CN115072415A - Bulk cargo storage yard moving and material taking integrated machine and material taking method - Google Patents

Bulk cargo storage yard moving and material taking integrated machine and material taking method Download PDF

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Publication number
CN115072415A
CN115072415A CN202210825543.1A CN202210825543A CN115072415A CN 115072415 A CN115072415 A CN 115072415A CN 202210825543 A CN202210825543 A CN 202210825543A CN 115072415 A CN115072415 A CN 115072415A
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China
Prior art keywords
material taking
chain
rake
integrated machine
chassis
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Granted
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CN202210825543.1A
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CN115072415B (en
Inventor
姚树楷
席启明
郭欣
徐乔木
李旭
肖雅静
尚仕波
武徽
张新
闫艳
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Zhongmei Kegong Intelligent Storage Technology Co ltd
Tiandi Science and Technology Co Ltd
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Zhongmei Kegong Intelligent Storage Technology Co ltd
Tiandi Science and Technology Co Ltd
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Priority to CN202210825543.1A priority Critical patent/CN115072415B/en
Publication of CN115072415A publication Critical patent/CN115072415A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/02Loading or unloading land vehicles
    • B65G67/04Loading land vehicles
    • B65G67/08Loading land vehicles using endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G41/00Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
    • B65G41/001Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/02Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
    • B65G65/06Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with endless scraping or elevating pick-up conveyors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Loading Or Unloading Of Vehicles (AREA)

Abstract

The invention relates to a bulk cargo yard moving and material taking integrated machine and a material taking method, which comprise the following steps: the material taking device comprises a chassis with a walking mechanism, wherein a vehicle body capable of rotating 360 degrees is arranged on the chassis, a connecting arm capable of swinging up and down is arranged at the front end of the vehicle body, and the connecting arm is connected with the material taking device; the extracting device includes: the chain wheels are arranged at two ends of the material taking frame and used for supporting the chain to circularly move, and a plurality of scraping plates which circularly move along with the chain are arranged on the chain; the material rake is hinged with the vehicle body or the material taking frame. The invention combines the self-propelled chassis with the material taking device and the material harrow which can rotate 360 degrees to form a quick-connection device which can convey bulk materials on the ground onto the belt conveyor to form a continuous and quick tap of an automatic conveying chain, and is particularly suitable for mechanical automatic loading of small and medium bulk material stacking yards. Compared with the existing continuous loading machine used in large bulk cargo stacking places, the construction cost and the use cost are greatly reduced.

Description

Bulk cargo storage yard moving and material taking integrated machine and material taking method
Technical Field
The invention relates to a bulk material yard moving and taking integrated machine and a taking method, in particular to a mechanical conveying device and a mechanical conveying method, which are used for collecting and loading bulk materials stacked on the ground onto a belt conveyor for conveying and conveying.
Background
In coal centralized transportation stations, ports, even enterprises such as power generation, metallurgy, chemical engineering and the like, a large number of bulk cargo storage yards are formed due to the large loading, unloading and turnover of bulk cargos, and various types of horizontal reclaimers play an important role in the production operation of the bulk cargo storage yards. The bulk material yard usually selects an open area with flat terrain, and stacks thousands of tons of bulk materials on the ground level, the horizontal reclaimer is used for grabbing or digging the bulk materials stacked on the ground, and stacking the collected bulk materials on a belt conveyor, and then conveying the bulk materials to the final destination of a batching machine, a combustion furnace and the like or a transport tool such as a train, a cabin and the like through the belt conveyor, so that the horizontal reclaimer is a leading device of a bulk material transport chain.
At present, the common horizontal reclaimers in large bulk material yards are mainly divided into bridge type reclaimers, door type reclaimers, half door type reclaimers and the like. The efficiency of the reclaimers for collecting the bulk materials stacked on the ground is very high, and the reclaimers can quickly and continuously grab or dig the bulk materials stacked on the ground. These ground reclaimers are large stationary devices, and in order to be able to get the material in the corners of the yard, the size of the yard is large and the size of the reclaimer is large, at least extending to the corners of the yard. The horizontal reclaimer has large floor area and high cost, needs to make a civil foundation in advance, has long installation and construction period, can be used for a long time once being built into a permanent structure, and cannot replace a yard site. Generally, a medium-sized bulk material yard and a small-sized bulk material yard are only formed by selecting a flat zone as the yard, cannot bear huge horizontal reclaimers, and can only use general engineering machinery such as a loader, an excavator and the like to replace the horizontal reclaimer, but the general engineering machinery serving as the horizontal reclaimer can only shovel the ground bulk materials to the belt conveyor one by one, so that the efficiency is very low, and the requirement for quick and continuous conveying of the belt conveyor is difficult to meet. How to load the ground materials onto the belt conveyor quickly, continuously and at low cost by a movable horizontal reclaimer without any civil engineering but only selecting a flat stacking place is a problem to be solved.
