CN115051063A - Monitoring control system of high-temperature smelting workshop for recycling lead-acid batteries - Google Patents

Monitoring control system of high-temperature smelting workshop for recycling lead-acid batteries Download PDF

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CN115051063A
CN115051063A CN202210809292.8A CN202210809292A CN115051063A CN 115051063 A CN115051063 A CN 115051063A CN 202210809292 A CN202210809292 A CN 202210809292A CN 115051063 A CN115051063 A CN 115051063A
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equipment
signal
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杜文明
朱成龙
陈新军
游弘宇
毛荣海
代辉
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Taihe Dahua Energy Technology Co ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/54—Reclaiming serviceable parts of waste accumulators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing

Abstract

The invention discloses a monitoring control system of a high-temperature smelting workshop for recycling a lead-acid battery, which relates to the technical field of monitoring control and solves the technical problem that in the prior art, the accurate environmental monitoring and strength analysis cannot be carried out in the running process of the high-temperature smelting workshop for recycling the lead-acid battery; the equipment in the high-temperature smelting workshop is subjected to operation analysis, and the operation intensity of the current high-temperature smelting workshop is judged, so that the working intensity of the high-temperature smelting workshop is analyzed, the reduction of the working efficiency caused by the overhigh working intensity is prevented, and the working intensity is monitored, so that the working efficiency of the high-temperature smelting workshop is improved.

Description

Monitoring control system of high-temperature smelting workshop for lead-acid battery recovery
Technical Field
The invention relates to the technical field of monitoring and control, in particular to a monitoring and control system of a high-temperature smelting workshop for recycling a lead-acid battery.
Background
The usage amount of the lead-acid storage battery is gradually increased in recent years, the corresponding scrappage amount is also continuously increased, the lead-acid storage battery is dangerous waste regulated by the state, so that the problem is that how to adopt correct measures and scientific methods to recycle the lead-acid storage battery is a big problem, and the lead-acid storage battery has the characteristics which are not possessed by other types of batteries, such as lower requirement on users and lower cost, so the lead-acid storage battery is widely used in a plurality of industrial fields. Lead-acid batteries have different uses and different losses of their own mass. This results in the continuous deterioration of lead-acid batteries, and the amount of such deterioration is increasing. As the number increases.
However, in the prior art, during the operation process of a high-temperature smelting workshop for recycling the lead-acid storage battery, accurate environment monitoring and strength analysis cannot be carried out, so that reasonable monitoring control cannot be carried out, and the working efficiency is reduced.
In view of the above technical drawbacks, a solution is proposed.
Disclosure of Invention
The invention aims to solve the problems, and provides a monitoring control system of a high-temperature smelting workshop for lead-acid battery recovery, which analyzes the environmental temperature of the high-temperature smelting workshop and analyzes whether the environmental temperature of the high-temperature smelting workshop is qualified, so that the monitoring strength of the surrounding environment of the high-temperature smelting workshop is improved, the influence of the surrounding environment on the high-temperature smelting workshop is reduced, and the working efficiency of the high-temperature smelting workshop can be improved; the equipment in the high-temperature smelting workshop is subjected to operation analysis, and the operation intensity of the current high-temperature smelting workshop is judged, so that the working intensity of the high-temperature smelting workshop is analyzed, the reduction of the working efficiency caused by the overhigh working intensity is prevented, and the working intensity is monitored, so that the working efficiency of the high-temperature smelting workshop is improved.
