CN115073979B - Preparation method of antistatic cable and cable prepared by preparation method - Google Patents

Preparation method of antistatic cable and cable prepared by preparation method Download PDF

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CN115073979B
CN115073979B CN202210591959.1A CN202210591959A CN115073979B CN 115073979 B CN115073979 B CN 115073979B CN 202210591959 A CN202210591959 A CN 202210591959A CN 115073979 B CN115073979 B CN 115073979B
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carbon nano
cable
antistatic
coating
nano tube
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CN115073979A (en
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钟荣栋
刘悦
李同兵
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Guangdong Antop Polymer Technology Co ltd
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Guangdong Antopu Polymer Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/16Homopolymers or copolymers of vinylidene fluoride
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/80Processes for incorporating ingredients
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/16Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/16Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
    • H01B13/165Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05FSTATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F1/00Preventing the formation of electrostatic charges
    • H05F1/02Preventing the formation of electrostatic charges by surface treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

Abstract

The invention relates to a preparation method of an antistatic cable, and the prepared cable, which comprises the following steps: 1) Dissolving carbon nanotubes and hyperbranched polymethyl methacrylate in N, N-dimethylformamide, and uniformly dispersing the carbon nanotubes to obtain a carbon nanotube mixed solution; 2) Adding polyvinylidene fluoride into the carbon nano tube mixed solution, and uniformly stirring to obtain an antistatic coating; 3) And coating the antistatic coating on the surface of the outer skin of the cable to obtain the antistatic cable. According to the invention, the carbon nano tube and the hyperbranched polymethyl methacrylate are mixed, so that the carbon nano tube is uniformly and stably dispersed in PVDF by utilizing the characteristic of the hyperbranched polymethyl methacrylate, and further, a small amount of carbon nano tube is selected, so that good conductivity can be achieved, and the antistatic performance of a cable is improved.

