CN115049374A - Data processing method and device for process equipment - Google Patents
Data processing method and device for process equipment Download PDFInfo
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Abstract
The invention relates to the technical field of processing of process equipment, and discloses a data processing method and a data processing device for the process equipment, wherein the method comprises the following steps: determining a process production flow, determining a standard site production program according to the process production flow, integrating the standard site production program to obtain a complete site production program, constructing a product management information database according to the complete site production program, extracting the complete site production program from the product management information database according to the current product model, calculating the current production speed according to the current process site and the standard site production program by using a site production speed regulation formula, regulating and controlling the standard site production program to obtain a target site production program, and producing a product of the current product model according to the target site production program. The invention also provides a data processing device of the process equipment. The invention can solve the problem of low production management level in the production flow of the current process equipment.
Description
Technical Field
The invention relates to the technical field of processing of process equipment, in particular to a data processing method and device of process equipment.
Background
With the development of modern process equipment, the updating and iteration speed of various process automation technologies is faster and faster, and most industrial production processes establish an automated industrial equipment control system.
Currently, various automatic industrial equipment control systems are mainly constructed by various process equipment, and the production processes of various industrial products are orderly produced by the various process equipment according to a preset production flow, however, the current process equipment for producing industrial products lacks a means for dynamically regulating and controlling the production progress according to the production progress, such as the traditional bean processing technology, and the production flow of the current process equipment has a phenomenon of low production management level.
Disclosure of Invention
The invention provides a data processing method and device of process equipment and a computer readable storage medium, and mainly aims to solve the problem that the production management level of the production flow of the current process equipment is low.
In order to achieve the above object, the present invention provides a data processing method for process equipment, comprising:
acquiring a product model set, and determining the process production flow of each product model in the product model set according to the product model set;
building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model;
integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
constructing a product management information database according to the complete site production program of each product model;
acquiring a current product model by using the radio frequency code scanning equipment, and extracting a complete site production program of the current product model from the product management information base according to the current product model;
extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
calculating the current production speed of the current process station by using a pre-constructed station production speed regulation formula, and regulating and controlling the standard station production program according to the current production speed to obtain a target station production program, wherein the station production speed regulation formula is as follows:
wherein v is i Represents the current production speed, V, of the ith process station i Indicates the established production rate, T, of the ith process station i Represents the planned production completion time of the ith process site, t represents the current time, tau represents the program node number of the process site, m represents the last program node number of the current process site, n represents the first program node number of the current process site, t represents the program node number of the current process site, and τ representing the original production time of the Tth program node of the current process node;
and producing the product of the current product type according to the production program of the target site, and finishing the data processing of the process equipment.
Optionally, the determining, by the product model set, a process production flow of each product model in the product model set includes:
determining a product structure corresponding to the product model according to the product model;
and formulating a process production flow corresponding to the product model according to the product structure.
Optionally, determining a standard site production program of each process site according to the process production flow of the product model includes:
segmenting the technological process according to the process steps of the technological process of the product model to obtain an initial segmentation technological process;
classifying the initial segmentation process flow according to the number of the process stations to obtain a target segmentation process flow;
and establishing a corresponding relation between the target subsection process flow and the process site, and taking the target subsection process flow corresponding to the process site as a standard site production program of the process site.
Optionally, constructing a product management information database according to the complete site production program of each product model, including:
extracting production data corresponding to the product model from a pre-constructed product production description table;
correspondingly associating the complete site production program of the product model with production data to obtain product information data of each product model;
and classifying and storing the product information data of the product models to obtain the product management information database.
Optionally, the obtaining the current product model by using the radio frequency code scanning device includes:
locking the product code area of the current product model;
scanning the code label of the product code area by using the radio frequency code scanning equipment;
and extracting a target product model from a pre-constructed label product model information table by using the code marking label, and taking the target product model as the current product model.
Optionally, the extracting, according to the current product model, a complete site production program of the current product model from the product management information base includes:
performing model matching in the product information management library by using the current product model to obtain a matched product model;
and extracting the complete site production program of the matched product model to obtain the complete site production program of the current product model.
