CN115045040B - Non-woven fabric production line and process for vamp materials - Google Patents
Non-woven fabric production line and process for vamp materials Download PDFInfo
- Publication number
- CN115045040B CN115045040B CN202210102215.9A CN202210102215A CN115045040B CN 115045040 B CN115045040 B CN 115045040B CN 202210102215 A CN202210102215 A CN 202210102215A CN 115045040 B CN115045040 B CN 115045040B
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- fixedly connected
- machine
- opener
- dust collection
- hot rolling
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- 239000000463 material Substances 0.000 title claims abstract description 40
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 85
- 238000005098 hot rolling Methods 0.000 claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000001914 filtration Methods 0.000 claims abstract description 14
- 238000009960 carding Methods 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims abstract description 7
- 238000009954 braiding Methods 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 23
- 238000009423 ventilation Methods 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 239000000741 silica gel Substances 0.000 claims description 13
- 229910002027 silica gel Inorganic materials 0.000 claims description 13
- 239000004753 textile Substances 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001739 rebound effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/485—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with weld-bonding
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/08—Opening or cleaning fibres, e.g. scutching cotton by means of air draught arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/22—Driving arrangements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a non-woven fabric production line for vamp materials, which comprises a feeding machine, an opener, a carding machine, a net braiding machine, a needle machine, a hot rolling machine, a dryer, a needle detecting machine, a coiling machine and a bottom plate, wherein the opener is fixedly connected to the upper end of the bottom plate, the feeding machine is arranged on the opener, the carding machine is fixedly connected to the bottom plate, the net braiding machine is fixedly connected to the bottom plate, the needle machine is fixedly connected to the bottom plate, the hot rolling machine is fixedly connected to the bottom plate, the dryer is fixedly connected to the bottom plate, the needle detecting machine is fixedly connected to the bottom plate, the coiling machine is fixedly connected to the bottom plate, a filtering mechanism is arranged on the opener, and a dust collecting mechanism is arranged on the opener. The invention relates to a non-woven fabric production line and process for vamp materials, which have the characteristics of good processing quality and good hot rolling effect.
Description
Technical Field
The invention belongs to the technical field of vamp material production, and particularly relates to a non-woven fabric production line and process for vamp materials.
Background
At present, various vamp materials are mainly made of leather or fabric, and at present, the vamp materials are also made of non-woven fabrics, and the non-woven fabrics are cloth-shaped objects produced by processing various fiber raw materials by a needle rolling machine or a carding machine and forming or bonding at high pressure. At present, when the non-woven fabric is produced, the non-woven fabric is mainly produced through a non-woven fabric production line. The patent grant publication No. CN111621925B proposes an antibacterial non-woven fabric production line which comprises a feeder, an opener and a lap former, wherein a needle detector is arranged on the lower line of the dryer, and a lap former and the like are arranged on the lower line of the needle detector. However, it mainly discloses a structure such as a lap former, and the lap former lacks dust collection and filtration treatment, resulting in a reduction in quality of the produced nonwoven fabric, and also lacks a uniform heating design at the time of hot rolling, which easily results in poor hot rolling effect. Accordingly, improvements in the art are needed.
The invention comprises the following steps:
the invention aims to solve the problems, and provides a non-woven fabric production line and a non-woven fabric production process for vamp materials, which solve the problems in the prior art.
In order to solve the problems, the invention provides a technical scheme that:
the utility model provides a non-woven fabrics production line for vamp material, includes batch feeder, opener, carding machine, netting machine, needle loom, hot rolling mill, drying-machine, needle machine, lapping machine, bottom plate, the upper end fixedly connected with opener of bottom plate, be provided with batch feeder on the opener, fixedly connected with carding machine on the bottom plate, fixedly connected with netting machine on the bottom plate, fixedly connected with needle loom on the bottom plate, fixedly connected with hot rolling mill on the bottom plate, fixedly connected with drying-machine on the bottom plate, fixedly connected with needle machine is examined on the bottom plate, fixedly connected with lapping machine on the bottom plate, be provided with filtering mechanism on the opener, be provided with dust collection mechanism on the opener.
