CN115041481A - Tobacco turnover box cleaning device and cleaning method - Google Patents
Tobacco turnover box cleaning device and cleaning method Download PDFInfo
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- CN115041481A CN115041481A CN202210775242.2A CN202210775242A CN115041481A CN 115041481 A CN115041481 A CN 115041481A CN 202210775242 A CN202210775242 A CN 202210775242A CN 115041481 A CN115041481 A CN 115041481A
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- 230000007306 turnover Effects 0.000 title claims abstract description 117
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 90
- 238000004140 cleaning Methods 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 20
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 241000208125 Nicotiana Species 0.000 claims abstract description 89
- 238000007664 blowing Methods 0.000 claims abstract description 82
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000002347 injection Methods 0.000 claims description 37
- 239000007924 injection Substances 0.000 claims description 37
- 238000012546 transfer Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 abstract description 10
- 230000010405 clearance mechanism Effects 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 8
- 238000003860 storage Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
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- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of tobacco production equipment, and discloses a cleaning device and a cleaning method for a tobacco turnover box, wherein the cleaning device for the tobacco turnover box is arranged on a box turnover machine and used for blowing and cleaning the tobacco turnover box, and comprises the following components: two actuating mechanism all install in the case turner, and two actuating mechanism intervals set up, clearance mechanism is including sliding subassembly and jetting subassembly, the subassembly that slides sets up between two actuating mechanism, the subassembly that slides can be followed the first direction and slided, the jetting subassembly sets up in the subassembly that slides, the jetting subassembly is used for clearing up the turnover case, the air feed subassembly is used for providing gas for actuating mechanism and clearance mechanism simultaneously, respectively with the stable gas of actuating mechanism synchronous input who corresponds through two flow control valves, so that the both ends of the subassembly that slides move along the first direction and displacement equals, when detection mechanism detects the both ends displacement inequality of the subassembly that slides, the shutdown actuating mechanism, avoid tearing the subassembly that slides.
Description
Technical Field
The invention relates to the technical field of tobacco production equipment, in particular to a cleaning device and a cleaning method for a tobacco turnover box.
Background
In the tobacco equipment industry, the tobacco turnover box is widely used as a transportation carrier of a tobacco turnover box machine, and is used for loading and transporting tobacco leaves when the tobacco leaves are subjected to a vacuum moisture regain process, and after the tobacco leaves are subjected to vacuum moisture regain, the turnover box is moved to a feeding machine through a conveying chain to be turned over, so that the tobacco leaves enter a feeding bin to be subjected to the next process.
Due to the increase of the temperature and the humidity of the tobacco leaves during vacuum moisture regain, partial tobacco leaves after moisture regain are adhered in the tobacco turnover box, and consumption and waste of raw materials are caused. For such a situation, manual cleaning is usually required, but the cleaning is difficult, time and labor are wasted, and the cost of equipment maintenance is increased.
Therefore, a device and a method for cleaning a tobacco turnover box are needed to solve the above problems.
Disclosure of Invention
According to one aspect of the invention, the cleaning device for the tobacco turnover box is installed on a box turnover machine, is used for blowing and cleaning the tobacco turnover box, is high in cleaning efficiency, and can detect whether the moving distances of two ends of the sliding component along the first direction are equal or not so as to avoid tearing the sliding component.
In order to solve the problems in the prior art, the invention adopts the following technical scheme:
a tobacco transfer container cleaning device mounted on a box turnover machine, the tobacco transfer container cleaning device comprising:
the box turnover machine comprises two driving mechanisms, wherein the two driving mechanisms are arranged on the box turnover machine and are arranged at intervals;
the cleaning mechanism comprises a sliding assembly and a blowing assembly, the sliding assembly is arranged between the two driving mechanisms and can slide along a first direction, the blowing assembly is arranged on the sliding assembly, and the blowing assembly is used for cleaning the turnover box;
the gas supply assembly is used for simultaneously supplying gas to the driving mechanism and the cleaning mechanism;
the number of the flow control valves is two, the input ends of the two flow control valves are connected with the gas supply assembly, and the output ends of the two flow control valves are respectively connected with the two driving mechanisms;
and the detection mechanism is used for detecting whether the moving distances of the two ends of the sliding component along the first direction are equal or not.
Preferably, the sliding assembly comprises two first sliding blocks and a connecting rod, the connecting rod is connected between the two first sliding blocks, the two first sliding blocks are located on the box turnover machine in a sliding mode and are respectively connected to the two driving mechanisms, and the driving mechanisms are used for driving the first sliding blocks to move along the first direction and driving the blowing assembly to move along the first direction.
