CN115055175B - Preparation method of defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET - Google Patents

Preparation method of defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET Download PDF

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CN115055175B
CN115055175B CN202210686949.6A CN202210686949A CN115055175B CN 115055175 B CN115055175 B CN 115055175B CN 202210686949 A CN202210686949 A CN 202210686949A CN 115055175 B CN115055175 B CN 115055175B
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CN115055175A (en
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江伟
曹静静
孙平
周天鹏
张全兴
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Nanjing University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/06Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
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    • C01INORGANIC CHEMISTRY
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    • C01G9/00Compounds of zinc
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/28Preparation of carboxylic acid esters by modifying the hydroxylic moiety of the ester, such modification not being an introduction of an ester group
    • C07C67/29Preparation of carboxylic acid esters by modifying the hydroxylic moiety of the ester, such modification not being an introduction of an ester group by introduction of oxygen-containing functional groups
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    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract

The invention discloses a preparation method of a defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET, which comprises the following steps: (1) Adding zinc chloride and a surfactant into a first mixed solvent, and stirring for reaction to obtain a mixed reaction solution containing Zn-CTAB; (2) Adding an aqueous solution of ethanolamine and a second mixed solvent into the mixed reaction solution containing Zn-CTAB obtained in the step (1), stirring for reaction to obtain a white suspension, carrying out solid-liquid separation to obtain a solid part, and carrying out vacuum drying to obtain a defect-state ZnO nano-sheet precursor; (3) Calcining the defect ZnO nano-sheet precursor obtained in the step (2). The defect-state zinc oxide nano-sheet prepared by the method can be used as a catalyst for alcoholysis of waste PET, the product yield is as high as 92.7%, no metal residue exists, the catalyst is easy to recycle, and the catalyst can be recycled and has potential application prospect.

Description

Preparation method of defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET
Technical Field
The invention belongs to the fields of macromolecule degradation, green catalysis technology and plastics, and relates to a preparation method of a defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET.
Background
Polyethylene terephthalate (PET) is the polyester plastic with the greatest worldwide production, and is mainly applied to the fields of beverage, food packaging, fiber spinning and the like. Recycling of PET is attracting more and more attention because it slowly degrades in natural environments to penetrate into the soil or flow into the ocean, severely threatening the ecological environment. At present, three main PET recovery modes are available: physical recovery, biological recovery, and chemical recovery. The degradation product of the glycolysis waste PET, namely ethylene terephthalate (BHET), can be used for repolymerization into high molecular weight PET, and is a green, simple and sustainable recovery method. The waste PET ethylene glycol alcoholysis catalyst commonly used in industry is zinc acetate, but has the problems of difficult catalyst recovery, low selectivity and metal residue in degradation products, so the development of recyclable, low-cost and high-activity heterogeneous catalysts is attracting more and more attention.
Zinc oxide is used as a catalyst for the alcoholysis recovery of waste PET, which is easy to recover and low in cost, and the yield of BHET is only 67% under the conditions that the reaction temperature is 260 ℃, the reaction time is more than 80min and the reaction pressure is 5 atm. The defect zinc oxide has been widely studied in the catalytic fields of carbon dioxide reduction, methane conversion, water decomposition and the like, and the catalytic activity of the defect zinc oxide is obviously higher than that of defect-free zinc oxide because the defect zinc oxide is favorable for nucleophilic reaction.
Disclosure of Invention
The invention aims to: aiming at the defects of the prior art, the invention provides a preparation method of a defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET, which can improve the selectivity and yield of a waste PET alcoholysis product BHET and realize easy recovery and recycling of the catalyst.
In order to solve the technical problems, the invention discloses a preparation method of a defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET, which comprises the following steps:
(1) Adding zinc chloride and a surfactant into a first mixed solvent, and stirring for reaction to obtain a mixed reaction solution containing Zn-CTAB;
(2) Adding an aqueous solution of ethanolamine and a second mixed solvent into the mixed reaction solution containing Zn-CTAB obtained in the step (1), stirring for reaction to obtain a white suspension, carrying out solid-liquid separation to obtain a solid part, and carrying out vacuum drying to obtain a defect-state ZnO nano-sheet precursor;
(3) Calcining the defect ZnO nano-sheet precursor obtained in the step (2).
