforcing mesh 7.
The lifting and rotating assembly 41 includes a z-axis drive assembly and a rotating assembly, which are connected. The z-axis drive assembly includes a first motor 4101, a cylinder body 4102, a guide bar 4103, a guide sleeve 4104, and a push rod connection plate 4105. The output end of the first motor 4101 is connected to the electric cylinder body 4102, and the electric cylinder body 4102 is connected to the second vehicle-mounted board 306 of the y-axis driving assembly 3. The electric cylinder body 4102 is internally provided with a screw nut structure, and the push rod connecting plate 4105 is in transmission connection with the electric cylinder body 4102. When the first motor 4101 is operated, the push rod connection plate 4105 starts to lift. The guide sleeve 4104 is connected to the upper portion of the push rod connecting plate 4105, the guide rod 4103 is inserted into the guide sleeve 4104, and the guide rod 4103 is parallel to the electric cylinder body 4102.
The rotating assembly includes a second motor 4106, a rotating platform body 4107, a rotating platform output 4108, and a connection 4109. The rotary platform body 4107 is connected below the push rod connection plate 4105, the second motor 4106 is in transmission connection with the rotary platform body 4107, and the connection member 4109 is connected to the rotary platform output end 4108. When the second motor 4106 is operated, the connection member 4109 starts to rotate.
The pushing mechanism 42 includes a linear driving module and a push rod 4210, the linear driving module is fixed at the end of the moving mechanism, and the push rod 4210 is connected to the output end of the linear driving module. The carrier 4210 is located at one end of a stack of plastic pods 42052. The linear driving module is used for driving the ejector rods 4210, so that the ejector rods 4210 push the stack of plastic cushion blocks 42052 to the pushing mechanism 43 one by one. By providing the push rod 4210, when the linear driving module is operated, the push rod 4210 presses the stack of plastic blocks 42052, so that one plastic block 42052 of the stack of plastic blocks 42052, which is close to the pushing mechanism 43, is pushed toward the pushing mechanism 43.
The linear driving module includes a third motor 4201, a sliding table 4202, a sliding table connection plate 4203, a sliding table 4204, and a horizontal mounting plate 4206. The horizontal mounting plate 4206 is fixedly connected to the connector 4109. The slide 4204 is mounted on the horizontal mounting plate 4206, the slide 4202 is slidably connected to the slide 4204, and the slide 4202 horizontal mounting plate 4206 is mounted on the slide 4202. The third motor 4201 is used for driving the slide table connection plate 4203 to slide relative to the slide table 4204.
Referring to fig. 12, the pushing mechanism 42 includes a clamp spring 4207, a guide connection plate 4208, and a first compression spring 4209, wherein one end of the guide connection plate 4208 is disposed through the ejector rod 4210, and the other end of the guide connection plate 4208 is connected to the sliding table connection plate 4203. The clip spring 4207 is disposed at one end of the push rod 4210, and abuts against the guide connection plate 4208 to prevent the push rod 4210 from moving axially. The first compression spring 4209 is sleeved on the ejector rod 4210, one end of the first compression spring 4209 abuts against the guide connection plate 4208, and the other end of the first compression spring 4209 abuts against the end surface of the ejector rod 4210. The jack 4210 always has a tendency to push out rightward by the elastic force of the first compression spring 4209.
Referring to fig. 11 in conjunction with fig. 13, in the present embodiment, a bin clamping mechanism is connected to the pushing mechanism 42, where the bin clamping mechanism includes a first clamping cylinder 4216, a first clamping jaw 4214, a second clamping jaw 4215, a second clamping cylinder, a third clamping jaw, and a fourth clamping jaw. Wherein the first clamping cylinder 4216 and the second clamping cylinder are fixedly connected to the horizontal mounting plate 4206, respectively. The first clamping cylinder 4216 and the second clamping cylinder are disposed opposite to each other. The first clamping jaw 4214 and the second clamping jaw 4215 are connected to a first clamping cylinder 4216, the first clamping cylinder 4216 being used to drive the first clamping jaw 4214 and the second clamping jaw 4215 to open or clamp. The third clamping jaw and the fourth clamping jaw are connected with a second clamping cylinder, and the second clamping cylinder is used for driving the third clamping jaw and the fourth clamping jaw to open or clamp.
