CN115070328B - Welding supporting seat, welding platform and using method - Google Patents
Welding supporting seat, welding platform and using method Download PDFInfo
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- CN115070328B CN115070328B CN202211002523.0A CN202211002523A CN115070328B CN 115070328 B CN115070328 B CN 115070328B CN 202211002523 A CN202211002523 A CN 202211002523A CN 115070328 B CN115070328 B CN 115070328B
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- welding
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- supporting seat
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- workbench
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
Abstract
The invention discloses a welding supporting seat, a welding platform and a using method, wherein the welding supporting seat comprises: the base plate is detachably connected with the workbench, so that the position of the welding support seat on the workbench can be adjusted; the supporting seat body is arranged on the upper end face of the base plate and used for supporting a workpiece; the upper end surface of the supporting seat body is provided with a threaded mounting hole which is expanded along the height direction, and the threaded mounting hole is used for realizing the superposition of the supporting seat body in the height direction; the side wall of the supporting seat body can be connected with the auxiliary guide mechanism, the auxiliary positioning mechanism and the auxiliary clamping mechanism through the mounting plate. The welding support seat can meet the supporting function, can also play roles in positioning, guiding, auxiliary clamping and adapting to welding of workpieces with different heights by additionally arranging different auxiliary workpieces, and can also meet the requirements of quick positioning and welding of large-scale plane workpieces with different sizes by matching with a working platform with a stroke adjustable mechanism.
Description
Technical Field
The invention relates to the technical field of welding tools, in particular to a welding support seat, a welding platform and a using method.
Background
When welding a workpiece, the workpiece generally needs to be fixed by a welding support base.
The existing welding supporting seat is generally formed by welding sectional materials or plates, mainly plays a role in supporting, has a single function, cannot face the welding of workpieces with various sizes, and only can replace supporting seats with different types when facing workpieces with different sizes, so that the time and labor are wasted, and safety exists.
Disclosure of Invention
The invention aims to provide a welding supporting seat and a welding platform, which are suitable for fixing workpieces with different sizes.
In addition, the invention also provides a using method of the welding platform.
The invention is realized by the following technical scheme:
a weld support cradle, comprising:
the base plate is detachably connected with the workbench, so that the position of the welding support seat on the workbench can be adjusted;
and the supporting seat body is arranged on the upper end surface of the base plate and is used for supporting the workpiece.
The welding supporting seat is detachably connected with the workbench, namely the position of the base plate on the workbench is adjustable, the position of the whole welding supporting seat on the workbench is adjustable by adjusting the position of the base plate on the workbench, and workpieces with different sizes can be supported by the welding supporting seat by adjusting the position of the welding supporting seat on the workbench, namely the welding supporting seat is suitable for fixing the workpieces with different sizes.
Furthermore, the upper end face of the supporting seat body is provided with a threaded mounting hole which extends along the height direction, and the threaded mounting hole is used for realizing the superposition of the supporting seat body in the height direction.
The upper and lower supporting base bodies can be superposed in the height direction through the matching of the screw rods and the threaded mounting holes so as to adapt to the welding action of workpieces with different heights.
Furthermore, the supporting seat body is of a square structure, and at least one side wall of the supporting seat body is provided with a mounting plate for mounting an auxiliary workpiece.
The mounting plate can play the function of flexibly expanding the side wall of the supporting seat body. The flexible expansion function specifically means that the mounting plates can be mounted on four surfaces of the support base body, and the tool clamp can be better expanded by mounting the mounting plates on different mounting surfaces of the support base.
Further, the auxiliary workpiece comprises at least one of an auxiliary guide mechanism, an auxiliary positioning mechanism and an auxiliary clamping mechanism, and when two or more auxiliary workpieces are contained, different auxiliary workpieces are arranged on different side walls of the supporting seat body.
The auxiliary guide mechanism can be used for guiding and placing a workpiece on the upper end surface of the supporting seat body from top to bottom, and the auxiliary positioning mechanism is used for assisting the base plate to realize the positioning of the supporting seat body; the auxiliary clamping mechanism can be matched with the supporting base body, and the auxiliary supporting base body fixes the workpiece.
The invention has high flexibility, can realize the support of large-scale plane workpieces, and can realize the positioning, guiding and auxiliary clamping of the workpieces by additionally arranging different accessories.
Further, supplementary guiding mechanism includes vertical baffle, the top protrusion of vertical baffle is in the up end of supporting the pedestal, the top of vertical baffle is provided with the guide board, the inner wall of guide board is the inclined plane.
