CN115054988B - Wastewater purifier for metallurgical wastewater treatment - Google Patents
Wastewater purifier for metallurgical wastewater treatment Download PDFInfo
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- CN115054988B CN115054988B CN202210984949.4A CN202210984949A CN115054988B CN 115054988 B CN115054988 B CN 115054988B CN 202210984949 A CN202210984949 A CN 202210984949A CN 115054988 B CN115054988 B CN 115054988B
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- 239000002351 wastewater Substances 0.000 title claims abstract description 79
- 238000004065 wastewater treatment Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims description 33
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 30
- 238000003860 storage Methods 0.000 claims description 25
- 238000004062 sedimentation Methods 0.000 claims description 24
- 239000010865 sewage Substances 0.000 claims description 23
- 238000000746 purification Methods 0.000 claims description 19
- 239000004576 sand Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- 230000014759 maintenance of location Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000011010 flushing procedure Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 55
- 239000010419 fine particle Substances 0.000 abstract description 23
- 239000000110 cooling liquid Substances 0.000 abstract description 4
- 238000010310 metallurgical process Methods 0.000 abstract description 3
- 239000002918 waste heat Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000011362 coarse particle Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/04—Combinations of filters with settling tanks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D21/0001—Recuperative heat exchangers
- F28D21/0012—Recuperative heat exchangers the heat being recuperated from waste water or from condensates
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
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Abstract
本发明公开了一种冶金废水处理用废水净化器,包括倒斗底,所述倒斗底上端设有净化罐,所述净化罐上端安装有沉淀池,本发明涉及冶金废水处理技术领域。该冶金废水处理用废水净化器,通过将冷却废水引导长筒体内侧的同时,可通过冷水进管向环形筒腔内侧送入冷水,通过热传导,将冷却废水中含有的剩余热量交换到冷水中,将冷却废水中的余热进行回收利用,将冷却废水的价值最大化,无需打开顶罐体,即可完成对顶罐体内侧污渍的轻松打扫,可将冷却废水中的部分细颗粒进行涡流引导收集,对冷却废水进行回收利用,节约水资源,降低冶金流程中冷却液的投入成本。
The invention discloses a waste water purifier for metallurgical waste water treatment. The waste water purifier for metallurgical waste water treatment can send cold water to the inner side of the annular cylinder cavity through the cold water inlet pipe while guiding the cooling waste water to the inside of the long cylinder, and exchange the residual heat contained in the cooling waste water to the cold water through heat conduction. , the waste heat in the cooling wastewater can be recycled, and the value of the cooling wastewater can be maximized. The top tank can be easily cleaned without opening the top tank, and some fine particles in the cooling wastewater can be guided by eddy currents. Collect and recycle cooling wastewater, save water resources, and reduce the input cost of cooling liquid in the metallurgical process.
Description
技术领域technical field
本发明涉及冶金废水处理技术领域,具体涉及冶金废水处理用废水净化器。The invention relates to the technical field of metallurgical wastewater treatment, in particular to a wastewater purifier for metallurgical wastewater treatment.
背景技术Background technique
冶金工业产品繁多,生产流程各成系列都会排放出大量废水,是污染环境的主要废水之一,而循环用水是冶金废水治理的一项重要措施,发展综合利用,从废水中回收有用物质和热能,减少物料燃料流失;企业内各种用水根据不同的水质要求,综合平衡,串流使用,同时改进水质稳定措施,不断提高水的循环利用率,因此需要一种适合于针对冶金中所产生的冷却废水的处理设备。There are many products in the metallurgical industry, and each series of production processes will discharge a large amount of wastewater, which is one of the main wastewaters that pollute the environment, and recycled water is an important measure for the treatment of metallurgical wastewater. The development of comprehensive utilization and recovery of useful substances and heat energy from wastewater , reduce the loss of material and fuel; all kinds of water in the enterprise are comprehensively balanced and used in series according to different water quality requirements, and at the same time, the water quality stabilization measures are improved, and the water recycling rate is continuously improved. Treatment equipment for cooling wastewater.