Preferably, the blowing assembly comprises two driving pieces, a second slider and a blowing pipe, the two driving pieces are arranged on the connecting rod, the blowing pipe is arranged on the second slider and connected to an external air source, the second slider is located between the two driving pieces and is arranged on the connecting rod in a sliding manner, the driving pieces can drive the second slider to move along a second direction, and the second direction is perpendicular to the first direction.
Preferably, the blowing assembly further comprises a rotary driving source disposed on the second slider, an output end of the rotary driving source is connected to the blowing pipe, and the rotary driving source is configured to drive the blowing pipe to rotate relative to the second slider, so that the blowing pipe can extend into the turnover box.
Preferably, the blowing pipe is a telescopic structure, and the length of the blowing pipe along the axial direction is adjustable.
Preferably, a plurality of air outlet holes are formed in the pipe wall of the blowing pipe, and the air outlet holes face the inner peripheral wall of the turnover box.
Preferably, the driving mechanism comprises a cylinder, a piston and a piston rod, the cylinder is mounted on the box turnover machine, the piston is slidably disposed inside the cylinder, and two ends of the piston rod are respectively connected to the piston and the first sliding block.
Preferably, the detection mechanism comprises a linear encoder installed on the driving mechanism and a control circuit board electrically connected with the linear encoder, the linear encoder is used for detecting the moving distance of the two ends of the sliding component along the first direction, and the control circuit board is used for controlling the flow control valve to be opened or closed.
According to another aspect of the present invention, there is provided a method for cleaning a tobacco turnover box, the method for cleaning a tobacco turnover box being implemented by the apparatus for cleaning a tobacco turnover box, the method comprising:
s100: starting the gas supply assembly, and carrying out blowing cleaning on the turnover box by the blowing assembly;
s200: the blowing assembly is driven to rotate into the turnover box through the air supply assembly;
s300: starting the sliding assembly, and synchronously inputting stable gas into the two corresponding driving mechanisms through the two flow control valves so as to enable the moving distances of the two ends of the sliding assembly along the first direction to be equal, and enable the blowing assembly to move along the first direction;
s400: and detecting whether the moving distances of the two ends of the sliding assembly along the first direction are equal or not through the detection mechanism, and if the moving distances of the two ends of the sliding assembly along the first direction are not equal, disconnecting the flow control valve correspondingly arranged on the driving mechanism with the longer moving distance in the two driving mechanisms until the moving distances of the two ends of the sliding assembly along the first direction are equal. Preferably, the blowing assembly comprises two driving pieces, a second slider and a blowing pipe, the two driving pieces are arranged on the connecting rod, the blowing pipe is arranged on the second slider and connected to an external air source, the second slider is positioned between the two driving pieces and arranged on the connecting rod in a sliding manner, the driving pieces can drive the second slider to move along a second direction, and the second direction is perpendicular to the first direction;
the tobacco tote cleaning method further comprises, after S200:
s210: the gas supply assembly supplies gas to the connecting rod through the driving piece so as to drive the second sliding block to move on the connecting rod, and the blowing pipe can move along the second direction.
The invention has the beneficial effects that:
the invention provides a cleaning device for a tobacco turnover box, which is arranged on a box turnover machine and used for blowing and cleaning the tobacco turnover box, wherein two driving mechanisms are arranged at two sides of a frame of the box turnover machine at intervals and used for driving a sliding assembly to move along a first direction, an air supply assembly is used for simultaneously supplying air to the driving mechanisms and a cleaning mechanism, stable air is synchronously input into the corresponding driving mechanisms through two flow control valves respectively so that two ends of the sliding assembly move along the first direction and the moving distances are equal, quantitative strokes are synchronously output in a stepping mode to avoid tearing a connecting rod, and the sliding assembly is arranged between the two driving mechanisms and is in sliding fit with the box turnover machine under the driving action of the driving mechanisms. The jetting subassembly sets up on the subassembly that slides, and the subassembly that slides drives the jetting subassembly and spouts the clearance to the inside of turnover case, guarantees that the high efficiency is clean, avoids artifical cleanness to cause secondary pollution to the turnover case. When the detection mechanism detects that the moving distances of the two ends of the sliding component along the first direction are unequal, the driving mechanism stops running so as to facilitate correction and maintenance and avoid tearing the sliding component.
