CN115069113B - Gel intelligent production equipment - Google Patents
Gel intelligent production equipment Download PDFInfo
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- CN115069113B CN115069113B CN202210616493.6A CN202210616493A CN115069113B CN 115069113 B CN115069113 B CN 115069113B CN 202210616493 A CN202210616493 A CN 202210616493A CN 115069113 B CN115069113 B CN 115069113B
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- supporting
- stirring
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 114
- 238000003756 stirring Methods 0.000 claims abstract description 91
- 239000002994 raw material Substances 0.000 claims abstract description 50
- 238000009960 carding Methods 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000005485 electric heating Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 238000010862 gear shaping Methods 0.000 claims description 8
- 230000008602 contraction Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims 6
- 241001330002 Bambuseae Species 0.000 claims 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 6
- 239000011425 bamboo Substances 0.000 claims 6
- 241001116389 Aloe Species 0.000 abstract description 15
- 235000011399 aloe vera Nutrition 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004891 communication Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 14
- 238000007599 discharging Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 6
- 241000609666 Tuber aestivum Species 0.000 description 5
- 238000007790 scraping Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000003020 moisturizing effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/0052—Preparation of gels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model relates to the technical field of gel production, in particular to intelligent gel production equipment, which comprises a workbench, an arc-shaped bracket, a stirring unit and a conveying unit, wherein the workbench is provided with a stirring unit; the existing stirring device has the following problems: the device needs manual operation, so that the stirring effect is poor, and the uniformity of mixing aloe hydrolat and carbowave cannot be ensured; the device can pour aloe gel in the device body only by taking down the sealing cover and the operating rod, and the operation steps are complicated; according to the utility model, the raw materials can be subjected to carding type stirring treatment for many times, so that a manual stirring mode can be replaced, and the raw materials can be fully mixed; according to the utility model, the communication state between the blanking hole and the conical mixing cylinder can be changed by adjusting the horizontal state and the vertical state of the linkage column, so that gel can flow out through the blanking hole, and the structure is simple and the operation is convenient.
Description
Technical Field
The utility model relates to the technical field of gel production, in particular to intelligent gel production equipment.
Background
The gel is characterized in that colloid particles or polymers in sol or solution are mutually connected under a certain condition to form a space reticular structure, liquid serving as a dispersion medium is filled in structural gaps, the gel is widely applied to daily life products, and can be used for sterilization, moisturizing and moisturizing, skin care and the like.
The common gel is mainly aloe gel, when the aloe gel is manufactured, aloe hydrolat and carbopol are commonly put into a measuring cylinder and then are stirred, and materials in the measuring cylinder are easy to splash out in the stirring process, so that certain inconvenience is brought to a user, and the use performance of the aloe gel is reduced.
The Chinese patent publication No. CN211216504U discloses a stirring device for aloe gel preparation, which mainly rotates through a stirring shaft, so that the stirring shaft drives a stirring rod, a scraping plate and a scraping rod to stir aloe hydrosol and carbowave in a device main body, and the scraping rod on the scraping plate is used for scraping and stirring the hydrosol and carbowave precipitated at the bottom of the device main body.
The stirring device provided by the above patent has the following problems: 1. foretell agitating unit needs manual rotation action bars just can realize the stirring to aloe truffle and carbowave, occupies the labour, and manual rotatory puddler stirring effect is poor, and then can't ensure aloe truffle and carbowave mixed degree of consistency, and in addition, the stirring device provided scrape the dish and scrape the pole and can only strike off the stirring to aloe truffle and carbowave of device main part bottom, can't strike off the aloe truffle and carbowave of the inboard periphery of device body to the aloe truffle and carbowave gel that does not obtain the stirring bonds at the device body inside wall, is difficult to the clearance.
2. After the aloe hydrolat and the carbowave are stirred, the sealing cover and the operating rod are required to be removed to pour the aloe gel in the device body, so that the operation steps are complicated.
Disclosure of Invention
1. The technical problems to be solved are as follows: the intelligent gel production equipment provided by the utility model can solve the problems pointed out in the background technology.
2. The technical scheme is as follows: in order to achieve the purpose, the intelligent gel production equipment adopts the following technical scheme that the intelligent gel production equipment comprises a workbench, arc-shaped brackets, stirring units and conveying units, wherein the two arc-shaped brackets are symmetrically arranged at the front and back of the upper end of the workbench, the stirring units are arranged between the two arc-shaped brackets, the conveying units are arranged at the upper end of the workbench, and the conveying units are located below the stirring units.
