具体实施方式Detailed ways
以下,基于附图详细地说明有关本发明的提取干燥装置的实施方式。另外,并不由该实施方式限定本发明。此外,在下述实施方式的构成要素中,包含本领域技术人员能够替换且能够容易地想到者、或者实质上相同者。Hereinafter, embodiments of the extraction and drying apparatus according to the present invention will be described in detail based on the drawings. In addition, this invention is not limited by this embodiment. In addition, among the components of the following embodiments, those skilled in the art can be replaced and can be easily conceived, or those that are substantially the same are included.
[实施方式][Embodiment]
图1是表示有关实施方式的提取干燥装置1的装置结构的示意图。另外,在以下的说明中,将提取干燥装置1的通常的使用状态下的上下方向设为提取干燥装置1的上下方向Z进行说明,设提取干燥装置1的通常的使用状态下的上侧为提取干燥装置1的上侧,设提取干燥装置1的通常的使用状态下的下侧为提取干燥装置1的下侧而进行说明。此外,将提取干燥装置1的通常的使用状态下的水平方向在提取干燥装置1中也设为水平方向而进行说明。进而,在水平方向中,将由提取干燥装置1输送的膜F前进的方向设为提取干燥装置1的长度方向Y,将水平方向中的与长度方向Y正交的方向设为提取干燥装置1的宽度方向X而进行说明。FIG. 1 is a schematic diagram showing an apparatus configuration of an extraction drying apparatus 1 according to an embodiment. In addition, in the following description, the up-down direction in the normal use state of the extraction-drying apparatus 1 is set as the up-down direction Z of the extraction-drying apparatus 1, and the upper side in the normal use state of the extraction-drying apparatus 1 is set as The upper side of the extraction and drying apparatus 1 will be described assuming that the lower side in the normal use state of the extraction and drying apparatus 1 is the lower side of the extraction and drying apparatus 1 . In addition, the horizontal direction in the normal use state of the extraction-drying apparatus 1 is demonstrated as a horizontal direction also in the extraction-drying apparatus 1. FIG. Furthermore, in the horizontal direction, the direction in which the film F conveyed by the extraction and drying apparatus 1 advances is the longitudinal direction Y of the extraction and drying apparatus 1 , and the direction orthogonal to the longitudinal direction Y in the horizontal direction is the longitudinal direction Y of the extraction and drying apparatus 1 . The width direction X will be described.
<提取干燥装置1><Extraction and drying device 1>
有关本实施方式的提取干燥装置1主要被用于在锂离子电池中使用的隔离膜的制造,具有提取装置2和干燥装置5。在隔离膜的制造时的提取干燥装置1的上游侧的工序中,将作为隔离膜的原料的树脂材料和作为液体状的增塑剂的液态增塑剂在熔融混匀后成形为片状,得到作为片状的薄膜部件的膜F,但提取干燥装置1为从所得到的膜F将液态增塑剂除去的装置。The extraction and drying apparatus 1 according to the present embodiment is mainly used for the manufacture of separators used in lithium ion batteries, and includes an extraction apparatus 2 and a drying apparatus 5 . In the upstream process of the extraction and drying apparatus 1 in the production of the separator, the resin material which is the raw material of the separator and the liquid plasticizer which is the liquid plasticizer are melt-kneaded and formed into a sheet shape, Although the film F as a sheet-like film member was obtained, the extraction and drying apparatus 1 is an apparatus for removing the liquid plasticizer from the obtained film F.
详细地讲,作为成为隔离膜的原料的树脂材料,例如使用聚乙烯或聚丙烯等聚烯烃类树脂。此外,作为液态增塑剂,例如使用油或流动石蜡等。在隔离膜制造时的提取干燥装置1的上游侧的工序中,通过将这些树脂材料和液态增塑剂熔融混匀后做成片状、再将片拉拔,做成在聚烯烃类树脂上开孔有许多微细孔、液态增塑剂进入到微细孔中的薄膜的膜F。提取干燥装置1构成为用于进行以下处理的装置:通过从这样形成的膜F中将含浸于膜F中的液态增塑剂提取、除去,使液态增塑剂从开孔于聚烯烃类树脂的许多微细孔脱离,做成开孔有许多微细孔的膜F。Specifically, as a resin material used as a raw material of the separator, for example, a polyolefin-based resin such as polyethylene or polypropylene is used. Moreover, as a liquid plasticizer, for example, oil, a fluid paraffin, etc. are used. In the process on the upstream side of the extraction and drying apparatus 1 during the production of the separator, these resin materials and the liquid plasticizer are melt-mixed and formed into a sheet, and the sheet is drawn to form a polyolefin resin. A film F of a thin film in which many fine pores are opened, and the liquid plasticizer enters into the fine pores. The extraction and drying apparatus 1 is configured as an apparatus for performing a process of extracting and removing the liquid plasticizer impregnated in the film F from the film F thus formed, so that the liquid plasticizer is pore-opened into the polyolefin-based resin. Many of the micropores are detached to form a membrane F with many micropores perforated.
提取干燥装置1具有的提取装置2对于被输送到提取干燥装置1的膜F使用溶剂MC进行液态增塑剂的提取。因此,提取装置2具有作为液体的溶剂MC的槽的贮存槽3,溶剂MC积存在贮存槽3中。作为溶剂MC,例如使用二氯甲烷。在贮存槽3中,配置有多个贮存槽卷筒4,在提取装置2中,通过将膜F卷绕到贮存槽3内的贮存槽卷筒4上并一边将膜F浸在贮存槽3内的溶剂MC中一边将膜F输送,提取液态增塑剂,从膜F将液态增塑剂除去。贮存槽3成为这样贮存膜F穿过的液体的槽。The extraction device 2 included in the extraction-drying device 1 extracts the liquid plasticizer using the solvent MC with respect to the film F sent to the extraction-drying device 1 . Therefore, the extraction apparatus 2 has the storage tank 3 which is a tank of the solvent MC of the liquid, and the solvent MC is stored in the storage tank 3 . As the solvent MC, for example, dichloromethane is used. In the storage tank 3, a plurality of storage tank reels 4 are arranged, and in the extraction device 2, the film F is immersed in the storage tank 3 by winding the film F on the storage tank reel 4 in the storage tank 3. The film F is transported in the solvent MC inside, the liquid plasticizer is extracted, and the liquid plasticizer is removed from the film F. The storage tank 3 serves as a tank for storing the liquid through which the film F passes in this way.
提取干燥装置1具有的干燥装置5配置在膜F的输送方向上的提取装置2的下游侧,由提取装置2使附着于膜F上的溶剂MC干燥。即,干燥装置5通过使膜F干燥,由提取装置2将附着到膜F上的溶剂MC从膜F去除。The drying device 5 included in the extraction drying device 1 is disposed on the downstream side of the extraction device 2 in the conveying direction of the film F, and the solvent MC adhering to the film F is dried by the extraction device 2 . That is, the drying apparatus 5 dries the film F, and the solvent MC adhering to the film F is removed from the film F by the extraction apparatus 2 .
干燥装置5具有作为进行膜F的干燥的处理室的干燥室6,作为干燥室6,具有上游侧干燥室10以及配置在膜F的输送方向上的上游侧干燥室10的下游侧的下游侧干燥室20。在这些上游侧干燥室10与下游侧干燥室20之间,配置有将上游侧干燥室10和下游侧干燥室20分隔的分隔壁30。在本实施方式中,上游侧干燥室10和下游侧干燥室20隔着分隔壁30在水平方向上相邻而配置。即,上游侧干燥室10和下游侧干燥室20通过在1个干燥室6的内侧配置将干燥室6的内部空间分隔为两个空间的分隔壁30,隔着分隔壁30相邻而形成。将从提取装置2向干燥装置5输送的膜F以从提取装置2向干燥装置5的上游侧干燥室10输送、从上游侧干燥室10向干燥装置5的下游侧干燥室20输送的顺序输送。The drying device 5 has a drying chamber 6 as a processing chamber for drying the film F, and as the drying chamber 6 , has an upstream drying chamber 10 and a downstream side disposed on the downstream side of the upstream drying chamber 10 in the conveying direction of the film F Drying chamber 20. Between the upstream drying chamber 10 and the downstream drying chamber 20, a partition wall 30 partitioning the upstream drying chamber 10 and the downstream drying chamber 20 is arranged. In the present embodiment, the upstream drying chamber 10 and the downstream drying chamber 20 are arranged adjacent to each other in the horizontal direction with the partition wall 30 interposed therebetween. That is, the upstream drying chamber 10 and the downstream drying chamber 20 are formed by arranging the partition wall 30 dividing the interior space of the drying chamber 6 into two spaces inside one drying chamber 6 and being adjacent to each other with the partition wall 30 interposed therebetween. The film F conveyed from the extraction device 2 to the drying device 5 is conveyed in this order from the extraction device 2 to the upstream drying chamber 10 of the drying device 5 and from the upstream drying chamber 10 to the downstream drying chamber 20 of the drying device 5 .
上游侧干燥室10和下游侧干燥室20中,上游侧干燥室10与贮存槽3连通,由此,干燥室6经由贮存槽3与提取装置2连通。详细地讲,贮存槽3朝向上侧开口,上游侧干燥室10配置在贮存槽3的上侧,下侧的面朝向贮存槽3开口。此外,在贮存槽3中贮存有溶剂MC的状态下,上游侧干燥室10的与存槽3连通的部分对于上游侧干燥室10外的气体环境不直接连通,成为在上游侧干燥室10的内侧的气体环境与外侧的气体环境之间隔着贮存于贮存槽3中的溶剂MC的状态。这样,上游侧干燥室10与贮存溶剂MC的贮存槽3连通,上游侧干燥室10内,能够输送穿过了贮存于贮存槽3中的溶剂MC内的膜F。Of the upstream drying chamber 10 and the downstream drying chamber 20 , the upstream drying chamber 10 communicates with the storage tank 3 , whereby the drying chamber 6 communicates with the extraction device 2 via the storage tank 3 . Specifically, the storage tank 3 is open toward the upper side, the upstream drying chamber 10 is arranged on the upper side of the storage tank 3 , and the lower surface is opened toward the storage tank 3 . In addition, in the state where the solvent MC is stored in the storage tank 3 , the part of the upstream drying chamber 10 that communicates with the storage tank 3 does not directly communicate with the gas environment outside the upstream drying chamber 10 , and becomes a part of the upstream drying chamber 10 . The state of the solvent MC stored in the storage tank 3 is interposed between the inner gas atmosphere and the outer gas atmosphere. In this way, the upstream drying chamber 10 communicates with the storage tank 3 storing the solvent MC, and the film F that has passed through the solvent MC stored in the storage tank 3 can be transported in the upstream drying chamber 10 .