现有的冶金废水处理用废水净化器,无法对冷却废水进行过滤净化回收利用的同时,对冷却废水中的余热进行回收利用,来实现冷却废水价值的最大化,使得冷却废水中的热量白白丢失,需要打开净化器才能对内部的结构部件进行清洗维护,造成净化器的人工维护成本高,对于冷却废水中的部分细颗粒无法进行预处理来减轻滤料层的过滤负荷。Existing wastewater purifiers for metallurgical wastewater treatment cannot filter, purify, and recycle cooling wastewater, and at the same time recycle the waste heat in the cooling wastewater to maximize the value of the cooling wastewater, so that the heat in the cooling wastewater is lost in vain. , it is necessary to open the purifier to clean and maintain the internal structural components, resulting in high manual maintenance costs of the purifier, and it is impossible to pretreat some fine particles in the cooling wastewater to reduce the filtration load of the filter material layer.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种冶金废水处理用废水净化器,包括倒斗底,所述倒斗底上端设有净化罐,所述净化罐上端安装有沉淀池,所述沉淀池上端设有封盖,所述封盖上端中部安装有电机,所述净化罐内侧安装有滤料层,所述滤料层上端安装有导污机构,所述倒斗底表面一侧连接有回水管,所述倒斗底表面另一侧连接有回热管,所述倒斗底内部为中空设置,所述滤料层从上往下依次设置有卵石垫层、一级硅砂滤料层以及二级硅砂滤料层。In order to solve the above-mentioned technical problems, the present invention provides a waste water purifier for metallurgical waste water treatment, which includes an inverted bucket bottom, a purification tank is arranged on the upper end of the inverted bucket bottom, a sedimentation tank is installed on the upper end of the purification tank, and the upper end of the sedimentation tank is installed. There is a cover, a motor is installed in the middle of the upper end of the cover, a filter material layer is installed on the inner side of the purification tank, a pollution guide mechanism is installed on the upper end of the filter material layer, and a return pipe is connected to one side of the bottom surface of the bucket. , the other side of the bottom surface of the inverted bucket is connected with a heat recovery pipe, the interior of the bottom of the inverted bucket is hollow, and the filter material layer is sequentially provided with a pebble cushion layer, a first-level silica sand filter material layer and a second-level filter material layer from top to bottom. Silica sand filter layer.
优选的,所述净化罐包括长筒体,所述长筒体表面下侧连接有反冲管,所述长筒体表面上侧连接有冷水进管,所述长筒体表面的另一侧连接有排污管一,所述长筒体内壁开设有环形筒腔,所述环形筒腔的内壁表面等距离连接有若干换热环。Preferably, the purification tank includes a long cylindrical body, a backflushing pipe is connected to the lower side of the surface of the long cylindrical body, a cold water inlet pipe is connected to the upper side of the surface of the long cylindrical body, and the other side of the surface of the long cylindrical body is connected A sewage discharge pipe is connected, the inner wall of the long cylinder is provided with an annular cylinder cavity, and the inner wall surface of the annular cylinder cavity is connected with a number of heat exchange rings at equal distances.
优选的,所述长筒体底端通过丝杆与倒斗底上端法兰安装,所述反冲管贯穿长筒体内壁并伸入长筒体内侧,且所述长筒体内壁靠近下端口呈漏斗状设置,所述冷水进管贯穿长筒体内壁并伸入环形筒腔内侧,所述卵石垫层、一级硅砂滤料层、二级硅砂滤料层由上到下依次嵌合安装在长筒体内壁上的漏斗部,所述回热管依次贯穿倒斗底、长筒体并伸入环形筒腔内侧,所述回水管贯穿倒斗底、长筒体并伸入长筒体内侧。Preferably, the bottom end of the long cylinder is installed with the flange on the upper end of the bottom of the inverted bucket by a screw rod, the recoil pipe penetrates the inner wall of the long cylinder and extends into the inner side of the long cylinder, and the inner wall of the long cylinder is close to the lower port It is arranged in a funnel shape, the cold water inlet pipe runs through the inner wall of the long cylinder and extends into the inner side of the annular cylinder cavity. In the funnel part on the inner wall of the long cylinder, the heat return pipe runs through the bottom of the inverted bucket, the long cylinder and extends into the inner side of the annular cylinder, and the return pipe runs through the bottom of the inverted bucket, the long cylinder and extends into the inner side of the long cylinder .