Preferably, the filter mechanism comprises a motor, a motor shaft, a first bevel gear, a second bevel gear, a rotating pipe, a filter cover, a bracket, an arc plate, a brush and a sealing sleeve, wherein the motor is fixedly connected with the opener, the motor shaft of the motor is rotationally connected with the opener, the tail end of the motor shaft is fixedly connected with the first bevel gear, the second bevel gear is meshed with the first bevel gear, the rotating pipe is fixedly connected with the second bevel gear, the rotating pipe is rotationally connected with the opener through a bearing, the filter cover is fixedly connected with the rotating pipe, and the filter cover is of a porous hollow structure.
Preferably, the opener is internally fixedly connected with a support, an arc plate is fixedly connected to the support, a brush is fixedly connected to the arc plate, the brush is in contact with the filter cover, a sealing sleeve is fixedly connected to the outer side of the opener, a rotating pipe is rotationally connected to the sealing sleeve, and a dust collecting barrel is adhered to the sealing sleeve.
Preferably, the dust collecting mechanism comprises a dust collecting barrel, an air outlet pipe, a fan, a bottom cover, a supporting rod, a connecting block, a spoiler, a filter screen, a mesh plate, an elastic ring, a sealing plate, a ventilation groove, a connecting rod, a guide rod, a plug and a first spring, wherein the dust collecting barrel is fixedly connected with the opener, the rotating pipe is rotationally connected with the dust collecting barrel, the air outlet pipe is fixedly connected with the dust collecting barrel, the fan is fixedly installed in the air outlet pipe, the bottom of the dust collecting barrel is connected with the bottom cover through threads, the supporting rod is contacted with the bottom cover, the connecting block is fixedly connected with the connecting block, the spoiler is fixedly connected with the supporting rod, and the filter screen is adhered to the mesh plate.
Preferably, the filter screen is fixedly connected with the support rod, the filter screen and the mesh plate are both in sliding connection with the dust collection barrel, an elastic ring is arranged in the dust collection barrel, and the elastic ring is in contact with the mesh plate.
Preferably, the rotary pipe is internally fixedly connected with a sealing plate, a ventilation groove is formed in the sealing plate, a plug is slidably connected in the ventilation groove, a connecting rod is fixedly connected in the rotary pipe, a guide rod is slidably connected in the connecting rod, one end of the guide rod is fixedly connected with the plug, a first spring is arranged on the outer side of the guide rod, one end of the first spring is in contact with the connecting rod, and the other end of the first spring is in contact with the plug.
Preferably, the hot rolling mill comprises a box body, a preheating shell, a first heater, a discharge hole, a guide sleeve, a second spring, a guide column, a lower heating plate, a limit nail, a chute, a second heater, an air cylinder rod, a connecting sleeve, a connecting frame, a third heater, a heat conducting silica gel seat, a roller frame and a compression roller, wherein the box body is fixedly connected with the bottom plate, the preheating shell is fixedly connected with the preheating shell, the first heater is fixedly connected with the preheating shell, the discharge hole is formed in the box body, the guide sleeve is fixedly connected with the box body, the second spring is arranged in the guide sleeve, one end of the second spring is in contact with the guide sleeve, the other end of the second spring is in contact with the guide column, the guide column is connected with the lower heating plate in a sliding manner, the limit nail is connected onto the guide column in a threaded manner, the chute is formed in the guide sleeve, and the limit nail is connected onto the chute in a sliding manner, and the second heater is fixedly connected onto the guide column.
Preferably, the cylinder is fixedly connected with in the box, install the adapter sleeve through the screw on the cylinder pole of cylinder, fixedly connected with link on the adapter sleeve, fixedly connected with third heater on the link, fixedly connected with heat conduction silica gel seat on the link, the lower extreme fixedly connected with roller frame of link, roller frame and heat conduction silica gel seat contact, the rotation is connected with a plurality of compression rollers in the roller frame, compression roller and heat conduction silica gel seat contact.