The stirring unit comprises a conical mixing cylinder, a feeding port, a guiding cylinder, a transmission motor, a rotating shaft, a stirring frame, a mixing assembly and an intermittent blanking assembly, wherein: a conical mixing drum is arranged between arc-shaped brackets on the front side and the rear side of the workbench, the diameter of the conical mixing drum is gradually reduced from top to bottom, a plurality of feeding holes are uniformly formed in the upper end of the conical mixing drum along the circumferential direction of the conical mixing drum, a guide drum is arranged at the upper end of each feeding hole, a transmission motor is arranged at the center of the upper end of the conical mixing drum through a motor seat, an output end of the transmission motor penetrates through the conical mixing drum and then is connected with a rotating shaft, a stirring frame is arranged at the bottom of the rotating shaft, a mixing assembly is arranged on the outer wall of the rotating shaft, and an intermittent blanking assembly is arranged at the lower end of the conical mixing drum; the stirring unit can stir and mix the raw materials to enable the raw materials to be mixed into gel, and the prepared gel can be quantitatively poured out.
The conveying unit comprises a locating plate, a linkage shaft, an intermittent motor, a conveying belt and a receiving vessel, wherein: two locating plates are symmetrically arranged around the upper end of the workbench, the locating plates are located on one side, close to the middle of the workbench, of the arc-shaped support, a plurality of linkage shafts are arranged between the two locating plates in a rotating mode from left to right at equal intervals, an intermittent motor is arranged on one side, far away from the middle of the workbench, of any locating plate through a motor frame, an output shaft of the intermittent motor penetrates through the locating plates and then is connected with any linkage shaft, a conveying belt is sleeved between the outer walls of the linkage shafts, and a plurality of receiving vessels are arranged on the outer walls of the conveying belt at equal intervals.
As a preferable technical scheme of the utility model, the intermittent blanking assembly comprises a supporting cylinder, a fixed disc, a forward and reverse rotating motor, a linkage column and a blanking hole, wherein: the bottom of the conical mixing cylinder is provided with a supporting cylinder, the inner wall of the supporting cylinder is provided with a fixed disc close to the upper side of the supporting cylinder, the middle part of the fixed disc is provided with a through hole in a penetrating way, the right end of the supporting cylinder is provided with a forward and reverse rotation motor through a motor cover, an output shaft of the forward and reverse rotation motor penetrates through the supporting cylinder and then is connected with a linkage column, one side of the linkage column far away from the forward and reverse rotation motor is rotationally arranged on the left side wall of the supporting cylinder through a connecting shaft, the linkage column is provided with a blanking hole in a penetrating way, and the blanking hole is vertically distributed with the axis of the linkage column; the intermittent discharging assembly can change the communication state between the discharging hole and the conical mixing cylinder by adjusting the horizontal state and the vertical state of the linkage column, and gel in the conical mixing cylinder can be prevented from flowing out when the discharging hole is not communicated with the conical mixing cylinder, so that the stirring time of raw materials is prolonged, and the mixing strength of the raw materials is further enhanced; when being communicated between the blanking hole and the conical mixing cylinder, the gel flows out through the blanking hole, and the structure is simple and the operation is convenient.
As a preferable technical scheme of the utility model, an annular seat is arranged on the inner wall of the upper end of the conical mixing cylinder, a plurality of positioning bulges are uniformly arranged on the lower end of the annular seat in the circumferential direction, a plurality of fixing sleeves are uniformly arranged on the outer wall of the rotating shaft in the circumferential direction, a supporting rod is arranged in the fixing sleeve in a sliding manner, a collision block which is in sliding fit with the positioning bulges is arranged at the top of the supporting rod, a pressing rod is arranged at the lower end of the supporting rod through a connecting disc, a contraction spring is arranged between the connecting disc and the fixing sleeve, a plurality of shifting plates corresponding to the positions of the fixing sleeves are uniformly arranged on the outer wall of the rotating shaft in the circumferential direction in a hinged connection manner, a plurality of shifting teeth are symmetrically and uniformly arranged on the outer wall of the shifting plates, a sliding groove is formed in the upper end of the shifting plates, and the bottom of the pressing rod is arranged in the sliding groove in the sliding way; the pivot is in the rotation period, and through dialling the board cooperation and dialling the tooth and can stir the raw and other materials in the toper mixing drum from top to bottom, and then reinforcing is to the stirring effect of raw and other materials.
As a preferred technical scheme of the utility model, the stirring frame comprises a supporting shaft, a connecting rod and a corrugated rod, wherein: the bottom of the rotating shaft is provided with a supporting shaft, the outer wall of the supporting shaft is uniformly provided with a plurality of connecting rods from top to bottom in the circumferential direction, the lengths of the connecting rods on the outer wall of the supporting shaft are gradually reduced from top to bottom, and two corrugated rods are arranged between two adjacent connecting rods along the length direction of the supporting shaft; the stirring frame rotates along the rotating shaft through the connecting rod and the corrugated rod and stirs the gel at the bottom of the conical mixing drum, so that the stirring effect on the gel can be enhanced.