Referring to fig. 14 to 18, in the present embodiment, the bin 4205 includes a bin main body 42051 and a bin end cover 42053, the bin main body 42051 has a substantially cylindrical structure, one end of the bin main body 42051 is semi-closed, and the other end of the bin main body 42051 is closed by the bin end cover 42053. The silo body 42051 is provided with a receiving slot for stacking a plurality of plastic blocks 42052. The cartridge end cap 42053 is snapped onto the cartridge body 42051 such that the cartridge end cap 42053 can be disengaged from the cartridge body 42051 by pushing of the push rod 4210. The bin end cover 42053 is made of soft and elastic materials, and the diameter of the bin end cover 42053 is larger than the inner diameter of the bin main body 42051 in a natural state, so that the bin end cover 42053 cannot loosen after being pressed into the bin main body 42051, and a plastic pad and the bin end cover 420itself can be prevented from automatically sliding out of the bin main body 42051. In this embodiment, the silo body 42051 has an abutment slot on one end, from which the push rod 4210 can extend into the silo body 42051 so that the push rod 4210 abuts at least one plastic spacer 42052 within the silo body 42051. The side wall of the bin main body 42051 is also provided with a avoiding groove, and the guide connection plate 4208 can slide in the avoiding groove, so as to drive the ejector rod 4210 to squeeze the plastic cushion block 42052 in the bin main body 42051. Referring to fig. 16-18, in this embodiment, the cross section of the silo body 42051 is matched with the outer side Zhou Waixing of the plastic block 42052 to facilitate loading of the plastic block 42052. For example, the plastic spacer 42052 has a "V" shaped notch and, correspondingly, an inverted "V" shaped protrusion is formed on the inner wall of the silo body 42051 such that the notch and protrusion cooperate to define the position of the plastic spacer 42052 within the silo body 42051, the plastic spacer 42052 being capable of sliding along the length of the silo body 42051 but not capable of rotating within the silo body 42051.
Referring to fig. 19, in the present embodiment, the pushing mechanism 43 includes a vertical mounting plate 4301, a pushing cylinder block 4302, a pushing cylinder piston rod 4303, a piston rod connecting plate 4304, and a pushing plate 4305, and the vertical mounting plate 4301 is connected to a horizontal mounting plate 4206. The push cylinder block 4302 is attached to a vertical mounting plate 4301. The pushing cylinder piston rod 4303 connects the pushing cylinder block 4302 and the piston rod connecting plate 4304. The piston rod connection plate 4304 is connected to the pressing plate 4305.
The plastic block automatic mounting apparatus includes a guide 4306, the guide 4306 being coupled to a horizontal mounting plate 4206. The guide 4306 is provided with guides for the plastic blocks 42052 to pass one by one. In this embodiment, the guide portion is a guide groove. In an alternative embodiment, the guide is a guide hole. The pushing plate 4305 can extend into the guide groove, the guide member 4306 is further provided with a feed port, the feed port is communicated with the guide groove, and the ejector rod 4210 extrudes the plastic cushion 42052 into the guide groove through the feed port and extrudes the plastic cushion 42052 on the inner wall of the guide groove. When the pushing cylinder body 4302 is actuated, the pushing plate 4305 is inserted into the guide groove, pushing the plastic spacer 42052 out of the guide groove and onto the reinforcing mesh 7.
The width of the guide slot matches the thickness of one plastic spacer 42052. By matching the width of the guide slot to the thickness of one plastic block 42052, the pushing mechanism 42 is facilitated to push the plastic blocks 42052 into the guide slot one by one.
It should be noted that, in the present embodiment, the pushing mechanism 42 is configured to push the plastic spacer 42052 along the axial direction of the plastic spacer 42052 (i.e., the axial direction of the silo 4205), and the pushing mechanism 43 is configured to push the plastic spacer 42052 along the radial direction of the plastic spacer 42052 (i.e., the radial direction of the silo 4205). The pushing mechanism 42 and the pushing mechanism 43 push the plastic cushion 42052 from the axial direction and the radial direction of the plastic cushion 42052 respectively, so that the interference of the pushing mechanism and the pushing mechanism is small, and both are easy when pushing the plastic cushion 42052.
Referring to fig. 20 and 21, in the present embodiment, the rotary warehouse 5 includes a connecting seat 501, a pinion 502, a bin positioning plate 503, a turntable 504, a plurality of telescopic jigs 505, a rotary support 506, a third speed reducer 507, a fourth motor 508, and an air electric slip ring 509. The connection base 501 is connected to the frame 1, and the third speed reducer 507 is connected to the connection base 501. The output end of the fourth motor 508 is connected to the input end of the third speed reducer 507, and the output end of the third speed reducer 507 is connected to the pinion 502. The fixed part of the rotary support 506 is mounted on the connection base 501, and the movable part of the rotary support 506 has an external gear thereon, which is engaged with the pinion 502. Turntable 504 is fixedly coupled to an end face of an outer gear of slewing bearing 506. A plurality of telescoping clamps 505 are connected to the turntable 504 in a circumferential array, respectively. An electro-pneumatic slip ring 509 passes through the slewing bearing 506 and the turntable 504 to provide kinetic energy to the plurality of telescoping clamps 505. The bin positioning plate 503 is fixedly connected to one side of the connecting seat 501 far away from the rotary support 506, and the bin positioning plate 503 is used for positioning the bin 4205 when the bin 4205 is installed, so that the position of the bin 4205 is ensured to be accurate.