Optionally, the extracting, according to the current process site of the current product model, a standard site production program corresponding to the current process site from the complete site production program includes:
according to the current process site, site retrieval is carried out in the complete site production program to obtain a target process site;
and extracting a standard site production program corresponding to the target process site to obtain the standard site production program corresponding to the current process site.
Optionally, the calculating the current production speed of the current process station by using the pre-constructed station production governing formula includes:
acquiring the original production time length and the original production speed of the current process station;
extracting the end production time of the current process site;
calculating the current remaining duration according to the production ending time and the current time;
and calculating the current production speed of the current process station by using the station production speed regulation formula according to the current remaining time length, the preset production time length and the preset production speed.
Optionally, the adjusting the standard site production program according to the current production speed to obtain a target site production program includes:
determining the production speed of each program node in the standard site production program according to the current production speed;
and regulating and controlling the standard site production program according to the production speed of each program node to obtain the target site production program.
In order to solve the above problems, the present invention also provides a data processing apparatus of a process equipment, the apparatus comprising:
the system comprises a complete station production program integration module, a product model set generation module and a product model selection module, wherein the complete station production program integration module is used for acquiring the product model set and determining the process production flow of each product model in the product model set according to the product model set; building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model; integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
the product management information database building module is used for building a product management information database according to the complete site production program of each product model;
a standard site production program extraction module, configured to acquire a current product model by using the radio frequency code scanning device, and extract a complete site production program of the current product model from the product management information base according to the current product model; extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
the standard site production program regulating and controlling module is used for calculating the current production speed of the current process site by utilizing a pre-constructed site production speed regulating formula, and regulating and controlling the standard site production program according to the current production speed to obtain a target site production program;
and the current product model product production module is used for producing the product of the current product model according to the target site production program.
In order to solve the above problem, the present invention also provides an electronic device, including:
at least one processor; and the number of the first and second groups,
a memory communicatively coupled to the at least one processor; wherein the content of the first and second substances,
the memory stores instructions executable by the at least one processor to implement the data processing method of the process equipment described above.
In order to solve the above problem, the present invention further provides a computer-readable storage medium, which stores at least one instruction, wherein the at least one instruction is executed by a processor in an electronic device to implement the data processing method of the process equipment.
Compared with the background art: the production process of the current process equipment has the phenomenon of low production management level, the embodiment of the invention determines the process production process through the product model, then determines the standard site production program of each process site by utilizing the process production process of the product model, obtains the complete site production program of each product model through all the standard site production programs of the product model, constructs a product management information database through the complete site production program, records the set production data of each model product in the product management information database, obtains the current product model by utilizing the radio frequency code scanning equipment, extracts the production data information of the current product model from the product management information database according to the product model, obtains the standard site production program according to the current process site, and calculates the current production speed of the current process site through a site production speed regulation formula, and regulating and controlling the standard site production program according to the current production speed, and finally producing the product of the current product model according to the target site production program. Therefore, the data processing method and device for the process equipment, the electronic equipment and the computer readable storage medium provided by the invention can solve the problem of low production management level in the production flow of the current process equipment.
Drawings
FIG. 1 is a schematic flow chart illustrating a data processing method of a process apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart showing a detailed implementation of one of the steps in FIG. 1;
FIG. 3 is a schematic flow chart showing another step of FIG. 1;
FIG. 4 is a functional block diagram of a data processing apparatus of a process tool according to one embodiment of the present invention;
fig. 5 is a schematic structural diagram of an electronic device for implementing the data processing method of the process equipment according to an embodiment of the present invention.
In the figure: 1-an electronic device; 10-a processor; 11-a memory; 12-a bus; 13-a communication interface; 100-data processing means of the process equipment; 101-complete site production program integration module; 102-a product management information database construction module; 103-standard site production program extraction module; 104-a standard site production program regulation and control module; 105-current product model product production module.
The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The embodiment of the application provides a data processing method of process equipment. The execution subject of the data processing method of the process equipment includes, but is not limited to, at least one of electronic devices that can be configured to execute the method provided by the embodiments of the present application, such as a server, a terminal, and the like. In other words, the data processing method of the process equipment may be performed by software or hardware installed in the terminal equipment or the server equipment. The server includes but is not limited to: a single server, a server cluster, a cloud server or a cloud server cluster, and the like.