The purpose of the invention can be realized by the following technical scheme:
the monitoring control system of the high-temperature smelting workshop for recycling the lead-acid battery comprises a server, wherein the server is in communication connection with an environment temperature analysis unit, an equipment operation analysis unit, an operation efficiency analysis unit and a workshop operation analysis unit;
the server generates an environment temperature analysis signal and sends the environment temperature analysis signal to the environment temperature analysis unit, the environment temperature analysis unit receives the environment temperature analysis signal, analyzes the environment temperature of the high-temperature smelting workshop, generates an environment temperature analysis unqualified signal and an environment temperature analysis qualified signal through analysis, and sends the environment temperature analysis unqualified signal and the environment temperature analysis qualified signal to the server;
the server generates an equipment operation analysis signal and sends the equipment operation analysis signal to the equipment operation analysis unit, and the equipment operation analysis unit analyzes the operation of the equipment in the high-temperature smelting workshop after receiving the equipment operation analysis signal, generates a high-intensity operation signal and a low-intensity operation signal through analysis and sends the high-intensity operation signal and the low-intensity operation signal to the server;
the method comprises the steps that a server generates an operation efficiency analysis signal and sends the operation efficiency analysis signal to an operation efficiency analysis unit, the operation efficiency analysis unit analyzes the operation efficiency of the high-temperature smelting workshop after receiving the operation efficiency analysis signal, judges whether the operation efficiency of the high-temperature smelting workshop is qualified or not, generates an equipment operation efficiency unqualified signal and an equipment operation efficiency qualified signal through analysis, and sends the equipment operation efficiency unqualified signal and the equipment operation efficiency qualified signal to the server;
the server generates a workshop operation analysis signal and sends the workshop operation analysis signal to the workshop operation analysis unit, the workshop operation analysis unit analyzes the operation in the corresponding high-temperature smelting workshop after receiving the workshop operation analysis signal, judges the operation state of the high-temperature smelting workshop, generates a workshop operation qualified signal and a workshop operation unqualified signal through analysis, and sends the signals to the server.
As a preferred embodiment of the present invention, the operation of the ambient temperature analyzing unit is as follows:
acquiring a maximum floating span value of the environment temperature in the high-temperature smelting workshop and a maximum floating speed value corresponding to the environment temperature, and respectively marking the maximum floating span value of the environment temperature in the high-temperature smelting workshop and the maximum floating speed value corresponding to the environment temperature as KDZ and FSD; acquiring the difference value between the floating speed of the environment temperature in the high-temperature smelting workshop and the floating speed of the smelting equipment, and marking the difference value between the floating speed of the environment temperature in the high-temperature smelting workshop and the floating speed of the smelting equipment as SDB;
by the formula
Figure BDA0003739887760000031
Obtaining an environmental temperature analysis coefficient X of the high-temperature smelting workshop, wherein a1, a2 and a3 are all preset proportionality coefficients, and a1 is larger than a2 and is larger than a3 and is larger than 0;
comparing the environmental temperature analysis coefficient X of the high-temperature smelting workshop with an environmental temperature analysis coefficient threshold value:
if the environmental temperature analysis coefficient X of the high-temperature smelting workshop exceeds an environmental temperature analysis coefficient threshold value, judging that the environmental temperature analysis of the high-temperature smelting workshop is abnormal, generating an environmental temperature analysis unqualified signal and sending the environmental temperature analysis unqualified signal to a server; and if the environmental temperature analysis coefficient X of the high-temperature smelting workshop does not exceed the environmental temperature analysis coefficient threshold, judging that the environmental temperature analysis of the high-temperature smelting workshop is normal, generating an environmental temperature analysis qualified signal and sending the environmental temperature analysis qualified signal to a server.
In a preferred embodiment of the present invention, the operation of the plant operation analysis unit is as follows:
the method comprises the following steps of collecting the maximum continuous operation time of equipment in a high-temperature smelting workshop and the minimum interval time of adjacent operation of the equipment in the high-temperature smelting workshop, and comparing the maximum continuous operation time of the equipment in the high-temperature smelting workshop and the minimum interval time of adjacent operation of the equipment in the high-temperature smelting workshop with a maximum time threshold and a minimum interval time threshold respectively:
if the longest time of continuous operation of the equipment in the high-temperature smelting workshop exceeds a longest time threshold or the shortest interval time of adjacent operation of the equipment in the high-temperature smelting workshop does not exceed a shortest interval time threshold, judging that the operation intensity of the equipment corresponding to the high-temperature smelting workshop is high, generating a high-intensity operation signal and sending the high-intensity operation signal to a server; if the longest time of continuous operation of the equipment in the high-temperature smelting workshop does not exceed the longest time threshold and the shortest interval time of adjacent operation of the equipment in the high-temperature smelting workshop exceeds the shortest interval time threshold, judging that the operation intensity of the equipment corresponding to the high-temperature smelting workshop is low, generating a low-intensity operation signal and sending the low-intensity operation signal to the server.
