CN115057791A - Industrial preparation method of levocarnitine - Google Patents

Industrial preparation method of levocarnitine Download PDF

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CN115057791A
CN115057791A CN202210765087.6A CN202210765087A CN115057791A CN 115057791 A CN115057791 A CN 115057791A CN 202210765087 A CN202210765087 A CN 202210765087A CN 115057791 A CN115057791 A CN 115057791A
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formula
levocarnitine
compound
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slowly
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朱逸凡
范敏华
陆翠军
周胜军
陈然
孙冰洋
童晓明
沈利红
刘洁
黄宇萍
郭卫革
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Anhui Puli Pharmaceutical Co ltd
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Beijing Puli Biopharmaceutical Co ltd
Hainan Poly Pharm Co ltd
Zhejiang Poly Pharmaceutical Co ltd
Anhui Puli Pharmaceutical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/14Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton from compounds containing already amino and carboxyl groups or derivatives thereof
    • C07C227/18Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton from compounds containing already amino and carboxyl groups or derivatives thereof by reactions involving amino or carboxyl groups, e.g. hydrolysis of esters or amides, by formation of halides, salts or esters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • B01J31/0239Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/04Formation of amino groups in compounds containing carboxyl groups
    • C07C227/06Formation of amino groups in compounds containing carboxyl groups by addition or substitution reactions, without increasing the number of carbon atoms in the carbon skeleton of the acid
    • C07C227/08Formation of amino groups in compounds containing carboxyl groups by addition or substitution reactions, without increasing the number of carbon atoms in the carbon skeleton of the acid by reaction of ammonia or amines with acids containing functional groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/40Substitution reactions at carbon centres, e.g. C-C or C-X, i.e. carbon-hetero atom, cross-coupling, C-H activation or ring-opening reactions
    • B01J2231/42Catalytic cross-coupling, i.e. connection of previously not connected C-atoms or C- and X-atoms without rearrangement
    • B01J2231/4277C-X Cross-coupling, e.g. nucleophilic aromatic amination, alkoxylation or analogues
    • B01J2231/4283C-X Cross-coupling, e.g. nucleophilic aromatic amination, alkoxylation or analogues using N nucleophiles, e.g. Buchwald-Hartwig amination
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    • C07ORGANIC CHEMISTRY
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    • C07B2200/07Optical isomers

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Abstract

The invention relates to the technical field of pharmaceutical chemicals, and particularly relates to an industrial preparation method of levocarnitine. Adding alkali metal salt into the compound shown in the formula 2, adsorbing by cation exchange resin, and desorbing by ammonia water to obtain the compound shown in the formula 3. Compared with the prior art, the technical scheme of the invention can fully carry out the reaction, the reaction is thorough, no raw material is left, and the common impurity A in the preparation process of the levocarnitine is effectively removed, so that the finished levocarnitine product with high yield and high purity can be obtained, the yield can reach 99%, and the purity can reach 100%. In addition, the method has simple process and low cost of related raw materials, and can generate good economic benefit in industrial application.

