CN115041579A - Precision terminal PIN wide and narrow blanking die and blanking method - Google Patents
Precision terminal PIN wide and narrow blanking die and blanking method Download PDFInfo
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- CN115041579A CN115041579A CN202210661037.3A CN202210661037A CN115041579A CN 115041579 A CN115041579 A CN 115041579A CN 202210661037 A CN202210661037 A CN 202210661037A CN 115041579 A CN115041579 A CN 115041579A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004080 punching Methods 0.000 claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000007599 discharging Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 4
- 230000006978 adaptation Effects 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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Abstract
本发明公开了一种精密端子PIN宽极窄下料模具及下料方法,包括有下模以及上模;该下模包括有下模座和设置于下模座上的下模刀具,下模刀具上具有一贯穿下模刀具上下端面的下料槽,且下料槽的上端开口侧旁向上凸设有一刀口凸筋;该脱料入块位于下模刀具的正上方并与下模刀具相适配;该冲子设置于上模座上并随上模座上下活动,且冲子与冲槽下料槽相适配。通过下模刀具上下料槽的上端开口侧旁向上凸设有一刀口凸筋,使得在进行端子冲裁时,刀口凸筋可以配合脱料入块将材料上下压紧,以防止材料受到冲裁应力变形,同时通过强压材料形成横向的侧向力,避免在冲裁过程中材料被拉入下料槽内部,提高了产品的平面度轮廓度以及冲裁精度。
The invention discloses a precision terminal PIN wide and extremely narrow blanking die and a blanking method, comprising a lower die and an upper die; the lower die comprises a lower die holder and a lower die cutter arranged on the lower die holder, the lower die The cutter is provided with an unloading chute that penetrates the upper and lower end surfaces of the lower die cutter, and a knife-edge rib protrudes upward from the side of the upper opening of the unloading chute; Adaptation; the punch is arranged on the upper die base and moves up and down with the upper die base, and the punch is adapted to the punching and lowering chute. There is a knife-edge rib protruding upward from the upper opening side of the upper and lower feed slots of the lower die cutter, so that when the terminal is punched, the knife-edge rib can cooperate with the stripping block to press the material up and down to prevent the material from being subjected to punching stress. At the same time, the lateral force is formed by strongly pressing the material, which prevents the material from being pulled into the inside of the blanking trough during the blanking process, and improves the flatness, contour, and blanking accuracy of the product.
Description
技术领域technical field
本发明涉及端子加工领域技术,尤其是指一种精密端子PIN宽极窄下料模具及下料方法。The invention relates to the technology in the field of terminal processing, in particular to a precision terminal PIN wide and extremely narrow blanking die and a blanking method.
背景技术Background technique
连接器现在一广泛应用于各个领域,而端子是连接器中用于传输信号的主要部件,端子通常由金属料带经过冲压模具加工而形成,加工主要内容有冲裁、弯曲等。其中冲裁模常见结构如下:包括相配合的冲子和刀座,刀座上侧面形状与端子冲裁后所需形成的形状相同。冲子下压,便将料带上多余的废料裁下,完成冲裁,同时需要根据功能需求冲裁出各种不同宽度的端子。Connectors are now widely used in various fields, and terminals are the main components in connectors used to transmit signals. Terminals are usually formed by metal strips processed by stamping dies. The main processing contents include punching and bending. Among them, the common structure of the punching die is as follows: it includes a matching punch and a knife seat, and the shape of the upper side of the knife seat is the same as the shape that needs to be formed after the terminal is punched. When the punch is pressed down, the excess waste material on the tape is cut off to complete the punching. At the same time, it is necessary to punch out terminals of various widths according to functional requirements.