Example 1:
referring to fig. 1, a flow chart of a data processing method of a process equipment according to an embodiment of the present invention is shown. In this embodiment, the data processing method of the process equipment includes:
s1, obtaining a product model set, and determining the process production flow of each product model in the product model set according to the product model set.
By way of explanation, the set of product models refers to a set of product models produced by a process tool, such as: the same automobile workshop can produce various automobile models of different models. The process production flow refers to the production flow for producing different types of products, and can be the assembly process of parts of various types of products.
In an embodiment of the present invention, the determining, according to the product model set, a process production flow of each product model in the product model set includes:
determining a product structure corresponding to the product model according to the product model;
and formulating a process production flow corresponding to the product model according to the product structure.
In detail, each product model has different product structures, and the different product structures have specific process production flows. The product structure determines the corresponding process flow.
S2, building radio frequency code scanning equipment on the pre-constructed process sites, and determining the standard site production program of each process site according to the process production flow of the product model.
Illustratively, the process station refers to a station for producing each model of product, each model of product has a complete process flow, and the process flow can be divided into a plurality of refined flows, each refined flow has a corresponding process station, for example: on an automobile production line, each main part is installed with a corresponding process station, which can be a tire installation station, an automobile frame installation station, an automobile electronic equipment installation station and the like.
In detail, the radio frequency code scanning device may be built for radio frequency identification technology (RFID). The radio frequency identification is non-contact data communication between the code scanner and the label, so that the purpose of identifying the product model is achieved.
In detail, referring to fig. 2, the determining a standard site production program of each process site according to the process production flow of the product model includes:
s21, segmenting the process flow according to the process steps of the process flow of the product model to obtain an initial segmentation process flow;
s22, classifying the initial segmentation process flow according to the number of the process stations to obtain a target segmentation process flow;
s23, establishing the corresponding relation between the target segmentation process flow and the process site, and taking the target segmentation process flow corresponding to the process site as a standard site production program of the process site.
In detail, the initial segment process flow refers to the detailed flow steps for producing the product, such as: in the production of automobiles, the installation of automobile sound equipment, the installation of automobile navigation equipment, the installation of automobile voice control equipment and the like. The target segmentation process flow refers to a process flow obtained by reclassifying the initial segmentation process flow, for example: the installation of the car audio equipment, the installation of the car navigation equipment and the installation of the car voice control equipment can be classified into the installation of electronic equipment, and can be assembled in the same process site.
Furthermore, the target segmentation process flow can be segmented according to the number of the process stations, and when the number of the process stations is large, the production flow of each process station is short; when the number of the process stations is small, the production flow of each process station is correspondingly increased.
And S3, integrating all standard site production programs of the product models to obtain a complete site production program of each product model.
In the embodiment of the invention, the standard site production programs all have corresponding site names, the corresponding relation between the site names and the standard site production programs is established, and the standard site production programs are integrated according to the production process of products to obtain the complete site production programs.
And S4, constructing a product management information database according to the complete site production program of each product model.
In detail, the detailed production data of each product model is recorded, and the production data information of the product model to be produced can be added, deleted, modified and inquired by using the product management information database.
In detail, referring to fig. 3, the building of the product management information database according to the complete site production program for each product model includes:
s41, extracting production data corresponding to the product model from a pre-constructed product production description table;
s42, correspondingly associating the complete site production program of the product model with production data to obtain product information data of each product model;
and S43, classifying and storing the product information data of the product models to obtain the product management information database.
In detail, the production data can be data such as a product production base, a production workshop, a production line, a production sequence, a vehicle body code, a part number, nameplate information, oil consumption information, a 3C code and the like.
Further, after the product information data is obtained, classified storage is required according to product models, and the product management information database is obtained.
S5, acquiring the current product model by using the radio frequency code scanning device, and extracting a complete site production program of the current product model from the product management information base according to the current product model.
In the embodiment of the present invention, the obtaining of the current product model by using the radio frequency code scanning device includes:
locking the product code area of the current product model;
scanning the code label of the product code area by using the radio frequency code scanning equipment;
and extracting a target product model from a pre-constructed label product model information table by using the code label, and taking the target product model as the current product model.
Interpretable, the code label may be an RFID label. And installing a code label on a transport carrier of the production line. Each process site is provided with a radio frequency scanning device (reader-writer) which is responsible for writing production data into the label.
