CN115057674A - Preparation method of low-carbon type ultrahigh-performance concrete - Google Patents

Preparation method of low-carbon type ultrahigh-performance concrete Download PDF

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Publication number
CN115057674A
CN115057674A CN202210585305.8A CN202210585305A CN115057674A CN 115057674 A CN115057674 A CN 115057674A CN 202210585305 A CN202210585305 A CN 202210585305A CN 115057674 A CN115057674 A CN 115057674A
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China
Prior art keywords
stirring
cement
limestone powder
water
performance concrete
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CN202210585305.8A
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Chinese (zh)
Inventor
刘阳
蒋震
王军
曾维
李蒙强
张毅
笪俊伟
周晨林
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China West Construction Group Co Ltd
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China West Construction Group Co Ltd
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Priority to CN202210585305.8A priority Critical patent/CN115057674A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/26Carbonates
    • C04B14/28Carbonates of calcium
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • C04B2201/52High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to a preparation method of low-carbon type ultrahigh-performance concrete, which is characterized in that the ultrahigh-performance concrete is prepared from cement, limestone powder, silica fume, steel fiber, sand, a water reducing agent and water according to the material ratio; stirring the silica fume and mixing water to prepare silica fume slurry before stirring; adding cement, limestone powder and sand into a stirring pot, slowly stirring and uniformly mixing, adding the previously mixed silica mortar together with water and a water reducing agent into the stirring pot, and stirring for at least three minutes; continuously stirring the slurry until the slurry is in a uniform state, adding the steel fibers, stirring for one minute, adding the rest of the steel fibers, and stirring for two minutes; pouring the mixed slurry into a test mold, vibrating, forming, and curing in a standard curing room after 24h of mold removal. The invention greatly reduces the consumption of cement, reduces the production cost of concrete and simultaneously reduces the carbon emission generated in the cement production process.