The invention also provides a method for cleaning the tobacco turnover box, which is implemented by the device for cleaning the tobacco turnover box, the air supply assembly is started, the blowing assembly blows and cleans the turnover box, the air supply assembly drives the blowing assembly to rotate into the turnover box, then the sliding assembly is started, and stable air is synchronously input into the two corresponding driving mechanisms through the two flow control valves, so that the moving distances of the two ends of the sliding assembly along the first direction are equal, the blowing assembly moves along the first direction, if the moving distances of the two ends of the sliding assembly along the first direction are not equal, the flow control valves correspondingly arranged on the driving mechanisms with longer moving distance in the two driving mechanisms are disconnected until the moving distances of the two ends of the sliding assembly along the first direction are equal, the connecting rods are prevented from being torn, and the circulating cleaning and blowing of residual tobacco leaves and accumulated scale around the interior of the tobacco turnover box are realized, the purpose of cleaning the interior of the tobacco turnover box is achieved.
Drawings
FIG. 1 is a schematic structural view of a tobacco turnover box cleaning device installed in a box turnover machine according to an embodiment of the invention;
FIG. 2 is a schematic structural view of a cleaning device for a tobacco turnover box in an embodiment of the invention;
FIG. 3 is a top view of a tobacco tote cleaning apparatus in an embodiment of the present disclosure;
FIG. 4 is a schematic view of a tobacco turnover box cleaning device in an embodiment of the invention;
fig. 5 is a flowchart of a method for cleaning a tobacco turnover box according to an embodiment of the present invention.
Reference numerals:
100. turning over a box machine; 200. a turnover box;
1. a drive mechanism; 11. a cylinder body; 12. a piston; 13. a piston rod;
2. a cleaning mechanism; 21. a slipping component; 211. a first slider; 212. a connecting rod; 22. a blowing assembly; 221. a drive member; 222. a second slider; 223. a blowing pipe; 224. a rotary drive source;
3. a detection mechanism;
4. a gas supply assembly; 41. connecting an external air source; 42. a ball valve; 43. an air filter; 44. a gas storage tank; 45. a pressure reducing valve;
5. a flow control valve;
6. a first on-off valve;
7. a second on-off valve;
8. a third on-off valve;
9. a fourth switching valve;
10. a main on-off valve;
20. a throttle valve.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used based on the orientations and positional relationships shown in the drawings only for convenience of description and simplification of operation, and do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The tobacco turnover box is used for loading and transporting tobacco leaves when the tobacco leaves are subjected to a vacuum moisture regain process, and after the tobacco leaves are subjected to vacuum moisture regain, the turnover box is turned over after the turnover box is moved to the front of a feeding machine through a conveying chain, so that the tobacco leaves enter a feeding bin to be subjected to the next process. Due to the increase of the temperature and the humidity of the tobacco leaves during vacuum moisture regain, partial tobacco leaves after moisture regain are adhered in the tobacco turnover box, and consumption and waste of raw materials are caused. For such a situation, manual cleaning is usually required, but the cleaning is difficult, time and labor are wasted, and the cost of equipment maintenance is increased. Therefore, the invention provides a cleaning device for a tobacco turnover box, which is arranged on a box turnover machine and used for blowing and cleaning the tobacco turnover box, has high cleaning efficiency, and can detect whether the moving distances of two ends of a sliding component along a first direction are equal or not and avoid tearing the sliding component.