In an embodiment of the present invention, the extracting, according to the current product model, a complete site production program of the current product model from the product management information base includes:
performing model matching in the product information management library by using the current product model to obtain a matched product model;
and extracting the complete site production program of the matched product model to obtain the complete site production program of the current product model.
And S6, extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model.
In an embodiment of the present invention, the extracting, according to the current process site of the current product model, a standard site production program corresponding to the current process site from the complete site production program includes:
according to the current process site, site retrieval is carried out in the complete site production program to obtain a target process site;
and extracting a standard site production program corresponding to the target process site to obtain the standard site production program corresponding to the current process site.
And S7, calculating the current production speed of the current process station by using a pre-constructed station production speed regulation formula, and regulating the standard station production program according to the current production speed to obtain the target station production program.
In detail, the site production governing formula is as follows:
wherein v is i Represents the current production speed, V, of the ith process station i Indicates the established production rate, T, of the ith process station i Represents the planned production completion time of the ith process station, t represents the current time, τ represents the program node number of the process station, and m represents the last program node number of the current process stationN represents the first program node number of the current process node, t τ The nominal production time of the τ th program node representing the current process node.
It should be understood that the production progress of each model of product may be disconnected due to various influencing factors, and the predetermined production progress is not reached, so that the production progress of each process node needs to be monitored in real time, and when the monitored progress is delayed, the corresponding production speed can be increased, and the purpose of completing production within the predetermined time can be achieved. For example: when the preset starting time of the installation process node of the automobile electronic equipment is 9:00, the actual starting time is 10:00 and the preset combination ending time is 12:00, the production speed can be controlled according to the proportional relation of the actual time and the preset time. The production speed can be increased to 1.5 times of the original production speed. The process sites all correspond to a plurality of program nodes, such as: the automotive electronics installation process site may include: the system comprises an installation program node of the automobile sound equipment, an installation program node of the automobile navigation equipment and an installation program node of the automobile voice control equipment.
In the embodiment of the present invention, the calculating the current production speed of the current process station by using the pre-constructed station production speed regulation formula includes:
acquiring the original production time length and the original production speed of the current process station;
extracting the end production time of the current process site;
calculating the current remaining duration according to the production ending time and the current time;
and calculating the current production speed of the current process station by using the station production speed regulation formula according to the current remaining time length, the preset production time length and the preset production speed.
In an embodiment of the present invention, the adjusting and controlling the standard site production program according to the current production speed to obtain a target site production program includes:
determining the production speed of each program node in the standard site production program according to the current production speed;
and regulating and controlling the standard site production program according to the production speed of each program node to obtain the target site production program.
It should be understood that each program node of the process station has its fixed production flow, some program nodes can compress the production duration to increase the production speed, some program nodes belong to relatively precise installation, and the production speed cannot be greatly compressed, so that the production speed can be adjusted according to the actual situation, and the final end time of each process station is ensured to be in accordance with the original end time.
And S8, producing the product of the current product type according to the production program of the target site, and finishing the data processing of the process equipment.
In the embodiment of the invention, the production program of the target site can ensure that the corresponding process site completes the production task on time, and the production link of the next process site is entered until the production of the product with the product type is finished.
Compared with the background art: the production process of the current process equipment has the phenomenon of low production management level, the embodiment of the invention determines the process production process through the product model, then determines the standard site production program of each process site by utilizing the process production process of the product model, obtains the complete site production program of each product model through all the standard site production programs of the product model, constructs a product management information database through the complete site production program, records the set production data of each model product in the product management information database, obtains the current product model by utilizing the radio frequency code scanning equipment, extracts the production data information of the current product model from the product management information database according to the product model, obtains the standard site production program according to the current process site, and calculates the current production speed of the current process site through a site production speed regulation formula, and regulating and controlling the standard site production program according to the current production speed, and finally producing the product of the current product model according to the target site production program. Therefore, the data processing method and device for the process equipment, the electronic equipment and the computer readable storage medium provided by the invention can solve the problem of low production management level in the production flow of the current process equipment.
Example 2:
fig. 4 is a functional block diagram of a data processing apparatus of a processing device according to an embodiment of the present invention.