优选的,所述沉淀池包括顶罐体,所述顶罐体内壁呈中空设置并与环形筒腔相连通,所述封盖上端表面连接有进口管,所述顶罐体内侧安装有水位杆,所述水位杆底端安装有浮球,且所述顶罐体表面连接有排污管二,所述顶罐体内侧底板上固定连接有隔板,所述隔板中部固定安装有导流管。Preferably, the sedimentation tank includes a top tank, the inner wall of the top tank is hollow and communicated with the annular cylinder cavity, an inlet pipe is connected to the upper surface of the cover, and a water level rod is installed inside the top tank , the bottom end of the water level rod is installed with a floating ball, and the surface of the top tank body is connected with the second sewage pipe, the inner bottom plate of the top tank body is fixedly connected with a baffle plate, and a guide pipe is fixedly installed in the middle of the baffle plate .
优选的,所述顶罐体内侧通过底板和隔板配合被划分为沉淀室和引流室,所述进口管贯穿封盖并与顶罐体内侧的沉淀室相连通,所述封盖通过丝杆与顶罐体上端法兰安装,所述排污管二贯穿顶罐体并与顶罐体内侧的底板相持平,所述导流管上安装有抽水泵。Preferably, the inner side of the top tank body is divided into a sedimentation chamber and a drainage chamber through the cooperation of the bottom plate and the partition plate, the inlet pipe penetrates through the cover and communicates with the sedimentation chamber inside the top tank body, and the cover is connected by a screw rod Installed with the upper flange of the top tank body, the second sewage pipe runs through the top tank body and is flush with the bottom plate inside the top tank body, and a suction pump is installed on the guide pipe.
优选的,所述水位杆与封盖重合的部位安装有密封环,所述水位杆通过密封环与封盖升降安装,所述顶罐体内侧的底板上开设有圆口,所述导流管下端与圆口相对应配合,所述长筒体与顶罐体之间嵌合安装有闭水环,所述长筒体上端通过丝杆与顶罐体下端法兰安装。Preferably, a sealing ring is installed at the overlapping portion of the water level rod and the cover, the water level rod is installed by lifting and lowering the sealing ring and the cover, a circular opening is formed on the bottom plate inside the top tank body, and the guide pipe is The lower end is matched with the round mouth correspondingly, a closed water ring is fitted and installed between the long cylinder and the top tank, and the upper end of the long cylinder is installed with the lower flange of the top tank through a screw rod.
优选的,所述导污机构 包括中空筒,所述中空筒表面固定连接有桨叶,对冷却废水起到搅拌引流作用,并且引导细颗粒的分布走向,且所述中空筒下端安装有若干导流组件,以及安装在所述中空筒下端的收纳球,所述中空筒内侧安装有反流机构,所述收纳球上端口嵌合安装有轴承,所述轴承上端连接有螺纹管二,所述收纳球通过轴承和螺纹管二配合与中空筒组合安装。Preferably, the pollution guide mechanism includes a hollow cylinder, the surface of the hollow cylinder is fixedly connected with paddles, which play the role of stirring and draining the cooling wastewater, and guide the distribution of fine particles, and the lower end of the hollow cylinder is installed with several guides. A flow assembly, and a receiving ball installed at the lower end of the hollow cylinder, a reverse flow mechanism is installed on the inner side of the hollow cylinder, a bearing is fitted and installed on the upper port of the receiving ball, and the upper end of the bearing is connected with a threaded pipe II. The receiving ball is installed in combination with the hollow cylinder through the cooperation of the bearing and the threaded pipe.