Disclosure of Invention
In order to overcome the problems in the prior art, the invention provides a bulk cargo yard moving and material taking integrated machine and a material taking method. The all-in-one machine loading method is characterized in that the material taking device capable of collecting bulk materials stacked on the ground onto the belt conveyor is arranged, the material taking device is driven to an operation station by the self-propelled chassis capable of rotating 360 degrees, the position of the material taking device is adjusted, the bulk materials stacked on the ground can be conveniently and continuously conveyed onto the belt conveyor, and an automatic material conveying faucet is formed.
The purpose of the invention is realized as follows: the utility model provides a bulk cargo yard removes and gets material all-in-one, includes: the material taking device comprises a chassis with a traveling mechanism, wherein a vehicle body capable of rotating 360 degrees is arranged on the chassis, a connecting arm capable of swinging up and down is arranged at the front end of the vehicle body, and the connecting arm is connected with the material taking device; the extracting device include: the chain-driven chain scraper device comprises a long rectangular material taking frame, wherein chain wheels for supporting a chain to circularly rotate are arranged at two ends of the material taking frame, one chain wheel is provided with a chain driving mechanism, and a plurality of scraper plates which circularly move along with the chain are arranged on the chain; the material taking rack is characterized in that a material rake capable of swinging up and down is further arranged on the vehicle body and is hinged with the vehicle body or the material taking rack.
Furthermore, a power battery or a hydraulic station driven by an internal combustion engine is distributed in the chassis and the vehicle body.
Further, the chassis is a wheel type or crawler type walking mechanism.
Furthermore, a wireless communication module is arranged on the chassis or the vehicle body.
Furthermore, a baffle plate for preventing bulk materials from splashing is arranged on the vehicle body.
Furthermore, the harrow rack is provided with a reciprocating mechanism which can translate left and right.
Furthermore, a winch for driving the harrow frame to swing through a steel wire rope is arranged on the vehicle body.
Furthermore, the horizontal section of the scraper is a straight line.
Furthermore, the horizontal section of the scraper is in a shape of a door with a fork.
A bulk cargo yard moving and material taking method using the all-in-one machine comprises the following steps:
step 1, entering an operation station: rotating a vehicle body of the all-in-one machine to enable the material taking device, the rake and the baffle plate to be positioned in front of the chassis, starting the traveling mechanism to enable the all-in-one machine to move to the edge of the material pile and enable the material taking device to be along the edge of the material pile in the long direction;
step 2, connecting with a belt conveyor: adjusting the position of the integrated machine to enable the output end of the material taking device to be connected with the input end of the belt conveyor to form a conveying chain;
step 3, adjusting the lifting angle of the rake: the swinging lifting frame of the rake is adjusted by the winch to ensure that the rake is tightly attached to the surface of the stockpile;
step 4, adjusting the lifting angle of the material taking device: adjusting the swing lifting angle of the connecting arm and starting the chassis to propel towards the center direction of the material pile so that the materials at the edge of the material pile can flow into the lower part of the material taking device;
step 5, taking materials: starting a chain driving mechanism, namely driving a scraper to run by a chain, and driving the material below the material taking device to a belt conveyor at one end of the scraper;
step 6, loosening materials: starting a reciprocating mechanism, namely starting the harrow frame to reciprocate left and right to loosen the materials on the oblique side surface of the material pile, and enabling the bulk materials to continuously slide to the lower part of the material taking device and be continuously scraped away by a scraper;
and 7, advancing: and when the materials at the current position are taken away and the interference of the rake can not make the materials above continuously slide, starting the travelling mechanism to push the integrated machine to the center direction of the material pile or move the integrated machine to the next material pile operation station, and repeating the material loosening and taking processes until the operation requirement is finished.