The data processing apparatus 100 of the process equipment of the present invention may be installed in an electronic device. According to the realized functions, the data processing device 100 of the process equipment can comprise a complete site production program integration module 101, a product management information database construction module 102, a standard site production program extraction module 103, a standard site production program regulation and control module 104 and a current product model product production module 105. The module of the present invention, which may also be referred to as a unit, refers to a series of computer program segments that can be executed by a processor of an electronic device and that can perform a fixed function, and that are stored in a memory of the electronic device.
The complete site production program integration module 101 is configured to obtain a product model set, and determine a process production flow of each product model in the product model set according to the product model set; building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model; integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
the product management information database construction module 102 is configured to construct a product management information database according to the complete site production program of each product model;
the standard site production program extraction module 103 is configured to acquire a current product model by using the radio frequency code scanning device, and extract a complete site production program of the current product model from the product management information base according to the current product model; extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
the standard site production program regulating module 104 is configured to calculate a current production speed of the current process site by using a pre-constructed site production speed regulation formula, and regulate the standard site production program according to the current production speed to obtain a target site production program;
the current product model product production module 105 is configured to produce a product of the current product model according to the target site production program.
In detail, when the modules in the data processing apparatus 100 of the process device in the embodiment of the present invention are used, the same technical means as the data processing method of the process device illustrated in fig. 1 are adopted, and the same technical effects can be produced, which is not described herein again.
Example 3:
fig. 5 is a schematic structural diagram of an electronic device for implementing a data processing method of a process device according to an embodiment of the present invention.
The electronic device 1 may comprise a processor 10, a memory 11, a bus 12 and a communication interface 13, and may further comprise a computer program, such as a data processing program of a process plant, stored in the memory 11 and executable on the processor 10.
The memory 11 includes at least one type of readable storage medium, which includes flash memory, removable hard disk, multimedia card, card-type memory (e.g., SD or DX memory, etc.), magnetic memory, magnetic disk, optical disk, etc. The memory 11 may in some embodiments be an internal storage unit of the electronic device 1, such as a removable hard disk of the electronic device 1. The memory 11 may in other embodiments also be an external storage device of the electronic device 1, such as a plug-in removable hard disk, a smart memory card, a secure digital card, a flash memory card, etc. provided on the electronic device 1. Further, the memory 11 may also include both an internal storage unit and an external storage device of the electronic device 1. The memory 11 may be used not only to store application software installed in the electronic device 1 and various types of data, such as codes of data processing programs of process equipment, etc., but also to temporarily store data that has been output or is to be output.
The processor 10 may be composed of an integrated circuit in some embodiments, for example, a single packaged integrated circuit, or may be composed of a plurality of integrated circuits packaged with the same or different functions, including one or more Central Processing Units (CPUs), microprocessors, digital processing chips, graphics processors, and various control chips. The processor 10 is a control core of the electronic device, connects various components of the entire electronic device using various interfaces and lines, and executes various functions and processes data of the electronic device 1 by running or executing programs or modules (e.g., data processing programs of process devices, etc.) stored in the memory 11 and calling data stored in the memory 11.
The bus may be a peripheral component interconnect standard (PCI) bus or an Extended Industry Standard Architecture (EISA) bus, or the like. The bus may be divided into an address bus, a data bus, a control bus, etc. The bus is arranged to enable connection communication between the memory 11 and at least one processor 10 or the like.
Fig. 5 only shows an electronic device with components, and it will be understood by a person skilled in the art that the structure shown in fig. 5 does not constitute a limitation of the electronic device 1, and may comprise fewer or more components than shown, or a combination of certain components, or a different arrangement of components.
For example, although not shown, the electronic device 1 may further include a power supply (such as a battery) for supplying power to each component, and preferably, the power supply may be logically connected to the at least one processor 10 through a power management device, so as to implement functions of charge management, discharge management, power consumption management, and the like through the power management device. The power supply may also include any component of one or more dc or ac power sources, recharging devices, power failure detection circuitry, power converters or inverters, power status indicators, and the like. The electronic device 1 may further include various sensors, a bluetooth module, a Wi-Fi module, and the like, which are not described herein again.