Specifically, in the step (1), the surfactant is cetyl trimethyl ammonium bromide; the mol ratio of the zinc chloride to the surfactant is 3-5: 1, a step of; the first mixed solvent comprises ethanol and water, wherein the volume ratio of the ethanol to the water is 4-8: 1, the first mixed solvent is used for dissolving zinc chloride and the surfactant.
Specifically, in the step (1), the stirring reaction is carried out for 10-60 min at 25-70 ℃.
Specifically, in the step (2), the concentration of the ethanolamine aqueous solution is 99wt%; the mol ratio of the ethanolamine aqueous solution to the zinc chloride is 4-20: 1, a step of; the second mixed solvent comprises ethanol and water, wherein the volume ratio of the ethanol to the water is 2-8: 1, the dosage of the second mixed solvent ensures that the solid of the reaction system is completely dissolved.
Specifically, in the step (2), stirring and reacting for 1-4 hours at 25-70 ℃; and the vacuum drying is carried out at the drying temperature of 70 ℃ for 12-24 hours.
Specifically, in the step (3), the defective ZnO nano-sheet precursor is calcined under the gas atmosphere, and is heated from room temperature to 200-500 ℃, preferably 350 ℃ at a rate of 2 ℃/min, and then is kept for 90-180 min.
Specifically, in the step (3), the gas atmosphere is any one of oxygen, nitrogen and air, and is preferably air.
The defect-state zinc oxide nano-sheet catalyst of the alcoholysis PET prepared by the preparation method is also within the protection scope of the invention.
The application of the defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET in waste PET alcoholysis is also within the protection scope of the invention.
The specific application method is that PET and a defect zinc oxide nano-sheet catalyst are dissolved in an organic solvent under the atmosphere of gas, heating is carried out, preferably, after the reaction is finished, water is added into a reaction system, suction filtration is carried out, ethylene terephthalate (BHET) is left in filtrate, analysis is carried out on the ethylene terephthalate (BHET) by High Performance Liquid Chromatography (HPLC), and the yield is measured.
Preferably, the gas atmosphere is any one of oxygen, nitrogen and air, and is preferably air; the PET source is a beverage bottle collected by a garbage field; the mass of the defect-state zinc oxide nano-sheet catalyst accounts for 0.1-10.0 percent of the mass of PET, preferably 1.0-5.0 percent; the organic solvent is ethylene glycol; the mass ratio of the organic solvent to PET is 1:1 to 8; the heating reaction is carried out at a temperature of 140-190 ℃, preferably 160-190 ℃ for 15-180 min, preferably 60-180 min.
The reaction equation of the present invention is as follows:
Figure BDA0003698333920000031
wherein the conversion rate of PET and the yield of BHET are calculated according to formulas (1) and (2), respectively:
Figure BDA0003698333920000032
Figure BDA0003698333920000033
the beneficial effects are that:
the invention has the characteristics of easy recovery of catalyst, low cost, recycling, high PET conversion rate, high target product selectivity, green and pollution-free reaction process, mild reaction condition, no need of decoloring of degradation products and the like, and has low requirements on raw materials, and the alcoholysis products are easy to separate and purify.
Drawings
FIG. 1 is a transmission electron microscope image of a defect state zinc oxide nanoplate catalyst.
Fig. 2 is a schematic flow chart of the catalytic alcoholysis of waste PET glycol by a defect zinc oxide nano-sheet catalyst in an air atmosphere: (a) discarding the snowplow bottle, (b) before the alcoholysis reaction, (c) after the alcoholysis reaction, (d) alcoholysis product BHET;
Detailed Description
The present invention is described with reference to the following examples, but the present invention is not limited to the following examples, and modifications are included in the technical scope of the present invention without departing from the spirit and scope of the present invention.