A process for a non-woven fabric production line for vamp materials, comprising the steps of:
step one: when the vamp non-woven fabric is required to be produced, firstly, feeding is carried out through a feeding machine, then opening is carried out through an opening machine, and in the opening process, filtering and dust collection are carried out through a filtering mechanism and a dust collecting mechanism;
step two: when the dust collecting mechanism works, the fan is started, the fan pumps out air in the dust collecting cylinder, so that the air in the opener enters the dust collecting cylinder to realize airflow, the plug leaves the ventilation groove under the action of air pressure, dust in the opener can enter the dust collecting cylinder through the filter cover and the rotating pipe and is filtered by the filter screen, the dust is left in the dust collecting cylinder to realize dust collection, and textiles in the opener are blocked by the filter cover to prevent the textiles from entering the filter cover;
step three: when the filter mechanism works, the motor is started, the motor shaft of the motor rotates, the motor shaft drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the rotating pipe to rotate, the rotating pipe drives the filter cover to rotate, and when the filter cover rotates, the rotating pipe and the hairbrush can rotate relatively, so that the hairbrush removes attachments on the filter cover and prevents blockage;
step four: when dust collection is stopped, the fan stops working, airflow circulation is interrupted, and under the action of the elastic force of the first spring, the plug is reset, so that the ventilation groove is blocked, and dust backflow is avoided;
step five: the material is processed by the opener and then sequentially passes through the carding machine, the net braiding machine, the needling machine and the hot rolling machine, when the hot rolling machine processes the material, the material is firstly preheated by the preheating shell and then enters the box body and is positioned between the lower heating plate and the pressing roller, when the production line works, the first heater, the second heater and the third heater work, so that the preheating shell, the lower heating plate and the pressing roller are heated, the air cylinder is started, the air cylinder rod of the air cylinder drives the connecting sleeve to move downwards, the connecting sleeve drives the connecting frame to move downwards, the connecting frame drives the roller frame to move downwards, the pressing roller is driven to move downwards, the material is subjected to hot rolling, the temperature is even during hot rolling, the hot rolling effect is good, the second spring is designed to buffer, and damage caused by hard impact with the lower heating plate easily due to stroke deviation of the air cylinder is avoided;
step six: and the material after hot rolling is processed by a dryer, a needle checking machine and a lap former in sequence to form the non-woven fabric coil material.
The beneficial effects of the invention are as follows: the invention relates to a non-woven fabric production line and a non-woven fabric production process for vamp materials, which have the characteristics of good processing quality and good hot rolling effect, and have the following beneficial effects in specific use:
firstly, by designing the dust collecting mechanism and the filtering mechanism on the opener, materials can be filtered and collected during opening, so that dust in the materials is reduced, the processed non-woven fabrics are low in dust content, the quality of finished products is better, the dust is convenient to collect and process, blockage and backflow are not easy to occur, and the working efficiency is high;
secondly, through design a plurality of heaters on the hot rolling mill, and through preheating shell preheating treatment, can be to the material from top to bottom through heating and compression roller and lower hot plate again for the heating to the material is more even, and has the buffering protection when hot rolling, takes place hard impact and causes the damage when preventing equipment hot rolling.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged cross-sectional view of a portion of the structure of FIG. 1 in accordance with the present invention;
FIG. 3 is an enlarged view of the portion A of FIG. 2 in accordance with the present invention;
FIG. 4 is an enlarged cross-sectional view of the hot rolling mill of FIG. 1 in accordance with the present invention;
FIG. 5 is a top view of the roller housing of FIG. 4 in accordance with the present invention;
fig. 6 is a right side view of the filter housing of fig. 2 in accordance with the present invention.
In the figure: 1. a batch feeder; 2. an opener; 21. a filtering mechanism; 211. a motor; 212. a motor shaft; 213. a first bevel gear; 214. a second bevel gear; 215. a rotary tube; 216. a filter cover; 217. A bracket; 218. an arc-shaped plate; 219. a brush; 2110. sealing sleeve; 2111. a sealing plate; 2112. a ventilation groove; 2113. a connecting rod; 2114. a guide rod; 2115. a plug; 2116. a first spring; 22. a dust collection mechanism; 221. a dust collection cylinder; 222. an air outlet pipe; 223. a blower; 224. a bottom cover; 225. a support rod; 226. A connecting block; 227. a spoiler; 228. a filter screen; 229. a mesh plate; 2210. an elastic ring; 3. a carding machine; 4. a netting machine; 5. a needling machine; 6. a hot rolling mill; 61. a case; 62. preheating the shell; 63. a first heater; 64. a discharge port; 65. a guide sleeve; 66. a second spring; 67. a guide post; 68. a lower heating plate; 69. a limit nail; 610. a chute; 611. a second heater; 612. a cylinder; 613. a cylinder rod; 614. connecting sleeves; 615. a connecting frame; 616. a third heater; 617. a heat-conducting silica gel seat; 618. A roller frame; 619. a press roller; 7. a dryer; 8. a needle detecting machine; 9. a lap former; 10. a bottom plate.