优选的,所述电机下端的转轴杆依次贯穿封盖、顶罐体内侧的底板并伸入长筒体内侧,便于将导污机构整体吊装在顶罐体底端即长筒体内侧,其中,转轴杆与封盖、顶罐体内侧的底板相重合的部位均安装有轴承,所述中空筒上端通过转轴杆与电机旋转安装,所述排污管一贯穿长筒体并延伸至收纳球内侧,且所述收纳球表面开设有若干单向渗水孔,便于将进入收纳球内侧的冷却废水及时导出。Preferably, the rotating shaft rod at the lower end of the motor sequentially penetrates the cover, the bottom plate inside the top tank body, and extends into the inside of the long cylinder body, so as to facilitate the overall hoisting of the pollution guide mechanism on the bottom end of the top tank body, that is, the inside of the long cylinder body, wherein, Bearings are installed on the overlapping parts of the rotating shaft rod, the cover and the bottom plate inside the top tank body, the upper end of the hollow cylinder is rotatably installed with the motor through the rotating shaft rod, and the sewage pipe runs through the long cylinder body and extends to the inside of the storage ball, In addition, a plurality of one-way water seepage holes are formed on the surface of the storage ball, so that the cooling waste water entering the inner side of the storage ball can be exported in time.
优选的,所述导流组件包括短管,所述短管上端口连接有螺纹管一,且所述短管表面连接有滞留斗,以及开设在所述短管表面的扇口,所述扇口内壁倾斜连接有斜导扇,将呈旋涡状运行的冷却废水中的部分细颗粒进行捕获引流至扇口处,且所述斜导扇与桨叶的朝向相同,所述滞留斗通过短管与斜导扇相对应配合,所述短管通过螺纹管一与中空筒组合安装,且所述短管、中空筒内侧均为中空设置,所述中空筒通过电机下端的转轴杆吊设安装在滤料层上端。Preferably, the diversion assembly includes a short pipe, the upper port of the short pipe is connected with a threaded pipe, and the surface of the short pipe is connected with a retention bucket, and a fan opening on the surface of the short pipe, the fan The inner wall of the mouth is obliquely connected with an oblique guide fan, which captures and drains part of the fine particles in the cooling wastewater running in a vortex to the fan mouth, and the oblique guide fan is in the same direction as the blade, and the retention bucket passes through the short pipe. Corresponding to the oblique guide fan, the short pipe is installed in combination with the hollow cylinder through a threaded pipe, and the inner sides of the short pipe and the hollow cylinder are both hollow, and the hollow cylinder is hung and installed at the lower end of the motor by the rotating shaft rod. The top of the filter layer.
优选的,所述反流机构包括卡板,所述卡板表面开设导污孔,便于快捷地将部分细颗粒引导输送在收纳球内侧,且所述卡板下端连接有吊杆,所述吊杆下端连接有吊锤,提高反流机构底部在螺纹管二内侧的重量,用来保障引导片对水压的抵抗能力,所述吊锤表面呈圆形阵列连接有引导片,将细颗粒呈螺旋状引导入收纳球内侧,并且只能通过顺应引导片的反向才能将细颗粒引入并收集,防止被收集的细颗粒从收纳球中反向回流泄露,所述卡板嵌合安装在中空筒内侧,且所述吊锤通过中空筒和收纳球配合与螺纹管二组合安装,结合引导片与螺纹管二的紧密配合,实现更好的防回流功能。Preferably, the reversing mechanism includes a card plate, and the surface of the card plate is provided with a dirt guide hole to facilitate and quickly guide and transport part of the fine particles to the inside of the storage ball, and the lower end of the card plate is connected with a suspension rod, and the suspension The lower end of the rod is connected with a hanging hammer, which increases the weight of the bottom of the reverse flow mechanism on the inner side of the second threaded pipe to ensure the resistance of the guide piece to water pressure. The surface of the hanging hammer is connected with the guide piece in a circular array, and the fine particles are It is spirally guided into the inner side of the storage ball, and the fine particles can only be introduced and collected by complying with the reverse direction of the guide piece, so as to prevent the collected fine particles from flowing backward and leaking from the storage ball. the inside of the cylinder, and the hanging hammer is installed in combination with the second threaded pipe through the cooperation of the hollow cylinder and the storage ball, and combined with the close cooperation between the guide piece and the second threaded pipe, a better anti-backflow function is realized.