Example 1 Synthesis method of defective Zinc oxide nanosheet catalyst
Firstly, adding 50mL of ethanol/water mixed solvent (v/v=4/1) into a 100mL beaker, adding 2.720g of zinc chloride and 2.420g of cetyltrimethylammonium bromide into the mixed solution, and stirring and reacting for 10min at 25 ℃ to obtain a mixed reaction solution containing Zn-CTAB; then, 5mL of an aqueous ethanolamine solution (99 wt%) and 5mL of an ethanol/water mixed solvent (v/v=2/1) were added to the mixed reaction solution, and the reaction was continued with stirring at 25 ℃ for 1 hour; after the reaction is finished, the mixture is centrifuged for three times by using water and ethanol, and the collected precipitate is transferred into a vacuum drying oven at 70 ℃ to be dried for 12 hours, so that the defect ZnO nanosheet precursor is obtained. Uniformly spreading the defect-state ZnO nano-sheet precursor in a magnetic boat, transferring the precursor into a tube furnace, heating the precursor to 350 ℃ at a heating rate of 2 ℃/min in the presence of air in the calcining atmosphere, and preserving the heat for 90min to finally obtain the defect-state ZnO nano-sheet catalyst, as shown in figure 1.
Example 2 Effect of different reactive gas atmospheres on the catalytic degradation of waste PET ethylene glycol by defective Zinc oxide nanoplatelet catalysts
Examples 2a to 2c
Under different reaction gas atmospheres, waste PET, a defect-state ZnO nano-sheet catalyst (accounting for 1.0 percent of the mass of the PET, prepared in the example 1) and ethylene glycol (the mass ratio of the ethylene glycol to the PET is 1:4) are put into a single-neck flask, and the temperature is raised to 180 ℃ for magnetic stirring reaction for 60min. After the reaction is finished, 400mL of ultrapure water is added for vigorous stirring, so that the crystallization of the monomer is prevented; collecting the insoluble PET and the oligomer and filtrate which are filtered by pumping, and taking a proper amount of solution for standby after the volume of the filtrate is fixed to 1L; after the reaction was completed, the product BHET was analyzed by HPLC, and the yield of the obtained BHET and the conversion rate of PET were calculated. The BHET yield and PET conversion data of the waste PET glycol alcoholysis catalyzed by the defective zinc oxide nano-sheet catalyst under different reaction gas atmospheres are shown in table 1, and the flow chart of the waste PET glycol alcoholysis catalyzed by the defective zinc oxide nano-sheet catalyst under the air atmosphere is shown in fig. 2.
TABLE 1 Effect of different reactive gas atmospheres on the catalytic degradation of waste PET ethylene glycol by defective Zinc oxide nanoplatelet catalysts
Examples Catalyst Reaction atmosphere PET conversion/% BHET yield/%
2a ZnO nano-sheet Air-conditioner 100 92.6
2b ZnO nano-sheet Oxygen gas 100 92.4
2c ZnO nano-sheet Nitrogen gas 28.3 8.7
Example 3. Effect of different sizes of Zinc oxide catalysts on the catalytic alcoholysis of waste PET ethylene glycol
Examples 3a to 3e
Under the air atmosphere, waste PET and ethylene glycol (the mass ratio of the ethylene glycol to the PET is 1:4) and ZnO catalyst nanorods (50 nm, 90nm, 200nm and 2 μm, which are commercially purchased and account for 1.0% of the PET mass) or defect-state ZnO nano-sheet catalyst (prepared in example 1) with different sizes are sequentially added into a 25mL single-neck flask, and the temperature is raised to 180 ℃ for magnetic stirring reaction for 60min. After the reaction is finished, 400mL of ultrapure water is added for vigorous stirring, so that the crystallization of the monomer is prevented; collecting the insoluble PET and the oligomer and filtrate which are filtered by pumping, and taking a proper amount of solution for standby after the volume of the filtrate is fixed to 1L; after the reaction was completed, the product BHET was analyzed by HPLC, and the yield of the obtained BHET and the conversion rate of PET were calculated. The effect of different sizes of zinc oxide catalysts on the catalysis of PET glycol alcoholysis is shown in Table 2 with the numbers 3a-3e.