The invention has the advantages and beneficial effects that: the invention combines the self-propelled chassis with the material taking device and the material rake which can rotate 360 degrees to form a tap which can quickly and continuously convey bulk materials on the ground onto the belt conveyor to form a continuous and quick automatic conveying chain, and is particularly suitable for the mechanized automatic loading of small and medium bulk material stacking yards. Compared with the traditional mechanized loading of small and medium bulk material stacking yards, the invention is a continuous and quick loading transport chain, so that the loading process is continuous, and the loading efficiency is improved. Compared with the existing continuous loading machinery used in large bulk cargo piling places, the bulk cargo piling machine has the advantages of small volume, flexible use, no need of civil infrastructure construction, and great reduction of construction cost and use cost.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a schematic structural diagram of an all-in-one machine according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a material taking device of an all-in-one machine according to a first embodiment of the invention, which is a view from a direction a in fig. 1;
FIG. 3 is a horizontal sectional view of the straight bar flight in the shape of a straight line according to the eighth embodiment of the present invention, which is a sectional view taken along the direction D-D in FIG. 2;
fig. 4 is a horizontal sectional view of a chevron-shaped forked flight according to an embodiment of the present invention, which is a sectional view taken along the direction D-D in fig. 2.
Detailed Description
The first embodiment is as follows:
the embodiment is a bulk cargo yard moving and material taking integrated machine, as shown in fig. 1. The embodiment comprises the following steps: the material taking device comprises a chassis 1 with a walking mechanism, wherein a vehicle body 2 capable of rotating 360 degrees is arranged on the chassis, a connecting arm 201 capable of swinging up and down is arranged at the front end of the vehicle body, and the connecting arm is connected with a material taking device 3; the extracting device include: the device comprises an elongated rectangular material taking frame 301, wherein chain wheels 303 and 304 for supporting a chain 302 to rotate circularly are arranged at two ends of the material taking frame, one chain wheel is provided with a chain driving mechanism 305, and a plurality of scraping plates 306 which move circularly along with the chain are arranged on the chain, as shown in fig. 2. The material taking rack is characterized in that a material rake 4 capable of swinging up and down is further arranged on the vehicle body and is hinged with the vehicle body or the material taking rack.
The embodiment comprises the following steps: chassis, automobile body, extracting device, rake etc. The chassis and the vehicle body can rotate 360 degrees, similar to an excavator. The material taking device is installed in front of the trolley body and is in contact with the bulk material pile to take materials, and the rake is installed in front of the material taking device and is used for disturbing materials on the upper portion of the middle material pile to help take materials.
The running form of the chassis can adopt a crawler-type or wheel-type power chassis, the power driving form can adopt a hydraulic motor or a permanent magnet motor and the like for driving, and the power energy form adopts the fuel oil driving of an internal combustion engine or the electric driving. In order to adapt to the walking environment of the stock ground, the chassis action can be controlled by electronic signals, namely, a wireless communication module and an electric control mode are used, and remote control or intelligent unmanned driving is realized.
The power system of the vehicle body can adopt electric drive, and rechargeable power batteries are distributed in the vehicle body and the chassis or a cable plug-in form is adopted as a power source. The hydraulic system is arranged in the vehicle body to provide power for each hydraulic actuating element of the material taking vehicle.
The material taking device adopts a scraper material taking machine, can be driven by a hydraulic motor or a motor, and is driven by a chain wheel chain to drive a scraper to operate, the scraper material taking device is fixed at the front end of the vehicle body by a connecting arm, and an oil cylinder is connected on the connecting arm, so that the material taking device can be lifted in a certain range to adapt to material piles under different conditions, and the material taking operation is completed.
The material taking efficiency of the material taking device can be adjusted according to working requirements, and different material taking speeds can be achieved by replacing scrapers with different shapes, scrapers with different lengths and height sizes, adjusting the driving rotating speed of the scraper conveyor and the like, so that the material taking device is suitable for different working requirements.
The rake is arranged in front of the scraper taking device and consists of a rake frame and a loosening nail. The rake frame is a triangular or trapezoidal plane frame as a whole, one surface of the rake frame is vertically provided with a plurality of rake teeth (loosening nails), the rake teeth are in plane contact with the inclined plane part of the middle upper part of the material pile during working, the rake teeth are inserted into the material pile, the rake frame reciprocates left and right during working, and the loosening nails inserted into the material pile play a role in disturbing, loosening the material and inducing the material to slide down. The rake can change the lifting angle under the action of the steel wire rope and the winch so as to adapt to stockpiles at different angles.