Referring to fig. 22, in the present embodiment, the telescopic clamp 505 includes a clamp base 50504, a clamp assembly, and a driving member. The clamp assembly includes a third slide 50505, a third slider 50506, a fifth jaw 5009, and a sixth jaw 50510. The drivers include rodless cylinder slide 50501, cylinder foot 50502, cylinder connecting plate 50503, clamp cylinder 50507, clamp cylinder slide 50508, and rodless cylinder block 50511. Wherein the clamp base plate 50504 is fixedly connected to the turntable 504, the cylinder mount 50502 is connected to the clamp base plate 50504, and the rodless cylinder block 50511 is connected to the cylinder mount 50502. The rodless cylinder sliding table 50501 is connected with a cylinder connecting plate 50503. One side of the cylinder connecting plate 50503 is connected with a third slider 50506, and the third slider 50506 is in sliding fit with a third slide rail 50505 provided on the clamp base plate 50504. The length direction of the third slide rail 50505 is the same as the length direction of the rodless cylinder 50511. The other side of the cylinder connection plate 50503 is connected with a clamp cylinder 50507, and two clamp cylinder sliders 50508 are provided, one of which is connected with the fifth jaw 50009, and the other of which is connected with the sixth jaw 50510. The clamp cylinder slider 50508 is drivingly connected to the clamp cylinder 50507. When the clamp cylinder 50507 drives the two clamp cylinder slides 50508 toward each other, the fifth jaw 5009 and the sixth jaw 50510 are moved toward each other to clamp the bin 4205. When the clamp cylinder 50507 drives the two clamp cylinder slides 50508 away from each other, the fifth jaw 5009 and the sixth jaw 50510 are moved away from each other to release the bin 4205. In addition, when the rodless cylinder block 50511 is actuated, the fifth jaw 5009 and the sixth jaw 50510 move relative to the clamp base plate 50504 under the drive of the cylinder connecting plate 50503. It should be noted that, the sixth clamping jaw 50510 is convexly provided with a clamping protrusion, and the clamping protrusion can be matched with the V-shaped slot on the bin 4205, so that the fifth clamping jaw 50109 and the sixth clamping jaw 50510 can stably clamp the bin 4205, and meanwhile, the position of the bin 4205 in the radial direction can be ensured.
Referring to fig. 23, in the present embodiment, the gas-electric slip ring 509 includes a circuit fixed end interface 50901, a slip ring fixed end 50902, a first slip ring rotating end 50903, a second slip ring rotating end 50904, a circuit rotating end 50905, a first gas circuit rotating end interface 50906, a second gas circuit rotating end interface 50907, and a gas circuit fixed end interface 50908. Wherein slip ring fixed end 50902 is fixed to turntable 504. Circuit-fixed end interface 50901 and air-fixed end interface 50908 are provided on slip ring-fixed end 50902. First slip ring rotating end 50903 and second slip ring rotating end 50904 rotate with turntable 504 and telescoping clamp 505. In other words, the first slip ring rotating end 50903 is rotatably connected to the slip ring fixed end 50902, and the second slip ring rotating end 50904 is rotatably connected to the first slip ring rotating end 50903. Of course, the circuit rotation end 50905, the first air path rotation end interface 50906, and the second air path rotation end interface 50907 on the first slip ring rotation end 50903 and the second slip ring rotation end 50904 also rotate along with the rotation of the first slip ring rotation end 50903 and the second slip ring rotation end 50904. The circuit rotating end 50905 may be connected to a power source, and the circuit fixed end interface 50901 may supply power to the fourth motor 508. The air passage fixed end interface 50908 can be connected with an air source, and the first air passage rotary end interface 50906 and the second air passage rotary end interface 50907 can be connected with the rodless cylinder body 50511 and the clamp cylinder 50507.
Referring to fig. 24, in the present embodiment, the movable mount 6 includes a translation mechanism and a stage 63. The translation mechanism comprises a support wheel set 61 and a power wheel set 62. The support wheel set 61 rolls to support the workbench 63, the power wheel set 62 rolls to support the workbench 63 and is also provided with a power source, and when the power source acts, the workbench 63 can be driven to move relative to the ground. Referring to fig. 24, in the present embodiment, the support wheel sets 61 are provided with 8 sets, and the 8 sets of support wheel sets 61 are respectively spaced apart on the front and rear sides of the table 63, and together support the table 63 in a rolling manner. The power wheel sets 62 are provided with 2 groups, the 2 groups of power wheel sets 62 are respectively distributed at the front side and the rear side of the workbench 63 at intervals, the workbench 63 is supported in a rolling way together, and meanwhile, when a power source acts, the workbench 63 is driven to move together. Of course, the number of the supporting wheel sets 61 and the power wheel sets 62 is not limited, and may be freely selected according to the size of the table 63.