As a preferred embodiment of the present utility model, the mixing assembly includes a support plate, a touch bar, and a combing hole, wherein: a plurality of supporting plates are uniformly arranged on the outer wall of the rotating shaft and close to the circumference of the lower side of the rotating shaft, a contact supporting rod is arranged on one side of the supporting plate far away from the rotating shaft, one side of the contact supporting rod far away from the supporting plate slides to contact the inner wall of the conical mixing cylinder, and a plurality of carding holes are formed in the supporting plate at equal intervals along the length direction of the supporting plate; mixing assembly can carry out carding formula stirring processing to the raw and other materials through backup pad and carding hole to accelerate the stirring speed to the raw and other materials, and can strike off the raw and other materials that attach at the toper mixing drum inner wall through supporting the feeler lever, thereby ensure the intensive mixing of raw and other materials, avoid the waste of raw and other materials, and prevent that the raw and other materials from bonding the inner wall at the toper mixing drum and being difficult to the clearance.
As a preferable technical scheme of the utility model, a plurality of mounting grooves are uniformly formed in the circumferential direction of the outer side wall of the conical mixing cylinder, two fixed magnets are symmetrically arranged on the inner wall of the mounting groove along the inclined direction of the outer wall of the conical mixing cylinder, an electric heating block is detachably arranged in the mounting groove, and auxiliary magnetic blocks attracted with the fixed magnets are symmetrically arranged on the outer wall of the electric heating block; the conical mixing drum is heated by the electric heating block, so that the mixing speed of gel can be increased, and the electric heating block is convenient to detach and replace.
As a preferable technical scheme of the utility model, the inner wall of the carding hole is provided with a supporting frame in a detachable mode, and the inner annular wall of the supporting frame is provided with gear shaping at equal intervals; the raw materials that pass through the carding holes can be carded for many times through the support frame and the gear shaping, so that the stirring intensity of the raw materials is enhanced.
As a preferable technical scheme of the utility model, annular sealing gaskets are arranged on the left and right side walls of the linkage column, and the annular sealing gaskets are in running fit with through holes on the fixed disc; the annular sealing gasket can compensate the space between the linkage column and the through hole, and the situation that gel flows out randomly due to gaps between the linkage column and the through hole is prevented.
As a preferable technical scheme of the utility model, the upper side and the lower side of the linkage column are provided with guide holes communicated with the blanking holes, and the guide holes are of a truncated cone structure with the diameters gradually reduced from top to bottom; the gel at the bottom of the conical mixing cylinder is conveniently guided into the blanking hole through the guide hole, so that the blanking speed of the gel can be increased.
3. The beneficial effects are that: 1. the stirring unit provided by the utility model can carry out intelligent stirring treatment on raw materials so as to replace a manual stirring mode, and can carry out carding type stirring treatment on the raw materials through the supporting plate and the carding holes so as to accelerate the stirring speed of the raw materials, and the raw materials attached to the inner wall of the conical mixing cylinder can be scraped through the contact rod, so that the raw materials are ensured to be fully mixed, the waste of the raw materials is avoided, and the raw materials are prevented from being adhered to the inner wall of the conical mixing cylinder and being difficult to clean.
2. According to the intermittent blanking assembly provided by the utility model, the communication state between the blanking hole and the conical mixing cylinder can be changed by adjusting the horizontal state and the vertical state of the linkage column, and gel in the conical mixing cylinder can be prevented from flowing out when the blanking hole is not communicated with the conical mixing cylinder, so that the stirring time of raw materials is prolonged, and the mixing strength of the raw materials is further enhanced; when being communicated between the blanking hole and the conical mixing cylinder, the gel flows out through the blanking hole, and the structure is simple and the operation is convenient.
3. According to the stirring frame provided by the utility model, the connecting rod and the corrugated rod rotate along the rotating shaft and stir the gel at the bottom of the conical mixing cylinder, so that the stirring effect on the gel can be enhanced.
4. According to the utility model, the raw materials passing through the carding holes can be carded for multiple times through the supporting frame and the gear shaping, so that the stirring strength of the raw materials is enhanced.
5. According to the utility model, the conical mixing drum is heated by the electric heating block, so that the mixing speed of gel can be increased, and the electric heating block is convenient to detach and replace.
6. The stirring device can stir the raw materials in the conical mixing drum up and down by the up-and-down reciprocating rotation of the stirring plate, so as to enhance the stirring effect on the raw materials.
Drawings
The utility model will be further described with reference to the drawings and examples.
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a cross-sectional view (from front to back) of the present utility model.
Fig. 3 is a cross-sectional view (from front to back) of the stirring unit of the present utility model.
Fig. 4 is a partial cutaway view of a conical mixing drum of the present utility model.
Fig. 5 is a partial enlarged view of the utility model at R of fig. 4.
Fig. 6 is a schematic view of a part of the structure of the stirring frame and the mixing assembly of the present utility model.