The specific embodiment is as follows:
as shown in fig. 1-6, the present embodiment adopts the following technical scheme:
examples:
the utility model provides a non-woven fabrics production line for vamp material, includes batch feeder 1, opener 2, carding machine 3, netting machine 4, needle loom 5, hot rolling mill 6, drying-machine 7, needle detector 8, lapping machine 9, bottom plate 10, the upper end fixedly connected with opener 2 of bottom plate 10, be provided with batch feeder 1 on the opener 2, fixedly connected with carding machine 3 on the bottom plate 10, fixedly connected with netting machine 4 on the bottom plate 10, fixedly connected with needle loom 5 on the bottom plate 10, fixedly connected with hot rolling mill 6 on the bottom plate 10, fixedly connected with drying-machine 7 on the bottom plate 10, fixedly connected with needle detector 8 on the bottom plate 10, fixedly connected with lapping machine 9 on the bottom plate 10, be provided with filtering mechanism 21 on the opener 2, be provided with dust collection mechanism 22 on the opener 2.
The filter mechanism 21 comprises a motor 211, a motor shaft 212, a first bevel gear 213, a second bevel gear 214, a rotating tube 215, a filter cover 216, a support 217, an arc plate 218, a hairbrush 219 and a sealing sleeve 2110, wherein the motor 211 is fixedly connected with the opener 2, the motor shaft 212 of the motor 211 is rotationally connected with the opener 2, the tail end of the motor shaft 212 is fixedly connected with the first bevel gear 213, the first bevel gear 213 is meshed with the second bevel gear 214, the second bevel gear 214 is internally fixedly connected with the rotating tube 215, the rotating tube 215 is rotationally connected with the opener 2 through a bearing, the filter cover 216 is fixedly connected with the rotating tube 215, and the filter cover 216 is of a porous hollow structure. The motor 211 is started, the motor shaft 212 of the motor 211 rotates, the motor shaft 212 drives the first bevel gear 213 to rotate, the first bevel gear 213 drives the second bevel gear 214 to rotate, the second bevel gear 214 drives the rotating pipe 215 to rotate, the rotating pipe 215 drives the filter cover 216 to rotate, and when the filter cover 216 rotates, the brush 219 can rotate relatively, so that the brush 219 removes attachments on the filter cover 216, and blockage is prevented.
The inside of the opener 2 is fixedly connected with a support 217, an arc plate 218 is fixedly connected to the support 217, a brush 219 is fixedly connected to the arc plate 218, the brush 219 is in contact with the filter cover 216, a sealing sleeve 2110 is fixedly connected to the outside of the opener 2, a rotating pipe 215 is rotationally connected to the sealing sleeve 2110, and a dust collecting barrel 221 is adhered to the sealing sleeve 2110. By designing the sealing sleeve 2110, the dust collection tube 221 and the rotation tube 215 can be sealed, and the filtration efficiency can be prevented from being deteriorated due to the air pressure loss.
The dust collecting mechanism 22 comprises a dust collecting barrel 221, an air outlet pipe 222, a fan 223, a bottom cover 224, a supporting rod 225, a connecting block 226, a spoiler 227, a filter screen 228, a mesh plate 229, an elastic ring 2210, a sealing plate 2111, a ventilation groove 2112, a connecting rod 2113, a guide rod 2114, a plug 2115 and a first spring 2116, the dust collecting barrel 221 is fixedly connected with the opener 2, the dust collecting barrel 221 is rotationally connected with the rotating pipe 215, the air outlet pipe 222 is fixedly connected with the dust collecting barrel 221, the fan 223 is fixedly installed in the air outlet pipe 222, the bottom of the dust collecting barrel 221 is connected with the bottom cover 224 through threads, the supporting rod 225 is contacted with the bottom cover 224, the connecting block 226 is fixedly connected with the connecting block 226, the spoiler 227 is fixedly connected with the supporting rod 225, the mesh plate 229 is fixedly connected with the filter screen 228 is adhered to the mesh plate 229. When the dust collecting mechanism 22 works, the blower 223 is started, the blower 223 pumps out the air in the dust collecting barrel 221, so that the air in the opener 2 enters the dust collecting barrel 221 to realize airflow, the plug 2115 leaves the ventilation groove 2112 under the action of air pressure, dust in the opener 2 can enter the dust collecting barrel 221 through the filter cover 216 and the rotating pipe 215 and is filtered by the filter screen 228, the dust is left in the dust collecting barrel 221 to realize dust collection, and textiles in the opener 2 are blocked by the filter cover 216 to prevent the textiles from entering the filter cover 216.