在上游侧干燥室10中,配置有除液卷筒12、上游侧空气喷嘴13和调温卷筒16。其中,除液卷筒12和上游侧空气喷嘴13作为将附着在被上游侧干燥室10输送的膜F上的溶剂MC除去的除液装置11,配置在上游侧干燥室10中。除液卷筒12在上游侧干燥室10内的贮存槽3的上侧配置有多个,多个除液卷筒12分别由圆柱状的形状形成,以圆柱的轴向沿着提取干燥装置1的宽度方向X的朝向配置。在本实施方式中,在上游侧干燥室10内,提取干燥装置1的长度方向Y上的位置为大致相同的位置、以圆柱的轴向为相互平行的朝向在上下方向Z上排列配置有3个除液卷筒12。In the upstream drying chamber 10, a liquid removal drum 12, an upstream air nozzle 13, and a temperature adjustment drum 16 are arranged. Among them, the liquid removal drum 12 and the upstream air nozzle 13 are arranged in the upstream drying chamber 10 as a liquid removal device 11 for removing the solvent MC adhering to the film F conveyed by the upstream drying chamber 10 . A plurality of liquid removal drums 12 are arranged on the upper side of the storage tank 3 in the upstream drying chamber 10 , and the plurality of liquid removal drums 12 are each formed in a cylindrical shape, and the axial direction of the column is along the extraction and drying apparatus 1 . The orientation of the width direction X is arranged. In the present embodiment, in the upstream drying chamber 10, the positions in the longitudinal direction Y of the extraction and drying device 1 are substantially the same, and the axial directions of the cylinders are parallel to each other in the vertical direction Z. A liquid removal drum 12 .
调温卷筒16在上游侧干燥室10内配置有1个,与除液卷筒12同样由圆柱状的形状形成,以圆柱的轴向沿着提取干燥装置1的宽度方向X的朝向配置。调温卷筒16其圆柱的直径以比除液卷筒12的直径大的直径形成,配置在除液卷筒12的上侧。换言之,除液卷筒12其圆柱的直径为比较小径,3个除液卷筒12的直径为大致相同的大小。One temperature regulation drum 16 is arranged in the upstream drying chamber 10 , is formed in a cylindrical shape like the liquid removal drum 12 , and is arranged in the direction of the width direction X of the extraction and drying apparatus 1 with the axial direction of the column. The diameter of the cylinder of the temperature control drum 16 is formed to be larger than the diameter of the liquid removal drum 12 , and is arranged on the upper side of the liquid removal drum 12 . In other words, the diameter of the cylinder of the liquid removal drum 12 is relatively small, and the diameters of the three liquid removal drums 12 are substantially the same size.
在分别形成为圆柱状的除液卷筒12和调温卷筒16上能够卷绕膜F,除液卷筒12和调温卷筒16都能够通过从马达等动力源供给的动力而以圆柱的轴心为中心旋转。因此,除液卷筒12和调温卷筒16通过在卷绕着膜F的状态下旋转,能够将卷绕的膜F从贮存槽3侧朝向下游侧干燥室20侧输送。The film F can be wound around the liquid removal reel 12 and the temperature adjustment reel 16 which are formed in a cylindrical shape, respectively. Rotate around the axis. Therefore, the liquid removal roll 12 and the temperature control roll 16 can be conveyed from the storage tank 3 side toward the downstream drying chamber 20 side by rotating the film F in the state wound.
在将膜F卷绕在除液卷筒12或调温卷筒16上时,以膜F的两面在相邻的除液卷筒12或调温卷筒16彼此之间交替地接触的方式卷绕。即,在将膜F卷绕在除液卷筒12或调温卷筒16上的状态下,例如相邻的两个除液卷筒12与膜F的相互不同的面接触。这样,将膜F卷绕在除液卷筒12或调温卷筒16上,通过在相邻的除液卷筒12及调温卷筒16相对于膜F的两面交替地接触的状态下使除液卷筒12及调温卷筒16旋转,除液卷筒12和调温卷筒16将膜F输送。此时,与调温卷筒16相比圆柱的直径被形成为小径、在上下方向Z上排列配置多个的除液卷筒12能够一边对膜F赋予压力一边将膜F输送。When the film F is wound on the liquid removal roll 12 or the temperature adjustment roll 16, the film F is wound so that both sides of the film F are alternately contacted between the adjacent liquid removal rolls 12 or temperature adjustment rolls 16. around. That is, in a state where the film F is wound around the liquid removal roll 12 or the temperature adjustment roll 16 , for example, two adjacent liquid removal rolls 12 are in contact with the surfaces of the film F which are different from each other. In this way, the film F is wound around the liquid removal reel 12 or the temperature adjustment reel 16, and the adjacent liquid removal reel 12 and the temperature adjustment reel 16 are alternately contacted with respect to both surfaces of the film F. The liquid removal reel 12 and the temperature adjustment reel 16 rotate, and the liquid removal reel 12 and the temperature adjustment reel 16 convey the film F. At this time, the diameter of the cylinder is smaller than that of the temperature regulation drum 16 , and the plurality of liquid removal drums 12 arranged in a row in the vertical direction Z can convey the film F while applying pressure to the film F.
进而,除液卷筒12和调温卷筒16都能够进行温度的调节。详细地讲,在除液卷筒12和调温卷筒16的内部,形成有由配置在干燥室6的外部的调温器(图示省略)进行了调温的温水流动的流路,温水能够在除液卷筒12及调温卷筒16的内部与调温器之间循环。由此,除液卷筒12及调温卷筒16通过调节流到内部中的温水的温度或流量,能够将与膜F接触的表面的温度调节为任意的温度。例如,调温卷筒16能够使与膜F接触的接触面16a的温度成为贮存于贮存槽3中的溶剂MC的沸点以上的温度,能够在使接触面16a的温度成为溶剂MC的沸点以上的温度的状态下将膜F输送。Furthermore, the temperature of the liquid removal drum 12 and the temperature adjustment drum 16 can be adjusted. Specifically, inside the liquid removal drum 12 and the temperature adjustment drum 16 , a flow path for the flow of warm water whose temperature is adjusted by a temperature regulator (not shown) arranged outside the drying chamber 6 is formed, and the warm water flows. It can circulate between the inside of the liquid removal drum 12 and the temperature control drum 16 and the temperature regulator. Thereby, the liquid removal roll 12 and the temperature control roll 16 can adjust the temperature of the surface which contacts the film F to arbitrary temperature by adjusting the temperature or flow volume of the warm water which flows into the inside. For example, the temperature control drum 16 can make the temperature of the contact surface 16a in contact with the film F a temperature equal to or higher than the boiling point of the solvent MC stored in the storage tank 3, and the temperature of the contact surface 16a can be made a temperature equal to or higher than the boiling point of the solvent MC. The film F was conveyed in the state of temperature.
此外,作为除液装置11的上游侧空气喷嘴13被配置在调温卷筒16的近旁,能够对调温卷筒16的外周面、即调温卷筒16的将膜F输送的面喷吹气体。由此,上游侧空气喷嘴13在用调温卷筒16输送膜F时,能够对膜F的与调温卷筒16接触的面的相反侧的面喷吹气体。In addition, the upstream air nozzle 13 as the liquid removing device 11 is arranged in the vicinity of the temperature regulation roll 16, and can blow gas to the outer peripheral surface of the temperature regulation roll 16, that is, the surface of the temperature regulation roll 16 on which the film F is conveyed . Thereby, when the film F is conveyed by the temperature control roll 16, the upstream air nozzle 13 can blow gas to the surface on the opposite side of the surface which contacts the temperature control roll 16 of the film F.
此外,上游侧空气喷嘴13能够将从上游侧干燥室10内供给的气体向膜F喷吹。详细地讲,在上游侧干燥室10中,在上游侧干燥室10的上侧的部分,设置有将上游侧干燥室10内的气体向上游侧干燥室10外排出的循环排气管道14,循环排气管道14经由送风路径18与作为送风机的上游侧鼓风机17连接。进而,上游侧鼓风机17的气体的送出侧经由送风路径18与上游侧干燥室10内的上游侧空气喷嘴13连接,能够将从上游侧鼓风机17供给的气体向上游侧空气喷嘴13供给。因此,上游侧鼓风机17能够将从循环排气管道14侧抽吸气体所得到的气体经由送风路径18对上游侧空气喷嘴13供给。In addition, the upstream air nozzle 13 can blow the gas supplied from the upstream drying chamber 10 to the film F. Specifically, in the upstream drying chamber 10, a circulating exhaust duct 14 for discharging the gas in the upstream drying chamber 10 to the outside of the upstream drying chamber 10 is provided in the upper part of the upstream drying chamber 10, The circulating exhaust duct 14 is connected to an upstream-side blower 17 serving as a blower via a blower path 18 . Furthermore, the gas delivery side of the upstream blower 17 is connected to the upstream air nozzle 13 in the upstream drying chamber 10 via the air supply path 18 , and the gas supplied from the upstream blower 17 can be supplied to the upstream air nozzle 13 . Therefore, the upstream side blower 17 can supply the gas obtained by suctioning the gas from the circulating exhaust duct 14 side to the upstream side air nozzle 13 via the air blowing path 18 .
由此,上游侧空气喷嘴13能够将从上游侧鼓风机17供给的气体在上游侧干燥室10内吹出。因此,上游侧空气喷嘴13能够将从循环排气管道14排出的上游侧干燥室10内的气体向上游侧干燥室10内吹出,换言之,上游侧空气喷嘴13能够使上游侧干燥室10内的气体循环,在上游侧干燥室10内向膜F喷吹。Thereby, the upstream side air nozzle 13 can blow out the gas supplied from the upstream side blower 17 in the upstream side drying chamber 10. Therefore, the upstream side air nozzle 13 can blow the gas in the upstream side drying chamber 10 discharged from the circulating exhaust duct 14 into the upstream side drying chamber 10 , in other words, the upstream side air nozzle 13 can make the gas in the upstream side drying chamber 10 The gas circulates and is blown toward the film F in the upstream drying chamber 10 .