Referring to fig. 25, in the present embodiment, the support wheel set 61 includes a mounting base 6101, a support base 6102, a guide wheel base 6103, a support wheel 6104, a proximity sensor 6105, a sensor mounting base 6106, a side guide wheel 6108, and a shaft fixing plate 6107. The mounting base 6101 is fixed on the ground, and the supporting base 6102 is connected with the mounting base 6101. The mounting base 6101 is provided with a waist-shaped hole, and the screw rod penetrates through the waist-shaped hole to connect the mounting base 6101 with the supporting base 6102, so as to adjust the height of the supporting base 6102. The guide wheel base 6103 is connected to the side of the support base 6102, and a side guide wheel 6108 is rotatably connected to the guide wheel base 6103. The side guide 6108 is for rolling contact on the side of the table 63. The support wheel 6104 is rotatably connected to an upper end of the support 6102. In this embodiment, the supporting wheel 6104 is threaded on the supporting wheel 6104 shaft, the bearings and the isolating rings are sequentially mounted on two sides of the supporting wheel 6104, the bearings and the isolating rings are sleeved on the supporting wheel 6104 shaft, and the two shaft fixing plates 6107 are connected to the supporting base 6102 to limit the supporting wheel 6104 shaft and prevent the supporting wheel 6104 shaft from deviating. A sensor mounting base 6106 is further mounted on the side of the support base 6102 opposite to the side on which the guide wheel base 6103 is mounted, and a proximity sensor 6105 is mounted on the sensor mounting base 6106. By providing the proximity sensor 6105, the support wheel 6104 is ensured to be able to roll the support table 63.
Referring to fig. 26, in conjunction with fig. 27, a side guide 6108 is rotatably mounted on a guide wheel base 6103. In the present embodiment, the supporting wheel set 61 further includes a side guiding wheel shaft 6110 and a snap ring 6109, the side guiding wheel 6108 is fixedly connected to the side guiding wheel shaft 6110, and the side guiding wheel shaft 6110 is penetrating through the guiding wheel seat 6103 and is rotatably connected to the guiding wheel seat 6103. The clasp 6109 is engaged with the side guide axle 6110 to limit axial movement of the side guide axle 6110. Referring to fig. 22, in the present embodiment, a gap is formed between the side guide wheel 6108 and the guide wheel base 6103 to reduce friction between the side guide wheel 6108 and the guide wheel base 6103, so as to facilitate rotation of the side guide wheel 6108.
Referring to fig. 28, in the present embodiment, the power wheel set 62 includes a base 6201, an adjusting assembly, a fifth motor 6209, a power wheel 6210, a motor shaft 6211, a motor mount 6212, a pivot shaft 6213 and a cotter pin 6214. The adjustment assembly includes a securing nut 6202, a lower adjustment nut 6203, a lower spacer 6204, a second compression spring 6205, a lead screw 6206, an upper spacer 6207, and an upper adjustment nut 6208. Wherein, the base 6201 is fixed on the ground, and the motor fixing base 6212 is rotatably connected to the base 6201 through a rotation shaft 6213. The end of the rotating shaft 6213 is restrained by a cotter pin 6214 to prevent the rotating shaft 6213 from moving in the axial direction. The fixing nut 6202 is mounted on the base 6201, the screw rod 6206 passes through the motor fixing base 6212, and one end of the screw rod 6206 is connected with the fixing nut 6202. The other end of the screw rod 6206 is connected with an upper adjusting nut 6208, and an upper gasket 6207 is arranged between the upper adjusting nut 6208 and a motor fixing seat 6212. The lower adjustment nut 6203 is threadably coupled to the lead screw 6206 between the motor mount 6212 and the securing nut 6202. The second compression spring 6205 is sleeved on the screw rod 6206. In order to avoid the second compression spring 6205 and the lower adjustment nut 6203 from rubbing against each other, shortening the component life, a lower spacer 6204 is provided between the second compression spring 6205 and the lower adjustment nut 6203. In this embodiment, two ends of the second compression spring 6205 respectively abut against the lower pad 6204 and the motor fixing base 6212. The lower adjustment nut 6203 and the upper adjustment nut 6208 are adjustable up and down the lead screw 6206 to a certain extent such that the motor mount 6212 rotates about the rotation axis 6213. In this embodiment, the fifth motor 6209 mounts the motor mount 6212 and the power wheel 6210 is mounted on the motor shaft 6211 of the fifth motor 6209. By adjusting the angle of the motor mount 6212, the angle of the power wheel 6210 can be adjusted such that the power wheel 6210 is in full contact with the table 63. When the fifth motor 6209 rotates, the power wheel 6210 moves the table 63 relative to the ground.
