CN115058070A - Nuclear ray protection glove and preparation method thereof - Google Patents

Nuclear ray protection glove and preparation method thereof Download PDF

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Publication number
CN115058070A
CN115058070A CN202210726252.7A CN202210726252A CN115058070A CN 115058070 A CN115058070 A CN 115058070A CN 202210726252 A CN202210726252 A CN 202210726252A CN 115058070 A CN115058070 A CN 115058070A
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glove
surface layer
powder
core layer
rubber
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CN115058070B (en
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赵国璋
张厚安
杨益航
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China Boron Technology Weihai Co ltd
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Xiamen University of Technology
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • C08L7/02Latex
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/14Dipping a core
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/02Elements
    • C08K3/06Sulfur
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F1/00Shielding characterised by the composition of the materials
    • G21F1/12Laminated shielding materials
    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F3/00Shielding characterised by its physical form, e.g. granules, or shape of the material
    • G21F3/02Clothing
    • G21F3/035Gloves
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/02Elements
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    • C08K2003/0887Tungsten
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    • C08K3/22Oxides; Hydroxides of metals
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/382Boron-containing compounds and nitrogen
    • C08K2003/385Binary compounds of nitrogen with boron
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Gloves (AREA)

Abstract

The invention belongs to the technical field of design and preparation of nuclear material devices, and particularly discloses a nuclear ray protection glove which comprises an inner surface layer, a core layer and an outer surface layer, wherein the inner surface layer and the outer surface layer are prepared by a slurry dipping method, and the core layer is prepared by a die forming method. The low-filling inner surface layer and the low-filling outer surface layer protect the high-filling core layer, so that the surface of the glove has better flexibility, and the glove is not easy to crack and age. The lead-free glove material does not contain lead element, effectively avoids the pollution of the lead element to the environment and the damage to the body of an operator in the processing and using processes of the traditional lead-containing glove material, and has higher biological safety; the problem of weak absorption areas of lead for X rays and gamma rays is effectively solved, the protective effect on the X rays and the gamma rays is better, and the use of boride powder and rare earth oxide powder also provides a neutron protective function for the glove, so that the glove has the functions of preventing the X rays, the gamma rays and the neutrons. Meanwhile, the invention has better biological safety and more comprehensive ray protection function, and has higher ray protection efficiency and use safety.

Description

Nuclear ray protection glove and preparation method thereof
Technical Field
The invention belongs to the technical field of design and preparation of nuclear material devices, and particularly relates to a nuclear ray protection glove and a preparation method thereof.
Background
With the continuous improvement of the modern scientific and technical level, various basic researches and technical developments developed around the application of atomic energy in the fields of nuclear power energy, medical detection, military wars, aerospace, civil security and the like are continuously increased. However, atomic energy is a double-edged sword, which greatly promotes the huge development of energy industry, modern medicine and military and promotes the progress of social history on one hand; on the other hand, the damage of harmful radiation to the natural environment and the injury of human body are attracting more and more attention.
In special fields such as nuclear industry, facility maintenance, equipment operation, radio isotope production, and the like in a radioactive environment require sufficient radiation protection for operators. Under special conditions, the hands of operators need to be contacted with radioactive substances, and the radiation protection gloves for the nuclear are particularly important. The traditional ray protection gloves made of lead rubber have the following weaknesses: on one hand, the traditional slurry dipping method manufacturing process cannot enable the lead rubber gloves to obtain high powder filling rate, and on the other hand, the extremely high density of the lead powder enables the lead powder gloves not to form a stable suspension state in rubber latex, so that the lead powder gloves cannot be uniformly dispersed in a rubber matrix, and the lead powder gloves and the rubber latex ultimately affect the protection efficiency of the gloves. Meanwhile, lead has many disadvantages as a radiation shielding material. On one hand, lead is active in property, easy to oxidize and biotoxic, and easily generates dust particles which are suspended in the air to cause harm in the processing and storage processes. According to the RoHS directive, WEEE directive and REACH regulation of the European Union, lead is listed as one of the hazardous substances that limit use and are of high concern. The higher grain size and surface state of the lead powder lead the interface bonding of the rubber/lead powder to be extremely poor, and further lead rubber gloves are easy to crack in the using process and lose the ray protection function. When the lead rubber gloves are used, the extremely fine lead particles exposed on the surfaces of the lead rubber gloves directly contact the skin of a human body, and health threats are extremely easy to generate. On the other hand, the lead rubber gloves produced by the slurry dipping method have low filling amount of lead particles, and the weak absorption region effect of lead makes the gloves have poor protection effect on X and gamma rays, so that the traditional lead rubber ray protection gloves are difficult to meet the actual use requirement, and particularly have poorer applicability under the environment of facing complex rays, such as the presence of neutrons.