The inner wall of the guide plate is the opposite side surface of the guide plate on the welding supporting seats arranged on the two sides of the workpiece, and when the two welding supporting seats positioned on the two sides of the workpiece are symmetrically arranged, the distance between the two guide plates tends to gradually increase from bottom to top.
Further, the shape and the size of the auxiliary positioning mechanism are matched with those of the positioning grooves on the workbench.
Furthermore, the auxiliary clamping mechanism is used for assisting in clamping the workpiece, and the adopted clamping mode comprises prying, pneumatic, hydraulic or electric.
Further, the relative positions of the auxiliary guide mechanism, the auxiliary positioning mechanism and the auxiliary clamping mechanism and the mounting plate can be adjusted.
A welding platform comprises a plurality of welding supporting seats and a workbench;
the welding supporting seat is detachably arranged on the workbench, and the position of the welding supporting seat on the workbench is adjustable.
The use method of the welding platform comprises the following steps:
s1, adjusting the position of each welding supporting seat according to the size of a workpiece to be welded, and ensuring that each welding supporting seat can be used for supporting the workpiece;
and S2, placing the workpiece on each welding support seat for fixing.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the welding support seat, the base plate is detachably connected with the workbench, so that the position of the welding support seat on the workbench can be adjusted, and workpieces with different sizes can be supported by the welding support seat.
2. The welding support seat can meet the supporting function, can also play roles in positioning, guiding, auxiliary clamping and adapting to welding of workpieces with different heights by additionally arranging different auxiliary workpieces, and can also meet the requirements of quick positioning and welding of large-scale plane workpieces with different sizes by matching with a working platform with a stroke adjustable mechanism.
3. When the automatic welding machine faces different workpieces, different types of supporting seats do not need to be replaced, the labor intensity of operators is reduced, the working efficiency is improved, potential safety hazards existing in field operation are eliminated, and the safe and efficient operation requirements of automatic welding can be met.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
fig. 1 is a schematic structural view of a welding support seat according to embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a welding support seat according to embodiment 2 of the present invention;
FIG. 3 is a schematic view of a welding platform of the present invention for holding a workpiece.
Reference numbers and corresponding part names in the figures:
1-a supporting seat body, 2-a mounting plate, 3-a base plate, 4-an auxiliary positioning mechanism, 5-an auxiliary clamping mechanism, 6-an auxiliary guiding mechanism, 7-a workpiece and 8-a workbench.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1:
as shown in fig. 1, a weld cradle includes:
the base plate 3 is detachably connected with the workbench 8, so that the position of the welding support seat on the workbench 8 can be adjusted;
the base plate 3 is of a flat plate structure, and mounting holes are formed in the flat plate structure and detachably connected with the workbench 8 through the mounting holes, and the concrete implementation mode can be realized through bolt fastening; the shape of the base plate 3 may not be limited, and it is sufficient that the base plate 1 can be detachably connected to the table 8, and may be square, circular, etc., fig. 1 shows the square base plate 3, and four corners of the base plate 3 are provided with a U-shaped mounting hole, wherein the U-shaped mounting hole is provided with an opening level facing outward.
The supporting seat body 1 is arranged on the upper end surface of the base plate 3 and is used for supporting a workpiece 7;
the connection mode of the support seat body 1 and the base plate 3 is not limited, and may be welded, screwed, etc., the shape of the support seat body 1 may not be limited, and may be a polygonal column or a circular column, etc., the support seat body 1 may adopt a hollow structure or a solid structure, for example: when the supporting seat body 1 has a square structure, the supporting seat body 1 can be a solid square column or can be formed by welding a plurality of square plates.
In this embodiment, in order to realize that the welding support base is used for supporting workpieces 7 with different heights, the upper end surface of the support base body 1 is provided with threaded mounting holes extending in the height direction, the threaded mounting holes are used for realizing the stacking of the support base bodies 1 in the height direction, specifically, the stacking and fixing of the upper and lower support base bodies 1 can be realized through the matching of a screw and the threaded mounting holes, the number of the threaded mounting holes is preferably greater than or equal to 2, as shown in fig. 1, 4 threaded mounting holes are provided on the square support base body 1, and the 4 threads are mounted and distributed at four corners of the support base body 1.