Further, the electronic device 1 may further include a network interface, and optionally, the network interface may include a wired interface and/or a wireless interface (such as a WI-FI interface, a bluetooth interface, etc.), which are generally used for establishing a communication connection between the electronic device 1 and other electronic devices.
Optionally, the electronic device 1 may further comprise a user interface, which may be a display, an input unit (such as a keyboard), and optionally a standard wired interface, a wireless interface. Alternatively, in some embodiments, the display may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, an OLED (organic light emitting diode) touch screen, or the like. The display, which may also be referred to as a display screen or display unit, is suitable for displaying information processed in the electronic device 1 and for displaying a visualized user interface, among other things.
It is to be understood that the described embodiments are for purposes of illustration only and that the scope of the appended claims is not limited to such structures.
The memory 11 in the electronic device 1 stores a data processing program of a process device, which is a combination of instructions that, when executed in the processor 10, enables:
acquiring a product model set, and determining the process production flow of each product model in the product model set according to the product model set;
building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model;
integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
constructing a product management information database according to the complete site production program of each product model;
acquiring a current product model by using the radio frequency code scanning equipment, and extracting a complete site production program of the current product model from the product management information base according to the current product model;
extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
calculating the current production speed of the current process station by using a pre-constructed station production speed regulation formula, and regulating and controlling the standard station production program according to the current production speed to obtain a target station production program, wherein the station production speed regulation formula is as follows:
wherein v is i Represents the current production speed, V, of the ith process station i Indicates the established production rate, T, of the ith process station i Represents the planned production completion time of the ith process site, t represents the current time, tau represents the program node number of the process site, m represents the last program node number of the current process site, n represents the first program node number of the current process site, t represents the program node number of the current process site, and τ the nominal production time of the τ th program node representing the current process node.
And producing the product of the current product model according to the target site production program, and finishing the data processing of the process equipment.
Specifically, the specific implementation method of the processor 10 for the instruction may refer to the description of the relevant steps in the embodiments corresponding to fig. 1 to fig. 4, which is not repeated herein.
Further, the integrated modules/units of the electronic device 1, if implemented in the form of software functional units and sold or used as separate products, may be stored in a computer readable storage medium. The computer readable storage medium may be volatile or non-volatile. For example, the computer-readable medium may include: any entity or device capable of carrying said computer program code, a recording medium, a U disk, a removable hard disk, a magnetic disk, an optical disk, a computer memory, a Read Only Memory (ROM).
The present invention also provides a computer-readable storage medium, storing a computer program which, when executed by a processor of an electronic device, may implement:
acquiring a product model set, and determining the process production flow of each product model in the product model set according to the product model set;
building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model;
integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
constructing a product management information database according to the complete site production program of each product model;
acquiring a current product model by using the radio frequency code scanning equipment, and extracting a complete site production program of the current product model from the product management information base according to the current product model;
extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
calculating the current production speed of the current process station by using a pre-constructed station production speed regulation formula, and regulating and controlling the standard station production program according to the current production speed to obtain a target station production program, wherein the station production speed regulation formula is as follows:
wherein v is i Represents the current production speed, V, of the ith process station i Indicates the established production rate, T, of the ith process station i Represents the planned production completion time of the ith process site, t represents the current time, τ represents the program node number of the process site, and m represents the last program node of the current process siteThe point number, n represents the first program node number of the current process node, t τ The nominal production time of the τ th program node representing the current process node.
And producing the product of the current product type according to the production program of the target site, and finishing the data processing of the process equipment.
In the embodiments provided in the present invention, it should be understood that the disclosed apparatus, device and method can be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the modules is only one logical functional division, and other divisions may be realized in practice.
The modules described as separate parts may or may not be physically separate, and parts displayed as modules may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, functional modules in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional module.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A method of processing data for process equipment, the method comprising:
acquiring a product model set, and determining the process production flow of each product model in the product model set according to the product model set;
building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model;
integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
constructing a product management information database according to the complete site production program of each product model;
acquiring a current product model by using the radio frequency code scanning equipment, and extracting a complete site production program of the current product model from the product management information base according to the current product model;
extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
calculating the current production speed of the current process station by using a pre-constructed station production speed regulation formula, and regulating and controlling the standard station production program according to the current production speed to obtain a target station production program, wherein the station production speed regulation formula is as follows:
wherein v is i Represents the current production speed, V, of the ith process station i Indicates the established production rate, T, of the ith process station i Represents the scheduled production completion time of the ith process station, t represents the current time, τ represents the program node number of the process station, m represents the last program node number of the current process station, n represents the current processFirst program node number of Process node, t τ Representing the original production time of the Tth program node of the current process node;
and producing the product of the current product type according to the production program of the target site, and finishing the data processing of the process equipment.