As a preferred embodiment of the present invention, the operation of the operation efficiency analyzing unit is as follows:
acquiring the fault frequency of equipment in the high-temperature smelting workshop in the operation process and the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process, and comparing the fault frequency of the equipment in the high-temperature smelting workshop in the operation process and the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process with a fault frequency threshold and a fault maintenance time threshold respectively:
if the fault frequency of the equipment in the high-temperature smelting workshop in the operation process exceeds a fault frequency threshold value or the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process exceeds a fault maintenance time threshold value, judging that the corresponding equipment in the high-temperature smelting workshop is unqualified in operation efficiency analysis, generating an unqualified equipment operation efficiency signal and sending the unqualified equipment operation efficiency signal to a server; if the fault frequency in the operation process of the equipment in the high-temperature smelting workshop does not exceed the fault frequency threshold value and the fault maintenance time in the operation process of the equipment in the high-temperature smelting workshop does not exceed the fault maintenance time threshold value, judging that the operation efficiency of the equipment in the corresponding high-temperature smelting workshop is qualified through analysis, generating an equipment operation efficiency qualified signal and sending the equipment operation efficiency qualified signal to the server.
In a preferred embodiment of the present invention, the plant operation analysis unit operates as follows:
collecting the real-time recovery quantity of the lead-acid battery in the high-temperature smelting workshop and the recovery qualified rate of the lead-acid battery in the corresponding high-temperature smelting workshop, and comparing the real-time recovery quantity of the lead-acid battery in the high-temperature smelting workshop and the recovery qualified rate of the lead-acid battery in the corresponding high-temperature smelting workshop with a real-time recovery quantity threshold value and a recovery qualified rate threshold value respectively:
if the real-time recovery amount of the lead-acid battery in the high-temperature smelting workshop exceeds a real-time recovery amount threshold value and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop exceeds a recovery qualification rate threshold value, judging that the operation analysis of the corresponding high-temperature smelting workshop is qualified, generating a workshop operation qualification signal and sending the workshop operation qualification signal to a server; if the real-time recovery amount of the lead-acid battery in the high-temperature smelting workshop does not exceed the real-time recovery amount threshold value, or the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop does not exceed the recovery qualification rate threshold value, judging that the operation analysis of the corresponding high-temperature smelting workshop is unqualified, generating a workshop operation unqualified signal and sending the workshop operation unqualified signal to a server.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the environmental temperature of the high-temperature smelting workshop is analyzed, and whether the environmental temperature of the high-temperature smelting workshop is qualified or not is analyzed, so that the monitoring strength of the peripheral environment of the high-temperature smelting workshop is improved, the influence of the peripheral environment on the high-temperature smelting workshop is reduced, and the working efficiency of the high-temperature smelting workshop can be improved; the equipment in the high-temperature smelting workshop is operated and analyzed, and the operation intensity of the current high-temperature smelting workshop is judged, so that the working intensity of the high-temperature smelting workshop is analyzed, the reduction of the working efficiency caused by overhigh working intensity is prevented, and the working intensity is monitored, so that the working efficiency of the high-temperature smelting workshop is improved; the operation efficiency of the high-temperature smelting workshop is analyzed, whether the operation efficiency of the high-temperature smelting workshop is qualified or not is judged, the operation efficiency of the high-temperature smelting workshop is managed and controlled in real time, the operation efficiency of the high-temperature smelting workshop is guaranteed, meanwhile, the management and control are carried out in time when the operation efficiency is abnormal, and the influence caused by operation faults is reduced; and analyzing the operation in the corresponding high-temperature smelting workshop, and judging the operation state of the high-temperature smelting workshop, so that the recovery efficiency of the lead-acid battery is controlled in real time, and the operation efficiency of the high-temperature smelting workshop is ensured.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the monitoring and controlling system of the high-temperature smelting workshop for recycling the lead-acid battery comprises a server, wherein the server is in communication connection with an ambient temperature analysis unit, an equipment operation analysis unit, an operation efficiency analysis unit and a workshop operation analysis unit, and is in bidirectional communication connection with the ambient temperature analysis unit, the equipment operation analysis unit, the operation efficiency analysis unit and the workshop operation analysis unit;