Description

Preparation method of antistatic cable and cable prepared by preparation method
Technical Field
The invention relates to the technical field of cables, in particular to a preparation method of an antistatic cable and the cable prepared by the preparation method.
Background
The polyolefin thermoplastic elastomer (TPO) is a high-performance polyolefin product, is rubber elastic at normal temperature, and has the characteristics of small density, large bending, high low-temperature shock resistance, easiness in processing, reusability and the like. The cable prepared from the polyolefin thermoplastic elastomer (TPO) is widely used in various fields, but the polyolefin thermoplastic elastomer (TPO) is taken as a polymer material which has excellent insulation resistance, and the TPO cable is not free from contact and friction with other materials and devices in the production, processing and use processes, so that the whole polymer has quite large charge quantity and becomes a charged body only by transferring one electron in hundreds of atoms in the TPO cable. More importantly, once the TPO cable is electrostatically charged, the static electricity can remain for several months because of the high insulation of the polymer, which makes it difficult to drain. Therefore, there is a need to develop new antistatic cable lines to improve the safety of the use of the cable lines.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a preparation method of an antistatic cable and the cable prepared by the preparation method, which can effectively improve the antistatic effect of the cable under the condition of less filling, and simultaneously ensure that the surface of the cable has the effects of wear resistance, toughness improvement, pollution resistance and the like.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the preparation method of the antistatic cable comprises the following steps:
1) Dissolving carbon nanotubes and hyperbranched polymethyl methacrylate in N, N-dimethylformamide, and uniformly dispersing the carbon nanotubes to obtain a carbon nanotube mixed solution; 2) Adding polyvinylidene fluoride into the carbon nano tube mixed solution, and uniformly stirring to obtain an antistatic coating; 3) And coating the antistatic coating on the surface of the outer skin of the cable to obtain the antistatic cable. The hyperbranched polymethyl methacrylate is a highly branched three-dimensional macromolecule, has rich tail ends, has good compatibility with PVDF, can strip, disperse and surface-modify inorganic nano materials, enables the inorganic nano materials to be better dissolved in a matrix, and utilizes the characteristic of the hyperbranched polymethyl methacrylate to enable the carbon nano tubes to be uniformly and stably dispersed in the PVDF by mixing the carbon nano tubes with the hyperbranched polymethyl methacrylate, so that good conductivity can be achieved by selecting a small amount of carbon nano tubes, and the antistatic performance of a cable is improved.
As a preferable scheme, the master batch of the cable sheath is polyolefin thermoplastic elastomer.
As a preferable scheme, before the antistatic coating is coated, plasma spraying treatment is carried out on the cable sheath, so that the surface of the cable sheath is microscopically uneven, the binding force between the antistatic coating and the surface of the cable sheath is improved, and the antistatic coating can be better coated on the surface of the cable sheath.
As a preferable scheme, the mass ratio of the carbon nano tube and the hyperbranched polymethyl methacrylate in the carbon nano tube mixed solution is 1-12: 1, preferably 5:1.
in the step (1), the carbon nanotube mixed solution is placed in a glass bottle, the glass bottle is sealed and placed in an ultrasonic pool, and ultrasonic treatment is carried out for 10-15 hours, so that the carbon nanotubes are uniformly dispersed.
As a preferable scheme, before the step (2), the carbon nanotube mixed solution is poured out, and glass fiber is used for filtering to remove the carbon nanotubes which are not completely peeled off.
As a preferable scheme, in the step (2), the content of the carbon nano tube in the antistatic coating is 0.1-5 wt%, and the content of the hyperbranched polymethyl methacrylate is 0.1-3 wt%.
As a preferable scheme, before the antistatic coating is coated, the antistatic coating prepared in the step (2) is required to be dried, extruded into a sheet, and crushed and sieved to obtain powder with the same particle size.
In a preferred embodiment, in the step (3), the antistatic coating is applied by high temperature spraying, liquid phase spraying and dipping.
The invention also provides an antistatic cable prepared by the preparation method of the antistatic cable.
Compared with the prior art, the invention has obvious advantages and beneficial effects, in particular, the characteristic of hyperbranched polymethyl methacrylate is utilized to solve the problem of poor compatibility of the carbon nano tube and polyvinylidene fluoride (PVDF) by mixing the carbon nano tube and the hyperbranched polymethyl methacrylate, so that the carbon nano tube is uniformly and stably dispersed in the PVDF, and further, the good conductivity can be achieved by selecting a small amount of carbon nano tube, and the antistatic performance of a cable is improved; the PVDF coating has the advantages of high strength and high toughness under low temperature, friction resistance, corrosion resistance, high dielectric constant, ultraviolet resistance, good radiation resistance, low processing temperature, good melt fluidity and the like, is extremely suitable for spraying in a high-temperature spraying mode, can be automatically extinguished when being subjected to high temperature, and has antistatic capability after being modified and added into the treated carbon nano tube, so that the PVDF coating can be applied in wider fields; the carbon nano tubes can be uniformly dispersed in the PVDF substrate, so that the conductive performance of the PVDF substrate is enhanced, and meanwhile, the toughening effect is achieved, and the service life of the coating is longer; the surface of the cable sheath is microscopically rugged before coating, so that the binding force between the antistatic coating and the surface of the cable sheath is improved, and the antistatic coating can be better coated on the surface of the cable sheath.
For a clearer description of the structural features, technical means, and specific objects and functions achieved by the present invention, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments:
drawings
FIG. 1 is a preparation flow chart of an embodiment of the present invention;
FIG. 2 is a TEM image at low magnification of a hyperbranched polymethyl methacrylate treated carbon nanotube (MWCNT) according to the invention;
FIG. 3 is a TEM image at high magnification of a carbon nanotube (MWCNT) treated with hyperbranched polymethyl methacrylate according to the invention.
Detailed Description
Example 1
As shown in fig. 1, a preparation method of an antistatic cable comprises the following steps:
1) Dissolving carbon nanotubes (MWCNT) and hyperbranched polymethyl methacrylate (PMMA) in N, N-Dimethylformamide (DMF), and uniformly dispersing the carbon nanotubes to obtain a carbon nanotube mixed solution; the mass ratio of the carbon nano tube to the hyperbranched polymethyl methacrylate in the carbon nano tube mixed solution is 1-12: 1, in this embodiment, the mass ratio of the carbon nanotubes to the hyperbranched polymethyl methacrylate is 5:1, a step of;
1.1 Placing the carbon nano tube mixed solution in a glass bottle, sealing the glass bottle, placing the glass bottle in an ultrasonic pool, and carrying out ultrasonic treatment for 10-15 hours to uniformly disperse the carbon nano tubes; in this example, the ultrasonic treatment time was 12 hours;
1.2 Pouring out the carbon nano tube mixed solution subjected to ultrasonic treatment, and filtering by using glass fibers to remove the carbon nano tubes which are not completely peeled off;