本发明提供了一种冶金废水处理用废水净化器。具备以下有益效果:The invention provides a waste water purifier for metallurgical waste water treatment. Has the following beneficial effects:
1、该冶金废水处理用废水净化器,通过将冷却废水引导长筒体内侧的同时,可通过冷水进管向环形筒腔内侧送入冷水,利用换热环增大冷水与环形筒腔内壁接触面积,通过热传导,将含有冷却废水中含有的剩余热量交换到冷水中,最后经由回热管,将被加热的冷水进行回收利用,对冷却废水进行净化过滤的同时,将冷却废水中的余热进行回收利用,将冷却废水的价值最大化。1. The waste water purifier for metallurgical waste water treatment can send cold water to the inner side of the annular cylinder cavity through the cold water inlet pipe while guiding the cooling waste water to the inside of the long cylinder, and use the heat exchange ring to increase the contact between the cold water and the inner wall of the annular cylinder cavity Area, through heat conduction, the residual heat contained in the cooling wastewater is exchanged into the cold water, and finally the heated cold water is recycled through the heat recovery pipe, and the cooling wastewater is purified and filtered, and the residual heat in the cooling wastewater is recovered. Utilize and maximize the value of cooling wastewater.
2、该冶金废水处理用废水净化器,通过进口管将冷却废水加入沉淀室中进行沉淀,然后沉淀后的冷却废水通过导流管上的抽水泵抽入长筒体中,其中,向沉淀室输入冷却废水时,可通过浮球上的水位杆,直观地了解所加入的冷却废水重量是否达到最大值,以此防止冷却废水溢出,同时经由水位杆与封盖重合的部位提供与外界连通的缝隙,保持顶罐体内部的气压与外界气压相同,带沉淀室中的冷却废水引流干净后,可通过打开排污管二将沉淀的粗颗粒自动排出,也可通过进口管对沉淀室进行冲洗,无需打开顶罐体,即可完成对顶罐体内侧污渍的轻松打扫,节省人力物力,简化净化器的整体维护与打扫流程。2. In this wastewater purifier for metallurgical wastewater treatment, the cooling wastewater is added to the sedimentation chamber through the inlet pipe for precipitation, and then the precipitated cooling wastewater is pumped into the long cylinder through the suction pump on the diversion pipe, where the cooling wastewater is sent to the sedimentation chamber. When the cooling wastewater is input, the water level rod on the floating ball can be used to intuitively know whether the added cooling wastewater reaches the maximum weight, so as to prevent the cooling wastewater from overflowing. The air pressure inside the top tank is kept the same as the air pressure outside. After the cooling wastewater in the sedimentation chamber is drained cleanly, the sedimentary coarse particles can be automatically discharged by opening the second sewage pipe, or the sedimentation chamber can be washed through the inlet pipe. Without opening the top tank, you can easily clean the stains on the inside of the top tank, saving manpower and material resources, and simplifying the overall maintenance and cleaning process of the purifier.
3、该冶金废水处理用废水净化器,通过启动电机带动导污机构在净化罐内侧旋转,利用桨叶带动冷却废水在长筒体内侧旋转,可将冷却废水将旋涡的形式在滤料层上进行引流运转,可将冷却废水中的部分细颗粒进行涡流引导收集,引导收纳至短管内侧,并经由短管、中空筒与收纳球内部的连通,最终将细颗粒收集在收纳球内部,然后可经由排污管一将细颗粒统一排出。3. The waste water purifier for metallurgical waste water treatment drives the sewage guide mechanism to rotate inside the purification tank by starting the motor, and uses the paddle to drive the cooling waste water to rotate inside the long cylinder, so that the cooling waste water can be swirled on the filter material layer. Drainage operation can guide and collect some of the fine particles in the cooling wastewater, guide them to the inside of the short tube, and communicate with the inside of the storage ball through the short tube, the hollow cylinder, and finally collect the fine particles inside the storage ball. The fine particles can be discharged uniformly through the sewage pipe.