The material taking integrated machine is provided with the wireless communication module, so that various actions such as walking of the vehicle body, lifting of the material rake and the material taking device, material taking of the material taking device and the like can be remotely controlled.
Example two:
the present embodiment is an improvement of the above-mentioned embodiment, and is a refinement of the above-mentioned embodiment regarding the chassis and the vehicle body, in which the power battery or the hydraulic station driven by the internal combustion engine is distributed.
The power and transmission system of the all-in-one machine can be selected from various types and can be fully driven, namely all power drives are driven by motors. The advantages of complete adoption of motor drive are that the equipment cost is low, the control is simple, the equipment maintenance is convenient, but the power supply requirement is high, or the power battery is adopted for power supply, or the cable is adopted for power supply. The movement range of the integrated machine is limited by adopting the cable for power supply, and the integrated machine is suitable for small and medium-sized stockyard.
The power and transmission system can also adopt an internal combustion engine, mechanical transmission and hydraulic transmission, and the transmission mode has good transmission characteristic, mature technology, no restriction of cable and battery endurance, very convenient use and suitability for large-scale stockyard.
Example three:
the present embodiment is an improvement of the above-mentioned embodiment, and is a refinement of the above-mentioned embodiment regarding to the chassis, and the chassis described in the present embodiment is a wheel type or crawler type running mechanism.
The chassis can adopt an existing engineering machinery chassis, but special reinforcement and corresponding counter weight are needed. The chassis needs to be provided with a 360-degree rotating disc to adapt to the situation that the all-in-one machine can be propelled towards the center of the material pile and can also travel along the edge of the material pile to select a proper working station.
Example four:
the present embodiment is an improvement of the above embodiment, and is a refinement of the above embodiment regarding the integrated machine control, and the chassis or the vehicle body described in the present embodiment is provided with a wireless communication module.
Because the all-in-one machine described in this embodiment is used in the field, the movement speed is lower, and remote control unmanned driving can be adopted, that is, the all-in-one machine is not provided with a cab, and the all-in-one machine is provided with a wireless communication module and a corresponding control system to realize unmanned driving.
Example five:
the present embodiment is an improvement of the above embodiment, and is a refinement of the above embodiment with respect to a vehicle body, and the vehicle body described in the present embodiment is provided with a baffle 5 for preventing a bulk cargo from splashing, as shown in fig. 1.
The baffle may be a lightweight composite material or a metal sheet.
Example six:
the present embodiment is an improvement of the above embodiment, and is a refinement of the above embodiment regarding the rake, and the rake described in the present embodiment is provided with a reciprocating mechanism capable of translating the rake rack with the rake teeth left and right.
The rake is composed of several parts: the plane is triangle or trapezoid harrow frame, on which loose material nails (harrow teeth) are evenly distributed, a hinge connected with the vehicle body and a windlass or a telescopic component driving the harrow frame to swing.
In order to enhance the disturbance effect of the rake, the present embodiment adds a lateral reciprocating mechanism to the rake. The transverse movement refers to the axial movement of the rake frame along the swing hinge of the rake. The reciprocating mechanism has various schemes, such as a transmission track and trolley scheme, namely: the harrow frame is connected with a trolley which can axially move along a harrow frame hinge, and the reciprocating motion of the trolley drives the harrow frame to reciprocate.
Example seven:
the present embodiment is an improvement of the above embodiment, and is a refinement of the above embodiment regarding a car body, in the car body described in the present embodiment, a winch 202 for driving the rake rack to swing through a steel wire rope 201, and a guide wheel 203 are provided, as shown in fig. 1.
The winch pulls the steel wire rope to adjust the swing angle of the rake frame, so that the inclination angle of the rake frame is matched with that of the material pile, rake teeth are inserted into the material pile, and the interference on the material pile is realized. The guide wheel is used for guiding the steel wire rope and adjusting the tension direction of the steel wire rope at a proper angle.
Because the steel wire rope is flexible, the rake frame can conform to the movement of the rake frame when moving transversely, and the movement cannot be interfered.
Example eight:
this embodiment is a modification of the above embodiment, and is a refinement of the above embodiment regarding the squeegee, and the horizontal cross-sectional shape of the squeegee described in this embodiment is a straight bar, as shown in fig. 3.
The scraper has the function of pushing the material in front of the scraper to advance when the scraper moves forwards along with the pulling of the chain (in the direction of an arrow B in figures 2 and 3), so that the function of conveying the material is realized.