此时,上游侧鼓风机17能够将从循环排气管道14侧抽吸气体所得到的气体调温并向上游侧空气喷嘴13供给。详细地讲,上游侧鼓风机17具备进行气体的加热的加热装置(图示省略)和进行气体的冷却的冷却装置(图示省略),上游侧鼓风机17通过由加热装置将气体加热或由冷却装置将气体冷却,能够使气体的温度成为设定温度。上游侧鼓风机17能够将这样调温后的气体向上游侧空气喷嘴13供给,上游侧空气喷嘴13能够将调温后的上游侧干燥室10内的气体在上游侧干燥室10内向膜F喷吹。At this time, the upstream side blower 17 can adjust the temperature of the gas obtained by suctioning the gas from the circulating exhaust duct 14 side and supply it to the upstream side air nozzle 13 . Specifically, the upstream blower 17 includes a heating device (not shown) for heating the gas and a cooling device (not shown) for cooling the gas, and the upstream blower 17 heats the gas by the heating device or cools the gas by the cooling device. By cooling the gas, the temperature of the gas can be set to a predetermined temperature. The upstream-side blower 17 can supply the gas whose temperature has been adjusted in this way to the upstream-side air nozzle 13 , and the upstream-side air nozzle 13 can blow the gas in the upstream-side drying chamber 10 whose temperature has been adjusted toward the film F in the upstream-side drying chamber 10 . .
配置在上游侧干燥室10与下游侧干燥室20之间而将上游侧干燥室10和下游侧干燥室20分隔的分隔壁30具有被从上游侧干燥室10朝向下游侧干燥室20输送的膜F穿过的连通部31。连通部31形成在分隔壁30上,为将上游侧干燥室10与下游侧干燥室20连通的孔。此外,连通部31形成在分隔壁30的配置在上游侧干燥室10中的调温卷筒16的近旁。The partition wall 30 which is arranged between the upstream drying chamber 10 and the downstream drying chamber 20 and separates the upstream drying chamber 10 and the downstream drying chamber 20 has a film conveyed from the upstream drying chamber 10 toward the downstream drying chamber 20 The communicating portion 31 through which F passes. The communication portion 31 is formed in the partition wall 30 and is a hole that communicates the upstream drying chamber 10 and the downstream drying chamber 20 . Moreover, the communication part 31 is formed in the vicinity of the temperature control drum 16 arrange|positioned in the upstream drying chamber 10 of the partition wall 30.
在分隔壁30具有的连通部31中,配置有作为具备密封卷筒41和密封部件42的卷筒密封装置的中间卷筒密封装置40。其中,密封卷筒41与配置在上游侧干燥室10中的除液卷筒12或调温卷筒16同样,由圆柱状的形状形成,以圆柱的轴向沿着提取干燥装置1的宽度方向X的朝向配置。在密封卷筒41上,与配置在上游侧干燥室10中的除液卷筒12及调温卷筒16同样能够卷绕膜F,以膜F的与调温卷筒16接触的面的相反侧的面接触的状态卷绕在密封卷筒41上。In the communication part 31 which the partition wall 30 has, the intermediate roll sealing apparatus 40 which is a roll sealing apparatus provided with the sealing roll 41 and the sealing member 42 is arrange|positioned. Among them, the sealing roll 41 is formed in a cylindrical shape like the liquid removing roll 12 or the temperature adjusting roll 16 arranged in the upstream drying chamber 10 , and the axial direction of the column is along the width direction of the extraction and drying apparatus 1 . X orientation configuration. The film F can be wound around the sealing roll 41 in the same manner as the liquid removal roll 12 and the temperature adjustment roll 16 arranged in the upstream drying chamber 10 , and the film F can be wound on the opposite surface of the film F which is in contact with the temperature adjustment roll 16 . The side surfaces are wound around the seal roll 41 in a state of contact with each other.
此外,密封卷筒41通过从马达等动力源供给的动力,能够以圆柱的轴心为中心旋转。因此,密封卷筒41通过在卷绕着膜F的状态下旋转,能够将卷绕的膜F从上游侧干燥室10侧向下游侧干燥室20侧输送。In addition, the seal drum 41 can be rotated about the axis of the cylinder by the power supplied from a power source such as a motor. Therefore, by rotating the seal roll 41 in a state where the film F is wound, the wound film F can be conveyed from the upstream drying chamber 10 side to the downstream drying chamber 20 side.
进而,在密封卷筒41的内部,与除液卷筒12及调温卷筒16同样,形成有由配置在干燥室6的外部的调温器(图示省略)进行了调温的温水流动的流路,温水能够在密封卷筒41的内部与调温器之间循环。由此,密封卷筒41通过调节流到内部中的温水的温度或流量,能够将与膜F接触的表面的温度调节为任意的温度。Furthermore, inside the sealing drum 41 , like the liquid removal drum 12 and the temperature adjustment drum 16 , a flow of warm water whose temperature is adjusted by a temperature regulator (not shown) arranged outside the drying chamber 6 is formed. The flow path is formed, and warm water can circulate between the inside of the sealing drum 41 and the temperature controller. Thereby, the sealing roll 41 can adjust the temperature of the surface in contact with the film F to an arbitrary temperature by adjusting the temperature or flow rate of the warm water flowing into the inside.
此外,密封部件42配置在上下方向Z上的密封卷筒41的两侧的两处,配置在与密封卷筒41的表面接近的位置。密封部件42被形成为在以密封卷筒41的轴心为中心的周向上交替地配置相对于密封卷筒41接近的接近部和作为形成在与密封卷筒41之间的空间的膨胀部的所谓的迷宫式密封。In addition, the seal members 42 are arranged at two places on both sides of the seal roll 41 in the vertical direction Z, and are arranged at positions close to the surface of the seal roll 41 . The sealing member 42 is formed such that an approaching portion that is close to the sealing drum 41 and an expanding portion that is a space formed between the sealing drum 41 and the sealing drum 41 are alternately arranged in the circumferential direction around the axis of the sealing drum 41 . The so-called labyrinth seal.
穿过连通部31被从上游侧干燥室10朝向下游侧干燥室20输送的膜F穿过配置在上下方向Z上的密封卷筒41的两侧的两处的密封部件42中的一方的密封部件42与密封卷筒41之间,被从上游侧干燥室10朝向下游侧干燥室20输送。在本实施方式中,膜F穿过配置在密封卷筒41的下侧的密封部件42与密封卷筒41之间,被从上游侧干燥室10朝向下游侧干燥室20输送。由于膜F这样穿过密封部件42与密封卷筒41之间,所以密封部件42相对于膜F接近而与由密封卷筒41输送的膜F的对置于密封卷筒41的一侧的面的相反侧的面对置。The film F conveyed from the upstream drying chamber 10 toward the downstream drying chamber 20 through the communication portion 31 passes through one of the sealing members 42 disposed on both sides of the seal roll 41 in the vertical direction Z. The member 42 and the seal roll 41 are conveyed from the upstream drying chamber 10 to the downstream drying chamber 20 . In the present embodiment, the film F is conveyed from the upstream drying chamber 10 to the downstream drying chamber 20 through between the sealing member 42 arranged on the lower side of the sealing roll 41 and the sealing roll 41 . Since the film F passes between the sealing member 42 and the sealing roll 41 in this way, the sealing member 42 is close to the film F and faces the surface of the film F conveyed by the sealing roll 41 on the side of the sealing roll 41 . face on the opposite side.
在下游侧干燥室20中,配置有调温卷筒21和下游侧空气喷嘴22。其中,调温卷筒21在下游侧干燥室20内配置有多个,多个调温卷筒21分别由圆柱状的形状形成,以圆柱的轴向沿着提取干燥装置1的宽度方向X的朝向配置。在本实施方式中,调温卷筒21在下游侧干燥室20内配置有4个。In the downstream drying chamber 20, the temperature control drum 21 and the downstream air nozzle 22 are arranged. Among them, a plurality of temperature regulation drums 21 are arranged in the downstream drying chamber 20 , and the plurality of temperature regulation drums 21 are each formed in a cylindrical shape, and the axial direction of the column is along the width direction X of the extraction and drying device 1 . towards configuration. In the present embodiment, four temperature control drums 21 are arranged in the downstream drying chamber 20 .
配置在下游侧干燥室20中的4个调温卷筒21其全部圆柱的直径以与配置在上游侧干燥室10中的调温卷筒16的直径相同程度的大小形成。在配置于下游侧干燥室20中的调温卷筒21上能够卷绕膜F,4个调温卷筒21都能够通过从马达等动力源供给的动力以圆柱的轴心为中心旋转。因此,4个调温卷筒21通过在卷绕着膜F的状态下旋转,能够将卷绕的膜F从上游侧干燥室10位于的一侧朝向长度方向Y上的上游侧干燥室10位于的一侧的相反侧输送。The diameters of all the cylinders of the four temperature regulation rolls 21 arranged in the downstream drying chamber 20 are formed to be approximately the same size as the diameter of the temperature regulation rolls 16 arranged in the upstream drying room 10 . The film F can be wound around the temperature regulation roll 21 arranged in the downstream drying chamber 20, and all the four temperature regulation rolls 21 can be rotated around the axis of the cylinder by power supplied from a power source such as a motor. Therefore, by rotating the four temperature control reels 21 in the state where the film F is wound, the wound film F can be positioned toward the upstream drying chamber 10 in the longitudinal direction Y from the side where the upstream drying chamber 10 is located. Conveying on the opposite side of the side.
详细地讲,在将膜F向调温卷筒21卷绕时,膜F以4个调温卷筒21中的相邻的调温卷筒21彼此间膜F的相互不同的面接触的方式卷绕到4个调温卷筒21上。此外,在配置在下游侧干燥室20中的4个调温卷筒21中的配置在最靠近上游侧干燥室10的调温卷筒21上,以膜F的与中间卷筒密封装置40的密封卷筒41接触的面的相反侧的面接触的状态下卷绕。调温卷筒21通过在这样卷绕在4个调温卷筒21上的状态下使调温卷筒21旋转,能够将卷绕的膜F输送。Specifically, when the film F is wound around the temperature control rolls 21, the film F is brought into contact with the mutually different surfaces of the film F between the adjacent temperature control rolls 21 among the four temperature control rolls 21. It is wound onto 4 tempering reels 21 . In addition, among the four temperature regulation rolls 21 arranged in the downstream drying chamber 20, the temperature regulation roll 21 arranged closest to the upstream drying room 10, the film F and the intermediate roll sealing device 40 The seal roll 41 is wound in a state in which the surface on the opposite side to the surface with which the seal roll 41 is in contact is in contact with each other. The temperature control roll 21 can be wound around the film F by rotating the temperature control roll 21 in a state of being wound around the four temperature control rolls 21 in this way.