As shown in fig. 1 to 4, in the present embodiment, a cleaning device for a tobacco turnover box is installed on a box turnover machine 100 for blowing and cleaning the tobacco turnover box, and the frame of the box turnover machine is made of a ferrous material and can be perforated thereon to install the cleaning device for the tobacco turnover box. The cleaning device for the tobacco turnover box comprises a driving mechanism 1, a cleaning mechanism 2, a detection mechanism 3, an air supply assembly 4 and a flow control valve 5, wherein, the number of the driving mechanisms 1 is two, the two driving mechanisms 1 are both arranged on the box turnover machine 100, the two driving mechanisms 1 are arranged at intervals, the cleaning mechanism 2 comprises a sliding component 21 and a blowing component 22, the sliding component 21 is arranged between the two driving mechanisms 1, and the subassembly 21 that slides can slide along the first direction, jetting subassembly 22 sets up in subassembly 21 that slides, jetting subassembly 22 is used for clearing up turnover case 200, air feed subassembly 4 is used for providing gas for actuating mechanism 1 and clearance mechanism 2 simultaneously, the quantity of flow control valve 5 has two, the input of two flow control valves 5 all is connected with air feed subassembly 4, the output of two flow control valves 5 is connected with two actuating mechanism 1 respectively, detection mechanism 3 is used for detecting whether the displacement distance of the both ends of subassembly 21 that slides along the first direction equals. Specifically, the first direction is the AB direction as shown in the figure, the flow control valves 5 are set as cylinder servo valves, the two driving mechanisms 1 are installed at two sides of the frame of the box turnover machine 100 side by side, stable gas is synchronously input into the corresponding driving mechanisms 1 through the two flow control valves 5 respectively, so that the sliding assembly 21 moves along the first direction and the moving speed is equal, a stepping mode is adopted to synchronously output quantitative stroke, the connecting rod 212 is prevented from being torn, and the sliding assembly 21 is arranged between the two driving mechanisms 1 and is in sliding fit with the box turnover machine 100 under the driving action of the driving mechanisms 1. Jetting subassembly 22 sets up on the subassembly 21 that slides, and the subassembly 21 that slides drives jetting subassembly 22 and spouts the clearance to the inside of turnover case 200, guarantees that the high efficiency is clean, avoids artifical cleanness to cause secondary pollution to turnover case 200. When the detection mechanism 3 detects that the moving distances of the two ends of the sliding component 21 along the first direction are not equal, the driving mechanism 1 stops operating, so that correction and maintenance are facilitated, and the sliding component 21 is prevented from being torn.
Further, with continued reference to fig. 1-4, the tobacco tote cleaning apparatus also includes two first 6, second 7, third 8, fourth 9 on-off valves and a linear encoder. The first switch valve 6, the second switch valve 7, the third switch valve 8 and the fourth switch valve 9 are three-position electromagnetic directional valves and have the on-off function on gas provided by the gas supply assembly. The electromagnetic valve is an industrial device controlled by electromagnetism, is an automatic basic element for controlling fluid, belongs to an actuator, and is not limited to hydraulic pressure and pneumatic pressure. Used in industrial control systems to regulate the direction, flow, velocity and other parameters of a medium. The solenoid valve can be matched with different circuits to realize expected control, and the control precision and flexibility can be ensured. There are many types of solenoid valves, with different solenoid valves functioning at different locations in the control system, the most common being one-way valves, safety valves, directional control valves, speed control valves, etc. The air supply assembly 4 is used for supplying air to the driving mechanism 1 and the cleaning mechanism 2, the output ends of the two cylinder servo valves 5 are respectively connected with the driving mechanism 1, the input ends of the two first switch valves 6 are respectively connected with the air supply assembly 4, the output ends of the two first switch valves 6 are respectively connected with the input ends of the two cylinder servo valves 5, the input end of the second switch valve 7 is connected with the air supply assembly 4, the output end of the second switch valve 7 is connected with the driving piece, the input end of the third switch valve 8 is connected with the air supply assembly 4, the output end of the third switch valve 8 is connected with the rotary driving source, the input end of the fourth switch valve 9 is connected with the air supply assembly 4, the output end of the fourth switch valve 9 is connected with the blowing pipe 223, the linear encoder is installed on the driving mechanism 1 and is electrically connected with the control circuit board and is used for detecting the moving distance of the two first sliding blocks 211 along the first direction, the control circuit board is used to control the flow control valve 5 to open or close. Specifically, the linear encoder detects the displacement of two first sliders 211 through displacement sensor, and displacement sensor has a plurality ofly, divide into two sets ofly, sets up the side of two first sliders 211 in the frame of box turnover machine 100 respectively for guarantee that each little stroke of two first sliders 211 is synchronous, prevent that two actuating mechanism 1 are asynchronous and arouse tobacco turnover case cleaning device to damage. The encoder is a device which compiles and converts signals or data into signal forms which can be used for communication, transmission and storage, and converts angular displacement or linear displacement into electric signals, wherein the former is called a code disc, and the latter is called a code ruler. The encoder can be divided into an incremental type and an absolute type according to the working principle, wherein the incremental encoder converts displacement into a periodic electric signal, then converts the electric signal into counting pulses, and expresses the size of the displacement by the number of the pulses. Each position of the absolute encoder corresponds to a certain digital code.