When the glove is prepared by adopting the dipping method, tungsten powder, bismuth oxide powder and the like have high density, so the tungsten powder, the bismuth oxide powder and the like are easy to settle in the mucilage, and the dipping method cannot be used particularly when the filling amount is large. Therefore, the gloves prepared by the dipping method have lower powder filling amount, so that the protection efficiency is low, and the same lead equivalent requires larger thickness and weight. The gloves prepared by compression molding have high powder filling amount, high protection efficiency and smaller thickness and weight of the same lead equivalent, but have poor mechanical property and poor flexibility because of higher filling amount, and are easy to crack along a joint line when in use.
Therefore, it is very important to develop a nuclear radiation protection glove which can effectively avoid the pollution of lead element to the environment and the damage to the body of an operator in the processing and using processes, has good radiation protection performance, and is suitable for being used in a complex radiation environment.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a ray protection glove for a nuclear.
In order to achieve the above purpose, one of the technical solutions of the present invention is: a nuclear ray protection glove comprises an inner surface layer, a core layer and an outer surface layer, wherein the inner surface layer and the outer surface layer are manufactured through a slurry dipping method, and the core layer is manufactured through a die pressing forming method.
In a preferred embodiment of the present invention, the inner surface layer comprises the following components by weight: latex, which is 100 weight portions of dry rubber, 0.5 to 15 weight portions of light filler, 0.5 to 5 weight portions of surfactant and 5 to 20 weight portions of other auxiliary agents; the core layer material comprises the following components in parts by weight: 100 parts of rubber, 0.5-1000 parts of tungsten powder, 0.5-500 parts of bismuth oxide powder, 0.5-100 parts of boride powder, 0.5-500 parts of rare earth oxide powder, 0.5-5 parts of surfactant and 5-20 parts of other additives; the outer surface layer material comprises the following components in parts by weight: latex, which is 100 weight portions of dry rubber, 0.5 to 15 weight portions of light filler, 0.5 to 5 weight portions of surfactant and 5 to 20 weight portions of other auxiliary agents.
In a preferred embodiment of the present invention, the rubber is one or a mixture of more of natural rubber, nitrile rubber, isoprene rubber, chloroprene rubber and styrene butadiene rubber.
In a preferred embodiment of the present invention, the latex is one or more of natural rubber latex, nitrile rubber latex, isoprene rubber latex, chloroprene rubber latex, styrene-butadiene rubber or thermoplastic elastomer solution, or styrene-butadiene rubber emulsion.
In a preferred embodiment of the present invention, the light filler is one or a mixture of several of carbon black, white carbon black, titanium dioxide, montmorillonite, attapulgite and kaolin.
In a preferred embodiment of the invention, the boride powder is one or more of boron carbide, boron nitride and tungsten boride powder enriched with boron 10, and the boron 10 isotope accounts for 20-100% of the boron element in each powder by mass.
In a preferred embodiment of the present invention, the rare earth oxide is one or a mixture of several kinds of powders of erbium oxide, lanthanum oxide, gadolinium oxide, neodymium oxide, cerium oxide, praseodymium oxide, and samarium oxide.
In a preferred embodiment of the present invention, the tungsten powder, the bismuth oxide powder and the boride powder have a fisher's particle size of 0.1-10 μm.
In a preferred embodiment of the present invention, the surfactant is one of a silane coupling agent or a titanate coupling agent.
In a preferred embodiment of the present invention, the other auxiliary agent is a mixture of a vulcanizing agent, a promoter, an activator, and an anti-aging agent.
In a preferred embodiment of the present invention, the light filler, the surfactant and the other additives are all free of lead element.