现有的端子冲裁模具组件在对端子PIN宽极窄的端子进行冲裁时,只是在脱料入块上增加管位和压料凸筋强压材料,这样将材料分离后得到的产品的端面质量容易出现塌角、光亮度不好、断裂以及毛刺区等问题,且尺寸还容易出现上下不一致,冲裁精度以及轮廓度不够,总体结果不够理想,另外还容易造成材料浪费,增加加工成本;因此,有必要对现有的PIN宽极窄的端子冲裁模具组件结构作出进一步改进。When the existing terminal punching die assembly is used for punching the terminal with extremely narrow terminal PIN, it only adds the tube position and the pressing rib on the stripping block to press the material, so that the end face of the product obtained after the material is separated The quality is prone to problems such as slump, poor brightness, fracture and burr area, and the size is also prone to inconsistency, the punching accuracy and contour are not enough, the overall result is not ideal, and it is easy to cause material waste and increase processing costs; Therefore, it is necessary to further improve the structure of the existing terminal blanking die assembly with extremely narrow PIN width.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种精密端子PIN宽极窄下料模具及下料方法,其通过下模刀具上下料槽的上端开口侧旁向上凸设有一刀口凸筋,从而配合脱料入块在冲裁时将材料压死,使材料形成横向的侧向力,避免在冲裁过程中材料出现塌角、端面、毛刺以及梯形的现象。In view of this, the present invention is aimed at the deficiencies in the prior art, and its main purpose is to provide a precision terminal PIN wide and extremely narrow blanking die and a blanking method, which protrude upward through the side of the upper end opening of the upper and lower die cutting troughs. There is a knife-edge rib, so that the material can be crushed to death during punching with the stripping block, so that the material can form a lateral lateral force, and avoid the phenomenon of slump, end face, burr and trapezoid during the punching process.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical scheme:
一种精密端子PIN宽极窄下料模具,包括有下模以及上模;A precision terminal PIN wide and extremely narrow blanking die, including a lower die and an upper die;
该下模包括有下模座和设置于下模座上的下模刀具,下模刀具上具有一贯穿下模刀具上下端面的下料槽,且下料槽的上端开口侧旁向上凸设有一刀口凸筋;The lower die includes a lower die holder and a lower die cutter set on the lower die holder. The lower die cutter is provided with an unloading chute penetrating the upper and lower end surfaces of the lower die cutter, and a side of the upper end of the opening of the unloading chute is protruded upward. Knife edge ribs;
该上模可上下活动地设置于下模的正上方,上模包括有脱料板、上模座、脱料入块以及冲子;该脱料板位于下模座的正上并相对下模座可上下活动地设置;该上模座位于脱料板的正上方并相对脱料板可上下活动地设置;该脱料入块设置于脱料板上随脱料板上下活动,脱料入块位于下模刀具的正上方并与下模刀具相适配,脱料入块具有一与下料槽配合的冲槽;该冲子设置于上模座上并随上模座上下活动,且冲子与冲槽下料槽相适配。The upper mold can be moved up and down just above the lower mold, and the upper mold includes a stripping plate, an upper mold base, a stripping block and a punch; the stripping plate is located directly above the lower mold base and is opposite to the lower mold. The seat can be moved up and down; the upper die seat is located right above the stripping plate and can be set up and down relative to the stripping plate; the stripping feeding block is set on the stripping plate to move up and down with the stripping plate, The block is located just above the lower die cutter and is matched with the lower die cutter, and the stripping block has a punching slot matched with the lowering slot; the punch is arranged on the upper die base and moves up and down with the upper die base, and The punch is matched with the punching trough.
作为一种优选方案,所述刀口凸筋由下模刀具一体向上凸设出,且刀口凸筋围绕下料槽的左侧边以及前侧边设置。As a preferred solution, the knife-edge protruding rib is integrally protruded upward from the lower die cutter, and the knife-edge protruding rib is arranged around the left side and the front side of the discharge chute.
作为一种优选方案,所述脱料入块下端面一体向下凸设有一限位部,该限位部位于冲槽下端开口的右侧,且限位部与冲槽之间的横向距离与端子PIN宽相同。As a preferred solution, a limiting portion is integrally protruded downward on the lower end surface of the stripping and feeding block, the limiting portion is located on the right side of the opening of the lower end of the punching groove, and the lateral distance between the limiting portion and the punching groove is the same as that of the punching groove. The terminal PIN width is the same.