Further, with continued reference to fig. 1-4, the air supply assembly 4 includes an external air source 41, a ball valve 42, an air filter 43, an air storage tank 44 and a pressure reducing valve 45, an input end of the ball valve 42 is connected with the external air source 41, an output end of the ball valve 42 is connected with an input end of the air filter 43, an input end of the air storage tank 44 is connected with an output end of the air filter 43, an output end of the air storage tank 44 is connected with an input end of the pressure reducing valve 45, and the air supply assembly 4 supplies air to the tobacco turnover box cleaning device through the main switch valve 10. External air supply inserts from the factory compressed air pipe network, and the filter carries out prefilter to impurity, and the gas holder can carry out the energy storage buffering to compressed air to the stable and compressed air of constant voltage of output. The air filter 42 is an air filter device, and is generally used for dust prevention in clean rooms, laboratories, and clean rooms, or in electronic mechanical communication devices. In the pneumatic technology, the air filter 42, the pressure reducing valve 42 and the oil atomizer are called pneumatic three major parts, and the three air source processing elements are often assembled together in sequence for obtaining multiple functions, which are called pneumatic triple parts and are used for air source purification and filtration, pressure reduction and lubrication. The three parts are sequentially arranged in the air inlet direction as an air filter 42, a pressure reducing valve 43 and an oil atomizer, and an indispensable air source device in most pneumatic systems is arranged near the pneumatic equipment, so that the quality of compressed air is finally guaranteed.
Further, with continued reference to fig. 1 to 4, the sliding assembly 21 includes two first sliders 211 and a connecting rod 212, the connecting rod 212 is connected between the two first sliders 211, the two first sliders 211 are slidably located on the box turnover machine 100 and are respectively connected to the two driving mechanisms 1, and the driving mechanisms 1 are configured to drive the first sliders 211 to move along the first direction and drive the blowing assembly 22 to move along the first direction. Specifically, the two first sliding blocks 211 are respectively and fixedly mounted on the two driving mechanisms 1, and under the action of the driving mechanisms 1, the two first sliding blocks 211 slide on the box turnover machine 100, and meanwhile, the connecting rod 212 also moves along the first direction, so that the blowing assembly 22 is driven to reciprocate along the first direction, and the blowing assembly 22 moves along the first direction in the tobacco turnover box and performs blowing cleaning.
Further, with continued reference to fig. 1-4, the blowing assembly 22 includes two driving members 221, a second slider 222 and a blowing tube 223, the two driving members 221 are disposed on the connecting rod 212, the blowing tube 223 is disposed on the second slider 222 and connected to the external air source, the second slider 222 is disposed between the two driving members 221 and slidably disposed on the connecting rod 212, and the driving members 221 can drive the second slider 222 to move along a second direction, which is perpendicular to the first direction. Specifically, the second direction is a CD direction as shown in the figure, the driving element 221 is an air cylinder, an air inlet and outlet hole is formed in the driving element 221, air is introduced, the second slider 222 is driven to move on the connecting rod 212 along the second direction, the blowing pipe 223 on the second slider 222 can move along the second direction, and then the blowing pipe 223 can blow and clean the tobacco turnover box along the second direction.
Further, with continued reference to fig. 1 to 4, the blowing assembly 22 further includes a rotary drive source 224 disposed on the second slider 222, an output end of the rotary drive source 224 is connected to the blowing tube 223, and the rotary drive source 224 is configured to drive the blowing tube 223 to rotate relative to the second slider 222 so that the blowing tube 223 can extend into the container 200. Specifically, the length direction of the injection pipe 223 is parallel to the second direction in the default state, and when the tobacco turnover box needs to be subjected to injection cleaning, the injection pipe 223 rotates under the action of the rotary driving source 224 until the injection pipe 223 extends into the tobacco turnover box, so that the injection pipe 223 can be used for performing injection cleaning on the inner wall of the box body.
Further, with continued reference to fig. 1-4, the injection tube 223 is a telescoping structure, and the length of the injection tube 223 in the axial direction is adjustable. Specifically, after the injection pipe 223 rotates to the inside of the box body under the action of the rotary driving source 224, the injection pipe 223 stretches along the length direction according to the size of different tobacco turnover boxes so as to adapt to the depth of the different tobacco turnover boxes, the injection area of the injection pipe 223 can be ensured to cover the bottom of the box body, and the cleaning effect is good.
Further, with continued reference to fig. 1-4, the blowing pipe 223 has a plurality of air outlets disposed on the pipe wall thereof, and the plurality of air outlets are disposed toward the inner circumferential wall of the turnover box 200. Specifically, the blowing pipe 223 is provided with a plurality of exhaust vents along its length direction at interval, guarantees that the regional opening to the bottom from the box that can cover of jetting, and preferably, the blowing pipe 223 is provided with the exhaust vent along its periphery direction, guarantees that the blowing pipe 223 can spout the clearance to the inner wall of tobacco turnover case simultaneously at 360 degrees no dead angles along its axis direction, and clean efficiently.