The filter screen 228 is fixedly connected with the support rod 225, the filter screen 228 and the mesh plate 229 are both slidably connected with the dust collecting barrel 221, an elastic ring 2210 is disposed in the dust collecting barrel 221, and the elastic ring 2210 is in contact with the mesh plate 229. Through the design of the elastic ring 2210, when the air flow pushes the filter screen 228 upwards, the elastic ring 2210 has a rebound effect, so that the filter screen 228 vibrates and is not easy to be blocked.
The inner portion of the rotating tube 215 is fixedly connected with a sealing plate 2111, a ventilation groove 2112 is formed in the sealing plate 2111, an end cap 2115 is connected in the ventilation groove 2112 in a sliding mode, a connecting rod 2113 is fixedly connected in the rotating tube 215, a guide rod 2114 is connected in the connecting rod 2113 in a sliding mode, an end cap 2115 is fixedly connected to one end of the guide rod 2114, a first spring 2116 is arranged on the outer side of the guide rod 2114, one end of the first spring 2116 is in contact with the connecting rod 2113, and the other end of the first spring 2116 is in contact with the end cap 2115. When the airflow circulates, the plug 2115 leaves the ventilation groove 2112, and when the airflow stops, the plug 2115 resets under the elastic force of the first spring 2116, so that the plug 2115 plugs the ventilation groove 2112 again, and dust in the dust collection barrel 221 is prevented from flowing back into the opener 2.
The hot rolling mill 6 comprises a box body 61, a preheating shell 62, a first heater 63, a discharge hole 64, a guide sleeve 65, a second spring 66, a guide post 67, a lower heating plate 68, a limit pin 69, a sliding chute 610, a second heater 611, a cylinder 612, a cylinder rod 613, a connecting sleeve 614, a connecting frame 615, a third heater 616, a heat conducting silica gel seat 617, a roller frame 618 and a press roller 619, wherein the box body 61 is fixedly connected with the bottom plate 10, the preheating shell 62 is fixedly connected with the preheating shell 62, the first heater 63 is fixedly connected with the preheating shell 62, the discharge hole 64 is formed in the box body 61, the guide sleeve 65 is fixedly connected with the inside of the box body 61, the second spring 66 is arranged in the guide sleeve 65, one end of the second spring 66 is in contact with the guide sleeve 65, the other end of the second spring 66 is in contact with the guide post 67, the guide post 67 is in sliding connection with the guide post 67, the guide post 67 is fixedly connected with the lower guide post 68, the guide post 67 is in threaded connection with the limit pin 69, the upper heating plate 610 is fixedly connected with the lower heating plate 610, and the limit pin 69 is connected with the upper heating plate 610. When the hot rolling mill 6 processes materials, the materials are firstly preheated by the preheating shell 62 and then enter the box 61 and are positioned between the lower heating plate 68 and the press roller 619, and when the production line works, the first heater 63, the second heater 611 and the third heater 616 work, so that the preheating shell 62, the lower heating plate 68 and the press roller 619 are heated, the cylinder 612 is started, the cylinder rod 613 of the cylinder 612 drives the connecting sleeve 614 to move downwards, the connecting sleeve 614 drives the connecting frame 615 to move downwards, the connecting frame 615 drives the roller frame 618 to move downwards, the press roller 619 is driven to move downwards, the materials are subjected to hot rolling, the temperature is even during hot rolling, and the hot rolling effect is good.