Fig. 7 is an initial state diagram of the intermittent blanking assembly of the present utility model.
Fig. 8 is a view showing an operation state of the intermittent discharging assembly of the present utility model.
Fig. 9 is a partial schematic view of the annular seat, the fixing sleeve and the dial plate of the present utility model.
In the figure: 1. a work table; 2. an arc-shaped bracket; 3. a stirring unit; 31. a conical mixing drum; 311. a mounting groove; 312. a fixed magnet; 313. an electric heating block; 314. an auxiliary magnetic block; 32. a feed port; 33. a guide cylinder; 34. a drive motor; 35. a rotating shaft; 36. a stirring rack; 361. a support shaft; 362. a connecting rod; 363. a corrugated rod; 37. a mixing assembly; 371. a support plate; 372. a touch-up rod; 373. carding holes; 374. a support frame; 375. gear shaping; 38. an intermittent blanking assembly; 381. a support cylinder; 382. a fixed plate; 383. a forward and reverse rotation motor; 384. a linkage column; 385. a blanking hole; 386. an annular gasket; 387. a guide hole; 4. a conveying unit; 41. a positioning plate; 42. a linkage shaft; 43. an intermittent motor; 44. a conveyor belt; 45. a receiving vessel; 51. an annular seat; 52. positioning the bulge; 53. a fixed sleeve; 54. a support rod; 55. a collision block; 56. pressing down a rod; 57. a retraction spring; 58. a poking plate; 59. and a sliding groove.
Detailed Description
Embodiments of the utility model are described in detail below with reference to the attached drawings, but the utility model can be implemented in a number of different ways, which are defined and covered by the claims.
Referring to fig. 1, an intelligent gel production device comprises a workbench 1, arc supports 2, stirring units 3 and conveying units 4, wherein the two arc supports 2 are symmetrically arranged at the front and back of the upper end of the workbench 1, the stirring units 3 are arranged between the two arc supports 2, the conveying units 4 are arranged at the upper end of the workbench 1, and the conveying units 4 are located below the stirring units 3.
Referring to fig. 2, 3, 4, 5 and 6, the stirring unit 3 includes a conical mixing drum 31, a feed inlet 32, a guiding drum 33, a driving motor 34, a rotating shaft 35, a stirring frame 36, a mixing assembly 37 and an intermittent blanking assembly 38, wherein: a conical mixing drum 31 is arranged between the arc-shaped brackets 2 on the front side and the rear side of the workbench 1, a plurality of mounting grooves 311 are uniformly formed in the circumferential direction of the outer side wall of the conical mixing drum 31, two fixed magnets 312 are symmetrically arranged on the inner wall of each mounting groove 311 along the inclined direction of the outer wall of the conical mixing drum 31, an electric heating block 313 is detachably arranged in each mounting groove 311, and auxiliary magnetic blocks 314 attracted with the fixed magnets 312 are symmetrically arranged on the outer wall of each electric heating block 313; the electric heating block 313 convenient to detach and change, the diameter from the top down of toper mixing drum 31 reduces gradually, a plurality of feed inlets 32 have evenly been seted up along its circumference to the upper end of toper mixing drum 31, guide cylinder 33 is all installed to the upper end of every feed inlet 32, when pouring raw and other materials into toper mixing drum 31 inside, can guide raw and other materials through guide cylinder 33, avoid raw and other materials to spill, the center department of toper mixing drum 31 upper end is provided with driving motor 34 through the motor cabinet, be connected with pivot 35 after driving motor 34 passes toper mixing drum 31, the bottom of pivot 35 is provided with stirring frame 36, stirring frame 36 includes back shaft 361, connecting rod 362 and ripple pole 363, wherein: the bottom of the rotating shaft 35 is provided with a supporting shaft 361, the outer wall of the supporting shaft 361 is uniformly provided with a plurality of connecting rods 362 from top to bottom in the circumferential direction, the lengths of the plurality of connecting rods 362 on the outer wall of the supporting shaft 361 are gradually reduced from top to bottom, and two corrugated rods 363 are arranged between two adjacent connecting rods 362 along the length direction of the supporting shaft 361; and the outer wall of the rotating shaft 35 is provided with a mixing assembly 37, and the lower end of the conical mixing drum 31 is provided with an intermittent blanking assembly 38.