4、该冶金废水处理用废水净化器,通过旋涡状的水流形式,使得冷却废水充分与滤料层接触,最终被层层过滤至长筒体的最下侧,被净化至最干净的状态,然后经由回水管对冷却废水进行回收利用,节约水资源,降低冶金流程中冷却液的投入成本。4. The wastewater purifier for metallurgical wastewater treatment makes the cooling wastewater fully contact with the filter material layer through the vortex-like water flow form, and finally is filtered layer by layer to the lowermost side of the long cylinder, and purified to the cleanest state. Then, the cooling wastewater is recycled through the return pipe to save water resources and reduce the input cost of cooling liquid in the metallurgical process.
附图说明Description of drawings
图1为本发明一种冶金废水处理用废水净化器的外部结构示意图;1 is a schematic diagram of the external structure of a wastewater purifier for metallurgical wastewater treatment according to the present invention;
图2为本发明净化罐和沉淀池的结构示意图;Fig. 2 is the structural representation of purification tank and sedimentation tank of the present invention;
图3为本发明净化罐的结构示意图;Fig. 3 is the structural representation of the purification tank of the present invention;
图4为本发明沉淀池的结构示意图;Fig. 4 is the structural representation of the sedimentation tank of the present invention;
图5为本发明电机和导污机构的结构示意图;5 is a schematic structural diagram of a motor and a dirt guide mechanism of the present invention;
图6为本发明导流组件和反流机构的结构示意图;6 is a schematic structural diagram of a flow guide assembly and a reverse flow mechanism of the present invention;
图7为本发明导流组件的结构示意图;7 is a schematic structural diagram of a flow guide assembly of the present invention;
图8为本发明反流机构的结构示意图。FIG. 8 is a schematic structural diagram of the reverse flow mechanism of the present invention.
图中:1、倒斗底;2、净化罐;21、长筒体;22、反冲管;23、冷水进管;24、排污管一;25、换热环;3、沉淀池;31、顶罐体;32、进口管;33、水位杆;34、排污管二;35、隔板;36、导流管;4、封盖;5、电机;6、滤料层;7、导污机构;71、中空筒;72、桨叶;73、导流组件;731、短管;732、螺纹管一;733、滞留斗;734、斜导扇;74、收纳球;75、反流机构;751、卡板;752、吊杆;753、吊锤;754、引导片;76、螺纹管二;8、回水管;9、回热管。In the picture: 1. Bottom of inverted bucket; 2. Purification tank; 21. Long cylinder; 22. Backflushing pipe; 23. Cold water inlet pipe; 24. Sewage pipe one; 25. Heat exchange ring; , top tank body; 32, inlet pipe; 33, water level rod; 34, sewage pipe two; 35, baffle plate; 36, guide pipe; 4, cover; 5, motor; 6, filter material layer; 7, guide Dirt mechanism; 71, hollow cylinder; 72, paddle; 73, guide assembly; 731, short pipe; 732, threaded pipe one; 733, retention bucket; 734, inclined guide fan; 74, storage ball; 75, reflux Mechanism; 751, card board; 752, boom; 753, hanging hammer; 754, guide piece; 76, threaded pipe two; 8, return water pipe; 9, heat recovery pipe.