Referring to fig. 29, in the present embodiment, the workbench 63 includes a workbench steel frame 6301, a support plate 6302 and a limiting component. The limiting component is used for clamping transverse ribs and/or longitudinal ribs of the reinforcing mesh 7 so as to prevent the reinforcing mesh 7 from moving relative to the workbench 63. By arranging the limiting component, the reinforcing mesh 7 is prevented from moving relative to the workbench 63, and the plastic cushion 42052 is ensured to be installed stably and reliably. The side guide wheel 6108 is in rolling contact with the side surface of the table steel frame 6301, and the power wheel 6210 is supported on the bottom surface of the table steel frame 6301. The support plate 6302 is mounted at the intersection of the table steel frame 6301 (where the longitudinal and transverse bars of the table steel frame 6301 intersect), and the support plate 6302 is remote from the power wheels 6210. The supporting plate 6302 is used for supporting the reinforcing mesh 7, and the supporting plate 6302 enables the reinforcing mesh 7 to be isolated from the workbench steel frame 6301 by a certain height, so that the plastic cushion 42052 cannot be clamped on the reinforcing mesh 7 when the plastic cushion 42052 is installed. The spacing assembly includes an angular set 6303 and an edge set 6304. Referring to fig. 30, the angular positioning pin set 6303 includes two positioning pins, which are fixedly connected to the table steel frame 6301, respectively, and are located at diagonal positions of the cross-shaped support plate 6302, and are used for being clamped at the crossing points of the reinforcing mesh 7 (the positions where the longitudinal ribs and the transverse ribs on the reinforcing mesh 7 intersect), so as to limit the horizontal movement of the reinforcing mesh 7. But the reinforcing mesh 7 may also be rotated at a certain angle at this time. Referring to fig. 31, in the present embodiment, the edge positioning pin set 6304 includes two positioning pins, which are respectively connected with the table steel frame 6301, and a gap is formed between the two positioning pins for clamping the longitudinal ribs or the transverse ribs of the reinforcing mesh 7. In this way, the reinforcing mesh 7 is limited by the angle locating pin group 6303 and the edge locating pin group 6304, so that the reinforcing mesh 7 cannot act relative to the workbench steel frame 6301, and the stability and reliability in placing the plastic cushion 42052 are ensured.
The working process of the automatic plastic cushion block installation equipment provided by the embodiment is as follows:
first, the reinforcing mesh 7 is fixed to the movable table 63, referring to fig. 32, and referring to fig. 33 and 34, the support plate 6302 supports the reinforcing mesh 7 so that a gap is provided between the reinforcing mesh 7 and the table steel frame 6301. The crossing points of the reinforcing mesh 7 are clamped by the angle locating pin groups 6303, and the transverse ribs or the longitudinal ribs of the reinforcing mesh 7 are clamped by the edge locating pin groups 6304, so that the reinforcing mesh 7 is firmly fixed and cannot move relative to the workbench steel frame 6301. Thereafter, referring to fig. 35 in combination with fig. 36, at the station corresponding to the bin positioning plate 503 (i.e., position a in fig. 36), the fifth jaw 50109 and the sixth jaw 50510 on the telescopic clamp 505 are opened, and the bin 4205 filled with the plastic spacer 42052 is placed into the fifth jaw 5009 and the sixth jaw 50510, so that the V-shaped groove of the bin 4205 is engaged with the engaging protrusion on the sixth jaw 50510, thereby determining the bin 4205 in the radial direction. The bottom end of the bin 4205 is then brought against the bin positioning plate 503 such that after the position of the bin 4205 in the axial direction has been determined that the bin 4205 is in place, the fifth and sixth jaws 50009, 50510 are clamped so that the loading of the bin 4205 at this station is completed. The fourth motor 508 is operated to rotate the turntable 504 by one station, which causes the telescoping clamps 505 of the other stations to clamp one bin 4205.