Description

Preparation method of low-carbon type ultrahigh-performance concrete
Technical Field
The invention relates to a preparation method of low-carbon type ultrahigh-performance concrete.
Background
The ultra-high performance concrete is a cement-based material with excellent performance, and has excellent mechanical properties and durability. The concept of the ultra-high performance concrete is firstly proposed in 1994, and the basic principle and the method for preparing the ultra-high performance concrete are to improve the homogeneity, the stacking compactness, the microstructure and the toughness. Researchers mix ultrafine powder such as silica powder and fly ash in the ultra-high performance concrete, reduce the porosity by micro-filling effect and generated hydration products, and simultaneously greatly improve the tensile property of the concrete by the application of the steel fiber. The ultrahigh-performance concrete has great application potential, can be used for preparing high-strength engineering members, and can also be used as a repair material to maintain engineering in time. In the traditional ultra-high performance concrete mixing proportion, the content of cement in each concrete reaches 1200 kg, and the cement consumption reaches four times of that of common concrete. Meanwhile, more silica fume is doped into the ultra-high performance concrete, and the silica fume doping amount in each concrete reaches 250-350 kg, so that the production cost of the concrete is greatly improved.
The water cement ratio of the ultra-high performance concrete during molding is 0.14-0.20, and the water cement ratio required by the complete hydration of cement is 0.4, so the hydration degree of the cement in the ultra-high performance concrete is only about 30%, and a large amount of unhydrated cement clinker only plays a role in filling the concrete. In view of reducing cost and carbon dioxide emission, it is necessary to reduce the amount of cement to be blended and to improve the efficiency of use of cement. In the powder material of the ultrahigh performance concrete, cement particles having a large particle diameter account for a major part, and the stacked voids of the cement are filled with ultrafine powder particles (for example, silica fume). When the amount of the ultrafine powder is too large, the degree of compaction of the system is reduced, and therefore, the amount of the cement cannot be reduced significantly. The invention reduces the fineness of cement, and uses thinner cement to replace common cement, thereby improving the reactivity. In addition, the limestone powder with large mixing amount is used for replacing cement and mineral admixture, so that the water-cement ratio in the ultra-high performance concrete is improved, the carbon emission is reduced, and the utilization efficiency of the cement is improved.
Disclosure of Invention
The invention aims to provide a preparation method and application of low-carbon type ultrahigh-performance concrete for improving the hydration degree of cement and reducing excessive consumption of cement.
The invention provides a preparation method of low-carbon type ultrahigh-performance concrete, which is characterized in that the ultrahigh-performance concrete is prepared from cement, limestone powder, silica fume, steel fibers, sand, a water reducing agent and water, wherein the limestone powder adopts 100-mesh and 1000-mesh limestone powder, and the average particle size of the limestone powder is 13.8 mu m and 36.4 mu m respectively; wherein: 400 parts of cement, 640 parts of 100-mesh limestone powder, 115-mesh limestone powder, 130 parts of 1000-mesh limestone powder, 160 parts of water, 440 parts of quartz sand, 5.2-6.0 parts of a water reducing agent and 20 parts of steel fiber;
wherein: the cement is 42.5-grade superfine portland cement with the average particle size of 4.4 microns;
the preparation method of the ultra-high performance concrete comprises the following specific steps:
(1) preparing cement, limestone powder, silica fume, steel fiber, sand, a water reducing agent and water according to the material ratio;
(2) when the concrete is formed, because the silica fume particles are fine and easy to agglomerate, the silica fume and the mixing water are stirred to prepare silica mortar before stirring;
(3) adding cement, limestone powder and sand into a stirring pot, slowly stirring and uniformly mixing, adding the previously mixed silica mortar together with water and a water reducing agent into the stirring pot, and stirring for at least three minutes;
(4) continuously stirring the slurry until the slurry is in a uniform state, adding 50% of steel fibers, stirring for one minute, adding the rest of the steel fibers, and stirring for two minutes;
(5) pouring the mixed slurry into a container with a size of 40X 160 mm 3 In the mold testing, the mold is formed after vibration, and the mold is placed into a standard curing room for curing after 24 hours of mold removal.
In the present invention, the average particle size of the silica fume is 0.15. mu.m.
In the invention, the length of the steel fiber is 12mm, the diameter is 0.2mm, and the length-diameter ratio is 60.
In the invention, the sand is quartz sand.
In the invention, the water reducing agent is a polycarboxylic acid high-performance liquid water reducing agent, the solid content is 55%, and the water reducing rate is more than 30%.
In the present invention, the hydration degree refers to the percentage of the portion of the cement clinker in the cement that reacts to form hydration products in the total amount of the cement clinker.
The invention has the beneficial effects that:
firstly, the ultra-strong high-performance concrete prepared by the method uses a large amount of limestone powder, so that the utilization of wastes is realized. Limestone powder belongs to a byproduct in sandstone exploitation, and cannot be used as a mineral admixture for mass application in concrete due to the fact that limestone powder does not have high activity. In the invention, the concrete mixing proportion is designed by utilizing a close packing theory, the optimal proportion of limestone powder with different fineness is obtained, and at the moment, the limestone powder reaches the closest packing state and the existing gap is the smallest. Limestone powder serves as a framework of the powder material, and meanwhile, ultrafine cement with higher activity is used for filling the limestone powder, so that the compactness of the structure is guaranteed. The addition of the limestone powder is beneficial to improving the fluidity of the concrete, so that the concrete has better working performance.
Secondly, the consumption of cement is greatly reduced, and in the embodiment, only 25-35% of cement by mass is doped, so that the production cost of concrete is greatly reduced, and carbon emission generated in the cement production process is reduced. The superfine cement has high activity, so that the concrete still has good mechanical properties under low cement mixing amount. The super-strong high-performance concrete can still reach the breaking strength of 20MPa and the compressive strength of 107MPa under the condition of 75 percent of limestone powder mixing amount, and has good working performance.
Detailed Description
The invention is further illustrated by the following examples.
Example 1-example 3:
the preparation process of the low-carbon type ultrahigh-performance concrete comprises
Firstly, determining the concrete mixing proportion
Ultra-high performance concrete mixing proportion (kg/m 3)
Serial number Cement 100 mesh limestone powder 1000 mesh limestone powder Silica fume Quartz sand Water reducing agent Water (W) Steel fiber
Example 1 275 634 158 33 440 5.4 118 20
Example 2 330 590 148 33 440 5.6 124 20
Example 3 370 558 140 33 440 5.9 128 20
In the embodiment, a skeleton is constructed by limestone powder with different fineness by utilizing a close packing theory in a mix proportion design process, wherein the mass ratio of 100-mesh limestone powder to 1000-mesh limestone powder is 4: 1. The cement accounts for 25%, 30% and 35% of the cementing material, and the rest is limestone powder and silica fume accounting for 3% of the cementing material. The mixing water is used in a water-cement ratio of 0.4.
② concrete forming
The method comprises the following steps: when the concrete is formed, because the silica fume particles are fine and easy to agglomerate, the silica fume and the mixing water are stirred to prepare silica mortar before stirring;
step two: adding cement, limestone powder and sand into a stirring pot, slowly stirring and uniformly mixing, adding the previously mixed silica mortar together with water and a water reducing agent into the stirring pot, and stirring for at least three minutes;
step three: continuously stirring the slurry until the slurry is in a uniform state, adding 50% of steel fibers, stirring for one minute, adding the rest of the steel fibers, and stirring for two minutes;
step four: pouring the mixed slurry into a 40 x 160 mm3 test mould, vibrating, forming, and curing in a standard curing room after 24h of mould removal.
The strength of the test pieces is tested at ages of 7d, 28d and 90d, and the results are as follows:
Figure DEST_PATH_IMAGE002A
as can be seen from the above table, when the cement content is only 25%, the prepared ultra-high performance concrete still has the flexural strength of 20MPa and the compressive strength of 107 MPa.

