CN115058046A - CNT/EVA shape memory composite material and preparation method thereof - Google Patents
CNT/EVA shape memory composite material and preparation method thereof Download PDFInfo
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/08—Copolymers of ethene
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Abstract
The invention belongs to the technical field of shape memory materials, and particularly relates to a CNT/EVA shape memory composite material and a preparation method thereof, wherein the CNT/EVA shape memory composite material comprises the following steps: (1) preparing CNT dispersion liquid and preparing an EVA film; (2) placing the EVA film in a xylene solution for swelling; (3) placing the EVA film subjected to swelling treatment in CNT dispersion liquid under an ice bath condition and carrying out ultrasonic treatment; and then taking out the film, cleaning and drying to prepare the CNT/EVA shape memory composite material. According to the invention, the cross-linked EVA and the conductive functional filler carbon nano tube are compounded through a swelling ultrasonic process to prepare the shape memory composite material with excellent electric and thermal driving shape memory performance and mechanical performance.
Description
Technical Field
The invention belongs to the technical field of shape memory materials, and particularly relates to a CNT/EVA shape memory composite material and a preparation method thereof.
Background
Shape Memory Polymer (SMP), a smart polymer material with a crystalline or semi-crystalline structure. The shape memory recovery principle is different, and the heat-driven type, the indirect heat-driven type such as the electric-driven type and the photo-induced type, and the chemical induction type are classified. The SMP has the advantages of large return strain, light weight, low price, easy processing and forming, wide application range and the like, and is widely applied to the fields of textile and clothing, biomedicine, aerospace, self-repairing materials and 3D/4D printing.
Although SMP has excellent shape memory performance, it has the disadvantages of small recovery stress, low recovery precision and speed, poor mechanical property, single-direction memory, single driving form and the like. Research on the composite material finds that the Shape Memory Polymer Composite (SMPC) prepared by compounding the SMP and fillers such as fibers, whiskers and particles can effectively improve the creep and stress relaxation behaviors and obviously improve the strength, modulus and recovery stress of the material.
Ethylene-vinyl acetate (EVA) is a semi-crystalline random copolymer prepared by copolymerization of a nonpolar ethylene monomer and a strongly polar vinyl acetate monomer (VAC) under the action of an initiator. Since the reactivity ratios of the two monomers are very similar, the pendant acetate groups on the EVA are completely undistributed. In addition, compared with shape memory polyethylene, the steric hindrance formed after the introduction of the polar VAC group on the molecular chain causes the original crystal structure to be destroyed, the molecular chain gap to be enlarged, and the melting point and the crystallinity of the system to be obviously reduced, therefore, the prepared EVA has higher flexibility and elasticity and simultaneously shows good processing performance. However, the direct thermal drive of pure EVA has disadvantages of low thermal efficiency, long response time, etc. In addition, for complex applications such as local/multi-stage control of complex structures and the like which are not suitable for direct heating, for example, remote control of actuators, the method for realizing shape recovery through direct thermal driving is very strict, and meanwhile, the defects that the heat quantity, the temperature rise speed and the precision of materials cannot be regulated and controlled exist.
Disclosure of Invention
Based on the above-mentioned disadvantages and shortcomings of the prior art, it is an object of the present invention to at least solve one or more of the above-mentioned problems of the prior art, in other words, to provide a CNT/EVA shape memory composite and a method for preparing the same that satisfy one or more of the above-mentioned needs.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of a CNT/EVA shape memory composite material comprises the following steps:
(1) preparing CNT dispersion liquid and preparing an EVA film;
(2) placing the EVA film in a xylene solution for swelling;
(3) placing the EVA film subjected to swelling treatment in CNT dispersion liquid under an ice bath condition and carrying out ultrasonic treatment; and then taking out the film, cleaning and drying to prepare the CNT/EVA shape memory composite material.
Preferably, the step (1) of preparing the CNT dispersion includes:
the CNT powder was added to a solution containing DMF and water, followed by ultrasonication under ice bath conditions for at least 30min to obtain a CNT dispersion.
Preferably, the concentration of the CNT dispersion is 1-3 mg/mL.
Preferably, the volume ratio of DMF to water is (2-4): (8-6).