In order to achieve the above purpose, the second technical solution of the present invention is: a preparation method of a nuclear ray protection glove comprises the following specific steps:
(1) preparing inner surface layer adhesive cement: fully mixing and stirring latex, light filler, surfactant and other auxiliaries according to a weight ratio to prepare suspension-stable inner surface layer mucilage;
(2) preparing a core layer rubber material: fully drying tungsten powder, boride powder and rare earth oxide powder in a vacuum drying oven, uniformly mixing the tungsten powder, the boride powder and the rare earth oxide powder in a vacuum high-speed mixer according to the weight ratio, uniformly mixing the tungsten powder, the boride powder and the rare earth oxide powder with rubber, a surfactant and other auxiliaries in a banbury mixer according to the weight ratio, finally, open-milling and rolling in an open mill, and placing the rolls to prepare a core layer rubber material;
(3) preparing outer surface layer mucilage: fully mixing and stirring latex, light filler, surfactant and other auxiliaries according to a weight ratio to prepare outer surface layer mucilage with stable suspension;
(4) vulcanizing and molding a glove core layer: molding and vulcanizing the core layer rubber material on a glove mold to obtain a glove core layer;
(5) dipping and vulcanizing the outer surface of the glove: taking down the glove core layer from the mold, sleeving the glove core layer on a hand mold, cleaning and drying the glove core layer, dipping the outer surface of the glove core layer in a coagulant and outer surface layer adhesive cement, taking out the glove core layer, drying and vulcanizing;
(6) dipping and vulcanizing the inner surface of the glove: taking the glove off the hand mold, turning and sleeving the glove, cleaning and drying the glove, dipping the inner surface of the glove in a coagulant and inner surface layer adhesive cement, taking out the glove, drying and vulcanizing the glove;
(7) and (3) post-treatment: the glove thus obtained was removed from the hand mold and subjected to surface treatment to obtain a final product.
In a preferred embodiment of the present invention, the drying time in the step (2) is 10-18h, and the high speed mixing speed is 180-280 rpm.
In a preferred embodiment of the present invention, the vulcanization temperature for the compression vulcanization molding in the step (4) is 135-.
In a preferred embodiment of the present invention, the temperature of the vulcanization in the step (5) is 60-120 ℃, and the vulcanization time is 20-120 min.
In a preferred embodiment of the present invention, the temperature of the step (6) is 55-85 deg.C, and the time of the step (6) is 110-130 min.
The coagulant used in the invention is a common coagulant in the rubber industry.
The glove core layer part is made of rubber/tungsten/bismuth oxide/boride/rare earth oxide composite materials, wherein tungsten powder, bismuth oxide, boride powder and rare earth oxide powder are functional powder fillers and mainly play a role in ray protection; rubber is a polymer matrix and mainly acts as a carrier for the powder.
The rubber compression molding method is to place the mixed rubber blank in a mold cavity and obtain the required product by a vulcanizer under the specified conditions of time, pressure and temperature. Its main advantage has: the product has high dimensional precision and good repeatability; the production efficiency is high, and the professional and automatic production is convenient to realize; the product with a complex structure can be molded at one time; the surface brightness is high, and secondary modification is not needed; can be produced in batch and has low cost.
Compared with the prior art, the invention has the beneficial effects that:
1. the nuclear ray protection glove has better biological safety and more comprehensive ray protection function: on one hand, the lead-free glove material does not contain lead elements, so that the pollution of the lead elements to the environment and the damage to the bodies of operators in the processing and using processes of the traditional lead-containing glove material are effectively avoided, and the lead-free glove material has higher biological safety; on the other hand, the core layer of the invention takes tungsten powder, bismuth oxide powder, boride powder and rare earth oxide powder as functional powder fillers, so that the problem of weak absorption area of lead to X rays and gamma rays is effectively solved, the core layer has better protection effect on the X rays and the gamma rays, and the use of the boride powder and the rare earth oxide powder also provides neutron protection function for the glove, so that the glove has the functions of preventing the X rays, the gamma rays and the neutrons.
2. The nuclear ray protection glove has higher ray protection efficiency and use safety: according to the invention, two methods of compression molding and slurry dipping are combined to prepare the glove with the three-layer structure, wherein the core layer is prepared by adopting a compression molding method, the outer surface layer and the inner surface layer are prepared by adopting a slurry dipping method, the core layer provides high-efficiency protection, and the inner surface layer and the outer surface layer provide high flexibility, so that the glove has longer service life and is less prone to aging and cracking; compared with the gloves prepared by the traditional slurry dipping method, the glove core layer prepared by the die pressing forming method has higher powder filling rate and uniform powder particle distribution, so that the gloves have higher ray protection efficiency; compared with the glove prepared by the compression molding method, the glove has the joint line, and the joint line can become a stress concentration point under the stress condition in the using process and is easy to crack along the joint line; meanwhile, the inner surface layer and the outer surface layer of the glove prepared by the dipping method can form protection for the glove core layer, so that particles falling caused by the fact that human skin contacts with filled tungsten powder, bismuth oxide powder, boride powder, rare earth oxide powder and other particles can be avoided, and the glove can be prevented from cracking in the using process, thereby improving the use safety.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in more detail with reference to specific examples, but the scope of the present invention is not limited to these examples.