Example 2:
as shown in fig. 1 and fig. 2, in this embodiment, based on embodiment 1, in this embodiment, the support base 1 is a square structure, the mounting plates 2 for mounting the auxiliary workpiece are disposed on four side walls of the support base 1, preferably, two mounting plates 2 are disposed on each side wall, the mounting plates 2 are long, the length direction of the mounting plates 2 is the same as the height direction of the support base 1, the two mounting plates 2 are disposed in parallel and symmetrically, and the mounting plates 2 are provided with threaded holes for connecting and fixing the auxiliary workpiece.
The auxiliary workpiece at least comprises one of the auxiliary guide mechanism 6, the auxiliary positioning mechanism 4 and the auxiliary clamping mechanism 5, and when two or more auxiliary workpieces are contained, different auxiliary workpieces are arranged on different side walls of the supporting seat body 1.
In the embodiment, the auxiliary workpiece includes the auxiliary guide mechanism 6, the auxiliary positioning mechanism 4 and the auxiliary clamping mechanism 5, and the auxiliary guide mechanism 6 is installed on the outer sidewall of the support base body 1, where the outer sidewall refers to the sidewall of the support base body 1 that is opposite to the sidewall of the support base body 1 that is located on both sides of the workpiece 7 when the welding support base is used for supporting the workpiece 7.
Specifically, the method comprises the following steps:
the auxiliary guide mechanism 6 comprises a vertical baffle, the top of the vertical baffle protrudes out of the upper end face of the supporting seat body 1, the protruding part is used for limiting and blocking the workpiece 7, a guide plate is arranged at the top of the vertical baffle, the inner wall of the guide plate is an inclined plane, the workpiece is smoothly guided to the upper end face of the supporting seat body 1 to be fixed through guiding the workpiece 7, specifically, the guide plate can comprise a vertical plate which is perpendicular to the upper end face of the vertical baffle and is arranged outside the vertical baffle, the top of the vertical plate is cut into the inclined plane, and the low end of the inclined plane is connected with the top of the vertical baffle.
The shape and the size of the auxiliary positioning mechanism 4 are matched with the positioning groove in the workbench 8, namely the auxiliary positioning mechanism 4 can be a square plate, and the lower end of the square plate can be clamped into the positioning groove to realize positioning during use.
The auxiliary clamping mechanism 5 is used for assisting in clamping the workpiece 7, the clamping mode adopted comprises prying, pneumatic, hydraulic or electric, as shown in fig. 2, the auxiliary clamping mechanism 5 adopts a prying mode to realize the auxiliary clamping of the workpiece 7, the auxiliary clamping mechanism 5 is an L-shaped plate, the vertical side wall of the L-shaped plate is connected with the mounting plate 2, the horizontal side wall of the L-shaped plate is used for assisting in clamping the workpiece 7, one end of a crowbar is placed on the horizontal side wall of the L-shaped plate in the mode, and the workpiece 7 is pried to achieve the purpose of clamping the workpiece 7.
In this embodiment, in order to realize that the relative positions of the auxiliary guide mechanism 6, the auxiliary positioning mechanism 4, the auxiliary clamping mechanism 5 and the mounting plate 2 are adjustable, that is, the heights of the auxiliary guide mechanism 6, the auxiliary positioning mechanism 4 and the auxiliary clamping mechanism 5 are adjustable, a row of threaded holes are formed in the mounting plate 2 along the length direction, threaded through holes matched with the threaded holes are formed in the vertical baffle plate, the auxiliary positioning mechanism 4 and the L-shaped plate, the connection is realized through bolts, the heights of the auxiliary guide mechanism 6, the auxiliary positioning mechanism 4 and the auxiliary clamping mechanism 5 can be adjusted through different corresponding relations of the threaded holes of the threaded through hole mounting plate 2, and the purpose of adapting to workpieces 7 with different heights is achieved.
In this embodiment, there is the screw thread mounting hole that can expand and use in the upper end of supporting pedestal 1, there is the wide mouth that is used for walking or other flexible cables mounting panel 2 in four directions of supporting pedestal 1, mounting panel 2 can be the four directions of welding at supporting pedestal 1, play the function of flexible extension, base plate 3 welds the lower extreme at supporting pedestal 1, play the effect of being connected with workstation 8, supplementary guiding mechanism 6, supplementary positioning mechanism 4 and supplementary clamping mechanism 5 are the different flexible work pieces that attach to under the different operating modes.
The welding support seat has high flexibility, can realize the support of large-scale plane workpieces 7, can realize the positioning, guiding and auxiliary clamping of the workpieces by additionally arranging different auxiliary workpieces, can adapt to the welding of the large-scale plane workpieces with different lengths by matching with the workbench 8 with a stroke adjustable mechanism, lightens the labor intensity of operators, improves the working efficiency, eliminates the potential safety hazard in field operation, and can meet the safe and efficient operation requirements of automatic welding.