The cylinder 612 is fixedly connected to the inside of the box 61, the connecting sleeve 614 is mounted on a cylinder rod 613 of the cylinder 612 through a screw, a connecting frame 615 is fixedly connected to the connecting sleeve 614, a third heater 616 is fixedly connected to the connecting frame 615, a heat-conducting silica gel seat 617 is fixedly connected to the connecting frame 615, a roller frame 618 is fixedly connected to the lower end of the connecting frame 615, the roller frame 618 is in contact with the heat-conducting silica gel seat 617, a plurality of press rollers 619 are rotatably connected to the roller frame 618, and the press rollers 619 are in contact with the heat-conducting silica gel seat 617. By designing the second spring 66 to cushion, damage caused by hard impact with the lower heating plate 68 when the stroke deviation of the cylinder 612 is easy to occur is avoided, and by designing the press roller 619, hot rolling work can be performed on the material.
A process for a non-woven fabric production line for vamp materials, comprising the steps of:
step one: when the vamp non-woven fabric is required to be produced, firstly, feeding is carried out through a feeding machine 1, then opening is carried out through an opening machine 2, and in the opening process, filtering and dust collection are carried out through a filtering mechanism 21 and a dust collecting mechanism 22;
step two: when the dust collecting mechanism 22 works, the blower 223 is started, the blower 223 pumps out the air in the dust collecting barrel 221, so that the air in the opener 2 enters the dust collecting barrel 221 to realize airflow, the plug 2115 leaves the ventilation groove 2112 under the action of air pressure, dust in the opener 2 can enter the dust collecting barrel 221 through the filter cover 216 and the rotating pipe 215 and is filtered by the filter screen 228, the dust is left in the dust collecting barrel 221 to realize dust collection, and textiles in the opener 2 are blocked by the filter cover 216 to prevent the textiles from entering the filter cover 216;
step three: when the filter mechanism 21 works, the motor 211 is started, the motor shaft 212 of the motor 211 rotates, the motor shaft 212 drives the first bevel gear 213 to rotate, the first bevel gear 213 drives the second bevel gear 214 to rotate, the second bevel gear 214 drives the rotating pipe 215 to rotate, the rotating pipe 215 drives the filter cover 216 to rotate, and when the filter cover 216 rotates, the filter cover can rotate relative to the hairbrush 219, so that the hairbrush 219 removes attachments on the filter cover 216 and prevents blockage;
step four: when the dust collection is stopped, the fan 223 stops working, so that the air flow is interrupted, the plug 2115 is reset under the action of the elastic force of the first spring 2116, the ventilation groove 2112 is blocked, and the dust backflow is avoided;
step five: the material is processed by the opener 2 and then sequentially passes through the carding machine 3, the net braiding machine 4, the needling machine 5 and the hot rolling machine 6, when the hot rolling machine 6 processes the material, the material is firstly preheated by the preheating shell 62 and then enters the box 61 and is positioned between the lower heating plate 68 and the pressing roller 619, when the production line works, the first heater 63, the second heater 611 and the third heater 616 work, so that the preheating shell 62, the lower heating plate 68 and the pressing roller 619 are heated, the cylinder 612 is started, the cylinder rod 613 of the cylinder 612 drives the connecting sleeve 614 to move downwards, the connecting sleeve 614 drives the connecting frame 615 to move downwards, the connecting frame 615 drives the roller frame 618 to move downwards, the pressing roller 619 is driven to move downwards, the material is subjected to hot rolling, the temperature is more uniform during hot rolling, the hot rolling effect is better, the second spring 66 is designed to buffer, and damage caused by hard impact with the lower heating plate 68 easily caused by stroke deviation of the cylinder 612 is avoided;
step six: the material after hot rolling is processed by a dryer 7, a needle checking machine 8 and a lap former 9 in sequence to form a non-woven fabric lap.
While the basic principles and main features of the present invention and advantages of the present invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing specification merely illustrate the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined in the appended claims and their equivalents.