When the gel stirring device works, firstly, various raw materials required for preparing the gel are poured into the conical mixing drum 31 through different feed inlets 32, when the raw materials fall on the inner wall of the conical mixing drum 31, the raw materials can slide down along with the inner side wall of the conical mixing drum 31 and accumulate to the bottom of the conical mixing drum 31, then the transmission motor 34 is started, the transmission motor 34 drives the rotating shaft 35 to rotate, the rotating shaft 35 drives the mixing assembly 37 to stir the raw materials in the conical mixing drum 31, and the supporting shaft 361 synchronously rotates along the rotating shaft 35, so that the supporting shaft 361 drives the connecting rod 362 and the corrugated rod 363 to rotate along the rotating shaft 35 and stir the raw materials at the bottom of the conical mixing drum 31, the stirring effect on the gel can be enhanced, during the stirring, the electric heating block 313 is started, the conical mixing drum 31 is heated through the electric heating block 313, so that the mixing speed of the gel is accelerated, the various raw materials are mixed into the gel, and then the mixed gel is intermittently injected into the conveying unit 4 through the intermittent blanking assembly 38.
Referring to fig. 3 and 6, the mixing assembly 37 includes a support plate 371, a contact bar 372, and a carding hole 373, wherein: a plurality of support plates 371 are uniformly arranged on the outer wall of the rotating shaft 35 and close to the circumference of the lower side of the rotating shaft, a contact rod 372 is arranged on one side of the support plate 371 away from the rotating shaft 35, one side of the contact rod 372 away from the support plate 371 slides to contact the inner wall of the conical mixing drum 31, the rotating shaft 35 can be supported in multiple directions through the support plate 371 and the contact rod 372 so as to limit the rotating shaft 35, the rotating shaft 35 is more stable in the rotating process, and a plurality of carding holes 373 are formed in the support plate 371 at equal intervals along the length direction of the support plate 371; the inner wall of the carding hole 373 is provided with a supporting frame 374 in a detachable mode, and the inner annular wall of the supporting frame 374 is provided with gear shaping 375 at equal intervals; the raw material passing through the carding holes 373 can be carded a plurality of times by the supporting frame 374 and the gear shaping 375 to enhance the stirring strength of the raw material.
Referring to fig. 4 and 9, an inner wall of an upper end of the conical mixing drum 31 is provided with an annular seat 51, a plurality of positioning protrusions 52 are uniformly installed at a lower end of the annular seat 51 in a circumferential direction, a plurality of fixing sleeves 53 are uniformly installed at an outer wall of the rotating shaft 35 in a circumferential direction, a supporting rod 54 is slidably arranged in the fixing sleeves 53, a supporting block 55 which is slidably matched with the positioning protrusions 52 is installed at the top of the supporting rod 54, a lower pressing rod 56 is arranged at the lower end of the supporting rod 54 through a connecting disc, a contraction spring 57 is installed between the connecting disc and the fixing sleeves 53, the contraction spring 57 always applies an upward contraction force to the connecting disc, the supporting rod 54 drives the supporting block 55 to slidably contact the positioning protrusions 52 all the time under the action of the connecting disc, a plurality of shifting plates 58 corresponding to the positions of the fixing sleeves 53 are uniformly arranged at the outer wall of the rotating shaft 35 in a circumferential direction through a hinge connection mode, a plurality of shifting teeth are symmetrically and equally spaced on the outer wall of the shifting plates 58, a sliding groove 59 is formed in the upper end of the shifting plate 58, and the bottom of the lower pressing rod 56 is slidably arranged in the sliding groove 59; in this embodiment, the pressing rod 56 can only slide along the length direction of the sliding slot 59, and the pressing rod 56 cannot fall off from the sliding slot 59.
During operation, the rotating shaft 35 drives the supporting plate 371 and the contact rod 372 to rotate in the rotating process, so that various raw materials in the conical mixing drum 31 are stirred, during the period, the carding holes 373 can carry out carding type stirring on the raw materials through the supporting frame 374 and the gear shaping 375, so that the stirring speed of the raw materials is accelerated, the raw materials attached to the inner wall of the conical mixing drum 31 can be scraped through the contact rod 372, the raw materials are ensured to be fully mixed, the waste of the raw materials is avoided, and the raw materials are prevented from being adhered to the inner wall of the conical mixing drum 31 and being difficult to clean; during the period, the fixed sleeve 53 moves along with the circumference of the rotating shaft 35, so that the fixed sleeve 53 drives the abutting block 55 to move synchronously through the supporting rod 54, the abutting block 55 moves downwards under the action of the positioning protrusions 52, the abutting block 55 drives the stirring plate 58 to rotate downwards through the supporting rod 54 and the pressing rod 56, then the abutting block 55 moves between the two adjacent positioning protrusions 52 and loses the abutting force of the positioning protrusions 52, the supporting rod 54 drives the stirring plate 58 to rotate upwards through the pressing rod 56 under the action of the contraction spring 57, the stirring plate 58 drives the stirring teeth to rotate up and down in a reciprocating manner through the steps, and therefore raw materials in the conical mixing drum 31 can be stirred up and down, and the stirring effect on the raw materials is enhanced.