the server generates an environment temperature analysis signal and sends the environment temperature analysis signal to the environment temperature analysis unit, the environment temperature analysis unit receives the environment temperature analysis signal, analyzes the environment temperature of the high-temperature smelting workshop and analyzes whether the environment temperature of the high-temperature smelting workshop is qualified or not, so that the monitoring strength of the surrounding environment of the high-temperature smelting workshop is improved, the influence of the surrounding environment on the high-temperature smelting workshop is reduced, and the working efficiency of the high-temperature smelting workshop can be improved;
acquiring a maximum floating span value of the environment temperature in the high-temperature smelting workshop and a maximum floating speed value corresponding to the environment temperature, and respectively marking the maximum floating span value of the environment temperature in the high-temperature smelting workshop and the maximum floating speed value corresponding to the environment temperature as KDZ and FSD; acquiring the difference value between the floating speed of the environment temperature in the high-temperature smelting workshop and the floating speed of the smelting equipment, and marking the difference value between the floating speed of the environment temperature in the high-temperature smelting workshop and the floating speed of the smelting equipment as SDB;
by the formula
Figure BDA0003739887760000061
Obtaining an environmental temperature analysis coefficient X of the high-temperature smelting workshop, wherein a1, a2 and a3 are all preset proportionality coefficients, and a1 is larger than a2 and is larger than a3 and is larger than 0;
comparing the environmental temperature analysis coefficient X of the high-temperature smelting workshop with an environmental temperature analysis coefficient threshold value:
if the environmental temperature analysis coefficient X of the high-temperature smelting workshop exceeds an environmental temperature analysis coefficient threshold value, judging that the environmental temperature analysis of the high-temperature smelting workshop is abnormal, generating an environmental temperature analysis unqualified signal and sending the environmental temperature analysis unqualified signal to a server; after receiving the signal that the environmental temperature analysis is unqualified, the server controls the environmental temperature of the corresponding high-temperature smelting workshop;
if the environmental temperature analysis coefficient X of the high-temperature smelting workshop does not exceed the environmental temperature analysis coefficient threshold value, judging that the environmental temperature analysis of the high-temperature smelting workshop is normal, generating an environmental temperature analysis qualified signal and sending the environmental temperature analysis qualified signal to a server;
after the server receives the environmental temperature analysis qualified signal, generating an equipment operation analysis signal and sending the equipment operation analysis signal to an equipment operation analysis unit, after the equipment operation analysis unit receives the equipment operation analysis signal, carrying out operation analysis on equipment in the high-temperature smelting workshop, and judging the current operation intensity of the high-temperature smelting workshop, so that the working intensity of the high-temperature smelting workshop is analyzed, the reduction of the working efficiency caused by overhigh working intensity is prevented, and the working intensity is monitored, so that the working efficiency of the high-temperature smelting workshop is improved;
the method comprises the following steps of collecting the maximum continuous operation time of equipment in a high-temperature smelting workshop and the minimum interval time of adjacent operation of the equipment in the high-temperature smelting workshop, and comparing the maximum continuous operation time of the equipment in the high-temperature smelting workshop and the minimum interval time of adjacent operation of the equipment in the high-temperature smelting workshop with a maximum time threshold and a minimum interval time threshold respectively:
if the longest time of continuous operation of the equipment in the high-temperature smelting workshop exceeds a longest time threshold or the shortest interval time of adjacent operation of the equipment in the high-temperature smelting workshop does not exceed a shortest interval time threshold, judging that the operation intensity of the equipment corresponding to the high-temperature smelting workshop is high, generating a high-intensity operation signal and sending the high-intensity operation signal to a server; if the longest time of continuous operation of the equipment in the high-temperature smelting workshop does not exceed the longest time threshold and the shortest interval time of adjacent operation of the equipment in the high-temperature smelting workshop exceeds the shortest interval time threshold, judging that the operation intensity of the equipment corresponding to the high-temperature smelting workshop is low, generating a low-intensity operation signal and sending the low-intensity operation signal to a server;
the server generates an operation efficiency analysis signal and sends the operation efficiency analysis signal to the operation efficiency analysis unit, and the operation efficiency analysis unit analyzes the operation efficiency of the high-temperature smelting workshop after receiving the operation efficiency analysis signal, judges whether the operation efficiency of the high-temperature smelting workshop is qualified or not, and controls the operation efficiency of the high-temperature smelting workshop in real time, so that the operation efficiency of the high-temperature smelting workshop is ensured, and meanwhile, the operation efficiency is controlled in time when abnormal, so that the influence caused by operation faults is reduced;
acquiring the fault frequency of the equipment in the high-temperature smelting workshop in the operation process and the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process, and respectively comparing the fault frequency of the equipment in the high-temperature smelting workshop in the operation process and the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process with a fault frequency threshold and a fault maintenance time threshold:
if the fault frequency of the equipment in the high-temperature smelting workshop in the operation process exceeds a fault frequency threshold value or the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process exceeds a fault maintenance time threshold value, judging that the corresponding equipment in the high-temperature smelting workshop is unqualified in operation efficiency analysis, generating an unqualified equipment operation efficiency signal and sending the unqualified equipment operation efficiency signal to a server;
if the fault frequency in the operation process of the equipment in the high-temperature smelting workshop does not exceed the fault frequency threshold value and the fault maintenance time in the operation process of the equipment in the high-temperature smelting workshop does not exceed the fault maintenance time threshold value, judging that the operation efficiency of the equipment in the corresponding high-temperature smelting workshop is qualified through analysis, generating an equipment operation efficiency qualified signal and sending the equipment operation efficiency qualified signal to a server;
the server generates a workshop operation analysis signal and sends the workshop operation analysis signal to the workshop operation analysis unit, and the workshop operation analysis unit analyzes the operation in the corresponding high-temperature smelting workshop after receiving the workshop operation analysis signal and judges the operation state of the high-temperature smelting workshop, so that the recovery efficiency of the lead-acid battery is controlled in real time, and the operation efficiency of the high-temperature smelting workshop is ensured;
the method comprises the following steps of collecting the real-time recovery quantity of the lead-acid battery in the high-temperature smelting workshop and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop, and comparing the real-time recovery quantity of the lead-acid battery in the high-temperature smelting workshop and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop with a real-time recovery quantity threshold value and a recovery qualification rate threshold value respectively:
if the real-time recovery amount of the lead-acid battery in the high-temperature smelting workshop exceeds a real-time recovery amount threshold value and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop exceeds a recovery qualification rate threshold value, judging that the operation analysis of the corresponding high-temperature smelting workshop is qualified, generating a workshop operation qualification signal and sending the workshop operation qualification signal to a server;
if the real-time recovery amount of the lead-acid battery in the high-temperature smelting workshop does not exceed the real-time recovery amount threshold value, or the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop does not exceed the recovery qualification rate threshold value, judging that the operation analysis of the corresponding high-temperature smelting workshop is unqualified, generating a workshop operation unqualified signal and sending the workshop operation unqualified signal to a server.