具体实施方式Detailed ways
实施例1Example 1
如图1、图2和图5所示,本发明提供一种技术方案:一种冶金废水处理用废水净化器,包括倒斗底1,倒斗底1上端设有净化罐2,净化罐2上端安装有沉淀池3,沉淀池3上端设有封盖4,封盖4上端中部安装有电机5,净化罐2内侧安装有滤料层6,滤料层6上端安装有导污机构7,倒斗底1表面一侧连接有回水管8,倒斗底1表面另一侧连接有回热管9,倒斗底1内部为中空设置,滤料层6从上往下依次设置有卵石垫层、一级硅砂滤料层以及二级硅砂滤料层,净化罐2包括长筒体21,长筒体21表面下侧连接有反冲管22,长筒体21表面上侧连接有冷水进管23,长筒体21表面的另一侧连接有排污管一24,长筒体21内壁开设有环形筒腔,环形筒腔的内壁表面等距离连接有若干换热环25,长筒体21底端通过丝杆与倒斗底1上端法兰安装,反冲管22贯穿长筒体21内壁并伸入长筒体21内侧,且长筒体21内壁靠近下端口呈漏斗状设置,冷水进管23贯穿长筒体21内壁并伸入环形筒腔内侧,卵石垫层、一级硅砂滤料层、二级硅砂滤料层由上到下依次嵌合安装在长筒体21内壁上的漏斗部,回热管9依次贯穿倒斗底1、长筒体21并伸入环形筒腔内侧,回水管8贯穿倒斗底1、长筒体21并伸入长筒体21内侧。As shown in Figure 1, Figure 2 and Figure 5, the present invention provides a technical solution: a waste water purifier for metallurgical waste water treatment, comprising an
使用时,通过将冷却废水输送入沉淀池3内侧进行一段时间的静置沉淀,然后输送入净化罐2内侧,启动电机5带动导污机构7对冷却废水进行搅拌,并且通过导污机构7将部分细颗粒收集在收纳球74中,随后将冷却废水中的另一部分细颗粒经由滤料层6进行层层过滤,被最后净化滞留在长筒体21的最底部,经由回水管8回收再利用,完成废水净化器对冷却废水的净化与回收再利用;When in use, the cooling wastewater is transported into the
通过将冷却废水引导长筒体21内侧的同时,可通过冷水进管23向环形筒腔内侧送入冷水,利用换热环25增大冷水与环形筒腔内壁接触面积,通过热传导,将含有冷却废水中含有的剩余热量交换到冷水中,最后经由回热管9,将被加热的冷水进行回收利用,对冷却废水进行净化过滤的同时,将冷却废水中的余热进行回收利用,将冷却废水的价值最大化;By guiding the cooling waste water to the inside of the
可通过反冲管22向长筒体21内侧输送净水,对长筒体21内部的滤料层6进反冲洗,并且可同时经由进口管32向顶罐体31内侧的沉淀池注入净水,然后通过启动导流管36上的抽水泵,由长筒体21上端口对长筒体21内侧进行冲洗,通过电机5控制导污机构7在长筒体21内侧旋转,可将滤料层6内侧的大部分颗粒收集在收纳球74中,最终经由排污管一24排出,实现冷却废水净化器的自动反冲洗洁净功能,省去拆卸内部结构进行清洗维护的劳动成本。Purified water can be transported to the inside of the
实施例2Example 2
如图1、图2和图4所示,沉淀池3包括顶罐体31,顶罐体31内壁呈中空设置并与环形筒腔相连通,封盖4上端表面连接有进口管32,顶罐体31内侧安装有水位杆33,水位杆33底端安装有浮球,且顶罐体31表面连接有排污管二34,顶罐体31内侧底板上固定连接有隔板35,隔板35中部固定安装有导流管36,顶罐体31内侧通过底板和隔板35配合被划分为沉淀室和引流室,进口管32贯穿封盖4并与顶罐体31内侧的沉淀室相连通,封盖4通过丝杆与顶罐体31上端法兰安装,排污管二34贯穿顶罐体31并与顶罐体31内侧的底板相持平,导流管36上安装有抽水泵,水位杆33与封盖4重合的部位安装有密封环,水位杆33通过密封环与封盖4升降安装,顶罐体31内侧的底板上开设有圆口,导流管36下端与圆口相对应配合,长筒体21与顶罐体31之间嵌合安装有闭水环,长筒体21上端通过丝杆与顶罐体31下端法兰安装。As shown in Figure 1, Figure 2 and Figure 4, the