Description

Industrial preparation method of levocarnitine
Technical Field
The invention relates to the technical field of pharmaceutical chemicals, and particularly relates to an industrial preparation method of levocarnitine.
Background
L-carnitine is also called L-carnitine, the chemical name is (R) -3-carboxyl-2-hydroxyl-N, N, N-trimethyl-1-propyl ammonium hydroxide inner salt, and the molecular formula is C 7 H 15 NO 3 Molecular weight of 161.2, and its chemical formula is as follows:
Figure BDA0003725137280000011
is discovered for the first time in meat extract by Russian chemists Gulewitsch and Krimberg in 1905, belongs to the vitamin class, and is widely present in animals, plants and microorganisms. Levocarnitine is mainly applied to (1) a series of complications of chronic renal failure long-term hemodialysis patients caused by carnitine deficiency, such as cardiomyopathy, skeletal myopathy, arrhythmia, hyperlipidemia, hypotension, dialysis muscle spasm and the like; (2) can be used together with erythropoietin for treating uremia anemia, and can be used for the adjuvant treatment of coronary atherosclerotic heart disease, angina pectoris, myocardial infarction, myocarditis, cardiac insufficiency, shock, ischemic cerebrovascular diseases, hepatitis, liver cirrhosis, diabetes, etc.; (3) and others: it also has therapeutic effect on infantile metabolic diseases, weight gain disorder, fatigue, obesity, etc.
The production method of the levocarnitine mainly comprises the following four steps: (1) and (4) an extraction method. Naturally occurring in various meats and milks, and thus can be extracted directly from beef and milk, however, the extraction process is costly and economically not reasonable. (2) A microbial fermentation method. Research shows that levocarnitine also exists in many microorganisms, and can be accumulated by submerged culture or solid fermentation of yeast, aspergillus, penicillium, rhizopus and other microorganisms. However, the screening work of the strains is more complicated, and the current fermentation level is lower. (3) A synthetic method. US4070394 is an earlier patent published in 1978 on epichlorohydrin as a starting material for the preparation of racemic carnitine by ammoniation, acidification, cyanation, hydrolysis and deionization. U.S. Pat. No. 3,3151149 uses D- (+) -camphorsulfonic acid and dibenzoyl-D-tartaric acid to resolve DL-carnitine, JP59231048A uses (-) -mandelic acid, and U.S. Pat. No. 4,493,3490 and DE3536093 use dibenzoyl-L-tartaric acid to resolve racemic carnitine to obtain levocarnitine. Although the method has low cost, the method uses the virulent sodium cyanide, and does not meet the current advocated development of green chemistry. Bellamy.F.D. et al (Tetrahedron Letters, 1990, 31 (50): 7323-. The method has a long route, and the D-malic acid is expensive and is not suitable for industrial amplification. (4) A biological enzyme method. 4-chloroacetoacetic acid ethyl ester is used as an initial raw material, and the levocarnitine is obtained through biological enzyme catalysis, quaternization, alkaline hydrolysis and deionization. The reaction process is simple and short, the product has high chiral purity, the reaction condition is friendly, the operation is easy, and the method has good industrial prospect. However, according to the disclosure of CN109053479B, the yield obtained by this method can only reach 88.7%, and the impurity a related to levocarnitine still remains.
Figure BDA0003725137280000021
Therefore, it is necessary to develop a method for preparing levocarnitine with high yield and high purity.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an industrial preparation method of levocarnitine, which is characterized in that alkali metal salt is added into a compound in a formula 2, the compound is adsorbed by cation exchange resin and desorbed by ammonia water to obtain a compound in a formula 3 of the levocarnitine,
Figure BDA0003725137280000031
further, it comprises the following steps:
1) under the alkaline condition, mixing a trimethylamine aqueous solution and a dioxane solution of the compound shown in the formula 1, and then adding tetrabutylammonium bromide to fully react to obtain a compound shown in the formula 2;
2) adding alkali metal salt into the compound of the formula 2 obtained in the previous step, adsorbing by cation exchange resin, and desorbing by ammonia water to obtain a compound of a formula 3 of levocarnitine;
3) refining the crude product in an ethanol/acetone system to obtain a pure levocarnitine compound shown in the formula 3.
The reaction route is as follows:
Figure BDA0003725137280000032
note: the compound shown in the formula 1 is (R) -4-chloro-3-hydroxy ethyl butyrate, the compound shown in the formula 2 is an intermediate 2, and the compound shown in the formula 3 is levocarnitine. The subsequent abbreviation is not described further
Preferably, the alkaline condition in step 1) is NaOH solution or KOH solution, and more preferably NaOH solution; the concentration of the trimethylamine aqueous solution is 30 percent;
preferably, the reaction temperature in the step 1) is controlled to be-5 ℃, further preferably, the reaction temperature in the step 1) is controlled to be 0-5 ℃, and most preferably, the reaction temperature in the step 1) is 5 ℃;
preferably, the reaction time of the step 1) is controlled to be 1.5-4 h, and further preferably, the reaction time of the step 1) is 2 h;
preferably, the molar charge ratio of trimethylamine to compound of formula 1 in step 1) is (4.6-6.1):1, more preferably, the molar charge ratio of trimethylamine to compound of formula 1 is (5.1-5.6):1, and most preferably, the molar charge ratio of trimethylamine to compound of formula 1 is 5.3: 1;
preferably, the molar ratio of tetrabutylammonium bromide to the compound of formula 1 in step 1) is (0.005-0.05):1, more preferably 0.01: 1;