Thereafter, the silo 4205 is rotated with the turntable 504 to position B. The rodless cylinder block 50511 is inflated and the rodless cylinder slide 50501 slides rightward, moving the cylinder connecting plate 50503, the clamp cylinder 50507 rightward, thereby extending the fifth jaw 50109 and the sixth jaw 50510 rightward. The first clamping cylinder 4216 acts such that the first and second clamping jaws 4214, 4215 open. Thereafter, the movement mechanism and lifting and rotating assembly 41 is actuated to move the robotic mounting module 4 to a position proximate to the fifth and sixth jaws 5009, 50510 such that the first and second jaws 4214, 4215 can grip the bin 4205. Thereafter, the clamp cylinder 50507 is actuated, and the fifth jaw 50109 and the sixth jaw 50510 are opened. The rodless cylinder 50511 is operated and the fifth and sixth jaws 5009, 50510 are retracted, completing the transfer of the one-station bin 4205 from the swing warehouse 5 to the robotic mounting module 4. The bins 4205 of other stations may also be sent to the automated installation module 4 in this manner, which will not be described again.
Referring to fig. 37, the third motor 4201 is operated to drive the sliding table 4202 to move rightward, the sliding table connection plate 4203 and the guiding connection plate 4208 move rightward, when the right end of the push rod 4210 contacts the plastic pad 42052 in the storage bin 4205, the push rod 4210 is pressed leftward, the corresponding plastic pad 42052 is pressed rightward, and the first compression spring 4209 is compressed; the plastic blocks 42052 stacked in the magazine 4205 are always subjected to a rightward pressing force, and the magazine end cap 42053 is pressed into the guide 4306 through the feed port, and the rightmost plastic block 42052 is about to be pressed into the guide 4306 through the feed port.
Thereafter, the pushing cylinder block 4302 is operated to push the pushing plate 4305 downward, the pushing plate 4305 pushes the bin end cover 42053 in the guide 4306, so that the bin end cover 42053 slides downward in the guide 4306, and finally the bin end cover 42053 falls into the bin end cover turn-around box 106. The pushing cylinder body 4302 is actuated so that the pushing cylinder piston rod 4303 is contracted, driving the pushing plate 4305 to move upward back to the upper original position. The plastic spacer 42052 within the magazine 4205 is automatically moved to the right as it is still compressed by the first compression spring 4209, the rightmost plastic spacer 42052 being pressed into the guide 4306.
To ensure sufficient compression force, third motor 4201 is actuated to move slide 4202 to the right a distance of thickness of plastic spacer 42052. Referring to fig. 38, the moving mechanism and the lifting and rotating assembly 41 operate to drive the automatic installation module 4 to a proper position. The pushing cylinder body 4302 works to drive the pushing plate 4305 to push downwards, and the pushing plate 4305 pushes the plastic cushion block 42052 in the guide member 4306, so that the plastic cushion block 42052 slides downwards in the guide member 4306, and finally the plastic cushion block 42052 falls on the reinforcing mesh 7. By repeating this process, all plastic spacers 42052 in the magazine 4205 can be placed on different locations on the reinforcement mat 7.
When the plastic spacer 42052 within the bin 4205 is placed, the movement mechanism and lifting and rotating assembly 41 are actuated, which moves the first and second jaws 4214, 4215 to carry the empty bin 4205 to a position adjacent to the fifth and sixth jaws 50009, 50510 (the position previously removed from the bin 4205). The rodless cylinder block 50511 is inflated and the rodless cylinder slide 50501 slides rightward, moving the cylinder connecting plate 50503, the clamp cylinder 50507 rightward, thereby extending the fifth jaw 50109 and the sixth jaw 50510 rightward. The fifth jaw 5009 and the sixth jaw 50510 open and grip the empty bin 4205. The first and second clamping jaws 4214, 4215 unclamp the empty silo 4205. The movement mechanism and lifting and rotating assembly 41 act to bring the automatic mounting module 4 out of position for the fifth jaw 5009 and the sixth jaw 50510. Thereafter, the rodless cylinder 50511 moves the fifth and sixth jaws 5009, 50510 leftward, returning to the home position.
The fourth motor 508 is activated to rotate the turntable 504 and the empty bin 4205 is rotated to position C in fig. 36. Thereafter, the fifth jaw 50009 and the sixth jaw 50510 are released such that the empty silo 4205 falls into the silo transfer box 104.
The position of the mobile mounting station 6 can be adjusted as necessary to accommodate the mounting of the plastic spacer 42052.