The defoaming agent used in the following examples was DF1126, a dispersant HT-5020, a break-Thai chemical industry Co., Ltd, available from Deleng defoaming agent Co., Ltd, available from Dongguan.
The lead equivalent is tested according to GB 16363-1996X-ray protective material shielding performance and inspection method, the tube voltage is tested to be 100kV, the total filtration is 5.5mmAl, and the uncertainty is 2%.
Example 1
A ray-protecting glove for nuclear purpose is composed of internal surface layer, core layer and external surface layer, which are made up by dipping in slurry, and core layer made up by die pressing.
The formula of the material of the inner surface layer is as follows:
Figure BDA0003713346810000051
a nuclear ray protection glove comprises a core layer material formula as follows:
Figure BDA0003713346810000052
a nuclear ray protection glove comprises an outer surface layer material formula as follows:
Figure BDA0003713346810000053
the nuclear ray protection glove is prepared by the following preparation method, and the preparation method comprises the following specific steps:
(1) preparing inner surface layer adhesive cement: mixing natural rubber latex, montmorillonite, silane coupling agent and other adjuvants (sulfur, casein, potassium hydroxide, promoter PX, antioxidant DOD, and zinc oxide) at a certain weight ratio, and stirring to obtain suspension-stable inner surface layer adhesive cement;
(2) preparing a core layer rubber material: drying tungsten powder, bismuth oxide powder, boron carbide powder and gadolinium oxide powder in a vacuum drying oven for 16h, uniformly mixing the tungsten powder, the bismuth oxide powder, the boron carbide powder and the gadolinium oxide powder in a vacuum high-speed mixer according to a weight ratio at a rotating speed of 200rpm, then uniformly mixing the tungsten powder, the bismuth oxide powder, the boron carbide powder and the gadolinium oxide powder in an internal mixer according to a weight ratio, finally, rolling and placing the materials in an open mill to prepare a core layer rubber material;
(3) preparing outer surface layer mucilage: mixing natural rubber latex, carbon black, silane coupling agent and other adjuvants (sulfur, casein, potassium hydroxide, promoter PX, antioxidant DOD, and zinc oxide at a certain weight ratio, and stirring to obtain suspension stable outer surface layer adhesive cement;
(4) vulcanizing and molding a glove core layer: molding and vulcanizing the core layer rubber material on a glove mold to obtain a glove core layer, wherein the vulcanization temperature is 145 ℃, the vulcanization pressure is 20MPa, and the vulcanization time is 20 min;
(5) dipping and vulcanizing the outer surface of the glove: taking down the glove core layer from the mold, sleeving the glove core layer on a hand mold, cleaning, drying, dipping the outer surface of the glove core layer in a coagulant (the coagulant is prepared from sodium dodecyl sulfate, calcium chloride and water according to the mass ratio of 5:10: 85) and outer surface layer adhesive cement, taking out, drying and vulcanizing, wherein the hot air vulcanization temperature is 60 ℃, and the vulcanization time is 120 min; (6) dipping and vulcanizing the inner surface of the glove: taking the glove off the hand mold, turning over and sleeving the glove, cleaning and drying the glove, dipping the inner surface of the glove in a coagulant (calcium chloride aqueous solution with the mass fraction of 20%) and inner surface layer mucilage, taking out the glove, drying and vulcanizing the glove, wherein the hot air vulcanization temperature is 60 ℃, and the vulcanization time is 120 min;
(7) and (3) post-treatment: the glove thus obtained is removed from the hand mold and subjected to surface treatment such as washing to obtain a final product.
The obtained glove has a thickness of 0.8mm, a core layer of 0.4mm, an inner surface layer and an outer surface layer of 0.2mm, and a glove lead equivalent of 0.25 mmPb.