Example nine:
this embodiment is an improvement of the above-described embodiment, and is a refinement of the above-described embodiment regarding the squeegee, and the horizontal cross-sectional shape of the squeegee described in this embodiment is a cross-sectional shape of a gate shape as shown in fig. 4.
In the embodiment, the horizontal section of the scraper is in a shape like a lateral door, and two sides of the door are opened in a fork manner, so that the material propelling efficiency is improved.
Example ten:
the embodiment is a bulk cargo yard moving and material taking method using the integrated machine of the embodiment, and the method comprises the following steps:
step 1, entering an operation station: the vehicle body of the all-in-one machine is rotated, the material taking device, the material rake and the baffle are positioned in front of the chassis, and the walking mechanism is started to move the all-in-one machine to the edge of the material pile and enable the material taking device to be along the edge of the material pile in the long direction.
In general, there are several stacking methods for bulk material stacking: most commonly, the cone, or elongated pyramid, or irregular cone. However, the basic shape of all the stockpiles is a cone with a large upper part and a small lower part, the cone is provided with inclined side surfaces, and the part of the edge of the cone, which is close to the ground, is lower, and the height of the edge of the cone is higher towards the center of the stockpile.
In view of these characteristics of the stockpile, this embodiment has adopted the automobile body that can 360 degrees rotations for the chassis, makes extracting device can be convenient the place ahead of going to the chassis to propelling to stockpile central direction under the drive of chassis, the automobile body can also rotate the side to the chassis simultaneously, utilizes the walking adjustment extracting device on chassis to follow the position at stockpile edge.
The integrated machine enters the operation station, the actual action is to adjust the relative rotation angle of the chassis and the vehicle body, and meanwhile, the relative position of the integrated machine and the material pile is adjusted by utilizing the walking function of the chassis, so that the integrated machine occupies a position convenient for material taking, and the material taking efficiency is improved.
Step 2, connecting with a belt conveyor: and adjusting the position of the all-in-one machine to enable the output end of the material taking device to be connected with the input end of the belt conveyor to form a conveying chain.
The purpose of the integrated machine is to convey bulk materials to a belt conveyor, and therefore, the integrated machine needs to be matched with the belt conveyor to work, so that the input end of the belt conveyor is connected with the output end of the integrated machine, and the bulk materials output by the output end of the material taking device fall on the belt conveyor. Therefore, after the integrated machine enters the operation station, the position of the belt conveyor needs to be adjusted, so that the input end of the belt conveyor is connected with the output end of the material taking device, and a conveying chain is formed. The position of the belt conveyor also needs to leave a room for the all-in-one machine to push towards the center of the material pile, and the position of the belt conveyor does not need to be adjusted within at least one section of pushing.
Step 3, adjusting the lifting angle of the rake: the swinging lifting frame of the rake is adjusted by the winch, so that the rake is tightly attached to the surface of the stockpile.
In general, in the process that the all-in-one machine enters the operation station, the rake is usually swung and lifted to the highest point for safety, after the operation position is adjusted, the rake is firstly put down, the swing angle of the rake is adjusted, the inclination angle of the rake is close to the inclination angle of the hopper, but the rake is not inserted into the stockpile, so that a room for pushing towards the center direction of the stockpile is reserved for the all-in-one machine. The swing angle of the rake is adjusted mainly by the winding of a steel wire rope by a winch, and the rake is put down by the extension of the steel wire rope.
Step 4, adjusting the lifting angle of the material taking device: the swing lifting angle of the connecting arm is adjusted, and the chassis is started to push the materials towards the center direction of the material pile, so that the materials at the edge of the material pile can flow into the lower part of the material taking device.
In the process of transition and operation station adjustment of the integrated machine, in order to protect each scraper of the material taking device, the material taking device is lifted under the driving of the connecting arm, so that the material taking device is away from the ground for a certain distance. And need adjust the distance on extracting device and ground when reacing the operation position to the bulk cargo can be stayed extracting device's scraper blade below, and the scraper blade is scraped the bulk cargo away in addition. When the material taking device is put down, the material taking device can be started to run at a low speed in order to protect the scraper, so that the scraper can be slowly pushed into a material pile, and the scraper is protected to the maximum extent when the speed of the scraper is gradually increased.
Step 5, taking materials: and starting the chain driving mechanism, wherein the chain drives the scraper to run, and the material below the material taking device is driven to the belt conveyor at one end of the scraper.