此外,在调温卷筒21的内部中,与配置在上游侧干燥室10中的除液卷筒12及调温卷筒16同样,形成有由配置在干燥室6的外部中的调温器(图示省略)进行了调温的温水流动的流路,温水能够在调温卷筒21的内部与调温器之间循环。由此,调温卷筒21通过调节流到内部中的温水的温度或流量,能够将与膜F接触的表面的温度调节为任意的温度。In addition, in the inside of the temperature regulation drum 21 , like the liquid removal drum 12 and the temperature regulation drum 16 arranged in the upstream drying chamber 10 , there is formed a temperature controller arranged outside the drying chamber 6 . (illustration omitted) The flow path in which the temperature-adjusted warm water flows, and the warm water can circulate between the inside of the temperature-adjustment drum 21 and the temperature controller. Thereby, the temperature control roll 21 can adjust the temperature of the surface which contacts the film F to arbitrary temperature by adjusting the temperature or flow volume of the warm water which flows into the inside.
此外,配置在下游侧干燥室20中的下游侧空气喷嘴22被配置在中间卷筒密封装置40具有的密封卷筒41的近旁、以及配置在下游侧干燥室20中的4个调温卷筒21中的最靠近上游侧干燥室10的调温卷筒21的近旁这两处。下游侧空气喷嘴22能够对密封卷筒41及调温卷筒21的外周面、即密封卷筒41及调温卷筒21的将膜F输送的面喷吹气体。由此,下游侧空气喷嘴22在中间卷筒密封装置40的密封卷筒41或调温卷筒21中的膜F的输送时,能够对膜F的与密封卷筒41或调温卷筒21接触的面的相反侧的面喷吹气体。In addition, the downstream air nozzles 22 arranged in the downstream drying chamber 20 are arranged in the vicinity of the sealing drum 41 included in the intermediate drum sealing device 40 and the four temperature control drums arranged in the downstream drying chamber 20 Among the 21, these two places are in the vicinity of the temperature control drum 21 closest to the upstream drying chamber 10. The downstream air nozzle 22 can blow gas to the outer peripheral surfaces of the seal roll 41 and the temperature control roll 21 , that is, the surfaces of the seal roll 41 and the temperature control roll 21 on which the film F is conveyed. As a result, the downstream air nozzle 22 is able to connect the film F with the sealing roll 41 or the temperature adjusting roll 21 when the film F is conveyed in the sealing roll 41 or the temperature adjusting roll 21 of the intermediate roll sealing device 40 . The gas is sprayed on the surface on the opposite side of the contact surface.
此时,中间卷筒密封装置40的密封卷筒41和配置在下游侧干燥室20中的4个调温卷筒21中的最靠近上游侧干燥室10的调温卷筒21相对于膜F与相互不同的面接触。因此,配置在下游侧干燥室20中的两处的下游侧空气喷嘴22能够对膜F的相互不同的面喷吹气体。At this time, the sealing roll 41 of the intermediate roll sealing device 40 and the temperature adjusting roll 21 closest to the upstream drying chamber 10 among the four temperature adjusting rolls 21 arranged in the downstream drying chamber 20 are relative to the film F. contact with mutually different faces. Therefore, the downstream side air nozzles 22 arranged at two places in the downstream side drying chamber 20 can blow gas on mutually different surfaces of the film F. As shown in FIG.
此外,配置在下游侧干燥室20中的下游侧空气喷嘴22能够将调温后的气体向膜F喷吹。详细地讲,下游侧空气喷嘴22经由送风路径28与配置在下游侧干燥室20外的作为送风机的下游侧鼓风机27连接。下游侧鼓风机27能够将下游侧鼓风机27的周围的气体抽吸,对于下游侧干燥室20内的下游侧空气喷嘴22供给所抽吸的气体。Moreover, the downstream air nozzle 22 arrange|positioned in the downstream drying chamber 20 can blow the temperature-regulated gas to the film F. Specifically, the downstream side air nozzle 22 is connected to the downstream side blower 27 as a blower arranged outside the downstream side drying chamber 20 via the blower path 28 . The downstream side blower 27 can suck the gas around the downstream side blower 27 , and can supply the sucked gas to the downstream side air nozzle 22 in the downstream side drying chamber 20 .
此时,下游侧鼓风机27能够将所抽吸的气体调温,将调温后的气体经由送风路径28向下游侧空气喷嘴22供给。即,下游侧鼓风机27具备进行气体的加热的加热装置(图示省略)和进行气体的冷却的冷却装置(图示省略),下游侧鼓风机27通过由加热装置将气体加热或由冷却装置将气体冷却,能够使气体的温度成为设定温度。下游侧鼓风机27能够将这样调温后的气体向下游侧空气喷嘴22供给,下游侧空气喷嘴22能够将由下游侧鼓风机27调温后的气体在下游侧干燥室20内向膜F喷吹。At this time, the downstream side blower 27 can adjust the temperature of the sucked gas, and can supply the temperature-adjusted gas to the downstream side air nozzle 22 through the ventilation path 28 . That is, the downstream blower 27 includes a heating device (not shown) for heating the gas and a cooling device (not shown) for cooling the gas, and the downstream blower 27 heats the gas by the heating device or cools the gas by the cooling device. By cooling, the temperature of the gas can be set to the set temperature. The downstream side blower 27 can supply the gas whose temperature has been adjusted in this way to the downstream side air nozzle 22 , and the downstream side air nozzle 22 can blow the gas whose temperature has been adjusted by the downstream side blower 27 to the film F in the downstream side drying chamber 20 .
此外,在下游侧干燥室20中,配置有将下游侧干燥室20内的气体向下游侧干燥室20外排出的排气管道23。排气管道23配置在下游侧干燥室20的作为下侧的面的底面上。排气管道23与作为送风机的排气鼓风机24连接,排气鼓风机24能够从排气管道23将下游侧干燥室20内的气体向下游侧干燥室20外排出。此外,在排气管道23的下游侧干燥室20与排气鼓风机24之间,配置有调整流过排气管道23的气体的流量的风门25。因此,从排气管道23将下游侧干燥室20内的气体向下游侧干燥室20外排出时的气体的流量能够由风门25调整。Moreover, in the downstream drying chamber 20, the exhaust duct 23 which discharges the gas in the downstream drying chamber 20 to the outside of the downstream drying chamber 20 is arrange|positioned. The exhaust duct 23 is arranged on the bottom surface which is the lower surface of the downstream drying chamber 20 . The exhaust duct 23 is connected to an exhaust blower 24 as an air blower, and the exhaust blower 24 can discharge the gas in the downstream drying chamber 20 from the exhaust duct 23 to the outside of the downstream drying chamber 20 . Further, between the drying chamber 20 on the downstream side of the exhaust duct 23 and the exhaust blower 24, a damper 25 for adjusting the flow rate of the gas flowing through the exhaust duct 23 is arranged. Therefore, the flow rate of the gas when the gas in the downstream drying chamber 20 is discharged from the exhaust duct 23 to the outside of the downstream drying chamber 20 can be adjusted by the damper 25 .
在下游侧干燥室20的、长度方向Y上的上游侧干燥室10位于的一侧的相反侧的部分上,形成有将由提取干燥装置1进行处理后的膜F从下游侧干燥室20内向下游侧干燥室20外送出、将膜F向提取干燥装置1之后的工序送出的开口部26。在下游侧干燥室20的开口部26,配置有作为具备密封卷筒46和密封部件47的卷筒密封装置的出口侧卷筒密封装置45。On a portion of the downstream drying chamber 20 on the opposite side to the side where the upstream drying chamber 10 in the longitudinal direction Y is located, the film F processed by the extraction drying apparatus 1 is formed from the downstream drying chamber 20 to the downstream. The side drying chamber 20 is sent out of the opening portion 26 through which the film F is sent out to the process subsequent to the extraction and drying apparatus 1 . At the opening 26 of the downstream drying chamber 20, an outlet-side roll seal device 45 as a roll seal device including a seal roll 46 and a seal member 47 is disposed.
其中,密封卷筒46与中间卷筒密封装置40的密封卷筒41同样,由圆柱状的形状形成,以圆柱的轴向沿着提取干燥装置1的宽度方向X的朝向配置。在密封卷筒46上,与中间卷筒密封装置40的密封卷筒41同样能够卷绕膜F。在向出口侧卷筒密封装置45的密封卷筒46卷绕膜F时,以膜F的与配置在下游侧干燥室20中的4个调温卷筒21中的距出口侧卷筒密封装置45最近的调温卷筒21接触的面的相反侧的面接触的状态卷绕。Here, the seal roll 46 is formed in a cylindrical shape like the seal roll 41 of the intermediate roll seal device 40 , and is arranged with the axial direction of the column along the width direction X of the extraction and drying apparatus 1 . The film F can be wound on the seal roll 46 similarly to the seal roll 41 of the intermediate roll seal device 40 . When the film F is wound around the sealing roll 46 of the exit-side roll sealing device 45, the distance between the film F and the four temperature-adjusting rolls 21 arranged in the downstream drying chamber 20 is the distance from the exit-side roll sealing device 45 is wound in a state in which the surface on the opposite side to the surface with which the nearest temperature regulation drum 21 is in contact is in contact with each other.
此外,出口侧卷筒密封装置45的密封卷筒46与中间卷筒密封装置40的密封卷筒41不同,为不从马达等动力源供给动力、通过作用于密封卷筒46的来自外部的力而旋转的所谓的自由卷筒。此外,出口侧卷筒密封装置45的密封卷筒46与中间卷筒密封装置40的密封卷筒41不同,不进行调温。In addition, the seal drum 46 of the outlet-side drum seal device 45 is different from the seal drum 41 of the intermediate drum seal device 40 in that power is not supplied from a power source such as a motor, but is caused by an external force acting on the seal drum 46 While spinning the so-called free reel. In addition, unlike the seal roll 41 of the intermediate roll seal device 40, the seal roll 46 of the exit-side roll seal device 45 is not temperature-regulated.