preferably, after the reaction in step 1) is completed, the method further comprises a post-treatment process, specifically as follows: and (3) carrying out reduced pressure concentration at 5-15 ℃, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH to 5-6, adding dichloromethane, extracting and layering, collecting a water layer, and carrying out electrodialysis desalination.
Preferably, the alkali metal salt in step 2) is selected from one or a mixture of more than two of sodium nitrite, potassium nitrite, sodium phosphite, potassium phosphite, sodium thiosulfate and sodium metabisulfite, and further preferably, the alkali metal salt in step 2) is sodium nitrite;
preferably, the molar ratio of the alkali metal salt to the compound of formula 2 in step 2) is (0.5-0.7) to 1, and more preferably, the molar ratio of the alkali metal salt to the compound of formula 2 is 0.5: 1;
preferably, the concentration of the ammonia water used in the step 2) is 10-15%, and is preferably 12.5%; desorbing ammonia water in the step 2) to obtain the levocarnitine compound in the formula 3, specifically, desorbing the ammonia water to obtain an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of the system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine compound in the formula 3.
Preferably, the refining in step 3) comprises the following operations: adding absolute ethyl alcohol into the levocarnitine compound of the formula 3, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping acetone into the system, slowly cooling to 0-10 ℃ after dripping, keeping the temperature, crystallizing for 1-3 hours, filtering in three ways, leaching with acetone, and drying in vacuum at 45-55 ℃ to obtain a pure levocarnitine compound of the formula 3.
Further, the invention provides a detection method of levocarnitine, which comprises the following steps:
performing high performance liquid chromatography with silica gel as filler, column temperature of 40 deg.C, detection wavelength of 205nm, flow rate of 1.0ml/min, sample injection volume of 20ul, and ammonium acetate (pH 5) of 0.77 g/L: and the mobile phase is ACN 25:75, and the elution is carried out at the same temperature for 30 min. According to the HPLC detection method provided above, the finally synthesized levocarnitine is used as a test sample, and the content of the levocarnitine and the content of impurities such as impurity A can be detected.
The technical scheme of the invention has the following beneficial effects:
compared with the prior art, the technical scheme of the invention adds the phase transfer catalyst tetrabutylammonium bromide, promotes the quaternization reaction and fully performs the reaction. In addition, alkali metal salt is introduced for cation exchange, so that common impurity A in the preparation process of the levocarnitine is effectively removed, and a levocarnitine finished product with high yield and high purity is obtained, wherein the yield can reach 99%, and the purity can reach 100%. The invention has simple process and low cost of related raw materials, and can generate good economic benefit in industrialized application.
Drawings
FIG. 1 is an HPLC analytical profile of L-carnitine prepared according to the method described in example 1.
FIG. 2 is an HPLC analytical profile of L-carnitine prepared according to the method described in example 4.
Detailed Description
For better understanding of the technical solutions of the present invention, the technical solutions of the present invention are further described below with reference to specific examples, which are only for the purpose of facilitating understanding of the present invention and should not be construed as specifically limiting the present invention.
Example 1: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, and after the addition is finished, the reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (3) loading cation exchange resin into the chromatographic column, loading the compound shown in the formula 2, washing with purified water until the pH of an effluent is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating at 75-80 ℃ under reduced pressure until the pH of the system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dripping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 85%, and the purity of the levocarnitine is 99.13% and the impurity A is 0.87% through HPLC detection. HPLC integration data are shown in table 1 below:
TABLE 1
Retention time (min) Peak area Percentage of Peak area (%) Peak width (min) Peak height
9.734 4264.948 99.13 1.57 267.87
11.297 37.585 0.87 0.96 2.22
Example 2: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, and after the addition is finished, the reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (3) loading cation exchange resin into the chromatographic column, adding 12.83g of sodium nitrite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of the system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dropwise adding 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dropping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 77%, the purity of the levocarnitine is 100% through HPLC detection, and no impurity A is detected.
Example 3: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, 1.85g of tetrabutylammonium bromide is added, and the heat preservation reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (2) loading cation exchange resin into the chromatographic column, loading the compound shown in the formula 2, washing with purified water until the pH of an effluent is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating under reduced pressure at 75-80 ℃, concentrating until the pH of the system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dripping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 96%, and the purity of the levocarnitine is 98.7% and the impurity A is 1.3% through HPLC detection.
Example 4: preparation of levocarnitine