The scraper moves forwards along the direction of an arrow B in figure 2 under the pulling of the chain, bulk materials enter the front part of the scraper (the direction of an arrow C in figures 3 and 4) from the side surface of the scraper and are pushed by the scraper to move forwards, when the bulk materials reach the output end of the material taking device, the scraper is gradually lifted along with the chain and the chain wheel, and the bulk materials fall on a belt conveyor 6 (a dotted line table for the right side of figure 2). The scraper blade is constantly arranged to drive the bulk cargo to enter the belt conveyor, and the belt conveyor conveys the bulk cargo away.
Step 6, loosening materials: and starting the reciprocating mechanism, namely, the harrow frame starts to reciprocate left and right to loosen the materials on the inclined side surface of the material pile, and the bulk materials continuously slide to the lower part of the material taking device and are continuously scraped away by the scraper.
When the material at the edge of the material pile is conveyed by the material taking machine, the edge of the material pile collapses, bulk materials continuously enter the material conveying device, but the material pile stops collapsing when the material pile collapses to a certain degree, and at the moment, the interference of the material rake is needed to make the material pile collapse continuously so as to facilitate the material taking device to convey materials. The interference of the material rake is that the material rake is put down, when the material loosening nail (rake teeth) is inserted into the material pile, the rake rack drives the rake teeth to reciprocate left and right, the rake teeth inserted into the material pile agitate the material pile to form interference, and the material pile continuously collapses.
And 7, advancing: and when the materials at the current position are taken away and the interference of the rake can not make the materials above continuously slide, starting the travelling mechanism to push the integrated machine to the center direction of the material pile or move the integrated machine to the next material pile operation station, and repeating the material loosening and taking processes until the operation requirement is finished.
When the interference of the rake on the material pile can not make enough bulk material fall to the front of the scraper of the material taking device, the bulk material at the current position of the integrated machine is almost conveyed away, and the integrated machine needs to be pushed towards the center of the material pile to find another operation station convenient for taking materials, so as to continue the material taking operation. In the process of taking materials, pushing, re-taking materials and re-pushing, the bulk materials are continuously loaded on the belt conveyor, and the belt conveyor is connected with a loading station or other transport machines to continuously transport the bulk materials away.
The integrated machine needs to be kept connected with the belt conveyor after the propelling and moving processes so as to ensure that bulk materials are correctly conveyed away.
Finally, it should be noted that the above only illustrates the technical solution of the present invention, but not limited thereto, and although the present invention has been described in detail with reference to the preferred arrangement, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solution of the present invention (such as the connection with the belt conveyor, the form of the scraper, the form of the chassis and the car body, the sequence of steps, etc.) without departing from the spirit and scope of the technical solution of the present invention.

Claims (10)

1. The utility model provides a bulk cargo yard removes and gets material all-in-one, includes: the material taking device is characterized in that the connecting arm is connected with the material taking device; the extracting device include: the chain-driven chain scraper device comprises a long rectangular material taking frame, wherein chain wheels for supporting a chain to circularly rotate are arranged at two ends of the material taking frame, one chain wheel is provided with a chain driving mechanism, and a plurality of scraper plates which circularly move along with the chain are arranged on the chain; the material taking rack is characterized in that a material rake capable of swinging up and down is further arranged on the vehicle body and is hinged with the vehicle body or the material taking rack.
2. The integrated machine of claim 1, wherein power batteries or hydraulic stations driven by an internal combustion engine are distributed in the chassis and the vehicle body.
3. The all-in-one machine as claimed in claim 2, wherein the chassis is a wheeled or tracked running gear.
4. The all-in-one machine of claim 3, wherein a wireless communication module is arranged on the chassis or the vehicle body.
5. The integrated machine of claim 4, wherein the body is provided with a baffle for preventing the bulk material from splashing.
6. The integrated machine of claim 5, wherein the rake is provided with a reciprocating mechanism which can translate a rake rack with rake teeth left and right.
7. The integrated machine of claim 6, wherein the body is provided with a winch for driving the rake frame to swing through a steel wire rope.
8. The integrated machine of claim 7, wherein the horizontal cross section of the scraper is a straight bar.
9. The integrated machine of claim 7, wherein the horizontal cross-sectional shape of the scraper is a diverging door shape.