The formulas are obtained by acquiring a large amount of data and performing software simulation, and the coefficients in the formulas are set by the technicians in the field according to actual conditions;
when the environment temperature analysis device is used, the environment temperature of a high-temperature smelting workshop is analyzed through the environment temperature analysis unit, an environment temperature analysis unqualified signal and an environment temperature analysis qualified signal are generated through analysis, and the signals are sent to the server; the equipment operation analysis unit is used for analyzing the operation of the equipment in the high-temperature smelting workshop, generating a high-intensity operation signal and a low-intensity operation signal through analysis and sending the signals to the server; analyzing the operation efficiency of the high-temperature smelting workshop through an operation efficiency analysis unit, judging whether the operation efficiency of the high-temperature smelting workshop is qualified, generating an unqualified equipment operation efficiency signal and an qualified equipment operation efficiency signal through analysis, and sending the unqualified equipment operation efficiency signal and the qualified equipment operation efficiency signal to a server; and analyzing the operation in the corresponding high-temperature smelting workshop through a workshop operation analysis unit, judging the operation state of the high-temperature smelting workshop, generating a workshop operation qualified signal and a workshop operation unqualified signal through analysis, and sending the signals to a server.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. The monitoring control system of the high-temperature smelting workshop for recycling the lead-acid battery is characterized by comprising a server, wherein the server is in communication connection with an environment temperature analysis unit, an equipment operation analysis unit, an operation efficiency analysis unit and a workshop operation analysis unit;
the server generates an environment temperature analysis signal and sends the environment temperature analysis signal to the environment temperature analysis unit, the environment temperature analysis unit receives the environment temperature analysis signal, analyzes the environment temperature of the high-temperature smelting workshop, generates an environment temperature analysis unqualified signal and an environment temperature analysis qualified signal through analysis, and sends the signals to the server;
the server generates an equipment operation analysis signal and sends the equipment operation analysis signal to the equipment operation analysis unit, and the equipment operation analysis unit analyzes the operation of the equipment in the high-temperature smelting workshop after receiving the equipment operation analysis signal, generates a high-intensity operation signal and a low-intensity operation signal through analysis and sends the high-intensity operation signal and the low-intensity operation signal to the server;
the method comprises the steps that a server generates an operation efficiency analysis signal and sends the operation efficiency analysis signal to an operation efficiency analysis unit, the operation efficiency analysis unit analyzes the operation efficiency of the high-temperature smelting workshop after receiving the operation efficiency analysis signal, judges whether the operation efficiency of the high-temperature smelting workshop is qualified or not, generates an equipment operation efficiency unqualified signal and an equipment operation efficiency qualified signal through analysis, and sends the equipment operation efficiency unqualified signal and the equipment operation efficiency qualified signal to the server;
the server generates a workshop operation analysis signal and sends the workshop operation analysis signal to the workshop operation analysis unit, the workshop operation analysis unit analyzes the operation in the corresponding high-temperature smelting workshop after receiving the workshop operation analysis signal, judges the operation state of the high-temperature smelting workshop, generates a workshop operation qualified signal and a workshop operation unqualified signal through analysis, and sends the signals to the server.
2. The monitoring and control system for the high-temperature smelting plant for the recovery of the lead-acid battery according to claim 1, wherein the operation process of the environment temperature analysis unit is as follows:
acquiring a maximum floating span value of the environment temperature in the high-temperature smelting workshop and a maximum floating speed value corresponding to the environment temperature, and respectively marking the maximum floating span value of the environment temperature in the high-temperature smelting workshop and the maximum floating speed value corresponding to the environment temperature as KDZ and FSD; acquiring the difference value between the floating speed of the environment temperature in the high-temperature smelting workshop and the floating speed of the smelting equipment, and marking the difference value between the floating speed of the environment temperature in the high-temperature smelting workshop and the floating speed of the smelting equipment as SDB;
by the formula
Figure FDA0003739887750000021
Obtaining an environmental temperature analysis coefficient X of the high-temperature smelting workshop, wherein a1, a2 and a3 are all preset proportionality coefficients, and a1 is larger than a2 and is larger than a3 and is larger than 0;
comparing the environmental temperature analysis coefficient X of the high-temperature smelting workshop with an environmental temperature analysis coefficient threshold value:
if the environmental temperature analysis coefficient X of the high-temperature smelting workshop exceeds an environmental temperature analysis coefficient threshold value, judging that the environmental temperature analysis of the high-temperature smelting workshop is abnormal, generating an environmental temperature analysis unqualified signal and sending the environmental temperature analysis unqualified signal to a server; and if the environmental temperature analysis coefficient X of the high-temperature smelting workshop does not exceed the environmental temperature analysis coefficient threshold value, judging that the environmental temperature analysis of the high-temperature smelting workshop is normal, generating an environmental temperature analysis qualified signal and sending the environmental temperature analysis qualified signal to the server.