使用时,通过进口管32将冷却废水加入沉淀室中进行沉淀,然后沉淀后的冷却废水通过导流管36上的抽水泵抽入长筒体21中,其中,向沉淀室输入冷却废水时,可通过浮球上的水位杆33,直观地了解所加入的冷却废水重量是否达到最大值,以此防止冷却废水溢出,同时经由水位杆33与封盖4重合的部位提供与外界连通的缝隙,保持顶罐体31内部的气压与外界气压相同,带沉淀室中的冷却废水引流干净后,可通过打开排污管二34将沉淀的粗颗粒自动排出,也可通过进口管32对沉淀室进行冲洗,无需打开顶罐体31,即可完成对顶罐体31内侧污渍的轻松打扫,节省人力物力,简化净化器的整体维护与打扫流程。When in use, the cooling wastewater is added to the sedimentation chamber through the
实施例3Example 3
如图5、图6、图7和图8所示,导污机构7 包括中空筒71,中空筒71表面固定连接有桨叶72,对冷却废水起到搅拌引流作用,并且引导细颗粒的分布走向,且中空筒71下端安装有若干导流组件73,以及安装在中空筒71下端的收纳球74,中空筒71内侧安装有反流机构75,收纳球74上端口嵌合安装有轴承,轴承上端连接有螺纹管二76,收纳球74通过轴承和螺纹管二76配合与中空筒71组合安装,电机5下端的转轴杆依次贯穿封盖4、顶罐体31内侧的底板并伸入长筒体21内侧,便于将导污机构7整体吊装在顶罐体31底端及长筒体21内侧,其中,转轴杆与封盖4、顶罐体31内侧的底板相重合的部位均安装有轴承,中空筒71上端通过转轴杆与电机5旋转安装,排污管一24贯穿长筒体21并延伸至收纳球74内侧,且收纳球74表面开设有若干单向渗水孔,便于将进入收纳球74内侧的冷却废水及时导出,导流组件73包括短管731,短管731上端口连接有螺纹管一732,且短管731表面连接有滞留斗733,以及开设在短管731表面的扇口,扇口内壁倾斜连接有斜导扇734,将呈旋涡状运行的冷却废水中的部分细颗粒进行捕获引流至扇口处,且斜导扇734与桨叶72的朝向相同,滞留斗733通过短管731与斜导扇734相对应配合,短管731通过螺纹管一732与中空筒71组合安装,且短管731、中空筒71内侧均为中空设置,中空筒71通过电机5下端的转轴杆吊设安装在滤料层6上端,反流机构75包括卡板751,卡板751表面开设导污孔,便于快捷地将部分细颗粒引导输送在收纳球74内侧,且卡板751下端连接有吊杆752,吊杆752下端连接有吊锤753,提高反流机构75底部在螺纹管二76内侧的重量,用来保障引导片754对水压的抵抗能力,吊锤753表面呈圆形阵列连接有引导片754,将细颗粒呈螺旋状引导入收纳球74内侧,并且只能通过顺应引导片754的反向才能将细颗粒引入并收集,防止被收集的细颗粒从收纳球74中反向回流泄露,卡板751嵌合安装在中空筒71内侧,且吊锤753通过中空筒71和收纳球74配合与螺纹管二76组合安装,结合引导片754与螺纹管二76的紧密配合,实现更好的防回流功能。As shown in FIGS. 5 , 6 , 7 and 8 , the
使用时,通过启动电机5带动导污机构7在净化罐2内侧旋转,利用桨叶72带动冷却废水在长筒体21内侧旋转,可将冷却废水以旋涡的形式在滤料层6上进行引流运转,可将冷却废水中的部分细颗粒通过扇口内壁连接的斜导扇734,引导收纳至短管731内侧,并经由短管731、中空筒71与收纳球74内部的连通,最终将细颗粒收集在收纳球74内部,然后可经由排污管一24将细颗粒统一排出;When in use, by starting the
冷却废水中的剩余细颗粒,通过旋涡状的水流形式,使得冷却废水充分与滤料层6接触,最终被层层过滤至长筒体21的最下侧,被净化至最干净的状态,然后经由回水管8可重新输送至原始的冷却液回流管道中,进行回收使用,节约水资源,降低冶金流程中冷却液的投入成本。The remaining fine particles in the cooling wastewater pass through the swirling water flow form, so that the cooling wastewater is fully contacted with the
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative work shall fall within the protection scope of the present invention. The structures, devices and operation methods that are not specifically described and explained in the present invention are implemented according to conventional means in the art unless otherwise specified and limited.
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