Claims (2)
1. A non-woven fabrics production line for vamp material, includes batch feeder (1), opener (2), carding machine (3), net machine (4), needle loom (5), hot rolling mill (6), drying-machine (7), needle machine (8) of examining, lapping machine (9), bottom plate (10), its characterized in that: the automatic feeding device is characterized in that an opener (2) is fixedly connected to the upper end of a base plate (10), a feeding machine (1) is arranged on the opener (2), a carding machine (3) is fixedly connected to the base plate (10), a net braiding machine (4) is fixedly connected to the base plate (10), a needling machine (5) is fixedly connected to the base plate (10), a hot rolling mill (6) is fixedly connected to the base plate (10), a dryer (7) is fixedly connected to the base plate (10), a needle checking machine (8) is fixedly connected to the base plate (10), a lap former (9) is fixedly connected to the base plate (10), a filtering mechanism (21) is arranged on the opener (2), and a dust collecting mechanism (22) is arranged on the opener (2);
the filter mechanism (21) comprises a motor (211), a motor shaft (212), a first bevel gear (213), a second bevel gear (214), a rotating tube (215), a filter cover (216), a support (217), an arc plate (218), a brush (219) and a sealing sleeve (2110), wherein the motor (211) is fixedly connected with the opener (2), the motor shaft (212) of the motor (211) is rotationally connected with the opener (2), the tail end of the motor shaft (212) is fixedly connected with the first bevel gear (213), the first bevel gear (213) is meshed with the second bevel gear (214), the second bevel gear (214) is internally fixedly connected with the rotating tube (215), the rotating tube (215) is rotationally connected with the opener (2) through a bearing, the rotating tube (215) is fixedly connected with the filter cover (216), the filter cover (216) is of a porous hollow structure, the support (217) is fixedly connected with the opener (219), the brush (219) is fixedly connected with the arc plate (216), the brush (219) is fixedly connected with the outer side of the opener (2110), the rotary pipe (215) is rotationally connected to the sealing sleeve (2110), and the dust collecting barrel (221) is adhered to the sealing sleeve (2110);
the dust collection mechanism (22) comprises a dust collection barrel (221), an air outlet pipe (222), a fan (223), a bottom cover (224), a supporting rod (225), a connecting block (226), a spoiler (227), a filter screen (228), a mesh plate (229), an elastic ring (2210), a sealing plate (2111), a ventilation groove (2112), a connecting rod (2113), a guide rod (2114), a plug (2115) and a first spring (2116), the dust collection barrel (221) is fixedly connected with an opener (2), the inner rotation of the dust collection barrel (221) is connected with a rotating pipe (215), the dust collection barrel (221) is fixedly connected with the air outlet pipe (222), the fan (223) is fixedly installed in the air outlet pipe (222), the bottom of the dust collection barrel (221) is connected with the bottom cover (224) through threads, the supporting rod (225) is contacted with the bottom cover (224), the connecting block (226) is fixedly connected with the connecting block (226), the spoiler (227) is fixedly connected with the connecting block (225), the mesh plate (229) is fixedly connected with the spoiler (225), the mesh plate (229) is fixedly connected with the filter screen (228) through the filter screen (228), the filter screen (228) and the mesh plate (229) are both in sliding connection with the dust collection barrel (221), an elastic ring (2210) is arranged in the dust collection barrel (221), the elastic ring (2210) is in contact with the mesh plate (229), a sealing plate (2111) is fixedly connected in the rotating pipe (215), a ventilation groove (2112) is formed in the sealing plate (2111), an end cap (2115) is slidably connected in the ventilation groove (2112), a connecting rod (2113) is fixedly connected in the rotating pipe (215), a guide rod (2114) is slidably connected in the connecting rod (2113), an end cap (2115) is fixedly connected at one end of the guide rod (2114), a first spring (2116) is arranged on the outer side of the guide rod (2114), one end of the first spring (2116) is in contact with the connecting rod (2113), and the other end of the first spring (2116) is in contact with the end cap (2115).