作为一种优选方案,所述下模刀具上开设有两左右排布的第一限位孔,脱料入块上贯穿有与第一限位孔配合的两第二限位孔,两固定销由上往下依次穿过对应的第二限位孔和第一限位孔进行限位。As a preferred solution, the lower die cutter is provided with two first limit holes arranged on the left and right, two second limit holes that cooperate with the first limit holes penetrate through the stripping block, and two fixing pins The position is limited by passing through the corresponding second limit hole and the first limit hole in sequence from top to bottom.
作为一种优选方案,所述脱料入块的上端一侧一体向外凸设有与脱料板固定的第一固定部。As a preferred solution, the upper end side of the stripping block is integrally provided with a first fixing portion that is fixed to the stripping plate.
作为一种优选方案,所述冲槽包括有上下连通的第一冲槽以及第二冲槽,第一冲槽由脱料入块的上端面一体向下延伸出,第二冲槽由第一冲槽的底面一体向下延伸并贯穿脱料入块的下端面;对应的,冲子包括有主体部以及于主体部下端一体成型的冲头。As a preferred solution, the punching groove includes a first punching groove and a second punching groove that are connected up and down. The bottom surface of the punching groove integrally extends downward and penetrates the lower end surface of the stripping block; correspondingly, the punch includes a main body and a punch integrally formed at the lower end of the main body.
作为一种优选方案,所述主体部的上端一侧一体向外凸设有与上模固定的第二固定部。As a preferred solution, an upper end side of the main body portion is integrally provided with a second fixing portion that is fixed to the upper die and protrudes outward.
一种精密端子PIN宽极窄下料方法,采用如权利要求1-7任一项所述的精密端子PIN宽极窄下料模具,包括有以下步骤:A method for blanking precision terminal PIN width and extremely narrow, using the precision terminal PIN width and extremely narrow blanking die according to any one of claims 1-7, comprising the following steps:
(1)将上模座和脱料板向上升起,然后将料带放在下模刀具上表面;(1) Raise the upper die holder and the stripper plate upward, and then place the material belt on the upper surface of the lower die cutter;
(2)将脱料板下压,使脱料入块与料带半接触;(2) Press down the stripping plate so that the stripping block is in semi-contact with the material belt;
(3)将上模座下压,使脱料入块压紧材料,并通过冲子对料带进行冲裁;(3) Press the upper die seat down to make the material unloaded into the block to compress the material, and punch the material belt through the punch;
(4)升起上模座与脱料板,将料带向右平移至适当位置,然后重复步骤2和步骤3。(4) Raise the upper die holder and the stripping plate, move the material belt to the right position, and then repeat steps 2 and 3.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
通过下模刀具上下料槽的上端开口侧旁向上凸设有一刀口凸筋,使得在进行端子冲裁时,刀口凸筋可以配合脱料入块将材料上下压紧,以防止材料受到冲裁应力变形,同时通过强压材料形成横向的侧向力,避免在冲裁过程中材料被拉入下料槽内部,使得材料冲裁后不会出现塌角、端面、毛刺、梯形等不良现象,提高了产品的平面度轮廓度以及冲裁精度,减少了材料的浪费,降低了加工成本。There is a knife-edge rib protruding upward from the upper opening side of the upper and lower feed slots of the lower die tool, so that when the terminal is punched, the knife-edge rib can cooperate with the stripping block to press the material up and down to prevent the material from being subjected to punching stress. At the same time, the lateral force is formed by strongly pressing the material, so as to avoid the material being pulled into the inside of the feeding trough during the punching process, so that there will be no slump, end face, burr, trapezoid and other undesirable phenomena after the material is punched. The flatness, contour and blanking accuracy of the product reduce the waste of materials and reduce the processing cost.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to illustrate the structural features and effects of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之较佳实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the preferred embodiment of the present invention;
图2是本发明之较佳实施例的使用状态示意图;Fig. 2 is the schematic diagram of the use state of the preferred embodiment of the present invention;
图3是本发明之较佳实施例的分解状态示意图;3 is a schematic diagram of a disassembled state of a preferred embodiment of the present invention;
图4是本发明之较佳实施例的截面示意图;4 is a schematic cross-sectional view of a preferred embodiment of the present invention;
图5是图4中A处的放大示意图。FIG. 5 is an enlarged schematic view of A in FIG. 4 .