Preferably, in step (1), the preparation of the EVA film comprises:
premixing EVA master batch and a crosslinking agent DCP according to a target mass ratio, and then performing melt extrusion blending;
then placing the mixture particles subjected to melt extrusion into a mold, placing the mold in a flat vulcanizing machine for preheating, pressurizing to 10MPa, raising the temperature to 150 ℃, and carrying out hot pressing for 1h to obtain the EVA film.
Preferably, the target mass ratio is (95-98): (5-2).
Preferably, the heating zone temperatures of the screw extruder used for melt extrusion blending are set to 85 ℃, 90 ℃, 95 ℃ and 100 ℃.
Preferably, in the step (2), the swelling temperature is 35-45 ℃, and constant-temperature swelling is adopted.
Preferably, in the step (3), the duration of the ultrasonic treatment is 10-40 min.
The invention also provides the CNT/EVA shape memory composite material prepared by the preparation method of any one of the above schemes.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the cross-linked EVA and the conductive functional filler carbon nano tube are compounded through a swelling ultrasonic process to prepare the shape memory composite material with excellent electric and thermal driving shape memory performance and mechanical performance.
Drawings
FIG. 1 is an SEM image of each CNT/EVA shape memory composite of example 1 of the invention; (a)10min, (b)20min, (c)30min and (d)40 min; CNT/EVA 20 The surface appearance (e-g) and the section appearance (h-k) of the composite material film;
FIG. 2 is a graph comparing the mechanical properties of EVA and CNT/EVA shape memory composite of example 1 of the present invention;
FIG. 3 is a graph comparing the electrical conductivity of the CNT/EVA shape memory composite of example 1 of the invention;
FIG. 4 is a DSC curve of EVA and CNT/EVA shape memory composite of example 1 of the present invention;
FIG. 5 is a thermally driven shape memory recovery process of the CNT/EVA composite of example 1 of the invention;
FIG. 6 is a graph of electrothermal transition temperature versus time for the CNT/EVA composite of example 1 of the invention;
FIG. 7 is an infrared thermal imaging photograph of the surface temperature change of the CNT/EVA composite of example 1 of the invention at a voltage of 10V;
fig. 8 is a photograph of (a) an electrically driven recovery process and (b) an infrared thermal image of the CNT/EVA composite of example 1 of the present invention.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention, the following description will explain the embodiments of the present invention with reference to the accompanying drawings. It is obvious that the drawings in the following description are only some examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be derived from them without inventive effort.
Example 1:
the preparation method of the CNT/EVA shape memory composite material comprises the following steps:
(1) preparation of CNT Dispersion
200mg of CNT powder was weighed and added to a solution containing 30mL of DMF and 70mL of deionized water; and then placing the prepared solution in an ice bath environment, and continuously carrying out ultrasonic treatment for 30min by using an ultrasonic cell crusher to realize uniform dispersion of the CNT in the mixed solution to obtain a CNT dispersion solution.
(2) Preparation of EVA film
Firstly, mixing EVA master batch and a crosslinking agent DCP in a ratio of 97: 3, then carrying out melt extrusion blending at a host machine screw rotating speed of 30rpm by using a miniature double-screw extruder (the temperature of a heating zone is respectively set to 85 ℃, 90 ℃, 95 ℃ and 100 ℃);
then, the melt-extruded mixture pellets were placed in a mold having a thickness of 0.35mm and placed in a press vulcanizer, preheated at 90 ℃ for 5min, then pressurized to 10MPa and hot-pressed at 150 ℃ for 1h to sufficiently crosslink EVA, thereby obtaining an EVA film.