Example 3:
as shown in fig. 3, a welding platform includes a plurality of welding supports according to embodiment 1 or embodiment 2, and a working table 8;
the welding supporting seat is detachably arranged on the workbench 8, and the position of the welding supporting seat on the workbench 8 can be adjusted.
In the embodiment, the T-shaped groove with the adjustable position is arranged on the workbench 8, and the position of the welding supporting seat on the workbench 8 can be adjusted through the matching of the bolt and the T-shaped groove; the T-shaped groove is a structure frequently used by a machine tool workbench, and a T-shaped nut or a T-shaped bolt can slide in the T-shaped groove at any time, so that the T-shaped groove has good universality and compatibility. The T-shaped groove has related national standards, and the standard number is GB/T158-1996.
The use method of the welding platform in the embodiment comprises the following steps:
s1, adjusting the position of each welding supporting seat according to the size of a workpiece 7 to be welded, and ensuring that each welding supporting seat can be used for supporting the workpiece 7;
and S2, placing the workpiece 7 on each welding support seat for fixing.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
It should be noted that the structures, ratios, sizes, etc. shown in the drawings are only used for matching the disclosure of the present disclosure to understand and read by those skilled in the art, and are not used to limit the practical limitations of the present disclosure, so they do not have the essential technical meaning, and any modifications of the structures, changes of the ratio relationships, or adjustments of the sizes, should still fall within the scope of the technical disclosure of the present disclosure without affecting the efficacy and the achievable purpose of the present disclosure. In addition, the terms such as "upper", "lower", "left", "right" and "middle" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications of the relative relationship may be made without substantial technical changes.
Claims (6)
1. A weld support cradle, comprising:
the base plate (3) is detachably connected with the workbench (8) to realize the position adjustment of the welding support seat on the workbench (8);
the supporting seat body (1) is arranged on the upper end face of the base plate (3) and is used for supporting a workpiece (7);
the supporting seat body (1) is of a square structure, and at least one side wall of the supporting seat body (1) is provided with a mounting plate (2) for mounting an auxiliary workpiece;
the auxiliary workpiece at least comprises one of an auxiliary guide mechanism (6), an auxiliary positioning mechanism (4) and an auxiliary clamping mechanism (5), and when two or more auxiliary workpieces are contained, different auxiliary workpieces are arranged on different side walls of the supporting seat body (1);
the auxiliary guide mechanism (6) comprises a vertical baffle, the top of the vertical baffle protrudes out of the upper end face of the supporting seat body (1), a guide plate is arranged at the top of the vertical baffle, and the inner wall of the guide plate is an inclined plane;
the shape and the size of the auxiliary positioning mechanism (4) are matched with a positioning groove on the workbench (8);
the auxiliary clamping mechanism (5) is used for assisting in clamping the workpiece (7).
2. A weld support according to claim 1, characterized in that the upper end surface of the support base (1) is provided with a threaded mounting hole extending in the height direction, said threaded mounting hole being used to achieve the superposition of the support base (1) in the height direction.
3. A weld support according to claim 1, characterized in that the auxiliary clamping means (5) are of the clamping type including prying, pneumatic, hydraulic or electric.
4. A weld support according to claim 1, wherein the auxiliary guiding means (6), the auxiliary positioning means (4) and the auxiliary clamping means (5) are adjustable in relation to the mounting plate (2).
5. A welding platform, characterized in that it comprises a plurality of welding cradles according to any of claims 1 to 4, and a worktable (8);
the welding supporting seat is detachably arranged on the workbench (8), and the position of the welding supporting seat on the workbench (8) can be adjusted.
6. The method of using a welding platform as defined in claim 5, comprising the steps of:
s1, adjusting the position of each welding supporting seat according to the size of a workpiece (7) to be welded, and ensuring that each welding supporting seat can be used for supporting the workpiece (7);
s2, placing the workpiece (7) on each welding support seat for fixing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211002523.0A CN115070328B (en) | 2022-08-22 | 2022-08-22 | Welding supporting seat, welding platform and using method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211002523.0A CN115070328B (en) | 2022-08-22 | 2022-08-22 | Welding supporting seat, welding platform and using method |
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| CN115070328A CN115070328A (en) | 2022-09-20 |
| CN115070328B true CN115070328B (en) | 2022-11-04 |
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| CN115070328A (en) | 2022-09-20 |
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