Example 2
A radiation protection glove for nuclear use comprises an inner surface layer, a core layer and an outer surface layer, wherein the inner surface layer and the outer surface layer are manufactured by a slurry dipping method, and the core layer is manufactured by a mould pressing forming method.
The formula of the material of the inner surface layer is as follows:
Figure BDA0003713346810000061
Figure BDA0003713346810000071
the core layer material formula is as follows:
Figure BDA0003713346810000072
the formula of the material of the outer surface layer is as follows:
Figure BDA0003713346810000073
the nuclear ray protection glove is prepared by the following preparation method, and the preparation method comprises the following specific steps:
(1) preparing inner surface layer adhesive cement: fully mixing and stirring natural rubber latex, white carbon black, a silane coupling agent and other auxiliaries (sulfur, casein, potassium hydroxide, a promoter PX, an anti-aging agent DOD and zinc oxide) according to a weight ratio to prepare suspension-stable inner surface layer rubber cement;
(2) preparing a core layer rubber material: drying tungsten powder, bismuth oxide powder, boron nitride powder, cerium oxide powder and lanthanum oxide powder in a vacuum drying oven for 12 hours, uniformly mixing the tungsten powder, the bismuth oxide powder, the boron nitride powder, the cerium oxide powder and the lanthanum oxide powder in a vacuum high-speed mixer according to a weight ratio at a rotating speed of 250rpm, then uniformly mixing the tungsten powder, the bismuth oxide powder, the boron nitride powder, the cerium oxide powder and the lanthanum oxide powder in an internal mixer according to a weight ratio with styrene butadiene rubber, a silane coupling agent, (sulfur, zinc oxide, stearic acid, an accelerator NS and an anti-aging agent 4020) in an internal mixer, finally, open-milling and rolling in an open mill, placing strips and standing to prepare a core layer rubber material;
(3) preparing outer surface layer mucilage: mixing nitrile rubber latex, carbon black, a silane coupling agent and other additives (sulfur, zinc oxide, an accelerator ZnBDC, titanium dioxide, potassium hydroxide, a dispersing agent and a defoaming agent) fully according to a weight ratio, and stirring to prepare inner surface layer adhesive cement with stable suspension;
(4) vulcanizing and molding a glove core layer: molding and vulcanizing the core layer rubber material on a glove mold to obtain a glove core layer, wherein the vulcanization temperature is 145 ℃, the vulcanization pressure is 20MPa, and the vulcanization time is 25 min;
(5) dipping and vulcanizing the outer surface of the glove: taking down the glove core layer from the mold, sleeving the glove core layer on a hand mold, cleaning and drying the glove core layer, dipping the outer surface of the glove core layer in a coagulant (prepared from water and calcium nitrate according to a mass ratio of 65: 35) and outer surface layer adhesive cement, taking out the glove core layer, drying and vulcanizing the glove core layer, wherein the hot air vulcanization temperature is 120 ℃, and the vulcanization time is 20 min;
(6) dipping and vulcanizing the inner surface of the glove: taking the glove from the hand mold, turning over, sleeving, cleaning, drying, soaking the inner surface in a coagulant (prepared from calcium chloride, zinc chloride and water according to the mass ratio of 10:10: 85) and inner surface layer mucilage, taking out, drying and vulcanizing, wherein the hot air vulcanization temperature is 60 ℃, and the vulcanization time is 120 min;
(7) and (3) post-treatment: the glove thus obtained is removed from the hand mold and subjected to surface treatment such as washing to obtain a final product.
The obtained glove has a thickness of 1.4mm, a core layer of 1mm, an inner surface layer and an outer surface layer of 0.2mm, and a glove lead equivalent of 0.50 mmPb.
Example 3
A radiation protection glove for nuclear use comprises an inner surface layer, a core layer and an outer surface layer, wherein the inner surface layer and the outer surface layer are manufactured by a slurry dipping method, and the core layer is manufactured by a mould pressing forming method.