The embodiment of the application provides automatic plastic cushion block mounting equipment, which comprises a moving mechanism, a bin clamping mechanism, a guide 4306, a pushing mechanism 42 and a pushing mechanism 43. A silo clamping mechanism is connected to the end of the moving mechanism, the silo clamping mechanism being used to clamp the silo 4205. The silo 4205 is used to house a plastic spacer 42052. A guide 4306 is attached to the end of the movement mechanism, the guide 4306 having a guide slot for guiding the plastic spacer 42052. The pushing mechanism 42 is connected to the end of the moving mechanism, and the pushing mechanism 42 is used to push the plastic pads 42052 in the magazine 4205 into the guide slots one by one. The pushing mechanism 43 is connected to the end of the moving mechanism, and the pushing mechanism 43 is used for pushing out and pressing the plastic cushion 42052 in the guide groove onto the reinforcing mesh 7. The bin 4205 is configured to accommodate a stack of plastic blocks 42052 stacked on top of each other, and the pushing mechanism 42 includes a linear driving module and a push rod 4210, the linear driving module is fixed at an end of the moving mechanism, the push rod 4210 is connected to an output end of the linear driving module, the push rod 4210 is located at one end of the stack of plastic blocks 42052, and the linear driving module is configured to drive the push rod 4210 so that the push rod 4210 pushes the stack of plastic blocks 42052 into the guide slot one by one. The pushing mechanism 42 further includes a spring, where one end of the ejector rod 4210 is movably disposed through the output end of the linear driving module, and the other end of the ejector rod 4210 is used to abut against the plastic cushion block 42052, and the spring is sleeved on the ejector rod 4210 to apply an elastic force towards the stack of plastic cushion blocks 42052 to the ejector rod 4210. The pushing mechanism 42 is configured to push the plastic block 42052 in an axial direction of the plastic block 42052, and the pushing mechanism 43 is configured to push the plastic block 42052 in a radial direction of the plastic block 42052. The guide 4306 is provided with a feed port communicating with the guide groove, and the pushing mechanism 42 is configured to push the plastic pad 42052 into the guide groove from the feed port, and the pushing mechanism 43 is configured to insert into the guide groove from one end of the guide groove and push the plastic pad 42052 out from the other end of the guide groove.
The automatic plastic cushion block mounting device further comprises a lifting rotating assembly 41, wherein the lifting rotating assembly 41 is connected to the tail end of the moving mechanism, and the bin clamping mechanism, the pushing mechanism 42, the pushing mechanism 43 and the guide 4306 are mounted at the output end of the lifting rotating assembly 41. The automatic plastic cushion block mounting device comprises a frame 1 and a rotary storage 5, wherein the rotary storage 5 comprises a rotary table 504 and a plurality of telescopic clamps 505, the rotary table 504 is rotatably connected to the frame 1, the telescopic clamps 505 are distributed on the rotary table 504 at intervals along the circumferential direction of the rotary table 504, each telescopic clamp 505 can be telescopic along the radial direction of the rotary table 504, and the telescopic clamps 505 are used for clamping the stock bin 4205 so as to supply the full stock bin 4205 or recycle the empty stock bin 4205 for the stock bin clamping mechanism.
The telescoping clamp 505 includes a clamp base 50504, the clamp base 50504 coupled to the turntable 504, a jaw assembly slidably mounted to the clamp base 50504, and a drive for driving the jaw assembly to slide relative to the clamp base 50504. The automatic plastic cushion block mounting device comprises a movable mounting table 6, wherein the movable mounting table 6 comprises a workbench 63 and a translation mechanism, the workbench 63 is used for placing the reinforcing mesh 7, and the translation mechanism can drive the workbench 63 to move. The translation mechanism comprises a base 6201, an adjusting assembly, a motor fixing seat 6212, a motor and a power wheel 6210, wherein the motor fixing seat 6212 is rotatably connected to the base 6201, the adjusting assembly is connected with the base 6201 and the motor fixing seat 6212, the motor is connected with the motor fixing seat 6212, the power wheel 6210 is connected to the output end of the motor, the power wheel 6210 is used for supporting the workbench 63, and the adjusting assembly is adjusted to enable the motor fixing seat 6212 to rotate relative to the base 6201.
The bin clamping mechanism of the automatic plastic cushion block installation device can clamp the bin 4205, the pushing mechanism 42 can push the plastic cushion block 42052 in the bin 4205 into the guide member 4306, the pushing mechanism 43 can install the plastic cushion block 42052 in the guide member 4306 on the reinforcing mesh 7, automatic installation of the plastic cushion block 42052 is achieved, and uniformity of the plastic cushion block 42052 is good.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (13)

1. Automatic plastic cushion block mounting equipment is characterized in that the automatic plastic cushion block mounting equipment comprises:
a moving mechanism;
the bin clamping mechanism is connected with the moving mechanism and used for clamping a bin, and the bin is used for accommodating a plastic cushion block;
the guide piece is connected with the moving mechanism and is provided with a guide part for the plastic cushion blocks to pass through one by one;
the pushing mechanism is connected with the moving mechanism and used for pushing the plastic cushion block in the storage bin into the guide part;
And the pushing mechanism is connected with the moving mechanism and used for pushing out the plastic cushion block in the guide part and pressing the plastic cushion block onto the reinforcing mesh.