(3) Preparation of CNT/EVA composite material film
Placing the EVA film in 100mL xylene solution at 40 ℃, swelling at constant temperature for 30min, and swelling due to diffusion and permeation of xylene molecules into the EVA, mixing of the xylene molecules with segments of the EVA macromolecules, so that the macromolecular gaps are increased, thereby expanding the volume of the EVA film;
and then, under the ice bath condition, placing the EVA film subjected to full swelling treatment in a CNT dispersion liquid, continuously carrying out ultrasonic treatment in an ultrasonic cell crusher for 10min, 20min, 30min and 40min, and finally taking out the CNT/EVA composite material film and alternately washing the CNT/EVA composite material film with deionized water and absolute ethyl alcohol to remove the CNT with poor surface adhesion of the EVA matrix. And finally, drying the sample at room temperature for 24 hours to prepare the CNT/EVA shape memory composite material film which is respectively marked as CNT/EVA 10 、CNT/EVA 20 、CNT/EVA 30 And CNT/EVA 40 。
The effect of sonication time on the properties of the CNT/EVA shape memory composite was investigated as follows.
As shown in fig. 1, (a-d) show surface topography SEM images of CNT/EVA shape memory composite films prepared at different ultrasonic treatment times, it can be found that the CNT adsorption amount on the EVA surface increases with the increase of the ultrasonic treatment time, as shown in fig. 1(a), after 10min of ultrasonic treatment, the CNT embedded in the matrix and the CNT entangled with each other do not completely cover the matrix surface, and there is a part of matrix exposed, thereby affecting the conductivity of the composite material. However, under the action of continuous ultrasound, the other end of the CNT inserted into the matrix continuously entangles free CNT, until after 20min of ultrasound treatment, the CNT adsorption amount on the surface of the EVA matrix tends to be saturated, and a functional layer of a complete conductive network structure is formed on the surface layer of the EVA (as shown in fig. 1 (e-g). the cross-sectional shape of the CNT/EVA composite material subjected to 20min of ultrasound treatment is shown in fig. 1 (h-k). the CNT serving as the functional layer tightly wraps the EVA matrix to form a complete skin-core structure. furthermore, in fig. 1(j-k), it is clearly observed that a transition interface layer is formed between the EVA matrix partially melted by the action of ultrasound and the CNT partially embedded therein.
As shown in FIG. 2, the mechanical properties of EVA and the composite film thereof are shown, the tensile strength of pure EVA can reach 11.88MPa, but under the continuous ultrasonic action, the tensile strength of the CNT/EVA composite material is gradually reduced. The tensile strength of the composite material subjected to ultrasonic processing for 10min is reduced to 11.28MPa, and is reduced by about 5.05% compared with that of pure EVA, the tensile strength of the composite material subjected to ultrasonic processing for 20min is reduced to 11.12MPa and is reduced by 6.39%, the tensile strength of the composite material subjected to ultrasonic processing for 30min is reduced to 10.89MPa and is reduced by about 8.33%, and the tensile strength of the composite material subjected to ultrasonic processing for 40min is reduced to 10.12MPa and is reduced by 14.81%. This is caused by the high energy generated by the ultrasonic wave breaking the cross-linked molecular chains of part of the EVA matrix, so the ultrasonic time is not suitable to be too long. In general, modulus is defined as the ratio of stress to strain of a material under stress, and thus from the above analysis, it is not difficult to derive that the modulus of a composite material also exhibits a decreasing property with increasing ultrasound time. In a word, experimental results show that the CNT/EVA composite material prepared by proper ultrasonic treatment time has excellent mechanical property and ductility, and the application of the CNT/EVA composite material in flexible intelligent equipment such as executive devices and the like is guaranteed.
The CNT functional layer generates a large amount of joule heat through electric-thermal conversion and transfers the joule heat to the EVA layer serving as a thermal response driving layer, so that the electric-driven shape memory behavior of the CNT/EVA composite material is realized. FIG. 3 shows the electrical conductivity of composites prepared with different sonication times, with significantly higher electrical conductivity of the CNT/EVA composite as sonication time increases, however, with lower electrical conductivity as sonication time increases, wherein the CNT/EVA composite decreases 20 The conductivity of the nano-carbon nano-tube reaches 211.64S/m, which is respectively compared with CNT/EVA 10 (78.82S/m)、CNT/EVA 30 (184.33S/m) and CNT/EVA 40 (160.74S/m) was higher than 168.51%, 14.82% and 31.67%. This is consistent with the characterization results of SEM, and it is confirmed again that the adsorption amount of CNTs on the EVA surface reaches the saturation state after 20min of ultrasound, and the excessive ultrasound treatment time may destroy the CNT conductive network layer whose surface has been entangled with each other and embedded in the EVA matrix, thereby causing the decrease of the conductivity of the composite material.