Claims (5)

1. A preparation method of low-carbon type ultrahigh-performance concrete is characterized by comprising the following steps: the materials used by the ultra-high performance concrete are cement, limestone powder, silica fume, steel fiber, sand, a water reducing agent and water, wherein the limestone powder adopts 100-mesh and 1000-mesh limestone powder, and the average particle size of the particles is 13.8 mu m and 36.4 mu m respectively; wherein: 400 parts of cement, 640 parts of 100-mesh limestone powder, 115-mesh limestone powder, 130 parts of 1000-mesh limestone powder, 160 parts of water, 440 parts of quartz sand, 5.2-6.0 parts of a water reducing agent and 20 parts of steel fiber;
wherein: the cement is 42.5-grade superfine portland cement with the average particle size of 4.4 microns;
the preparation method of the ultra-high performance concrete comprises the following specific steps:
(1) preparing cement, limestone powder, silica fume, steel fiber, sand, a water reducing agent and water according to the material ratio;
(2) stirring the silica fume and mixing water to prepare silica fume slurry before stirring;
(3) adding cement, limestone powder and sand into a stirring pot, slowly stirring and uniformly mixing, adding the previously mixed silica mortar together with water and a water reducing agent into the stirring pot, and stirring for at least three minutes;
(4) continuously stirring the slurry until the slurry is in a uniform state, adding 50% of steel fibers, stirring for one minute, adding the rest of the steel fibers, and stirring for two minutes;
(5) pouring the mixed slurry into a container with a size of 40X 160 mm 3 And in the mold testing, molding after vibration, and putting the mold into a standard curing room for curing after 24 hours of mold removal.
2. The preparation method of the low-carbon type ultra-high performance concrete according to claim 1, characterized in that: the average particle size of the silica fume is 0.15 μm.
3. The preparation method of the low-carbon type ultra-high performance concrete according to claim 1, characterized in that: the length of the steel fiber is 12mm, the diameter is 0.2mm, and the length-diameter ratio is 60.
4. The preparation method of the low-carbon type ultra-high performance concrete according to claim 1, characterized in that: the sand is quartz sand.
5. The preparation method of the low-carbon type ultra-high performance concrete according to claim 1, characterized in that: the water reducing agent is a polycarboxylic acid high-performance liquid water reducing agent, the solid content is 55%, and the water reducing rate is more than 30%.
CN202210585305.8A 2022-05-27 2022-05-27 Preparation method of low-carbon type ultrahigh-performance concrete Pending CN115057674A (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105622009A (en) * 2015-12-23 2016-06-01 东南大学 Silica fume-free ultra-high performance concrete matrix and preparation method thereof
CN113248214A (en) * 2021-06-15 2021-08-13 广西路桥工程集团有限公司 Machine-made sand ultrahigh-performance concrete with compressive strength of more than 180Mpa and preparation method thereof
CN113773018A (en) * 2021-09-17 2021-12-10 中山市灵湾新材料科技有限公司 Low-shrinkage high-crack-resistance ultrahigh-performance concrete and preparation method thereof
US20220112131A1 (en) * 2019-12-30 2022-04-14 Qingdao university of technology Lightweight aggregate ultra-high performance concrete (uhpc) and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105622009A (en) * 2015-12-23 2016-06-01 东南大学 Silica fume-free ultra-high performance concrete matrix and preparation method thereof
US20220112131A1 (en) * 2019-12-30 2022-04-14 Qingdao university of technology Lightweight aggregate ultra-high performance concrete (uhpc) and preparation method thereof
CN113248214A (en) * 2021-06-15 2021-08-13 广西路桥工程集团有限公司 Machine-made sand ultrahigh-performance concrete with compressive strength of more than 180Mpa and preparation method thereof
CN113773018A (en) * 2021-09-17 2021-12-10 中山市灵湾新材料科技有限公司 Low-shrinkage high-crack-resistance ultrahigh-performance concrete and preparation method thereof

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Application publication date: 20220916