The formula of the material of the inner surface layer is as follows:
Figure BDA0003713346810000081
Figure BDA0003713346810000091
the core layer material formula is as follows:
Figure BDA0003713346810000092
the formula of the material of the outer surface layer is as follows:
Figure BDA0003713346810000093
the nuclear ray protection glove is prepared by the following preparation method, and the preparation method comprises the following specific steps:
(1) preparing inner surface layer adhesive cement: styrene butadiene rubber latex, kaolin, silane coupling agent and other auxiliary agents (sulfur, casein, potassium hydroxide, accelerant PX, anti-aging agent 264 and zinc oxide) are fully mixed and stirred according to the weight proportion to prepare inner surface layer mucilage with stable suspension;
(2) preparing a core layer rubber material: drying tungsten powder, bismuth oxide powder, boron carbide powder and gadolinium oxide powder in a vacuum drying oven for 12 hours, uniformly mixing the tungsten powder, the bismuth oxide powder, the boron carbide powder and the gadolinium oxide powder in a vacuum high-speed mixer according to a weight ratio at a rotating speed of 200rpm, then uniformly mixing the tungsten powder, the bismuth oxide powder, the boron carbide powder and the gadolinium oxide powder in an internal mixer according to a weight ratio, finally, rolling and placing the materials in an open mill to prepare a core layer rubber material;
(3) preparing outer surface layer adhesive cement: fully mixing and stirring natural rubber latex, white carbon black, a silane coupling agent and other auxiliary agents (sulfur, casein, potassium hydroxide, an accelerator PX, an anti-aging agent DOD and zinc oxide) according to a weight ratio to prepare inner surface layer adhesive cement with stable suspension;
(4) vulcanizing and molding a glove core layer: molding and vulcanizing the core layer rubber material on a glove mold to obtain a glove core layer, wherein the vulcanization temperature is 145 ℃, the vulcanization pressure is 20MPa, and the vulcanization time is 25 min;
(5) dipping and vulcanizing the outer surface of the glove: taking down the glove core layer from the mold, sleeving the glove core layer on a hand mold, cleaning and drying the glove core layer, dipping the outer surface of the glove core layer in a coagulant (sodium dodecyl sulfate, calcium chloride and water in a mass ratio of 5:10: 85) and the outer surface layer mucilage, taking out the glove core layer, drying and vulcanizing the glove core layer, wherein the hot air vulcanization temperature is 60 ℃, and the vulcanization time is 120 min;
(6) dipping and vulcanizing the inner surface of the glove: taking the glove off the hand mold, turning over and sleeving the glove, cleaning and drying the glove, dipping the inner surface of the glove in a coagulant (25 mass percent of calcium chloride aqueous solution) and inner surface layer mucilage, taking out the glove, drying and vulcanizing the glove, wherein the hot air vulcanization temperature is 80 ℃, and the vulcanization time is 120 min;
(7) and (3) post-treatment: the glove thus obtained is removed from the hand mold and subjected to surface treatment such as washing to obtain a final product.
The obtained glove has a thickness of 0.9mm, a core layer of 0.5mm, an inner surface layer and an outer surface layer of 0.2mm, and a glove lead equivalent of 0.125 mmPb.
From the results obtained in examples 1 to 3, it can be seen that the inner and outer surface layers of the nuclear radiation protective glove of the present invention are manufactured by a dipping method, the core layer is manufactured by a press molding method, the equivalent number of lead is greatly improved, the protective effect is far superior to that of the nuclear radiation protective glove manufactured by the dipping method, and the nuclear radiation protective glove is thinner.
The inner and outer surface layers prepared by the dipping method can cover the joint line, and the inner and outer surface layers have higher flexibility than gloves prepared by a compression molding method due to low filling amount, so that the gloves can be effectively prevented from cracking and aging.
The above embodiments are merely preferred embodiments of the present invention, which are provided for illustrating the principles and effects of the present invention and not for limiting the present invention. It should be noted that modifications to the above-described embodiments can be made by persons skilled in the art without departing from the spirit and scope of the invention, and such modifications should also be considered as within the scope of the invention.

Claims (10)

1. A ray-protective glove for nuclear use, characterized by comprising an inner surface layer, a core layer and an outer surface layer, wherein the inner surface layer and the outer surface layer are manufactured by a slurry dipping method, and the core layer is manufactured by a die forming method.