2. The method of data processing for process equipment of claim 1, wherein said determining a process flow for each product model in said set of product models from said set of product models comprises:
determining a product structure corresponding to the product model according to the product model;
and formulating a process production flow corresponding to the product model according to the product structure.
3. The data processing method of process equipment according to claim 2, wherein said determining a standard site production program for each of said process sites according to said model number of said process production flow comprises:
segmenting the technological process according to the process steps of the technological process of the product model to obtain an initial segmentation technological process;
classifying the initial segmentation process flow according to the number of the process stations to obtain a target segmentation process flow;
and establishing a corresponding relation between the target subsection process flow and the process site, and taking the target subsection process flow corresponding to the process site as a standard site production program of the process site.
4. The data processing method of process equipment according to claim 1, wherein said constructing a product management information database according to said complete site production program for each product model comprises:
extracting production data corresponding to the product model from a pre-constructed product production description table;
correspondingly associating the complete site production program of the product model with production data to obtain product information data of each product model;
and classifying and storing the product information data of the product models to obtain the product management information database.
5. The data processing method of process equipment as claimed in claim 1, wherein said obtaining a current product model by said radio frequency code scanning device comprises:
locking the product code area of the current product model;
scanning the code label of the product code area by using the radio frequency code scanning equipment;
and extracting a target product model from a pre-constructed label product model information table by using the code label, and taking the target product model as the current product model.
6. The method of data processing for process equipment of claim 5 wherein said extracting a full site production program for said current product model from said product management information base based on said current product model comprises:
performing model matching in the product information management library by using the current product model to obtain a matched product model;
and extracting the complete site production program of the matched product model to obtain the complete site production program of the current product model.
7. The data processing method of process equipment according to claim 1, wherein the extracting, from the complete site production program according to the current process site of the current product model, a standard site production program corresponding to the current process site comprises:
according to the current process site, site retrieval is carried out in the complete site production program to obtain a target process site;
and extracting a standard site production program corresponding to the target process site to obtain the standard site production program corresponding to the current process site.
8. The method of data processing for a process tool of claim 1, wherein said calculating a current production speed for said current process site using a pre-established site production pacing equation comprises:
acquiring the original production time length and the original production speed of the current process station;
extracting the end production time of the current process site;
calculating the current remaining duration according to the production ending time and the current time;
and calculating the current production speed of the current process station by using the station production speed regulation formula according to the current remaining time length, the preset production time length and the preset production speed.
9. The method of claim 8, wherein said adjusting said standard site production program based on said current production rate to obtain a target site production program comprises:
determining the production speed of each program node in the standard site production program according to the current production speed;
and regulating and controlling the standard site production program according to the production speed of each program node to obtain the target site production program.
10. A data processing apparatus for a process tool, the apparatus comprising:
the system comprises a complete station production program integration module, a product model set generation module and a product model selection module, wherein the complete station production program integration module is used for acquiring the product model set and determining the process production flow of each product model in the product model set according to the product model set; building radio frequency code scanning equipment at the pre-built process sites, and determining a standard site production program of each process site according to the process production flow of the product model; integrating all standard site production programs of the product models to obtain a complete site production program of each product model;
the product management information database construction module is used for constructing a product management information database according to the complete site production program of each product model;
the standard site production program extraction module is used for acquiring the current product model by using the radio frequency code scanning equipment and extracting a complete site production program of the current product model from the product management information base according to the current product model; extracting a standard site production program corresponding to the current process site from the complete site production program according to the current process site of the current product model;
the standard site production program regulating and controlling module is used for calculating the current production speed of the current process site by utilizing a pre-constructed site production speed regulating formula, and regulating and controlling the standard site production program according to the current production speed to obtain a target site production program;
and the current product model product production module is used for producing the product of the current product model according to the target site production program.
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