此外,出口侧卷筒密封装置45的密封部件47配置在上下方向Z上的密封卷筒46的两侧的两处,配置在与密封卷筒46的表面接近的位置。出口侧卷筒密封装置45的密封部件47与中间卷筒密封装置40的密封部件42同样,被形成为在以密封卷筒46的轴心为中心的周向上交替地配置与密封卷筒46接近的接近部和作为形成在与密封卷筒46之间的空间的膨胀部的所谓的迷宫式密封。In addition, the seal members 47 of the outlet-side roll sealing device 45 are arranged at two places on both sides of the seal roll 46 in the vertical direction Z, and are arranged at positions close to the surface of the seal roll 46 . Similar to the sealing member 42 of the intermediate roll sealing device 40 , the sealing member 47 of the outlet-side roll sealing device 45 is formed so as to be alternately arranged adjacent to the sealing roll 46 in the circumferential direction centered on the axis of the sealing roll 46 . and a so-called labyrinth seal as an inflated portion formed in the space between the seal drum 46 .
穿过下游侧干燥室20的开口部26被从下游侧干燥室20内朝向下游侧干燥室20外输送的膜F穿过配置在上下方向Z上的密封卷筒46的两侧的两处的密封部件47中的一方的密封部件47与密封卷筒46之间,被从下游侧干燥室20内朝向下游侧干燥室20外输送。在本实施方式中,膜F穿过配置在密封卷筒46的上侧的密封部件47与密封卷筒46之间,被从下游侧干燥室20内朝向下游侧干燥室20外输送。由于膜F这样穿过密封部件47与密封卷筒46之间,所以密封部件47相对于膜F接近而与由密封卷筒46输送的膜F的对置于密封卷筒46的一侧的面的相反侧的面对置。The film F conveyed from the inside of the downstream drying chamber 20 to the outside of the downstream drying chamber 20 through the opening 26 of the downstream drying chamber 20 passes through two places on both sides of the seal roll 46 arranged in the vertical direction Z. One of the sealing members 47 and the sealing drum 46 is conveyed from the inside of the downstream drying chamber 20 to the outside of the downstream drying chamber 20 . In the present embodiment, the film F is conveyed from the inside of the downstream drying chamber 20 to the outside of the downstream drying chamber 20 through between the sealing member 47 arranged on the upper side of the seal roll 46 and the seal roll 46 . Since the film F passes between the sealing member 47 and the sealing roll 46 in this way, the sealing member 47 is close to the film F and faces the surface of the film F conveyed by the sealing roll 46 on the side of the sealing roll 46 . face on the opposite side.
在本实施方式中,还具有控制装置50、室内传感器51和室外传感器52。其中,室内传感器51配置在下游侧干燥室20内,能够检测下游侧干燥室20内的气体环境的压力。此外,室外传感器52配置在提取干燥装置1外,能够检测提取干燥装置1外的大气压。即,室外传感器52能够检测下游侧干燥室20外的气体环境的压力。In this embodiment, a control device 50 , an indoor sensor 51 , and an outdoor sensor 52 are further provided. Among them, the indoor sensor 51 is arranged in the downstream drying chamber 20 and can detect the pressure of the gas environment in the downstream drying chamber 20 . In addition, the outdoor sensor 52 is arranged outside the extraction and drying apparatus 1 and can detect the atmospheric pressure outside the extraction and drying apparatus 1 . That is, the outdoor sensor 52 can detect the pressure of the gas environment outside the downstream drying chamber 20 .
此外,控制装置50能够进行提取干燥装置1的各种控制。控制装置50具有进行运算处理的CPU(Central Processing Unit)以及作为存储各种信息的存储器发挥功能的RAM(Random Access Memory)及ROM(Read Only Memory)等。控制装置50的各功能的全部或一部分通过将保持在ROM中的应用程序装载到RAM中并由CPU执行,通过进行RAM或ROM中的数据的读出及写入来实现。控制装置50既可以是用于提取干燥装置1专用的,也可以是与其他装置共用的,或是对组装了提取干燥装置1的系统整体进行控制的。In addition, the control device 50 can perform various controls of the extraction drying device 1 . The control device 50 includes a CPU (Central Processing Unit) that performs arithmetic processing, a RAM (Random Access Memory), a ROM (Read Only Memory), and the like that function as a memory for storing various kinds of information. All or part of each function of the control device 50 is realized by loading an application program held in the ROM into the RAM, executing it by the CPU, and reading and writing data in the RAM or the ROM. The control device 50 may be used exclusively for the extraction-drying device 1 , may be shared with other devices, or may control the entire system in which the extraction-drying device 1 is assembled.
室内传感器51和室外传感器52都与控制装置50连接,室内传感器51及室外传感器52中的检测结果能够由控制装置50取得。此外,上游侧鼓风机17及下游侧鼓风机27、风门25也与控制装置50连接,上游侧鼓风机17及下游侧鼓风机27中的送风量、从上游侧鼓风机17及下游侧鼓风机27送出的气体的温度以及风门25的开度可以由控制装置50控制。进而,配置在上游侧干燥室10中的除液卷筒12或调温卷筒16、中间卷筒密封装置40具有的密封卷筒41、配置在下游侧干燥室20中的调温卷筒21的旋转速度及温度也能够由控制装置50控制。Both the indoor sensor 51 and the outdoor sensor 52 are connected to the control device 50 , and the detection results of the indoor sensor 51 and the outdoor sensor 52 can be acquired by the control device 50 . In addition, the upstream blower 17, the downstream blower 27, and the damper 25 are also connected to the control device 50, and the amount of air sent from the upstream blower 17 and the downstream blower 27 and the gas sent from the upstream blower 17 and the downstream blower 27 vary. The temperature and the degree of opening of the damper 25 can be controlled by the control device 50 . Furthermore, the liquid removal drum 12 or the temperature adjustment drum 16 arranged in the upstream drying chamber 10 , the sealing drum 41 included in the intermediate drum sealing device 40 , and the temperature adjustment drum 21 arranged in the downstream drying chamber 20 The rotational speed and temperature of the s can also be controlled by the control device 50 .
<提取干燥装置1的作用><Function of Extraction Drying Device 1>
有关本实施方式的提取干燥装置1包括以上这样的结构,以下对其作用进行说明。提取干燥装置1在用于锂离子电池的隔离膜等的多孔质的膜F的制造工序中进行膜F的提取、干燥。当使用提取干燥装置1进行膜F的提取、干燥时,在开始提取干燥装置1的运转之前,首先将膜F卷绕到提取干燥装置1具有的除液卷筒12或调温卷筒16等各卷筒上,设为能够由这些卷筒将膜F输送的状态。由此,通过使各卷筒旋转,能够将膜F连续地输送。The extraction and drying apparatus 1 according to the present embodiment includes the above-described configuration, and the operation thereof will be described below. The extraction and drying apparatus 1 performs extraction and drying of the membrane F in the manufacturing process of the porous membrane F used for the separator of a lithium ion battery or the like. When the extraction and drying of the film F is performed using the extraction and drying apparatus 1 , before the operation of the extraction and drying apparatus 1 is started, the film F is first wound around the liquid removal reel 12 or the temperature adjustment reel 16 or the like included in the extraction and drying apparatus 1 . On each roll, the film F can be conveyed by these rolls. Thereby, by rotating each roll, the film F can be conveyed continuously.
通过在这样配置了膜F的状态下开始提取干燥装置1的运转,将在膜F的输送方向上的上游侧的工序中成形的、在聚烯烃类树脂开孔有许多微细孔并且液态增塑剂进入到微细孔中的薄膜的膜F向提取干燥装置1输送。将膜F首先向提取干燥装置1具有的提取装置2输送,在提取装置2中,通过一边由配置在贮存槽3内的贮存槽卷筒4将膜F输送一边将膜F浸在贮存于贮存槽3中的溶剂MC中,从膜F将液态增塑剂除去。By starting the operation of the extraction and drying apparatus 1 in the state where the film F is arranged in this way, the polyolefin-based resin formed in the process on the upstream side in the conveying direction of the film F has many fine pores and is plasticized in a liquid state. The film F of the thin film in which the agent has entered the fine pores is transported to the extraction and drying apparatus 1 . The film F is first conveyed to the extraction device 2 included in the extraction and drying device 1, and in the extraction device 2, the film F is immersed and stored in the storage tank while being conveyed by the storage tank reel 4 arranged in the storage tank 3. In the solvent MC in the tank 3, the liquid plasticizer is removed from the film F.
将被除去了液态增塑剂的膜F从提取装置2向干燥装置5输送。在干燥装置5中,一边将膜F输送,一边在干燥室6内使膜F干燥,将附着于膜F上的溶剂MC从膜F去除。这里,在用干燥装置5将膜F输送时,在膜F上发生张力的状态下进行输送。由此,确保膜F与接触于膜F并将膜F输送的各卷筒之间的面压,通过该面压确保膜F与卷筒之间的摩擦力。因此,通过在膜F与卷筒之间这样发生了摩擦力的状态下使卷筒旋转,能够由两者之间的摩擦力随着卷筒的旋转而将膜F输送。The film F from which the liquid plasticizer has been removed is conveyed from the extraction device 2 to the drying device 5 . In the drying device 5 , the film F is dried in the drying chamber 6 while the film F is being transported, and the solvent MC adhering to the film F is removed from the film F. Here, when the film F is conveyed by the drying device 5, the film F is conveyed in a state where tension is generated. Thereby, the surface pressure between the film F and each reel which is in contact with the film F and conveys the film F is ensured, and the frictional force between the film F and the reel is ensured by the surface pressure. Therefore, by rotating the reel in a state in which frictional force is generated between the film F and the reel, the film F can be conveyed with the rotation of the reel by the frictional force between the two.