3. The monitoring and control system for the high-temperature smelting plant for recycling the lead-acid batteries according to claim 1, characterized in that the operation process of the equipment operation analysis unit is as follows:
the method comprises the following steps of collecting the maximum continuous operation time of equipment in a high-temperature smelting workshop and the minimum interval time of adjacent operation of the equipment in the high-temperature smelting workshop, and comparing the maximum continuous operation time of the equipment in the high-temperature smelting workshop and the minimum interval time of adjacent operation of the equipment in the high-temperature smelting workshop with a maximum time threshold and a minimum interval time threshold respectively:
if the longest time of continuous operation of the equipment in the high-temperature smelting workshop exceeds a longest time threshold or the shortest interval time of adjacent operation of the equipment in the high-temperature smelting workshop does not exceed a shortest interval time threshold, judging that the operation intensity of the equipment corresponding to the high-temperature smelting workshop is high, generating a high-intensity operation signal and sending the high-intensity operation signal to a server; if the longest time of continuous operation of the equipment in the high-temperature smelting workshop does not exceed the longest time threshold and the shortest interval time of adjacent operation of the equipment in the high-temperature smelting workshop exceeds the shortest interval time threshold, judging that the operation intensity of the equipment corresponding to the high-temperature smelting workshop is low, generating a low-intensity operation signal and sending the low-intensity operation signal to the server.
4. The monitoring and control system for the high-temperature smelting plant for recycling the lead-acid battery according to claim 1, wherein the operation process of the operation efficiency analysis unit is as follows:
acquiring the fault frequency of equipment in the high-temperature smelting workshop in the operation process and the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process, and comparing the fault frequency of the equipment in the high-temperature smelting workshop in the operation process and the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process with a fault frequency threshold and a fault maintenance time threshold respectively:
if the fault frequency of the equipment in the high-temperature smelting workshop in the operation process exceeds a fault frequency threshold value or the fault maintenance time ratio of the equipment in the high-temperature smelting workshop in the operation process exceeds a fault maintenance time threshold value, judging that the corresponding equipment in the high-temperature smelting workshop is unqualified in operation efficiency analysis, generating an unqualified equipment operation efficiency signal and sending the unqualified equipment operation efficiency signal to a server; if the fault frequency in the operation process of the equipment in the high-temperature smelting workshop does not exceed the fault frequency threshold value and the fault maintenance time in the operation process of the equipment in the high-temperature smelting workshop does not exceed the fault maintenance time threshold value, judging that the operation efficiency of the equipment in the corresponding high-temperature smelting workshop is qualified through analysis, generating an equipment operation efficiency qualified signal and sending the equipment operation efficiency qualified signal to the server.
5. The monitoring and control system for the high-temperature smelting plant for the recovery of the lead-acid battery according to claim 1, wherein the operation process of the plant operation analysis unit is as follows:
the method comprises the following steps of collecting the real-time recovery quantity of the lead-acid battery in the high-temperature smelting workshop and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop, and comparing the real-time recovery quantity of the lead-acid battery in the high-temperature smelting workshop and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop with a real-time recovery quantity threshold value and a recovery qualification rate threshold value respectively:
if the real-time recovery amount of the lead-acid battery in the high-temperature smelting workshop exceeds a real-time recovery amount threshold value and the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop exceeds a recovery qualification rate threshold value, judging that the operation analysis of the corresponding high-temperature smelting workshop is qualified, generating a workshop operation qualification signal and sending the workshop operation qualification signal to a server; if the real-time recovery amount of the lead-acid battery in the high-temperature smelting workshop does not exceed the real-time recovery amount threshold value, or the recovery qualification rate of the lead-acid battery in the corresponding high-temperature smelting workshop does not exceed the recovery qualification rate threshold value, judging that the operation analysis of the corresponding high-temperature smelting workshop is unqualified, generating a workshop operation unqualified signal and sending the workshop operation unqualified signal to a server.
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