2) Adding polyvinylidene fluoride into the filtered carbon nano tube mixed solution, and uniformly stirring to obtain an antistatic coating; the content of the carbon nano tube in the antistatic coating is 0.1-5 wt%, and the content of the hyperbranched polymethyl methacrylate is 0.1-3 wt%; in the embodiment, the content of the carbon nano tube in the antistatic coating is 0.5 weight percent, and the content of the hyperbranched polymethyl methacrylate is 0.1 weight percent;
2.1 Drying the antistatic coating prepared in the step (2), removing the solvent, extruding into a sheet, crushing and sieving to obtain powder with the same particle size, thereby facilitating the realization of spraying the antistatic coating on the surface of a cable through high temperature;
2.2 The surface of the cable sheath is microscopically uneven by carrying out plasma spraying treatment on the cable sheath, so that the binding force between the antistatic coating and the surface of the cable sheath is improved, and the antistatic coating can be better coated on the surface of the cable sheath; the master batch of the cable sheath is polyolefin thermoplastic elastomer (TPO);
3) Coating antistatic coating on the surface of the outer skin of the cable to obtain an antistatic cable; the coating mode in the embodiment adopts high-temperature spraying; in practical operation, the coating mode can also be liquid phase spraying or dipping coating.
The hyperbranched polymethyl methacrylate is a highly branched three-dimensional macromolecule, has rich tail ends, has good compatibility with PVDF, can strip, disperse and surface-modify inorganic nano materials, enables the inorganic nano materials to be better dissolved in a matrix, and utilizes the characteristic of the hyperbranched polymethyl methacrylate to enable the carbon nano tubes to be uniformly and stably dispersed in the PVDF by mixing the carbon nano tubes with the hyperbranched polymethyl methacrylate, so that good conductivity can be achieved by selecting a small amount of carbon nano tubes, and the antistatic performance of a cable is improved.
Comparative example 1, comparative example 2, comparative example 3, comparative example 4:
the preparation methods of comparative examples 1, 2, 3 and 4 are substantially the same as those of example 1, and are not described herein, except that:
comparative example 1 was not added with carbon nanotubes;
the amount of carbon nanotubes added in comparative example 2 was 0.1wt%;
the amount of carbon nanotubes added in comparative example 3 was 0.3wt%;
the amount of carbon nanotubes added in comparative example 4 was 3wt%.
Characterization and testing
In order to make experimental data more convincing before testing, the conductive performance of the antistatic coating needs to be tested, samples of example 1 and comparative examples 1-4 are prepared according to the preparation method, the quality and coating thickness of each sample are consistent, four probes are used for measuring the surface resistance after cooling, each group is measured for 20 times, and an average value is obtained. (measurement standard is GB/T1410-2006)
Comparison and analysis of test results
The surface resistance of the material is lower than 10 6 Omega/sq was regarded as antistatic, and it was found from the observation of Table I that the surface resistance of example 1 and comparative example 4 were both lower than 10 6 Omega/sq and the lowest surface resistance in comparative example 4, but comparative example 4 had a black coating color compared to example 1, limiting the use of the coating, and the 3% carbon nanotube addition made the coating itself more expensive, so example 1 was better. In contrast to comparative example 1, which had a poor conductivity because the dispersed carbon nanotubes did not form a conductive network in PVDF, the carbon nanotubes in example 1 formed a stable conductive network in the substrate, and the carbon nanotubes in the coating reached a threshold permeation value at a carbon nanotube content of 0.5wt% in comparison with example 1, so that example 1 was better in effect and a good antistatic property was obtained for the cable.
Table one: conductive property of antistatic coating with different carbon nano tube additive contents
Figure BDA0003665665140000061
Comparative example 5:
comparative example 5: the preparation method of the antistatic cable is substantially the same as that of embodiment 1, and is not described herein, except that:
in comparative example 5 hyperbranched polymethyl methacrylate was not added.
Characterization and testing
In order to make the experimental data more convincing before testing, the coatings of example 1 and comparative example 5 need to be tested for conductivity. The specific method is the same as that mentioned above, and will not be described here again.
Comparison and analysis of test results
Example 1 and comparative example 5 differ in the presence or absence of the addition of hyperbranched polymethyl methacrylate. As shown in table two, the hyperbranched polymethyl methacrylate component added in example 1 provided that the carbon nanotubes were added in the same amount to give a better conductive effect. As shown in fig. 2 and 3, the present invention can disperse the carbon nanotubes by adding the hyperbranched polymethyl methacrylate, so that the carbon nanotubes are not entangled, and thus the carbon nanotubes can achieve the optimal conductive effect in a smaller amount. The hyperbranched polymethyl methacrylate can have good compatibility with PVDF, and the carbon nano tube is used as an inorganic nano filler, so that the carbon nano tube has poor compatibility with PVDF and is easy to generate interface effect and agglomeration, but the surface of the carbon nano tube treated by the hyperbranched polymethyl methacrylate is adhered with a plurality of hyperbranched polymethyl methacrylates, so that the carbon nano tube can be better compatible in PVDF and further has better conductive performance.
And (II) table: influence of the presence or absence of hyperbranched polymethyl methacrylate on the conductive properties of the coating
Figure BDA0003665665140000071
The invention has the following advantages:
(1) According to the invention, the modified PVDF coating is coated on the surface of a cable taking polyolefin thermoplastic elastomer (TPO) as a master batch in a high-temperature spraying manner, so that the surface of the cable has antistatic performance.
(2) In the PVDF coating, hyperbranched polymethyl methacrylate can effectively strip and disperse the carbon nanotubes in a liquid phase, meanwhile, the compatibility of the hyperbranched polymethyl methacrylate and the PVDF coating is good, the carbon nanotubes can be promoted to be uniformly and stably dispersed in the PVDF, the agglomeration phenomenon can not occur, and further, the good conductivity can be achieved by the small carbon nanotube addition.
(3) The PVDF coating has the advantages of high strength and high toughness under low temperature, friction resistance, corrosion resistance, high dielectric constant, ultraviolet resistance, good radiation resistance and the like, is low in processing temperature, good in melt fluidity, extremely suitable for spraying in a high-temperature spraying mode, and capable of being automatically extinguished when in high temperature, and has antistatic capability after being added with the modified carbon nano tube, so that the PVDF coating can be applied in wider fields.
(4) The carbon nano tube can be uniformly dispersed in the PVDF substrate, so that the conductive performance of the PVDF substrate is enhanced, and the toughening effect is achieved, and the service life of the coating is longer.
(5) The combination of the cable and the PVDF coating is very firm, and the condition of uneven interface energy can not occur, because the cable is subjected to ion spraying treatment before spraying, the surface of the cable becomes rough in a microscopic degree, and the combination capacity with the PVDF coating is stronger on the original basis.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, so any modifications, equivalents, improvements, etc. of the above embodiments according to the present invention are still within the scope of the present invention.