Further, with continued reference to fig. 1-4, the blowing assembly 22 further includes a mesh plate disposed on the air outlet of the blowing tube 223. Specifically, the grid plate is arranged on the pipe wall of the injection pipe 223 and covers the air outlet hole, so that impurity particles are prevented from entering and blocking the air channel of the injection pipe 223, the injection effect of the injection pipe 223 is affected, and the grid plate can be a filter screen or a grate.
Further, with continued reference to fig. 1-4, the driving mechanism 1 includes a cylinder 11, a piston 12, and a piston rod 13, the cylinder 11 is mounted on the box turnover machine 100, the piston 12 is slidably disposed inside the cylinder 11, and two ends of the piston rod 13 are respectively connected to the piston 12 and the first slider 211. Specifically, through set up piston 12 at 11 inside sliding of cylinder body to let in gas through external air supply in to cylinder body 11, promote piston 12 and remove, drive piston rod 13 and remove along the first direction, thereby make clearance mechanism 2 along the synchronous reciprocating motion of first direction, in order to carry out the blowing clearance to the inside of tobacco turnover case.
Further, with continued reference to fig. 1-4, the cleaning device for tobacco turnover boxes further comprises a regulating valve, which is disposed on the injection pipe 223 and is used for regulating the air injection amount of the injection pipe 223. Specifically, the regulating valve regulates the air injection amount of the injection pipe 223 according to the amount of tobacco leaves to be cleaned in the tobacco turnover box, so that the working efficiency of the injection pipe 223 is improved, and the cleaning work of the tobacco leaves is completed quickly.
In this embodiment, as shown in fig. 5, the method for cleaning a tobacco turnover box includes:
s100: the gas supply assembly 4 is started, and the injection assembly 22 performs injection cleaning on the turnover box 200.
After the box turnover machine 100 is turned up and the turnover box 200 is turned to the highest position, tobacco leaves are remained in the turnover box 200, the air supply assembly 4 is started, the fourth switch valve 9 is opened, air is introduced into the injection pipe 223, and the inside of the turnover box 200 starts to be injected and cleaned.
S200: the blowing assembly 22 is driven by the air supply assembly 4 to rotate into the turnover box 200.
And starting the gas supply assembly 4, opening the third switch valve 8, introducing gas into the rotary driving source 224, driving the injection pipe 223 mounted on the rotary driving source 224 to rotate under the action of high-pressure gas, enabling the injection pipe 223 to rotate to the inside of the turnover box 200, and simultaneously performing injection cleaning on the inside of the turnover box 200.
S210: the gas supply assembly 4 supplies gas to the connecting rod 212 through the driving member 221 to drive the second slider 222 to move on the connecting rod 212, so that the blowing pipe 223 can move in the second direction.
The driving part 221 is an air cylinder, an air inlet and outlet hole is formed in the driving part 221, air is introduced, the second slider 222 is driven to move on the connecting rod 212 along the second direction, the injection pipe 223 on the second slider 222 can move along the second direction, and then the injection pipe 223 can perform injection cleaning on the turnover box 200 along the second direction.
S300: starting the sliding assembly 21, and synchronously inputting stable gas into the two driving mechanisms 1 respectively corresponding to the two flow control valves 5, so that the moving distances of the two ends of the sliding assembly 21 along the first direction are equal, and the blowing assembly 22 moves along the first direction.
After the blowing pipe 223 rotates to the position, the second switch valve 7 is opened, air is introduced into the connecting rod 212 through the driving parts 221 at the two ends, the driving part 221 at one end of the connecting rod 212 enters air, the driving part 221 at the other end of the connecting rod 212 exits air, and therefore the blowing pipe 223 mounted on the second sliding block 222 is driven to slide on the connecting rod 212, and the cleaning and blowing of the inside of the turnover box 200 along the second direction are completed.