Referring to fig. 3, 7 and 8, the intermittent blanking assembly 38 includes a supporting cylinder 381, a fixed disk 382, a forward and reverse rotation motor 383, a linkage column 384 and a blanking hole 385, wherein: the bottom of the conical mixing drum 31 is provided with a supporting drum 381, the inner wall of the supporting drum 381 is provided with a fixed disc 382 close to the upper side of the supporting drum 381, the middle part of the fixed disc 382 is provided with a through hole in a penetrating way, the right end of the supporting drum 381 is provided with a forward and reverse motor 383 through a motor cover, an output shaft of the forward and reverse motor 383 penetrates through the supporting drum 381 and then is connected with a linkage column 384, one side of the linkage column 384 away from the forward and reverse motor 383 is rotatably arranged on the left side wall of the supporting drum 381 through a connecting shaft, a blanking hole 385 is arranged on the linkage column 384 in a penetrating way, and the blanking hole 385 is vertically distributed with the axis of the linkage column 384; guide holes 387 communicated with the blanking holes 385 are formed in the upper side and the lower side of the linkage column 384, and the guide holes 387 are of a truncated cone structure with the diameters gradually reduced from top to bottom; the gel at the bottom of the conical mixing drum 31 is conveniently guided into the discharging hole 385 through the guide hole 387, so that the discharging speed of the gel can be increased; annular gaskets 386 are arranged on the left and right side walls of the linkage column 384, and the annular gaskets 386 are in running fit with through holes on the fixed disc 382; the annular sealing gasket 386 can compensate between the linkage column 384 and the through hole, so that gel is prevented from flowing out at will due to gaps between the linkage column 384 and the through hole; in the initial state, the blanking hole 385 is in a horizontal state, and the outer wall of the linkage column 384 is filled in the through hole, so that the blanking hole 385 is not communicated with the conical mixing drum 31 (as shown in fig. 7), gel in the conical mixing drum 31 is prevented from flowing out, the raw materials in the conical mixing drum 31 are stirred and mixed by the rotating shaft 35 through the stirring frame 36 and the mixing assembly 37, the stirring time of the raw materials is prolonged, and the mixing strength of the raw materials is enhanced.
When the device works, after gel in the conical mixing drum 31 is stirred, the forward and reverse motor 383 is turned on, the forward and reverse motor 383 drives the linkage column 384 to rotate 90 degrees, and the linkage column 384 drives the blanking hole 385 to be in a vertical state and to be communicated with the conical mixing drum 31 (as shown in fig. 8), so that the gel in the conical mixing drum 31 flows in the receiver dish 45 along the blanking hole 385 under the action of gravity; after the gel blanking is completed, the forward and reverse rotation motor 383 drives the linkage column 384 to reversely rotate, so that the linkage column 384 drives the blanking hole 385 to recover to an initial state.
Referring to fig. 1 and 2, the conveying unit 4 includes a positioning plate 41, a linkage shaft 42, an intermittent motor 43, a conveying belt 44, and a receiver dish 45, wherein: two positioning plates 41 are symmetrically arranged at the front and back of the upper end of the workbench 1, the positioning plates 41 are positioned on one side of the arc-shaped support 2 close to the middle of the workbench 1, a plurality of linkage shafts 42 are rotatably arranged between the two positioning plates 41 at equal intervals from left to right, an intermittent motor 43 is arranged on one side of any one positioning plate 41 far away from the middle of the workbench 1 through a motor frame, an output shaft of the intermittent motor 43 penetrates through the positioning plates 41 and then is connected with any one linkage shaft 42, a conveying belt 44 is sleeved between the outer walls of the plurality of linkage shafts 42 together, and a plurality of material receiving vessels 45 are arranged on the outer wall of the conveying belt 44 at equal intervals; the receiver plate 45 is made of flexible material, and when the receiver plate 45 moves to the leftmost or rightmost linkage shaft 42 of the positioning plate 41, the receiver plate 45 can elastically deform along with the conveying belt 44 and then recover along with the conveying belt 44; when the gel packaging machine works, the intermittent motor 43 is started, the intermittent motor 43 drives the conveying belt 44 to rotate clockwise and intermittently through the linkage shaft 42, so that the conveying belt 44 drives the receiver dish 45 on the upper side of the conveying belt to move to the right and intermittently to the lower side of the supporting cylinder 381, at the moment, the intermittent motor 43 pauses operation, mixed gel flows downwards into the receiver dish 45 along the blanking hole 385, then the intermittent motor 43 resumes operation, the receiver dish 45 drives the gel to move rightwards, and then the gel in the receiver dish 45 is packaged and collected through an external collecting device, so that the gel production and manufacturing are completed.