Therefore, the ultrasonic treatment time is selected to be 20min for preparing the CNT/EVA composite material (the CNT/EVA refers to the CNT/EVA 20 ) And subsequent researches on thermal property, shape memory property and electrothermal conversion property are carried out, so that the high modulus, high breaking strength and high conductivity of the composite material are maintained. The method comprises the following specific steps:
the shape memory behavior of CNT/EVA composites is achieved by crystalline melt transition of crosslinked EVA. As shown in fig. 4, it can be found in the DSC curve that the crystallization temperature (Tc) and melting temperature (Tm) of the CNT/EVA composite material are substantially unchanged compared to pure EVA, respectively at 58.9 ℃ and 76.7 ℃, and there is only a difference of 0.34% and 1.05%, which indicates that the infiltration network structure formed by the CNTs embedded in the EVA matrix does not have a great influence on the crystallization behavior and crystal structure of EVA, and the influence of the CNT introduction on the thermal performance of EVA is very little.
The electrical driving response of the CNT/EVA composite is essentially still achieved by the form of indirect thermal driving, so it is necessary to characterize the thermal driving shape memory properties of the composite first. The process of the CNT/EVA composite material returning from the temporary shape to the permanent shape at 100 ℃ is shown in fig. 5.
In the initial stage of heat recovery, 5s is needed for the sample to recover from the temporary shape (1 ℃) to 10 ℃, after 8s, the sample can recover to 50 ℃ and reach 90 ℃ in 10s, and the relatively slow recovery rate in this stage can be interpreted as that a certain time is needed for the heat stage to transfer the temperature to the sample and for the EVA molecular chain to respond entropy driving and recover. But then only 4s of sample is needed to return from 90 ° to 140 °, and the rate of return is abruptly increased. Continuing to hold the temperature, the sample may slowly return to above 170 ° to near the original shape, but not completely to the original shape. R of composite material f And R r The values are shown in Table 1, and it can be seen that R of the composite material f Up to 98%, R r 97% was also achieved, indicating that the composite had excellent thermally driven shape memory properties.
TABLE 1 shape memory fixation and recovery of CNT/EVA composite films
This example further studies the electrothermal conversion effect of the CNT/EVA composite at different driving voltages, and the electrically driven shape memory performance at the optimal driving voltage. FIG. 6 shows the temperature rise process of the CNT/EVA composite material at different voltages, the temperature rise rate of the CNT/EVA is increased along with the increase of the voltage, 40mm × 5mm composite material sample bars can be heated to more than 100 ℃ within 13s under 10V direct current voltage, and the infrared thermal imaging result is shown in FIG. 7. This is 27.78%, 45.83% and 75.47% faster than the temperature rise at 9V (18s), 8V (24s) and 7V (53s) voltages, respectively. And under the drive of a voltage of 6V, the average temperature of the surface of the composite material can only reach 80.23 ℃ at most and can not rise to more than 100 ℃ all the time. Therefore, in the subsequent electrically driven shape memory experiment, 10V was used as the driving voltage of the composite material.
As shown in fig. 8, the electrically driven shape memory recovery process of the CNT/EVA composite material under the driving of 10V dc voltage and the temperature change of the surface of the composite material during the recovery process are shown. After the test is started, the CNT/EVA composite material returns to a vertical state within 7s, and the surface temperature is obviously increased; then, gradually returning to the original state within 12s, wherein the highest temperature of the surface of the composite material reaches 100 ℃; finally, the composite material returns to the original shape within 19s, and the surface average temperature of the composite material in the temperature rising area rises to be more than 100 ℃.
The test result proves that the CNT/EVA composite material prepared by the swelling ultrasonic method has excellent electrothermal conversion performance and electric drive shape memory performance, and can return to the original shape from the temporary shape in a short time only under the drive voltage of 10V.
In the above embodiments and their alternatives, the ultrasonic time can be determined according to practical application conditions within 30min or more during the preparation of the CNT dispersion.