36.48kg of sodium hydroxide and 685.44kg of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52kg of trimethylamine aqueous solution (30%) is dropwise added into the system, 96.00kg of the compound shown in the formula 1 is slowly dropwise added into the system after the addition, 1.86kg of tetrabutylammonium bromide is simultaneously added, and the heat preservation reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (2) loading cation exchange resin into a chromatographic column, adding 16.58kg of sodium nitrite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent liquid is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of a system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10kg of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping 627.30kg of acetone into the system, slowly cooling to 0-10 ℃ after dripping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85kg of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 99%, the purity of the levocarnitine is 100% through HPLC detection, and no impurity A is detected. HPLC integration data are shown in table 2 below:
TABLE 2
Retention time (min) Peak area Percentage of Peak area (%) Peak width (min) Peak height
7.847 4266.159 100.00 1.66 354.14
Example 5: preparation of levocarnitine
36.48g of potassium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 0 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, 1.85g of tetrabutylammonium bromide is added, and the heat preservation reaction is carried out for 2 hours at the temperature of 0 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (2) loading cation exchange resin into a chromatographic column, adding 16.5g of sodium nitrite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent liquid is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of a system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dropwise adding 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dropping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 97%, the purity of the levocarnitine is 100% by HPLC (high performance liquid chromatography) detection, and no impurity A is detected.
Example 6: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, 1.85g of tetrabutylammonium bromide is added, and the heat preservation reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (2) loading cation exchange resin into a chromatographic column, adding 17.88g of potassium nitrite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent liquid is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of a system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dropwise adding 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dropping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product with the yield of 87%, wherein the purity of the levocarnitine is 100% through HPLC detection, and no impurity A is detected.
Example 7: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, 1.85g of tetrabutylammonium bromide is added, and the heat preservation reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (3) loading cation exchange resin into the chromatographic column, adding 35.53g of potassium phosphite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of the system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dripping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product with the yield of 93%, wherein the purity of the levocarnitine is 99.66% and the impurity A is 0.34% through HPLC detection.
Example 8: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, 7.39g of tetrabutylammonium bromide is added, and the heat preservation reaction is carried out for 2 hours at the temperature of 5 ℃. And (3) after the reaction is finished, performing reduced pressure concentration at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system for extraction and layering, collecting a water layer, and performing electrodialysis desalination to obtain the compound shown in the formula 2. And (3) loading cation exchange resin into a chromatographic column, adding 16.58g of sodium nitrite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of the system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dripping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 96.4%, the purity of the levocarnitine is 100% through HPLC detection, and no impurity A is detected.
Example 9: preparation of levocarnitine
36.48g of sodium hydroxide and 685.44g of water are respectively added into a reaction kettle, stirring is started, the temperature is reduced to 5 ℃, 179.52g of trimethylamine aqueous solution (30%) is dropwise added into the system, after the addition is finished, 95.47g of the compound shown in the formula 1 is slowly dropwise added into the system, 1.85g of tetrabutylammonium bromide is added, and the heat preservation reaction is carried out for 2 hours at the temperature of 5 ℃. And after the reaction is finished, concentrating under reduced pressure at 5-15 ℃ to remove trimethylamine, after the concentration is finished, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH of the system to 5-6, adding dichloromethane into the system, extracting and layering, collecting a water layer, and performing electrodialysis for desalting to obtain the compound shown in the formula 2. And (2) loading cation exchange resin into a chromatographic column, adding 19.65g of sodium nitrite into the compound shown in the formula 2 for sampling, washing with purified water until the pH of an effluent liquid is 6-7, adding 12.5% ammonia water for elution, collecting an eluent, concentrating the eluent at 75-80 ℃ under reduced pressure until the pH of a system is 7-8, and cooling to 15-25 ℃ to obtain the levocarnitine. Adding 209.10g of absolute ethyl alcohol into the levocarnitine, heating to 60-65 ℃, dissolving the system to be clear, slowly cooling to 20-30 ℃, slowly dripping 627.30g of acetone into the system, slowly cooling to 0-10 ℃ after dripping, carrying out heat preservation and crystallization for 1-3 hours, carrying out three-in-one filtration, leaching with 34.85g of acetone, and carrying out vacuum drying at 45-55 ℃ to obtain a pure levocarnitine product, wherein the yield is 98.3%, and the purity of the levocarnitine is 99.7% and the impurity A is 0.3% through HPLC detection.