The working process of the utility model is as follows: the first step: firstly, a plurality of raw materials needed for preparing gel are poured into a conical mixing drum 31 through different feed inlets 32, then a transmission motor 34 is turned on, the transmission motor 34 drives a rotating shaft 35 to rotate, the rotating shaft 35 drives a supporting plate 371 and a contact rod 372 to rotate so as to stir the plurality of raw materials in the conical mixing drum 31, meanwhile, the rotating shaft 35 drives a connecting rod 362 and a corrugated rod 363 to stir the raw materials at the bottom of the conical mixing drum 31 through a supporting shaft 361, and during the stirring, a poking plate 58 drives poking teeth to reciprocate up and down to stir the raw materials in the conical mixing drum 31, meanwhile, an electric heating block 313 is turned on, and the conical mixing drum 31 is heated through the electric heating block 313 so as to accelerate the mixing speed of the gel, so that the plurality of raw materials are mixed into the gel.
And a second step of: the intermittent motor 43 is turned on, and the intermittent motor 43 drives the conveyer belt 44 to perform clockwise intermittent rotation through the linkage shaft 42, so that the conveyer belt 44 drives the receiving vessel 45 on the upper side of the conveyer belt to move to the lower side of the supporting cylinder 381.
And a third step of: after the gel in the conical mixing drum 31 is stirred, a forward and reverse motor 383 is turned on, the forward and reverse motor 383 drives a linkage column 384 to rotate 90 degrees and drives a discharging hole 385 to be communicated with the conical mixing drum 31, so that the gel in the conical mixing drum 31 flows in a receiver dish 45 along the discharging hole 385 under the action of gravity; after the gel blanking is completed, the forward and reverse rotating motor 383 drives the linkage column 384 to restore to the initial state.
Fourth step: after the gel flows into the receiver dish 45, the conveyor belt 44 drives the receiver dish 45 and the gel inside the receiver dish 45 to move rightwards, and then the gel in the receiver dish 45 is packed and collected by an external collecting device, so that the production and the preparation of the gel are completed.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. The utility model provides a gel intelligent production equipment, includes workstation (1), arc support (2), stirring unit (3) and conveying unit (4), its characterized in that: two arc supports (2) are installed to symmetry around workstation (1) upper end, are provided with stirring unit (3) between two arc supports (2), and conveying unit (4) are installed to the upper end of workstation (1), and conveying unit (4) are located the below of stirring unit (3), wherein:
the stirring unit (3) comprises a conical mixing drum (31), a feeding port (32), a guide drum (33), a transmission motor (34), a rotating shaft (35), a stirring frame (36), a mixing assembly (37) and an intermittent blanking assembly (38), wherein: a conical mixing drum (31) is arranged between arc supports (2) on the front side and the rear side of the workbench (1), the diameter of the conical mixing drum (31) is gradually reduced from top to bottom, a plurality of feeding ports (32) are uniformly formed in the upper end of the conical mixing drum (31) along the circumferential direction of the conical mixing drum, a guide drum (33) is arranged at the upper end of each feeding port (32), a transmission motor (34) is arranged at the center of the upper end of the conical mixing drum (31) through a motor seat, a rotating shaft (35) is connected to the output end of the transmission motor (34) after penetrating through the conical mixing drum (31), a stirring frame (36) is arranged at the bottom of the rotating shaft (35), a mixing assembly (37) is arranged on the outer wall of the rotating shaft (35), and an intermittent blanking assembly (38) is arranged at the lower end of the conical mixing drum (31);
the conveying unit (4) comprises a locating plate (41), a linkage shaft (42), an intermittent motor (43), a conveying belt (44) and a receiving vessel (45), wherein: two positioning plates (41) are symmetrically arranged at the front and back of the upper end of the workbench (1), the positioning plates (41) are positioned on one side, close to the middle of the workbench (1), of the arc-shaped support (2), a plurality of linkage shafts (42) are rotatably arranged between the two positioning plates (41) at equal intervals from left to right, an intermittent motor (43) is arranged on one side, far away from the middle of the workbench (1), of any one positioning plate (41) through a motor frame, an output shaft of the intermittent motor (43) penetrates through the positioning plates (41) and then is connected with any one linkage shaft (42), a conveying belt (44) is sleeved between the outer walls of the plurality of linkage shafts (42), and a plurality of receiving vessels (45) are arranged on the outer walls of the conveying belt (44) at equal intervals;
the inner wall of the upper end of the conical mixing drum (31) is provided with an annular seat (51), the lower end of the annular seat (51) is circumferentially and uniformly provided with a plurality of positioning protrusions (52), the outer wall of the rotating shaft (35) is circumferentially and uniformly provided with a plurality of fixing sleeves (53), a supporting rod (54) is arranged in a sliding mode in the fixing sleeves (53), the top of the supporting rod (54) is provided with a supporting block (55) which is in sliding fit with the positioning protrusions (52), the lower end of the supporting block is provided with a lower pressing rod (56) through a connecting disc, a contraction spring (57) is arranged between the connecting disc and the fixing sleeves (53), the outer wall of the rotating shaft (35) is circumferentially and uniformly provided with a plurality of shifting plates (58) corresponding to the positions of the fixing sleeves (53) in a hinged connection mode, the outer wall of each shifting plate (58) is symmetrically and equally spaced, the upper end of each shifting plate (58) is provided with a sliding groove (59), and the bottom of each lower pressing rod (56) is arranged in the sliding groove (59);