The hot rolling mill (6) comprises a box body (61), a preheating shell (62), a first heater (63), a discharge hole (64), a guide sleeve (65), a second spring (66), a guide post (67), a lower heating plate (68), a limit nail (69), a sliding chute (610), a second heater (611), a cylinder (612), a cylinder rod (613), a connecting sleeve (614), a connecting frame (615), a third heater (616), a heat conduction silica gel seat (617), a roller frame (618) and a pressing roller (619), the box body (61) is fixedly connected with a bottom plate (10), the preheating shell (62) is fixedly connected with the box body (61), the first heater (63) is fixedly connected with the preheating shell (62), the discharge hole (64) is formed in the box body (61), the guide sleeve (65) is fixedly connected with the guide sleeve (65), the second spring (66) is arranged in the guide sleeve (65), one end of the second spring (66) is in contact with the guide sleeve (65), the other end of the second spring (66) is fixedly connected with the guide post (67) and is connected with the guide post (67), the guide post (67) is connected with a limit nail (69) through threads, the guide sleeve (65) is provided with a chute (610), the chute (610) is connected with the limit nail (69) in a sliding way, the lower heating plate (68) is fixedly connected with a second heater (611), the box body (61) is internally fixedly connected with a cylinder (612), a connecting sleeve (614) is arranged on a cylinder rod (613) of the cylinder (612) through a screw, fixedly connected with link (615) on adapter sleeve (614), fixedly connected with third heater (616) on link (615), fixedly connected with heat conduction silica gel seat (617) on link (615), the lower extreme fixedly connected with roller frame (618) of link (615), roller frame (618) and heat conduction silica gel seat (617) contact, a plurality of compression rollers (619) of rotation connection of roller frame (618), compression roller (619) and heat conduction silica gel seat (617) contact.
2. A process for a non-woven fabric production line for vamp materials as claimed in claim 1, characterized in that: the method comprises the following steps:
step one: when the vamp non-woven fabric is required to be produced, firstly, feeding is carried out through a feeding machine (1), then opening is carried out through an opening machine (2), and in the opening process, filtering and dust collection are carried out through a filtering mechanism (21) and a dust collecting mechanism (22);
step two: when the dust collection mechanism (22) works, the fan (223) is started, the fan (223) pumps out air in the dust collection barrel (221), so that the air in the opener (2) enters the dust collection barrel (221) to realize airflow, the plug (2115) leaves the ventilation groove (2112) under the action of air pressure, dust in the opener (2) enters the dust collection barrel (221) through the filter cover (216) and the rotating pipe (215) and is filtered by the filter screen (228), the dust is left in the dust collection barrel (221), dust collection is realized, and textiles in the opener (2) are prevented from entering the filter cover (216) by the filter cover (216), and through the design, the textiles are cleaner and the product quality is better;
step three: when the filter mechanism (21) works, the motor (211) is started, a motor shaft (212) of the motor (211) rotates, the motor shaft (212) drives the first bevel gear (213) to rotate, the first bevel gear (213) drives the second bevel gear (214) to rotate, the second bevel gear (214) drives the rotating pipe (215) to rotate, the rotating pipe (215) drives the filter cover (216) to rotate, and when the filter cover (216) rotates, the rotating pipe and the brush (219) can rotate relatively, so that the brush (219) removes attachments on the filter cover (216) to prevent blockage;
step four: when the dust collection is stopped, the fan (223) stops working, so that the air flow is interrupted, the plug (2115) is reset under the action of the elastic force of the first spring (2116), the ventilation groove (2112) is blocked, and the dust backflow is avoided;
step five: the material is processed by the opener (2) and then sequentially passes through the carding machine (3), the netting machine (4), the needling machine (5) and the hot rolling machine (6), when the hot rolling machine (6) processes the material, the material is firstly preheated by the preheating shell (62) and then enters the box body (61) and is positioned between the lower heating plate (68) and the press roller (619), the first heater (63), the second heater (611) and the third heater (616) are all operated in the production line, so that the preheating shell (62), the lower heating plate (68) and the press roller (619) are heated, the cylinder (612) is started, the cylinder rod (613) of the cylinder (612) drives the connecting sleeve (614) to move downwards, the connecting sleeve (614) drives the connecting frame (615) to move downwards, the connecting frame (615) drives the roll frame (618) to move downwards, the press roller (619) to perform hot rolling operation, the temperature is even during hot rolling operation on the material, the hot rolling effect is good, and the second spring (66) is designed to buffer, so that the damage to the heating plate (68) is easily caused by hard impact when the cylinder (612) is deviated;
step six: the material after hot rolling is processed by a dryer (7), a needle checking machine (8) and a lap former (9) in sequence to form a non-woven fabric lap.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210102215.9A CN115045040B (en) | 2022-01-27 | 2022-01-27 | Non-woven fabric production line and process for vamp materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210102215.9A CN115045040B (en) | 2022-01-27 | 2022-01-27 | Non-woven fabric production line and process for vamp materials |
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| CN115045040B true CN115045040B (en) | 2024-03-29 |
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| CN115045040A (en) | 2022-09-13 |
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