Claims (2)

1. The preparation method of the antistatic cable is characterized by comprising the following steps of:
1) Dissolving carbon nano tubes and hyperbranched polymethyl methacrylate in N, N-dimethylformamide to obtain carbon nano tube mixed solution, placing the carbon nano tube mixed solution in a glass bottle, sealing the glass bottle in an ultrasonic pool, and carrying out ultrasonic treatment for 10-15 hours to uniformly disperse the carbon nano tubes, wherein the mass ratio of the carbon nano tubes to the hyperbranched polymethyl methacrylate in the carbon nano tube mixed solution is 4-6: 1, a step of;
2) Pouring out the carbon nano tube mixed solution, filtering by using glass fibers to remove carbon nano tubes which are not completely stripped, adding polyvinylidene fluoride into the filtered carbon nano tube mixed solution, and uniformly stirring to obtain an antistatic coating, wherein the content of the carbon nano tubes in the antistatic coating is 0.1-5 wt%, and the content of hyperbranched polymethyl methacrylate is 0.1-3 wt%;
3) Drying the antistatic coating prepared in the step 2), extruding into a sheet, and crushing and sieving to obtain powder with the same particle size;
4) Carrying out plasma spraying treatment on the cable sheath to enable the surface of the cable sheath to be microscopically uneven, coating the powder prepared in the step 3) on the surface of the cable sheath to obtain the antistatic cable, wherein the master batch of the cable sheath is polyolefin thermoplastic elastomer, and the coating mode is selected from but not limited to high-temperature spraying, liquid-phase spraying and dip coating.
2. A cable wire manufactured according to the manufacturing method of an antistatic cable wire of claim 1.
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