The tobacco turnover box cleaning device further comprises a throttle valve 20, an input end of the throttle valve 20 is connected with the main switch valve 10, and an output end of the throttle valve 20 is connected with the two first switch valves 6, the second switch valve 7 and the third switch valve 8. The throttle valve needs to be debugged repeatedly so that the driving mechanisms 1 can work stably and slowly, and the two driving mechanisms 1 are respectively provided with an independent throttle device which can be matched with the total throttle valve so as to ensure the speed synchronization of the two driving mechanisms 1. The two first switch valves 6 are opened simultaneously, under the action of the throttle valve 20, the gas provided by the gas supply assembly 4 respectively enters the cylinder 11 through the first switch valves 6 and the flow control valve 5, and pushes the piston 12 to drive the piston rod 13 to move along the first direction, the two first sliders 211 drive the blowing assembly 22 to move along the first direction, quantitative strokes are synchronously output in a stepping mode, namely the moving distances of the two first sliders 211 are equal, the connecting rod 212 is prevented from being torn, and the cleaning and blowing of the inside of the turnover box 200 along the first direction are completed.
S400: whether the moving distances of the two ends of the sliding assembly 21 along the first direction are equal is detected through the detection mechanism 3, and if the moving distances of the two ends of the sliding assembly 21 along the first direction are not equal, the flow control valves 5 correspondingly arranged on the driving mechanisms 1 with longer moving distances in the two driving mechanisms 1 are disconnected until the moving distances of the two ends of the sliding assembly 21 along the first direction are equal.
When the tobacco turnover box cleaning device is abnormal, the linear encoder detects that the moving distances of the two ends of the sliding assembly 21 along the first direction are unequal, the linear encoder sends a high level to the control circuit board, the control circuit board can control the flow control valve 5 or the first switch valve 6 correspondingly arranged on one of the driving mechanisms 1 to be disconnected at the moment, the driving mechanism 1 stops running, then under the action of the flow control valve 5, the other driving mechanism 1 continues to move along the first direction until the moving distances of the two ends of the sliding assembly 21 along the first direction are equal, the linear encoder sends a low level to the control circuit board, the control circuit board can control the closed flow control valve 5 or the closed first switch valve 6 to be opened at the moment, and the two driving mechanisms 1 continue to synchronously run in a stepping mode.
In the method for cleaning a tobacco turnover box according to the present embodiment, the injection pipe 223 is rotated by the third on/off valve 8 and the fourth on/off valve 9 by the operation of the tobacco turnover box cleaning device, and the injection pipe 223 can be extended into the turnover box 200, thereby performing the injection cleaning on the turnover box 200, then the inside of the turnover box 200 is cleaned and blown along the second direction through the second switch valve 7, the inside of the turnover box 200 is cleaned and blown along the first direction through the first switch valve 6, finally the moving distances of the two first sliding blocks 211 relative to the cylinder body 11 along the first direction are detected to be equal through the detection mechanism 3 in real time, if the moving distances of the two ends of the sliding assembly 21 are not equal, the tobacco turnover box is immediately corrected, the connecting rod 212 is prevented from being torn, residual tobacco leaves and accumulated scale around the inside of the tobacco turnover box are circularly cleaned and blown, and the purpose of cleaning the inside of the tobacco turnover box is achieved.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Numerous obvious variations, adaptations and substitutions will occur to those skilled in the art without departing from the scope of the invention. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A tobacco turnaround case cleaning apparatus mounted on a box turnover machine (100), the tobacco turnaround case cleaning apparatus comprising:
the box turnover machine comprises two driving mechanisms (1), wherein the number of the driving mechanisms (1) is two, the two driving mechanisms (1) are both arranged on the box turnover machine (100), and the two driving mechanisms (1) are arranged at intervals;
the cleaning mechanism (2) comprises a sliding assembly (21) and a blowing assembly (22), the sliding assembly (21) is arranged between the two driving mechanisms (1), the sliding assembly (21) can slide along a first direction, the blowing assembly (22) is arranged on the sliding assembly (21), and the blowing assembly (22) is used for cleaning the turnover box (200);
the gas supply assembly (4) is used for simultaneously supplying gas to the driving mechanism (1) and the cleaning mechanism (2);
the number of the flow control valves (5) is two, the input ends of the two flow control valves (5) are connected with the gas supply assembly (4), and the output ends of the two flow control valves (5) are respectively connected with the two driving mechanisms (1);
the detection mechanism (3) is used for detecting whether the moving distances of the two ends of the sliding assembly (21) along the first direction are equal or not.
2. The tobacco transfer container cleaning device according to claim 1, characterized in that the sliding assembly (21) comprises two first sliding blocks (211) and a connecting rod (212), the connecting rod (212) is connected between the two first sliding blocks (211), the two first sliding blocks (211) are slidably located on the box turnover machine (100) and are respectively connected to the two driving mechanisms (1), and the driving mechanisms (1) are used for driving the first sliding blocks (211) to move along the first direction and driving the blowing assembly (22) to move along the first direction.