附图标识说明:Description of drawings:
10、下模 101、下料槽10. Lower die 101. Feeding chute
102、第一限位孔 11、下模座102. The
12、下模刀具 13、刀口凸筋12. Lower die
20、上模 201、冲槽20. Upper die 201. Punching
202、第二限位孔 203、第一冲槽202, the
204、第二冲槽 21、脱料板204. The
22、上模座 23、脱料入块22. Upper die
231、限位部 232、第一固定部231, limiting
24、冲子 241、主体部24.
242、冲头 243、第二固定部。242, the
具体实施方式Detailed ways
请参照图1至图5所示,其显示出了本发明之较佳实施例的具体结构,其中包括有下模10以及上模20。Please refer to FIG. 1 to FIG. 5 , which show the specific structure of the preferred embodiment of the present invention, which includes a
该下模10包括有下模座11和设置于下模座11上的下模刀具12,下模刀具12上具有一贯穿下模刀具12上下端面的下料槽101,且下料槽101的上端开口侧旁向上凸设有一刀口凸筋13;在本实施例中,所述刀口凸筋13由下模刀具12一体向上凸设出,且刀口凸筋13围绕下料槽101的左侧边以及前侧边设置;所述下模刀具12上开设有两左右排布的第一限位孔102。The
该上模20可上下活动地设置于下模10的正上方,上模20包括有脱料板21、上模座22、脱料入块23以及冲子24;该脱料板21位于下模座11的正上并相对下模座10可上下活动地设置;该上模座22位于脱料板21的正上方并相对脱料板22可上下活动地设置;该脱料入块23设置于脱料板21上随脱料板21上下活动,脱料入块23位于下模刀具12的正上方并与下模刀具12相适配,脱料入块23具有一与下料槽101配合的冲槽201;该冲子24设置于上模座22上并随上模座22上下活动,且冲子24与冲槽201下料槽101相适配,冲子24通过随着上模座22向下活动并依次穿过冲槽201以及下料槽101来完成对端子的冲裁。The upper die 20 can be moved up and down just above the
在本实施例中,所述脱料入块23下端面一体向下凸设有一限位部231,该限位部231位于冲槽201下端开口的右侧,且限位部231与冲槽201之间的横向距离与端子PIN宽相同,限位部231用以限制料带在每次冲裁后向右活动的距离,保证了端子PIN宽的精确;所述脱料入块23上贯穿有与第一限位孔102配合的两第二限位孔202,两固定销(图中未视)由上往下依次穿过对应的第二限位孔202和第一限位孔102进行限位,用以防止脱料入块23与下模刀具12之间发生错位,保证了冲裁的精度;所述脱料入块23的上端一侧一体向外凸设有与脱料板21固定的第一固定部232;所述冲槽201包括有上下连通的第一冲槽203以及第二冲槽204,第一冲槽203由脱料入块23的上端面一体向下延伸出,第二冲槽204由第一冲槽203的底面一体向下延伸并贯穿脱料入块23的下端面;对应的,冲子24包括有主体部241以及于主体部241下端一体成型的冲头242;使得冲子24冲裁时,只会有冲头242向下冲裁,防止冲子24向下冲裁过多距离,导致冲子24发生弯曲变形;所述主体部241的上端一侧一体向外凸设有与上模22固定的第二固定部243。In this embodiment, the lower end surface of the stripping and feeding
详述本实施例的工作原理如下:The working principle of this embodiment is described in detail as follows:
(1)将上模座22和脱料板21向上升起,然后将料带放在下模刀具12上表面;(1) Lift the
(2)将脱料板21下压,使脱料入块23与料带半接触;(2) Press down the stripping
(3)将上模座22下压,使脱料入块23压紧材料,并通过冲子24对料带进行冲裁;(3) Press down the
(4)升起上模座22与脱料板21,将料带向右平移至适当位置,然后重复步骤2和步骤3。(4) Raise the
本发明的设计重点在于:通过下模刀具上下料槽的上端开口侧旁向上凸设有一刀口凸筋,使得在进行端子冲裁时,刀口凸筋可以配合脱料入块将材料上下压紧,以防止材料受到冲裁应力变形,同时通过强压材料形成横向的侧向力,避免在冲裁过程中材料被拉入下料槽内部,使得材料冲裁后不会出现塌角、端面、毛刺、梯形等不良现象,提高了产品的平面度轮廓度以及冲裁精度,减少了材料的浪费,降低了加工成本。The key point of the design of the present invention is that a knife-edge rib is protruded upward from the side of the upper end opening of the upper and lower feed chute of the lower die cutter, so that when the terminal is punched, the knife-edge rib can cooperate with the ejection block to press the material up and down. In order to prevent the material from being deformed by the punching stress, at the same time, a lateral lateral force is formed by strongly pressing the material, so as to avoid the material being pulled into the blanking chute during the punching process, so that there will be no slump, end face, burr, etc. Trapezoid and other undesirable phenomena improve the flatness, contour and punching accuracy of the product, reduce the waste of materials and reduce the processing cost.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.