In the above embodiments and alternatives, the concentration of the CNT dispersion can also be 1mg/mL, 1.5mg/mL, 2.5mg/mL, 3mg/mL, and the like.
In the above examples and alternatives, the volume ratio of DMF to water may also be 2: 8. 2.5: 7.5, 3.5: 6.5, 4: 6, and the like.
In the above embodiment and its alternative, the mass ratio of the EVA masterbatch to the crosslinking agent DCP may also be 95: 5. 96: 4. 98: 2, etc.
In the above embodiments and alternatives, the temperature of swelling may also be 35 ℃, 38 ℃, 42 ℃, 45 ℃ and the like.
The foregoing has outlined rather broadly the preferred embodiments and principles of the present invention and it will be appreciated that those skilled in the art may devise variations of the present invention that are within the spirit and scope of the appended claims.
Claims (10)
1. The preparation method of the CNT/EVA shape memory composite material is characterized by comprising the following steps:
(1) preparing CNT dispersion liquid and preparing an EVA film;
(2) placing the EVA film in a xylene solution for swelling;
(3) placing the EVA film subjected to swelling treatment in CNT dispersion liquid under an ice bath condition and carrying out ultrasonic treatment; and then taking out the film, cleaning and drying to prepare the CNT/EVA shape memory composite material.
2. The method of claim 1, wherein the step (1) of preparing the CNT/EVA shape memory composite comprises:
the CNT powder was added to a solution containing DMF and water, followed by ultrasonication under ice bath conditions for at least 30min to obtain a CNT dispersion.
3. The method for preparing the CNT/EVA shape memory composite material of claim 2, wherein the concentration of the CNT dispersion is 1-3 mg/mL.
4. The method for preparing the CNT/EVA shape memory composite material of claim 2, wherein the volume ratio of DMF to water is (2-4): (8-6).
5. The method of claim 1, wherein the step (1) of preparing the EVA film comprises:
premixing EVA master batch and a cross-linking agent DCP according to a target mass ratio, and then carrying out melt extrusion blending;
and then placing the mixture particles subjected to melt extrusion into a mold, placing the mold in a flat vulcanizing machine for preheating, pressurizing to 10MPa, raising the temperature to 150 ℃, and carrying out hot pressing for 1 hour to obtain the EVA film.
6. The method for preparing CNT/EVA shape memory composite material of claim 5, wherein the target mass ratio is (95-98): (5-2).
7. The method for preparing CNT/EVA shape memory composite material of claim 5, wherein the temperatures of the heating zones of the screw extruder used for melt extrusion blending are set to 85 ℃, 90 ℃, 95 ℃ and 100 ℃.
8. The method for preparing the CNT/EVA shape memory composite material of claim 1, wherein in the step (2), the swelling temperature is 35-45 ℃, and constant-temperature swelling is adopted.
9. The method for preparing the CNT/EVA shape memory composite material of claim 1, wherein the ultrasonic treatment time in the step (3) is 10-40 min.
10. A CNT/EVA shape memory composite material manufactured by the manufacturing method according to any one of claims 1 to 9.
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CN112376266A (en) * | 2020-09-24 | 2021-02-19 | 浙江理工大学 | Composite fiber with shape memory performance and strain sensing performance and preparation method thereof |
CN113265088A (en) * | 2021-05-18 | 2021-08-17 | 浙江理工大学 | Preparation method of ethylene-vinyl acetate copolymer porous shape memory material |
CN113337033A (en) * | 2021-06-29 | 2021-09-03 | 哈尔滨工业大学 | Preparation of thermally-deformed support arm and method for regulating and controlling unfolding state of space reflector by using thermally-deformed support arm |
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CN112376266A (en) * | 2020-09-24 | 2021-02-19 | 浙江理工大学 | Composite fiber with shape memory performance and strain sensing performance and preparation method thereof |
CN113265088A (en) * | 2021-05-18 | 2021-08-17 | 浙江理工大学 | Preparation method of ethylene-vinyl acetate copolymer porous shape memory material |
CN113337033A (en) * | 2021-06-29 | 2021-09-03 | 哈尔滨工业大学 | Preparation of thermally-deformed support arm and method for regulating and controlling unfolding state of space reflector by using thermally-deformed support arm |
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