3. The tobacco transfer container cleaning apparatus according to claim 2, wherein the blowing assembly (22) comprises two driving members (221), a second slider (222) and a blowing pipe (223), the two driving members (221) are disposed on the connecting rod (212), the blowing pipe (223) is disposed on the second slider (222) and connected to an external air source, the second slider (222) is disposed between the two driving members (221) and slidably disposed on the connecting rod (212), and the driving members (221) can drive the second slider (222) to move along a second direction, which is perpendicular to the first direction.
4. The tobacco transfer container cleaning apparatus according to claim 3, wherein the blowing assembly (22) further comprises a rotary drive source (224) provided to the second slider (222), an output end of the rotary drive source (224) is connected to the blowing pipe (223), and the rotary drive source (224) is configured to drive the blowing pipe (223) to rotate relative to the second slider (222) so that the blowing pipe (223) can extend into the transfer container (200).
5. The tobacco turnaround cleaning apparatus of claim 3, wherein the injection tube (223) is of a telescopic construction, and the length of the injection tube (223) in the axial direction is adjustable.
6. The device for cleaning tobacco turnaround boxes according to claim 3, wherein a plurality of air outlet holes are provided in the tube wall of the injection tube (223), and the air outlet holes are provided toward the inner circumferential wall of the turnaround box (200).
7. The tobacco turnover box cleaning device according to claim 2, characterized in that the driving mechanism (1) comprises a cylinder (11), a piston (12) and a piston rod (13), the cylinder (11) is mounted on the box turnover machine (100), the piston (12) is slidably arranged inside the cylinder (11), and two ends of the piston rod (13) are respectively connected to the piston (12) and the first slide block (211).
8. The tobacco turnover box cleaning device according to claim 1, characterized in that the detection mechanism (3) comprises a linear encoder mounted on the driving mechanism (1) and a control circuit board electrically connected with the linear encoder, the linear encoder is used for detecting the moving distance of the two ends of the sliding component (21) along the first direction, and the control circuit board is used for controlling the flow control valve (5) to be opened or closed.
9. A method for cleaning a tobacco transfer container, which is carried out by the apparatus according to any one of claims 1 to 8, and which comprises:
s100: starting the gas supply assembly (4), and carrying out blowing cleaning on the turnover box (200) by the blowing assembly (22);
s200: the air supply assembly (4) drives the blowing assembly (22) to rotate into the turnover box (200);
s300: starting the sliding assembly (21), and synchronously inputting stable gas into the two driving mechanisms (1) through the two flow control valves (5), so that the moving distances of the two ends of the sliding assembly (21) along the first direction are equal, and the blowing assembly (22) moves along the first direction;
s400: detecting whether the moving distances of the two ends of the sliding assembly (21) along the first direction are equal through the detection mechanism (3), and if the moving distances of the two ends of the sliding assembly (21) along the first direction are not equal, disconnecting the flow control valves (5) which are correspondingly arranged in the two driving mechanisms (1) and have longer moving distances until the moving distances of the two ends of the sliding assembly (21) along the first direction are equal.
10. The method for cleaning tobacco turnaround boxes according to claim 9, wherein the blowing assembly (22) comprises two driving members (221), a second slider (222) and a blowing tube (223), wherein the two driving members (221) are arranged on the connecting rod (212), the blowing tube (223) is arranged on the second slider (222) and connected to an external air source, the second slider (222) is located between the two driving members (221) and is slidably arranged on the connecting rod (212), and the driving members (221) can drive the second slider (222) to move along a second direction, wherein the second direction is perpendicular to the first direction;
the tobacco tote cleaning method further comprises, after S200:
s210: the gas supply assembly (4) supplies gas to the connecting rod (212) through the driving piece (221) so as to drive the second sliding block (222) to move on the connecting rod (212), and therefore the blowing pipe (223) can move in the second direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210775242.2A CN115041481A (en) | 2022-07-01 | 2022-07-01 | Tobacco turnover box cleaning device and cleaning method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210775242.2A CN115041481A (en) | 2022-07-01 | 2022-07-01 | Tobacco turnover box cleaning device and cleaning method |
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| CN115041481A true CN115041481A (en) | 2022-09-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210775242.2A Pending CN115041481A (en) | 2022-07-01 | 2022-07-01 | Tobacco turnover box cleaning device and cleaning method |
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| JPH1099807A (en) * | 1996-10-01 | 1998-04-21 | Shitara Seisakusho:Kk | Apparatus for cleaning container |
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