Claims (6)
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US3990142A (en) * | 1973-10-02 | 1976-11-09 | Jerobee Industries, Inc. | Circuit board, method of making the circuit board and improved die for making said board |
CN1533855A (en) * | 2003-04-01 | 2004-10-06 | 丰田自动车株式会社 | Compression mold and manufacturing method thereof |
JP2005065457A (en) * | 2003-08-19 | 2005-03-10 | Kuroda Precision Ind Ltd | Contour punching method of motor core and metal mold device for manufacturing the motor core |
CN201432039Y (en) * | 2009-04-17 | 2010-03-31 | 奕东电子(常熟)有限公司 | Novel structure for product discharge |
CN201592216U (en) * | 2009-11-28 | 2010-09-29 | 富港电子(东莞)有限公司 | Spring terminal mould |
CN102327956A (en) * | 2011-06-23 | 2012-01-25 | 苏州旭创精密模具有限公司 | Stamping method for producing precise high definition multimedia interface terminals |
CN203725583U (en) * | 2013-12-31 | 2014-07-23 | 祥鑫科技股份有限公司 | Waste-bouncing-proof die punch |
CN204108093U (en) * | 2014-09-17 | 2015-01-21 | 上海英祺精密零件制造有限公司 | A kind of small-bore panel beating hole punched device |
CN206366591U (en) * | 2017-01-06 | 2017-08-01 | 东莞坤胜五金制品有限公司 | An improved planar blanking terminal design structure with PIN before and after bending |
CN213793961U (en) * | 2020-09-23 | 2021-07-27 | 昆山瑞奕奇电子科技有限公司 | Symmetrical shearing mechanism for narrow pin |
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2022
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Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US3990142A (en) * | 1973-10-02 | 1976-11-09 | Jerobee Industries, Inc. | Circuit board, method of making the circuit board and improved die for making said board |
CN1533855A (en) * | 2003-04-01 | 2004-10-06 | 丰田自动车株式会社 | Compression mold and manufacturing method thereof |
JP2005065457A (en) * | 2003-08-19 | 2005-03-10 | Kuroda Precision Ind Ltd | Contour punching method of motor core and metal mold device for manufacturing the motor core |
CN201432039Y (en) * | 2009-04-17 | 2010-03-31 | 奕东电子(常熟)有限公司 | Novel structure for product discharge |
CN201592216U (en) * | 2009-11-28 | 2010-09-29 | 富港电子(东莞)有限公司 | Spring terminal mould |
CN102327956A (en) * | 2011-06-23 | 2012-01-25 | 苏州旭创精密模具有限公司 | Stamping method for producing precise high definition multimedia interface terminals |
CN203725583U (en) * | 2013-12-31 | 2014-07-23 | 祥鑫科技股份有限公司 | Waste-bouncing-proof die punch |
CN204108093U (en) * | 2014-09-17 | 2015-01-21 | 上海英祺精密零件制造有限公司 | A kind of small-bore panel beating hole punched device |
CN206366591U (en) * | 2017-01-06 | 2017-08-01 | 东莞坤胜五金制品有限公司 | An improved planar blanking terminal design structure with PIN before and after bending |
CN213793961U (en) * | 2020-09-23 | 2021-07-27 | 昆山瑞奕奇电子科技有限公司 | Symmetrical shearing mechanism for narrow pin |
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