TABLE 2 Effect of different size Zinc oxide catalysts on catalyzing the alcoholysis of waste PET ethylene glycol
Figure BDA0003698333920000041
Continuous table 2
Figure BDA0003698333920000051
Example 4 Effect of the amount of defective Zinc oxide nanoplatelet catalyst on the alcoholysis of waste PET ethylene glycol
Examples 4a to 4e
Under the air atmosphere, the waste PET, glycol (the mass ratio of glycol to PET is 1:4) and the defect-state ZnO nano-sheet catalyst (prepared in example 1) with different catalyst amounts are sequentially added into a 25mL single-neck flask, and the temperature is raised to 180 ℃ for magnetic stirring reaction for 60min. After the reaction is finished, 400mL of ultrapure water is added for vigorous stirring, so that the crystallization of the monomer is prevented; collecting the insoluble PET and the oligomer and filtrate which are filtered by pumping, and taking a proper amount of solution for standby after the volume of the filtrate is fixed to 1L; after the reaction was completed, the product BHET was analyzed by HPLC, and the yield of the obtained BHET and the conversion rate of PET were calculated. The effect of different amounts of the defect zinc oxide nano-sheet catalyst on catalyzing the alcoholysis of PET ethylene glycol is shown in the sequence numbers 4a-4e in Table 3.
TABLE 3 Effect of the amount of defective Zinc oxide nanoplatelet catalyst on the alcoholysis of waste PET ethylene glycol
Examples Catalyst (%) PET conversion/% BHET yield/%
4a 0.1 85.4 72.8
4b 0.2 95.2 79.7
4c 1 100 92.6
4d 2 100 92.7
4e 5 100 91.2
Example 5 Effect of different reaction temperatures on the catalytic degradation of waste PET ethylene glycol by defective Zinc oxide nanoplatelet catalysts
Examples 5a to 5d
Under the air atmosphere, waste PET, a defect-state ZnO nano-sheet catalyst (accounting for 1.0 percent of the mass of the PET and prepared in the example 1) and ethylene glycol (the mass ratio of the ethylene glycol to the PET is 1:4) are put into a single-neck flask, and the mixture is heated to different temperatures for magnetic stirring reaction for 60 minutes. After the reaction is finished, 400mL of ultrapure water is added for vigorous stirring, so that the crystallization of the monomer is prevented; collecting the insoluble PET and the oligomer and filtrate which are filtered by pumping, and taking a proper amount of solution for standby after the volume of the filtrate is fixed to 1L; after the reaction was completed, the product BHET was analyzed by HPLC, and the yield of the obtained BHET and the conversion rate of PET were calculated. BHET yield and PET conversion data of the defect zinc oxide nano-sheet catalyst for catalyzing the alcoholysis of waste PET glycol at different reaction temperatures are shown in the sequence numbers 5a-5d in Table 4.
TABLE 4 Effect of different reaction temperatures on the catalytic degradation of waste PET ethylene glycol by defective Zinc oxide nanoplatelet catalysts
Examples Catalyst Reaction temperature/. Degree.C PET conversion/% BHET yield/%
5a ZnO nano-sheet 160 70.2 50.8
5b ZnO nano-sheet 170 85.2 66.2
5c ZnO nano-sheet 180 100 92.6
5d ZnO nano-sheet 190 100 92.3
Example 6 Effect of different reaction times on the catalytic degradation of waste PET ethylene glycol by defective Zinc oxide nanoplatelet catalysts
Examples 6a to 6e
Under the air atmosphere, waste PET, a defect-state ZnO nano-sheet catalyst (accounting for 1.0 percent of the mass of the PET and prepared in the example 1) and ethylene glycol (the mass ratio of the ethylene glycol to the PET is 1:4) are put into a single-neck flask, and the temperature is raised to 180 ℃ and the magnetic stirring is carried out for different reaction times. After the reaction is finished, 400mL of ultrapure water is added for vigorous stirring, so that the crystallization of the monomer is prevented; collecting the insoluble PET and the oligomer and filtrate which are filtered by pumping, and taking a proper amount of solution for standby after the volume of the filtrate is fixed to 1L; after the reaction was completed, the product BHET was analyzed by HPLC, and the yield of the obtained BHET and the conversion rate of PET were calculated. The BHET yield and PET conversion data of the defect zinc oxide nano-sheet catalyst catalyzed waste PET glycol alcoholysis for different reaction times are shown in table 5 with serial numbers 6a-6e.