图2是表示由有关实施方式的提取干燥装置1使膜F干燥的过程的说明图。为了将附着于膜F上的溶剂MC从膜F去除,将从提取装置2向干燥装置5输送的膜F从贮存槽3向位于贮存槽3的上侧并与贮存槽3连通的上游侧干燥室10输送。在上游侧干燥室10中的贮存槽3的上侧配置有多个除液卷筒12,将被从贮存槽3输送到上游侧干燥室10的膜F首先向除液卷筒12输送。因此,被向除液卷筒12输送的膜F由于是刚刚在贮存槽3中被浸在溶剂MC中之后的膜F,所以膜F在表面上附着有较多溶剂MC的状态下被向除液卷筒12输送。FIG. 2 is an explanatory diagram showing a process of drying the film F by the extraction drying apparatus 1 according to the embodiment. In order to remove the solvent MC adhering to the film F from the film F, the film F conveyed from the extraction device 2 to the drying device 5 is dried from the storage tank 3 to the upstream side located above the storage tank 3 and communicated with the storage tank 3 chamber 10 delivery. A plurality of liquid removal reels 12 are arranged above the storage tank 3 in the upstream drying chamber 10 , and the film F conveyed from the storage tank 3 to the upstream drying chamber 10 is first conveyed to the liquid removal reel 12 . Therefore, since the film F conveyed to the liquid removal reel 12 is the film F immediately after being immersed in the solvent MC in the storage tank 3, the film F is removed to the surface with a large amount of the solvent MC attached to the surface. The liquid reel 12 is conveyed.
这里,在贮存槽3中,以从膜F提取液态增塑剂、从膜F将液态增塑剂除去为目的而将膜F浸在溶剂MC中,但在通过溶剂MC提取了液态增塑剂的情况下,成为提取出的液态增塑剂溶解在溶剂MC中。另一方面,在贮存槽3中将膜F浸在溶剂MC中之后,将膜F向上游侧干燥室10输送,在附着于膜F上的溶剂MC干燥前的状态下,溶剂MC不仅附着在膜F的表面上,还进入到形成在膜F上的微细孔中。因此,在液态增塑剂溶解在贮存于贮存槽3中的溶剂MC中的情况下,成为溶解在溶剂MC中的作为液态增塑剂的增塑剂LP也进入到膜F微细孔中的状态(参照图2、S1)。Here, in the storage tank 3, the film F is immersed in the solvent MC for the purpose of extracting the liquid plasticizer from the film F and removing the liquid plasticizer from the film F, but after the liquid plasticizer is extracted by the solvent MC In the case of , the extracted liquid plasticizer is dissolved in the solvent MC. On the other hand, after the film F is immersed in the solvent MC in the storage tank 3, the film F is transported to the upstream drying chamber 10, and the solvent MC adhering to the film F in the state before drying of the solvent MC not only adheres to the On the surface of the film F, the micropores formed in the film F also enter. Therefore, when the liquid plasticizer is dissolved in the solvent MC stored in the storage tank 3, the plasticizer LP, which is the liquid plasticizer dissolved in the solvent MC, also enters the fine pores of the film F. (refer to FIG. 2, S1).
被从贮存槽3输送到除液卷筒12的位置的膜F在这样在表面上附着有较多溶剂MC、增塑剂LP进入到微细孔中的状态下被除液卷筒12输送。除液卷筒12其直径比调温卷筒16等小,卷绕在除液卷筒12上的膜F和除液卷筒12接触面积变小。因此,膜F与除液卷筒12的接触部分的面压变得比较大。由此,被除液卷筒12输送的膜F通过在膜F与除液卷筒12之间作用的比较大的面压,附着在膜F的表面上的溶剂MC从膜F与除液卷筒12之间渗出,溶剂MC向下侧流动。The film F conveyed from the storage tank 3 to the position of the liquid removal roll 12 is conveyed by the liquid removal roll 12 in a state in which the solvent MC and the plasticizer LP are adhered to the surface and enter into the fine pores. The diameter of the liquid removal drum 12 is smaller than that of the temperature adjustment drum 16 and the like, and the contact area between the film F wound on the liquid removal drum 12 and the liquid removal drum 12 becomes small. Therefore, the surface pressure of the contact part of the film F and the liquid removal roll 12 becomes comparatively large. Thereby, the film F conveyed by the liquid removal roll 12 is subjected to a relatively large surface pressure acting between the film F and the liquid removal roll 12, and the solvent MC adhering to the surface of the film F is removed from the film F and the liquid removal roll 12. Bleeding out between the cylinders 12, the solvent MC flows downward.
此外,除液卷筒12配置有多个,膜F其厚度方向上的两面与某个除液卷筒12接触而被输送。因而,附着在膜F的表面上的溶剂MC在膜F的厚度方向上的两面的哪个面中都通过与除液卷筒12之间的面压从膜F与除液卷筒12之间渗出并向下侧流动。因此,经过了除液卷筒12的膜F其表面上附着的溶剂MC被除液卷筒12某种程度去除。In addition, a plurality of liquid removal rolls 12 are arranged, and both surfaces in the thickness direction of the film F are brought into contact with a liquid removal roll 12 and conveyed. Therefore, the solvent MC adhering to the surface of the film F permeates from between the film F and the liquid removal roll 12 by the surface pressure between the film F and the liquid removal roll 12 in either of the two surfaces in the thickness direction of the film F out and flow down the side. Therefore, the solvent MC adhering to the surface of the film F which passed the liquid removal roll 12 is removed by the liquid removal roll 12 to some extent.
此外,除液卷筒12通过调节在内部中流动的温水的温度及流量,将除液卷筒12的外周面的温度、即除液卷筒12的与膜F接触的部分的温度提高,将附着在膜F的表面上的溶剂MC的温度提高。由此,促进附着在膜F的表面上的溶剂MC的气化,通过使溶剂MC气化,也能够将附着在膜F的表面上的溶剂MC去除。In addition, by adjusting the temperature and flow rate of the warm water flowing in the liquid removal drum 12, the temperature of the outer peripheral surface of the liquid removal drum 12, that is, the temperature of the part in contact with the film F of the liquid removal drum 12 is increased, and the The temperature of the solvent MC adhering to the surface of the film F increases. Thereby, the vaporization of the solvent MC adhering to the surface of the film F is promoted, and the solvent MC adhering to the surface of the film F can also be removed by vaporizing the solvent MC.
在上游侧干燥室10内被输送的膜F一旦被除液卷筒12将附着于表面上的溶剂MC某种程度去除,则接着被向位于膜F的输送方向上的除液卷筒12的下游侧的调温卷筒16被配置的位置输送。在调温卷筒16的近旁配置有上游侧空气喷嘴13,上游侧空气喷嘴13在由提取干燥装置1进行膜F的提取、干燥时,对调温卷筒16的将膜F输送的面喷吹气体。因此,在由提取干燥装置1进行膜F的提取、干燥时,上游侧空气喷嘴13对于由调温卷筒16输送的膜F喷吹作为被从上游侧干燥室10内供给的气体的湿空气WA。被从上游侧空气喷嘴13喷吹了湿空气WA的膜F其被喷吹湿空气WA的面的溶剂MC被湿空气WA吹飞。由此,膜F的被从上游侧空气喷嘴13喷吹了湿空气WA的面的溶剂MC被除去(参照图2、S2)。Once the film F conveyed in the upstream drying chamber 10 is removed by the liquid removal roll 12 to some extent, the solvent MC adhering to the surface is removed to a certain extent, and then the film F is moved to the liquid removal roll 12 located in the conveying direction of the film F. The temperature control drum 16 on the downstream side is conveyed at the position where it is arranged. The upstream air nozzle 13 is disposed near the temperature adjustment roll 16 , and the upstream air nozzle 13 sprays the surface of the temperature adjustment roll 16 on which the film F is conveyed during extraction and drying of the film F by the extraction and drying device 1 . gas. Therefore, when the extraction and drying apparatus 1 performs extraction and drying of the film F, the upstream air nozzle 13 blows moist air as a gas supplied from the upstream drying chamber 10 to the film F conveyed by the temperature control reel 16 . wa. The solvent MC on the surface of the film F to which the moist air WA has been blown from the upstream air nozzle 13 is blown away by the moist air WA. As a result, the solvent MC on the surface of the film F to which the moist air WA has been blown from the upstream air nozzle 13 is removed (see FIGS. 2 and S2 ).
这样,作为从上游侧空气喷嘴13对膜F喷吹的气体的湿空气WA成为被从上游侧鼓风机17供给的气体。即,上游侧鼓风机17其气体的抽吸侧经由送风路径18相对于设置在上游侧干燥室10中的循环排气管道14连接,在上游侧鼓风机17的动作时,上游侧鼓风机17将上游侧干燥室10内的气体从循环排气管道14抽吸,将所抽吸的气体向上游侧空气喷嘴13供给。由此,上游侧空气喷嘴13将作为从上游侧干燥室10内供给的气体的湿空气WA对由调温卷筒16输送的膜F喷吹。In this way, the moist air WA which is the gas blown from the upstream side air nozzle 13 to the film F becomes the gas supplied from the upstream side blower 17 . That is, the gas suction side of the upstream side blower 17 is connected to the circulating exhaust duct 14 provided in the upstream side drying chamber 10 via the air supply path 18. When the upstream side blower 17 operates, the upstream side blower 17 blows the upstream side. The gas in the side drying chamber 10 is sucked from the circulating exhaust duct 14 , and the sucked gas is supplied to the upstream side air nozzle 13 . Thereby, the upstream side air nozzle 13 blows the moist air WA which is the gas supplied from the inside of the upstream side drying chamber 10 to the film F conveyed by the temperature control roll 16 .
此外,通过使上游侧鼓风机17动作,在将从循环排气管道14侧抽吸的气体向上游侧空气喷嘴13供给时,上游侧鼓风机17由上游侧鼓风机17具备的加热装置或冷却装置进行气体的调温,将调温后的气体供给。通过从上游侧空气喷嘴13将调温后的湿空气WA向膜F喷吹,促进附着在膜F的表面上的溶剂MC的气化,将溶剂MC效率良好地吹飞。Further, by operating the upstream side blower 17, when the gas sucked from the circulating exhaust duct 14 is supplied to the upstream side air nozzle 13, the upstream side blower 17 is heated by the heating device or the cooling device provided in the upstream side blower 17. The temperature is adjusted, and the temperature-adjusted gas is supplied. By blowing the temperature-controlled humid air WA toward the film F from the upstream air nozzle 13, the vaporization of the solvent MC adhering to the surface of the film F is accelerated, and the solvent MC is efficiently blown away.