the stirring frame (36) comprises a supporting shaft (361), a connecting rod (362) and a corrugated rod (363), wherein: the bottom of the rotating shaft (35) is provided with a supporting shaft (361), the outer wall of the supporting shaft (361) is uniformly provided with a plurality of connecting rods (362) from top to bottom and in the circumferential direction, the lengths of the plurality of connecting rods (362) of the outer wall of the supporting shaft (361) are gradually reduced from top to bottom, and two corrugated rods (363) are arranged between two adjacent connecting rods (362) along the length direction of the supporting shaft (361);
mixing element (37) including backup pad (371), conflict pole (372) and carding hole (373), wherein: a plurality of support plates (371) are uniformly arranged on the outer wall of the rotating shaft (35) and close to the lower side of the rotating shaft in the circumferential direction, a contact supporting rod (372) is arranged on one side, far away from the rotating shaft (35), of the support plates (371), one side, far away from the support plates (371), of the contact supporting rod (372) is in sliding contact with the inner wall of the conical mixing drum (31), and a plurality of carding holes (373) are formed in the support plates (371) at equal intervals along the length direction of the support plates;
a plurality of mounting grooves (311) are uniformly formed in the circumferential direction of the outer side wall of the conical mixing drum (31), two fixed magnets (312) are symmetrically arranged on the inner wall of the mounting groove (311) along the inclined direction of the outer wall of the conical mixing drum (31), an electric heating block (313) is detachably arranged in the mounting groove (311), and auxiliary magnetic blocks (314) attracted with the fixed magnets (312) are symmetrically arranged on the outer wall of the electric heating block (313);
firstly pouring various raw materials required for preparing gel into a conical mixing drum (31) through different feeding ports (32), then opening a transmission motor (34), driving a rotating shaft (35) to rotate by the transmission motor (34), driving a supporting plate (371) and a supporting rod (372) to rotate by the rotating shaft (35) so as to stir various raw materials inside the conical mixing drum (31), driving a connecting rod (362) and a corrugated rod (363) by the rotating shaft (35) through a supporting shaft (361) to stir raw materials at the bottom of the conical mixing drum (31), and driving a poking tooth to vertically and reciprocally rotate by a poking plate (58) to stir the raw materials in the conical mixing drum (31), and simultaneously, opening an electric heating block (313) to heat the conical mixing drum (31) through the electric heating block (313).
2. The intelligent gel production device according to claim 1, wherein: the intermittent blanking assembly (38) comprises a supporting cylinder (381), a fixed disc (382), a forward and reverse rotating motor (383), a linkage column (384) and a blanking hole (385), wherein: the bottom of toper mixed section of thick bamboo (31) is installed and is supported a section of thick bamboo (381), the inner wall of a section of thick bamboo (381) and be close to its upside and be provided with fixed disk (382), the through-hole has been seted up in the middle part of fixed disk (382) run through, forward and reverse motor (383) are installed through the motor housing to the right-hand member of a section of thick bamboo (381), be connected with linkage post (384) after the output shaft of forward and reverse motor (383) passes a section of thick bamboo (381), one side that linkage post (384) kept away from forward and reverse motor (383) rotates the left side wall that sets up at a section of thick bamboo (381) through the connecting axle, and run through on linkage post (384) and set up unloading hole (385), unloading hole (385) are arranged perpendicularly with the axis of linkage post (384).
3. The intelligent gel production device according to claim 1, wherein: the inner wall of the carding hole (373) is provided with a supporting frame (374) in a detachable mode, and the inner annular wall of the supporting frame (374) is provided with gear shaping teeth (375) at equal intervals.
4. The intelligent gel production device according to claim 2, wherein: annular sealing gaskets (386) are arranged on the left side wall and the right side wall of the linkage column (384), and the annular sealing gaskets (386) are in rotary fit with through holes in the fixed disc (382).
5. The intelligent gel production device according to claim 2, wherein: guide holes (387) communicated with the blanking holes (385) are formed in the upper side and the lower side of the linkage column (384), and the guide holes (387) are of a truncated cone structure with the diameters gradually reduced from top to bottom.
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| CN202210616493.6A CN115069113B (en) | 2022-06-01 | 2022-06-01 | Gel intelligent production equipment |
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| CN202210616493.6A CN115069113B (en) | 2022-06-01 | 2022-06-01 | Gel intelligent production equipment |
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| CN115069113B true CN115069113B (en) | 2023-11-21 |
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