Claims (10)

1. An industrial preparation method of levocarnitine is characterized in that alkali metal salt is added into a compound in a formula (2), the compound is adsorbed by cation exchange resin and desorbed by ammonia water to obtain a compound in a formula (3) of levocarnitine,
Figure FDA0003725137270000011
2. the method according to claim 1, wherein the alkali metal salt is selected from the group consisting of sodium nitrite, potassium nitrite, sodium phosphite, potassium phosphite, sodium thiosulfate and sodium metabisulfite, and preferably is sodium nitrite.
3. The process according to claim 1, wherein the molar ratio of the alkali metal salt to the compound of formula (2) is (0.5-0.7):1, preferably the molar ratio of the alkali metal salt to the compound of formula (2) is 0.5: 1.
4. The process according to claim 1, wherein the concentration of the aqueous ammonia is 10 to 15%, preferably 12.5%.
5. The preparation method according to claim 1, wherein the ammonia water desorption is carried out to obtain the levocarnitine compound of formula (3), and further the ammonia water desorption is carried out to obtain an eluent, the eluent is subjected to reduced pressure concentration at 75-80 ℃ until the pH of the system is 7-8, and then the temperature is reduced to 15-25 ℃ to obtain the levocarnitine compound of formula (3).
6. The method of claim 1, further comprising reacting an aqueous trimethylamine solution with a dioxane solution of the compound of formula (1) under basic conditions with tetrabutylammonium bromide to obtain the starting compound of formula (2), wherein the reaction formula is as follows:
Figure FDA0003725137270000012
7. the method of claim 6, wherein the alkaline condition is NaOH solution, KOH solution, preferably NaOH solution; the concentration of the trimethylamine aqueous solution is 30 percent; the molar charge ratio of the trimethylamine to the compound of the formula (1) is (4.6-6.1):1, preferably (5.1-5.6):1, more preferably 5.3: 1; the molar charge ratio of tetrabutylammonium bromide to the compound of formula (1) is (0.005-0.05):1, preferably 0.01: 1.
8. The preparation method according to claim 6, wherein the reaction temperature is controlled at-5 to 5 ℃, preferably 0 to 5 ℃, and more preferably 5 ℃; the reaction time is controlled to be 1.5-4 h, preferably 2 h; after the reaction is finished, the method further comprises a post-treatment process, which comprises the following specific steps: and (3) carrying out reduced pressure concentration at 5-15 ℃, slowly dropwise adding 18% hydrochloric acid into the system, adjusting the pH to 5-6, adding dichloromethane, extracting and layering, collecting a water layer, and carrying out electrodialysis desalination.
9. The preparation method according to claim 1, further comprising a purification method of the levocarnitine compound of formula (3), wherein the levocarnitine compound of formula (3) is purified in an ethanol/acetone system to obtain a pure levocarnitine compound of formula (3).
10. The production method according to claim 9, wherein the refining comprises the following operations: adding absolute ethyl alcohol into the levocarnitine compound of the formula (3), heating to 60-65 ℃, dissolving the system clearly, slowly cooling to 20-30 ℃, slowly dripping acetone into the system, slowly cooling to 0-10 ℃, preserving heat, crystallizing for 1-3 hours, filtering in three ways, leaching with acetone, and vacuum drying at 45-55 ℃ to obtain a pure levocarnitine compound of the formula (3).
CN202210765087.6A 2022-07-01 2022-07-01 Industrial preparation method of levocarnitine Pending CN115057791A (en)

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Publication number Priority date Publication date Assignee Title
CN116023285A (en) * 2022-11-10 2023-04-28 江苏百奥信康医药科技有限公司 Levocarnitine related impurities and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116023285A (en) * 2022-11-10 2023-04-28 江苏百奥信康医药科技有限公司 Levocarnitine related impurities and preparation method thereof

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