2. The radiation protection gloves for nuclear use according to claim 1, wherein the inner surface layer material composition comprises 100 parts by weight of latex-converted dry rubber, 0.5 to 15 parts by weight of light filler, 0.5 to 5 parts by weight of surfactant, and 5 to 20 parts by weight of other auxiliary agents; the core layer material comprises 100 weight parts of rubber, 0.5 to 1000 weight parts of tungsten powder, 0.5 to 500 weight parts of bismuth oxide powder, 0.5 to 100 weight parts of boride powder, 0.5 to 500 weight parts of rare earth oxide powder, 0.5 to 5 weight parts of surfactant and 5 to 20 weight parts of other additives according to weight proportion; the outer surface layer material comprises the following components in parts by weight: latex, which is 100 weight portions of dry rubber, 0.5 to 15 weight portions of light filler, 0.5 to 5 weight portions of surfactant and 5 to 20 weight portions of other auxiliary agents.
3. The radiation protection gloves for nuclear use according to claim 1, wherein the rubber is one or more of natural rubber, nitrile rubber, isoprene rubber, chloroprene rubber, styrene butadiene rubber, the latex is one or more of natural rubber latex, nitrile rubber latex, isoprene rubber latex, chloroprene rubber latex, styrene butadiene rubber or thermoplastic elastomer solution, or styrene butadiene rubber emulsion, the boride powder is one or more of boron carbide, boron nitride, and tungsten boride powder enriched with boron 10, the mass ratio of boron 10 isotope in boron element of each powder is 20% -100%, and the rare earth oxide is one or more of erbium oxide, lanthanum oxide, gadolinium oxide, neodymium oxide, cerium oxide, praseodymium oxide, and samarium oxide powder.
4. The radiation protective glove for a nuclear plant according to claim 1, wherein said tungsten powder, bismuth oxide powder, boride powder have a fisher's particle size of 0.1-10 μm.
5. The nuclear radiation protection glove of claim 1, wherein the light filler is one or more of carbon black, white carbon black, titanium dioxide, montmorillonite, attapulgite and kaolin, and the surfactant is one of a silane coupling agent or a titanate coupling agent.
6. The radiation protective glove for a nuclear plant according to claim 1, wherein the other auxiliary agent is a mixture of a vulcanizing agent, an accelerator, an activator, and an anti-aging agent.
7. A method of making a nuclear radiation protective glove according to any one of claims 1 to 6 comprising the steps of:
(1) preparing inner surface layer adhesive cement: fully mixing and stirring latex, light filler, surfactant and other auxiliaries according to a weight ratio to prepare inner surface layer mucilage with stable suspension;
(2) preparing a core layer rubber material: drying tungsten powder, boride powder and rare earth oxide powder, uniformly mixing the dried tungsten powder, boride powder and rare earth oxide powder in a vacuum high-speed mixer according to a weight ratio, then uniformly mixing the dried tungsten powder, boride powder and rare earth oxide powder with rubber, a surfactant and other auxiliaries according to a weight ratio in an internal mixer, finally, open-milling and rolling in an open mill, and placing the rolls to prepare a core layer rubber material;
(3) preparing outer surface layer mucilage: fully mixing and stirring latex, light filler, surfactant and other auxiliaries according to a weight ratio to prepare outer surface layer mucilage with stable suspension;
(4) vulcanizing and molding a glove core layer: molding and vulcanizing the core layer rubber material on a glove mold to obtain a glove core layer;
(5) dipping and vulcanizing the outer surface of the glove: taking down the glove core layer from the mold, sleeving the glove core layer on a hand mold, cleaning and drying the glove core layer, dipping the outer surface of the glove core layer in a coagulant and outer surface layer adhesive cement, taking out the glove core layer, drying and vulcanizing;
(6) dipping and vulcanizing the inner surface of the glove: taking the glove off the hand mold, turning and sleeving the glove, cleaning and drying the glove, dipping the inner surface of the glove in a coagulant and inner surface layer adhesive cement, taking out the glove, drying and vulcanizing the glove;
(7) and (3) post-treatment: the glove thus obtained was removed from the hand mold and subjected to surface treatment to obtain the final product.
8. The method for preparing a nuclear radiation protective glove according to claim 7, wherein the vulcanization temperature for the compression vulcanization molding in the step (4) is 135-155 ℃, the vulcanization pressure is 15-25MPa, and the vulcanization time is 15-30 min.
9. The method for preparing a radiation protective glove for a nuclear plant according to claim 7, wherein the vulcanization temperature in the step (5) is 60 to 120 ℃ and the vulcanization time is 20 to 120 min.
10. The method for preparing a nuclear radiation protective glove according to claim 7, wherein the vulcanization temperature in the step (6) is 55-85 ℃ and the vulcanization time is 110-130 min.
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