10. A bulk material yard moving and reclaiming method using the integrated machine of claim 8 or 9, characterized in that the method comprises the following steps:
step 1, entering an operation station: rotating a vehicle body of the all-in-one machine to enable the material taking device, the rake and the baffle plate to be positioned in front of the chassis, starting the traveling mechanism to enable the all-in-one machine to move to the edge of the material pile and enable the material taking device to be along the edge of the material pile in the long direction;
step 2, connecting with a belt conveyor: adjusting the position of the integrated machine to enable the output end of the material taking device to be connected with the input end of the belt conveyor to form a conveying chain;
step 3, adjusting the lifting angle of the rake: the swinging lifting frame of the rake is adjusted by the winch to ensure that the rake is tightly attached to the surface of the stockpile;
step 4, adjusting the lifting angle of the material taking device: adjusting the swing lifting angle of the connecting arm and starting the chassis to propel towards the center direction of the material pile so that the materials at the edge of the material pile can flow into the lower part of the material taking device;
step 5, taking materials: starting a chain driving mechanism, namely driving a scraper to operate by a chain, and driving materials below a material taking device to a belt conveyor at one end of the scraper;
step 6, loosening materials: starting a reciprocating mechanism, namely starting the harrow frame to reciprocate left and right to loosen the materials on the oblique side surface of the material pile, and enabling the bulk materials to continuously slide to the lower part of the material taking device and be continuously scraped away by a scraper;
and 7, advancing: and when the materials at the current position are taken away and the interference of the rake can not make the materials above continuously slide, starting the travelling mechanism to push the integrated machine to the center direction of the material pile or move the integrated machine to the next material pile operation station, and repeating the material loosening and taking processes until the operation requirement is finished.
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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU798005A1 (en) * 1979-04-18 1981-01-23 Предприятие П/Я Г-4986 Device for taking loose materials from pile
CN200951908Y (en) * 2006-09-15 2007-09-26 丁叶林 Hanging arm side type scraper carrying machine
CN101503150A (en) * 2009-03-12 2009-08-12 宏涛 Portable chain scratch board type car unloader
CN103523461A (en) * 2013-09-29 2014-01-22 万国平 Scraper plate collecting device and bulk cargo ship borne material self-discharging equipment manufactured by same
CN103590838A (en) * 2013-08-22 2014-02-19 襄阳忠良工程机械有限责任公司 Heading and loading machine for drilling and digging
CN204643195U (en) * 2015-05-28 2015-09-16 泰富海洋工程装备(天津)有限公司 A kind of claw actuating device and there is the bridge type scraper material taking machine of this device
CN106276296A (en) * 2015-06-11 2017-01-04 青岛农业大学 A kind of collect collection, weigh, be loaded into one automatic grain collecting equipment
CN107720300A (en) * 2017-10-20 2018-02-23 河北苹乐面粉机械集团有限公司 A kind of multi-faceted energy-efficient bin discharger
CN216444622U (en) * 2021-12-10 2022-05-06 冀东水泥(烟台)有限责任公司 Novel material rake frame of bridge type scraper blade material taking machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU798005A1 (en) * 1979-04-18 1981-01-23 Предприятие П/Я Г-4986 Device for taking loose materials from pile
CN200951908Y (en) * 2006-09-15 2007-09-26 丁叶林 Hanging arm side type scraper carrying machine
CN101503150A (en) * 2009-03-12 2009-08-12 宏涛 Portable chain scratch board type car unloader
CN103590838A (en) * 2013-08-22 2014-02-19 襄阳忠良工程机械有限责任公司 Heading and loading machine for drilling and digging
CN103523461A (en) * 2013-09-29 2014-01-22 万国平 Scraper plate collecting device and bulk cargo ship borne material self-discharging equipment manufactured by same
CN204643195U (en) * 2015-05-28 2015-09-16 泰富海洋工程装备(天津)有限公司 A kind of claw actuating device and there is the bridge type scraper material taking machine of this device
CN106276296A (en) * 2015-06-11 2017-01-04 青岛农业大学 A kind of collect collection, weigh, be loaded into one automatic grain collecting equipment
CN107720300A (en) * 2017-10-20 2018-02-23 河北苹乐面粉机械集团有限公司 A kind of multi-faceted energy-efficient bin discharger
CN216444622U (en) * 2021-12-10 2022-05-06 冀东水泥(烟台)有限责任公司 Novel material rake frame of bridge type scraper blade material taking machine

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