由上游侧鼓风机17进行的气体的调温通过由控制装置50对上游侧鼓风机17进行控制,使上游侧鼓风机17具备的加热装置或冷却装置动作,使得气体的温度成为预先设定的设定温度。该情况下的设定温度优选的是在从常温到溶剂MC的沸点前后的温度的范围内设定。例如,在溶剂MC的沸点是40℃左右的情况下,设定温度优选的是在从常温到60℃左右的范围内设定。由上游侧鼓风机17进行气体的调温时的设定温度,是在提取干燥装置1的试运转时确定对于将附着在膜F的表面上的溶剂MC效率良好地除去最优的温度,将最优的温度设定为设定温度。The temperature adjustment of the gas by the upstream side blower 17 controls the upstream side blower 17 by the control device 50 to operate the heating device or the cooling device provided in the upstream side blower 17 so that the temperature of the gas becomes a preset set temperature. . The set temperature in this case is preferably set within a range from normal temperature to a temperature around the boiling point of the solvent MC. For example, when the boiling point of the solvent MC is about 40°C, the setting temperature is preferably set within a range from normal temperature to about 60°C. The set temperature when the temperature of the gas is adjusted by the upstream blower 17 is determined during the trial operation of the extraction and drying apparatus 1 to efficiently remove the solvent MC adhering to the surface of the membrane F, and the optimum temperature is determined. The optimal temperature setting is the set temperature.
这里,上游侧干燥室10与位于上游侧干燥室10的下侧的贮存槽3连通,贮存槽3向上游侧干燥室10开放。此外,在贮存槽3中贮存有溶剂MC。溶剂MC由于是液体,所以通过蒸发而逐渐气化,成为气体的溶剂MC逐渐积存在上游侧干燥室10中。由此,上游侧干燥室10内的气体环境成为充满成为气体的溶剂MC即溶剂气体MCG的状态。即,上游侧干燥室10内成为富含溶剂气体MCG的气体环境。Here, the upstream drying chamber 10 communicates with the storage tank 3 located below the upstream drying chamber 10 , and the storage tank 3 is open to the upstream drying chamber 10 . In addition, the solvent MC is stored in the storage tank 3 . Since the solvent MC is a liquid, it is gradually vaporized by evaporation, and the gaseous solvent MC is gradually accumulated in the upstream drying chamber 10 . As a result, the gas atmosphere in the upstream drying chamber 10 is filled with the solvent gas MCG, which is the solvent MC that becomes a gas. That is, the inside of the upstream drying chamber 10 becomes a gas atmosphere rich in the solvent gas MCG.
因此,作为被从上游侧干燥室10内供给并由上游侧空气喷嘴13喷吹的气体的湿空气WA也成为包含较多的溶剂气体MCG的潮湿的气体。因而,被从上游侧空气喷嘴13喷吹了湿空气WA的膜F不会干燥而表面的溶剂MC被吹飞。此外,上游侧空气喷嘴13通过不是将上游侧干燥室10外的气体、而是将被从上游侧干燥室10内供给的湿空气WA向膜F喷吹,一边使上游侧干燥室10内的气体循环一边喷吹,所以在上游侧干燥室10内维持富含溶剂气体MCG的气体环境。Therefore, the humid air WA that is supplied from the upstream drying chamber 10 and blown from the upstream air nozzle 13 also becomes a humid gas containing a large amount of the solvent gas MCG. Therefore, the film F to which the moist air WA has been sprayed from the upstream air nozzle 13 is not dried but the solvent MC on the surface is blown away. In addition, the upstream air nozzle 13 blows the moist air WA supplied from the upstream drying chamber 10 to the film F instead of the gas outside the upstream drying chamber 10 , while making the air in the upstream drying chamber 10 blow. Since the gas is blown while circulating, a gas atmosphere rich in the solvent gas MCG is maintained in the upstream drying chamber 10 .
此外,在由调温卷筒16将膜F输送时,通过调节在调温卷筒16的内部流动的温水的温度及流量,使调温卷筒16的与膜F的接触面16a的温度成为溶剂MC的沸点以上的温度。由此,在被调温卷筒16输送的膜F与调温卷筒16的接触面16a接触的期间,进入到膜F的微细孔中的溶解有增塑剂LP的溶剂MC暴沸。暴沸的溶剂MC与溶解在溶剂MC中的增塑剂LP一起被向膜F外释放,在膜F的暴沸的含有增塑剂LP的溶剂MC所位于的部分处形成微细孔H。In addition, when the film F is conveyed by the temperature control roll 16, the temperature and flow rate of the warm water flowing inside the temperature control roll 16 are adjusted so that the temperature of the contact surface 16a of the temperature control roll 16 with the film F becomes The temperature above the boiling point of solvent MC. Thereby, the solvent MC in which the plasticizer LP is dissolved, which has entered the fine pores of the film F, is bumped while the film F conveyed by the temperature control roll 16 is in contact with the contact surface 16a of the temperature control roll 16 . The bumped solvent MC is released to the outside of the film F together with the plasticizer LP dissolved in the solvent MC, and fine pores H are formed at the portion of the film F where the bumped solvent MC containing the plasticizer LP is located.
此时,由于通过上游侧空气喷嘴13对由调温卷筒16输送的膜F喷吹湿空气WA,所以暴沸并被释放到膜F外的溶剂MC在被释放到膜F外之后立即被从上游侧空气喷嘴13喷吹的湿空气WA吹飞。由此,溶解在溶剂MC中的增塑剂LP也与溶剂MC一起被吹飞,所以被释放到膜F外的增塑剂LP不会残留在膜F上而被从膜F适当地除去。At this time, since the moist air WA is sprayed through the upstream side air nozzle 13 to the film F conveyed by the temperature control reel 16 , the solvent MC that is bumped and released to the outside of the film F is immediately removed from the film F after being released to the outside of the film F. The moist air WA blown from the upstream side air nozzle 13 is blown away. Thereby, since the plasticizer LP dissolved in the solvent MC is also blown away together with the solvent MC, the plasticizer LP released to the outside of the film F is appropriately removed from the film F without remaining on the film F.
在上游侧干燥室10内,表面的溶剂MC被没有干燥而在调温卷筒16的位置从上游侧空气喷嘴13喷吹的湿空气WA吹飞后的膜F,穿过分隔壁30的连通部31而朝向下游侧干燥室20。这里,由于在分隔壁30的连通部31处配置有中间卷筒密封装置40,所以上游侧干燥室10的气体环境和下游侧干燥室20的气体环境被中间卷筒密封装置40分隔。因此,在上游侧干燥室10与下游侧干燥室20之间难以进行气体的移动,上游侧干燥室10内的富含溶剂气体MCG的气体环境通过中间卷筒密封装置40而在上游侧干燥室10内被维持。In the upstream drying chamber 10 , the film F after the solvent MC on the surface is not dried and blown away by the moist air WA blown from the upstream air nozzle 13 at the position of the temperature control drum 16 passes through the communication portion of the partition wall 30 31 toward the downstream drying chamber 20 . Here, since the intermediate roll seal 40 is disposed at the communication portion 31 of the partition wall 30 , the gas atmosphere of the upstream drying chamber 10 and the gas atmosphere of the downstream drying chamber 20 are separated by the intermediate roll seal 40 . Therefore, it is difficult to move the gas between the upstream drying chamber 10 and the downstream drying chamber 20 , and the gas atmosphere rich in the solvent gas MCG in the upstream drying chamber 10 passes through the intermediate drum seal 40 to the upstream drying chamber maintained within 10.
详细地讲,中间卷筒密封装置40具有将膜F输送的密封卷筒41、以及与密封卷筒41接近并具有迷宫式构造的密封部件42;从上游侧干燥室10侧向下游侧干燥室20侧输送的膜F穿过密封卷筒41与密封部件42之间而被输送。即,在被密封卷筒41从上游侧干燥室10侧向下游侧干燥室20侧输送的膜F的与密封卷筒41相接的面的相反的面侧,配置有与膜F的间隙为极小并且具有迷宫式构造的密封部件42。由此,上游侧干燥室10内的富含溶剂气体MCG的气体被中间卷筒密封装置40具有的密封部件42遮挡,仅膜F被从上游侧干燥室10侧向下游侧干燥室20侧输送。Specifically, the intermediate roll sealing device 40 includes a sealing roll 41 that transports the film F, and a sealing member 42 that is close to the sealing roll 41 and has a labyrinth structure; from the upstream drying chamber 10 side to the downstream drying chamber The film F conveyed on the 20 side is conveyed through between the seal roll 41 and the seal member 42 . That is, on the surface side opposite to the surface of the film F which is conveyed by the sealing roll 41 from the upstream drying chamber 10 side to the downstream drying chamber 20 side with the sealing roll 41, the gap with the film F is arranged as The sealing member 42 is extremely small and has a labyrinth configuration. Thereby, the gas rich in solvent gas MCG in the upstream drying chamber 10 is blocked by the sealing member 42 included in the intermediate roll sealing device 40, and only the film F is transported from the upstream drying chamber 10 side to the downstream drying chamber 20 side .
下游侧干燥室20与上游侧干燥室10不同,不与贮存溶剂MC的贮存槽3连通,所以下游侧干燥室20的气体环境中包含的溶剂气体MCG变少,下游侧干燥室20的气体环境与上游侧干燥室10相比变得干燥。因此,被中间卷筒密封装置40的密封卷筒41从上游侧干燥室10输送到下游侧干燥室20的膜F,在下游侧干燥室20内在干燥的气体环境中被输送。Unlike the upstream drying chamber 10 , the downstream drying chamber 20 does not communicate with the storage tank 3 for storing the solvent MC. Therefore, the amount of solvent gas MCG contained in the gas atmosphere of the downstream drying chamber 20 is reduced, and the gas atmosphere of the downstream drying chamber 20 is reduced. Compared with the upstream drying chamber 10, it becomes dry. Therefore, the film F transported from the upstream drying chamber 10 to the downstream drying chamber 20 by the sealing roll 41 of the intermediate roll sealing device 40 is transported within the downstream drying chamber 20 in a dry gas atmosphere.