TABLE 5 influence of different reaction times on the catalytic alcoholysis of waste PET ethylene glycol by defective Zinc oxide nanoplatelet catalysts
Examples Catalyst Reaction time/min PET conversion/% BHET yield/%
6a ZnO nano-sheet 15 40.6 38.1
6b ZnO nano-sheet 30 89.3 68.9
6c ZnO nano-sheet 60 100 92.6
6d ZnO nano-sheet 120 100 91.3
6e ZnO nano-sheet 180 100 90.8
The invention provides a method and a thinking of a preparation method of an alcoholysis PET defect-state zinc oxide nano-sheet catalyst, and a plurality of methods and ways for realizing the technical scheme are provided, the above is only a preferred embodiment of the invention, and it should be pointed out that a plurality of improvements and modifications can be made by a person of ordinary skill in the art without departing from the principle of the invention, and the improvements and modifications are also regarded as the protection scope of the invention. The components not explicitly described in this embodiment can be implemented by using the prior art.

Claims (9)

1. The preparation method of the defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET is characterized by comprising the following steps:
(1) Adding zinc chloride and a surfactant into a first mixed solvent, and stirring for reaction to obtain a mixed reaction solution containing Zn-CTAB;
(2) Adding an aqueous solution of ethanolamine and a second mixed solvent into the mixed reaction solution containing Zn-CTAB obtained in the step (1), stirring for reaction to obtain a white suspension, carrying out solid-liquid separation to obtain a solid part, and carrying out vacuum drying to obtain a defect-state ZnO nano-sheet precursor;
(3) Calcining the defect-state ZnO nano-sheet precursor obtained in the step (2);
the first mixed solvent comprises ethanol and water, wherein the volume ratio of the ethanol to the water is 4-8: 1, a step of;
the second mixed solvent comprises ethanol and water, wherein the volume ratio of the ethanol to the water is 2-8: 1, a step of;
in the step (3), the calcination is carried out, and the defect ZnO nano-sheet precursor is calcined under the atmosphere of gas to obtain the product of the formula 2 o The C/min rate is increased from room temperature to 200-500 o C, then keeping for 90-180 min; wherein the gas atmosphere is any one of oxygen and air.
2. The method of claim 1, wherein in step (1), the surfactant is cetyltrimethylammonium bromide; the molar ratio of the zinc chloride to the surfactant is 3-5: 1.
3. the preparation method according to claim 1, wherein in the step (1), the stirring reaction is performed for 10-60 min at 25-70 ℃.
4. The method according to claim 1, wherein in the step (2), the concentration of the aqueous ethanolamine solution is 99% wt%; the mol ratio of the ethanolamine aqueous solution to the zinc chloride is 4-20: 1.
5. the preparation method of claim 1, wherein in the step (2), the stirring reaction is carried out for 1-4 hours at a reaction temperature of 25-70 ℃; the vacuum drying temperature is 70 o And C, drying for 12-24 hours.
6. The defect-state zinc oxide nano-sheet catalyst of the alcoholysis PET prepared by the preparation method of any one of claims 1-5.
7. The use of the defect-state zinc oxide nano-sheet catalyst for alcoholysis of PET as claimed in claim 6 in the alcoholysis of waste PET.
8. The use according to claim 7, wherein PET and the defect-state zinc oxide nanoplatelet catalyst are dissolved in an organic solvent under a gas atmosphere and heated for reaction.
9. The application of claim 8, wherein the defect-state zinc oxide nano-sheet catalyst accounts for 0.1-10.0% of the PET by mass; the organic solvent is ethylene glycol; the mass ratio of the organic solvent to PET is 1: 1-8; the heating reaction is carried out at the temperature of 140-190 ℃ for 15-180 min.
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