2. The automatic plastic cushion block mounting device according to claim 1, wherein the storage bin is provided with a containing groove for stacking a plurality of plastic cushion blocks, the pushing mechanism comprises a push rod and a linear driving module for driving the push rod, the linear driving module is connected with the moving mechanism, the push rod is connected to the output end of the linear driving module, the guide part is a guide groove, and the push rod can reciprocate along the direction from the containing groove to the guide groove.
3. The automatic plastic cushion block installation device according to claim 2, wherein the pushing mechanism further comprises a spring, one end of the ejector rod is movably arranged at the output end of the linear driving module in a penetrating mode, the other end of the ejector rod is used for propping against the plastic cushion block, the spring is sleeved on the ejector rod, one end of the spring is propped against the ejector rod, and the other end of the spring is propped against the output end of the linear driving module.
4. The automatic plastic mat mounting device of claim 1, wherein the pushing mechanism is configured to push the plastic mat in an axial direction of the magazine, and the pushing mechanism is configured to push the plastic mat in a radial direction of the magazine.
5. The automatic plastic cushion block mounting device according to claim 1, wherein a feed port communicated with the guide part is formed in the guide piece, an opening end of the storage bin is in butt joint with the guide part through the feed port, the pushing mechanism is configured to push the plastic cushion block into the guide part from the feed port, the pushing mechanism is configured to insert the plastic cushion block into the guide part from one end of the guide part, and push the plastic cushion block out from the other end of the guide part.
6. The automatic plastic mat mounting device according to claim 1, wherein the width of said guide portion matches the thickness of one of said plastic mat.
7. The automatic plastic mat mounting device of claim 1, wherein the silo comprises a silo body and a silo end cap, the silo end cap being clamped to the silo body.
8. The automatic plastic mat installing device according to claim 1, further comprising a lifting and rotating assembly connected to the end of the moving mechanism, wherein the stock bin clamping mechanism, the pushing mechanism and the guide are installed at the output end of the lifting and rotating assembly.
9. The automatic plastic mat installing device according to claim 1, comprising a frame and a rotary warehouse, the rotary warehouse comprising a turntable and a plurality of telescopic clamps, the turntable being rotatably connected to the frame, the plurality of telescopic clamps being distributed on the turntable at intervals along a circumferential direction of the turntable, each telescopic clamp being retractable along a radial direction of the turntable, the telescopic clamps being for clamping a bin to supply a full bin or a recovery empty bin for the bin clamping mechanism.
10. The automated plastic mat mounting device of claim 9, wherein the telescoping clamp comprises a clamp base plate coupled to the turntable, a jaw assembly slidably mounted to the clamp base plate, and a drive member for driving the jaw assembly to slide relative to the clamp base plate.
11. The automatic plastic mat installing device according to claim 1, comprising a mobile installation table comprising a table for placing a reinforcing mesh and a translation mechanism capable of moving the table.
12. The automatic plastic cushion block mounting device of claim 11, wherein the translation mechanism comprises a base, an adjusting assembly, a motor fixing base, a motor and a power wheel, the motor fixing base is rotatably connected to the base, the adjusting assembly is connected with the base and the motor fixing base, the motor is connected with the motor fixing base, the power wheel is connected to an output end of the motor, the power wheel is used for supporting the workbench, and the adjusting assembly is adjusted to enable the motor fixing base to rotate relative to the base.
13. The automatic plastic spacer mounting device according to claim 11, wherein the table is provided with a limiting assembly for clamping transverse ribs and/or longitudinal ribs of the reinforcing mesh to prevent the reinforcing mesh from moving relative to the table.
CN202110267843.8A 2021-03-11 2021-03-11 Automatic installation equipment for plastic cushion block Active CN115075575B (en)

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Application Number Priority Date Filing Date Title
CN202110267843.8A CN115075575B (en) 2021-03-11 2021-03-11 Automatic installation equipment for plastic cushion block

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CN115075575B true CN115075575B (en) 2023-07-21

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19504282A1 (en) * 1995-02-09 1995-09-07 Michael Voigt Gripping concrete reinforcing steel mat
US20180030728A1 (en) * 2016-08-01 2018-02-01 Redi-Rock International, Llc Method for casting reinforcement alignment features into concrete wall blocks
CN212638705U (en) * 2020-06-01 2021-03-02 枞阳立太智能装备有限公司 Cushion storage and conveying equipment
CN212580622U (en) * 2020-06-10 2021-02-23 大族激光科技产业集团股份有限公司 Positioning bin and rotary positioning bin device

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