此外,在中间卷筒密封装置40的密封卷筒41的近旁,配置有下游侧空气喷嘴22,下游侧空气喷嘴22在由提取干燥装置1进行膜F的提取、干燥时,对于密封卷筒41的将膜F输送的面,喷吹作为被从下游侧干燥室20外供给的气体的干空气DA。因此,在由提取干燥装置1进行膜F的提取、干燥时,配置在密封卷筒41的近旁的下游侧空气喷嘴22对于由密封卷筒41输送的膜F喷吹干空气DA。被从配置在密封卷筒41的近旁的下游侧空气喷嘴22喷吹了干空气DA的膜F被干空气DA将被喷吹了干空气DA的面的溶剂MC吹飞。Further, in the vicinity of the seal roll 41 of the intermediate roll seal device 40, a downstream air nozzle 22 is arranged, and the downstream air nozzle 22 acts on the seal roll 41 when the extraction and drying apparatus 1 performs extraction and drying of the film F. The surface on which the film F is conveyed is sprayed with dry air DA, which is a gas supplied from outside the downstream drying chamber 20 . Therefore, when extracting and drying the film F by the extraction and drying apparatus 1 , the downstream air nozzle 22 disposed near the seal roll 41 blows dry air DA on the film F conveyed by the seal roll 41 . The film F to which the dry air DA was sprayed from the downstream air nozzle 22 disposed near the seal roll 41 is blown away by the dry air DA to blow away the solvent MC on the surface to which the dry air DA was sprayed.
进而,由于下游侧干燥室20为干燥的气体环境,所以在下游侧干燥室20内被输送的膜F容易干燥。因此,被从下游侧空气喷嘴22喷吹了干空气DA的膜F进入到膜F的位于被喷吹了干空气DA的面附近的微细孔H中,溶解有增塑剂LP的溶剂MC通过从下游侧空气喷嘴22喷吹的干空气DA而容易地蒸发。即,通过在干燥的气体环境中从下游侧空气喷嘴22向膜F喷吹干空气DA,使膜F迅速干燥。由此,从膜F的位于被从下游侧空气喷嘴22喷吹了干空气DA的面附近的微细孔H将溶解在溶剂MC中的增塑剂LP与溶剂MC一起去除,在膜F上形成微细孔H(参照图2、S3)。Furthermore, since the downstream drying chamber 20 is a dry gas atmosphere, the film F conveyed in the downstream drying chamber 20 is easily dried. Therefore, the film F to which the dry air DA has been blown from the downstream air nozzle 22 enters into the fine pores H of the film F near the surface to which the dry air DA has been blown, and the solvent MC in which the plasticizer LP is dissolved passes through. The dry air DA blown from the downstream side air nozzle 22 is easily evaporated. That is, by blowing the dry air DA to the film F from the downstream side air nozzle 22 in a dry gas atmosphere, the film F is rapidly dried. As a result, the plasticizer LP dissolved in the solvent MC is removed from the fine pores H in the vicinity of the surface of the film F where the dry air DA is blown from the downstream air nozzle 22 , and the plasticizer LP dissolved in the solvent MC is removed, and the film F is formed on the film F. Micropore H (refer to FIG. 2, S3).
在下游侧干燥室20中,配置有多个调温卷筒21,将被中间卷筒密封装置40的密封卷筒41输送来的膜F用多个调温卷筒21依次输送。在用多个调温卷筒21将膜F输送时,被中间卷筒密封装置40的密封卷筒41输送来的膜F首先被多个调温卷筒21中的、在膜F的输送方向上位于最靠近密封卷筒41的调温卷筒21输送。即,被中间卷筒密封装置40的密封卷筒41输送来的膜F首先被多个调温卷筒21中的在膜F的输送方向上位于最靠上游侧的调温卷筒21输送。In the downstream drying chamber 20 , a plurality of temperature regulation rolls 21 are arranged, and the film F conveyed by the sealing roll 41 of the intermediate roll sealing device 40 is sequentially transported by the plurality of temperature regulation rolls 21 . When the film F is conveyed by the plurality of temperature control rolls 21 , the film F conveyed by the sealing roll 41 of the intermediate roll sealing device 40 is firstly transported by the plurality of temperature control rolls 21 in the conveying direction of the film F The temperature-adjusting drum 21 located closest to the sealing drum 41 is conveyed. That is, the film F conveyed by the sealing roll 41 of the intermediate roll sealing device 40 is first conveyed by the temperature adjustment roll 21 located on the most upstream side in the conveyance direction of the film F among the plurality of temperature adjustment rolls 21 .
在多个调温卷筒21中的位于最靠近密封卷筒41的调温卷筒21的近旁,配置有下游侧空气喷嘴22,下游侧空气喷嘴22在由提取干燥装置1进行膜F的提取、干燥时,对于调温卷筒21的将膜F输送的面,喷吹作为从下游侧干燥室20外供给的气体的干空气DA。因此,在由提取干燥装置1进行膜F的提取、干燥时,下游侧空气喷嘴22对于由调温卷筒21输送的膜F喷吹干空气DA。The downstream air nozzle 22 is arranged near the temperature adjustment drum 21 that is closest to the sealing drum 41 among the plurality of temperature adjustment drums 21 , and the downstream air nozzle 22 extracts the film F by the extraction and drying device 1 . , At the time of drying, dry air DA, which is a gas supplied from the outside of the downstream drying chamber 20 , is sprayed on the surface of the temperature control drum 21 on which the film F is conveyed. Therefore, when extraction and drying of the film F are performed by the extraction and drying apparatus 1 , the downstream air nozzle 22 blows the dry air DA with respect to the film F conveyed by the temperature control reel 21 .
这里,配置在中间卷筒密封装置40的密封卷筒41的近旁的下游侧空气喷嘴22和配置在多个调温卷筒21中的最靠近密封卷筒41而配置的调温卷筒21的近旁的下游侧空气喷嘴22,能够对膜F的相互不同的面喷吹干空气DA。因此,对于被多个调温卷筒21中的在膜F的输送方向上位于最上游侧的调温卷筒21输送的膜F,配置在该调温卷筒21的近旁的下游侧空气喷嘴22对于配置在密封卷筒41的近旁的下游侧空气喷嘴22喷吹了干空气DA的面的相反侧的面喷吹干空气DA。Here, the downstream air nozzle 22 arranged near the seal roll 41 of the intermediate roll sealing device 40 and the temperature regulation roll 21 arranged closest to the seal roll 41 among the plurality of temperature regulation rolls 21 The adjacent downstream side air nozzles 22 can blow dry air DA on mutually different surfaces of the film F. As shown in FIG. Therefore, with respect to the film F conveyed by the temperature adjustment reel 21 located on the most upstream side in the conveyance direction of the film F among the plurality of temperature adjustment reels 21 , the downstream air nozzles are arranged in the vicinity of the temperature adjustment reel 21 . 22 Blows the dry air DA to the surface opposite to the surface on which the dry air DA is sprayed by the downstream side air nozzles 22 arranged in the vicinity of the seal roll 41 .
由此,使膜F的从配置在调温卷筒21的近旁的下游侧空气喷嘴22喷吹干空气DA的面附近的部分迅速干燥,使进入到膜F的微细孔H中的溶解有增塑剂LP的溶剂MC蒸发。即,通过从配置在调温卷筒21的近旁的下游侧空气喷嘴22喷吹干空气DA,使膜F的被配置在密封卷筒41的近旁的下游侧空气喷嘴22迅速进行了干燥的面的相反侧的面附近的部分迅速干燥。因而,从膜F的位于被从配置在调温卷筒21的近旁的下游侧空气喷嘴22喷吹了干空气DA的面附近的微细孔H,也将溶解在溶剂MC中的增塑剂LP与溶剂MC一起去除,在膜F上遍及厚度方向的整体形成微细孔H(参照图2、S4)。Thereby, the portion of the film F near the surface where the dry air DA is sprayed from the downstream air nozzle 22 disposed near the temperature control drum 21 is rapidly dried, and the dissolution into the fine pores H of the film F is increased. The solvent MC of the plasticizer LP evaporates. That is, by blowing the dry air DA from the downstream air nozzles 22 arranged in the vicinity of the temperature control roll 21, the surface of the film F that is rapidly dried by the downstream air nozzles 22 arranged in the vicinity of the sealing roll 41 The part near the face on the opposite side dries quickly. Therefore, the plasticizer LP dissolved in the solvent MC is also dissolved from the fine pores H of the film F in the vicinity of the surface of the film F where the dry air DA is blown from the downstream air nozzle 22 arranged in the vicinity of the temperature control drum 21 . It is removed together with the solvent MC, and fine pores H are formed in the film F over the entire thickness direction (see FIGS. 2 and S4 ).
如这些那样,从配置在中间卷筒密封装置40的密封卷筒41或配置于下游侧干燥室20中的调温卷筒21的近旁的下游侧空气喷嘴22对膜F喷吹的干空气DA为从下游侧鼓风机27供给的气体。即,下游侧鼓风机27其气体的抽吸侧与下游侧干燥室20外的大气连通,在下游侧鼓风机27的动作时,将下游侧干燥室20外的气体抽吸,将所抽吸的气体向下游侧空气喷嘴22供给。由此,下游侧空气喷嘴22将从下游侧干燥室20外抽吸的干空气DA对由中间卷筒密封装置40的密封卷筒41或配置在下游侧干燥室20中的调温卷筒21输送的膜F喷吹。As described above, the dry air DA blown on the film F from the downstream air nozzle 22 in the vicinity of the sealing roll 41 of the intermediate roll sealing device 40 or the temperature control roll 21 disposed in the downstream drying chamber 20 is blown onto the film F. It is gas supplied from the downstream side blower 27 . That is, the gas suction side of the downstream side blower 27 communicates with the atmosphere outside the downstream side drying chamber 20, and when the downstream side blower 27 operates, the gas outside the downstream side drying chamber 20 is sucked, and the sucked gas is It is supplied to the downstream air nozzle 22 . Thereby, the dry air DA sucked from the outside of the downstream drying chamber 20 by the downstream air nozzle 22 is directed to the sealing drum 41 of the intermediate drum sealing device 40 or the temperature regulating drum 21 arranged in the downstream drying chamber 20 . The conveyed film F is blown.
此外,通过使下游侧鼓风机27动作,在将下游侧干燥室20外的气体向下游侧空气喷嘴22供给时,下游侧鼓风机27由下游侧鼓风机27具备的加热装置或冷却装置进行气体的调温,将调温后的气体作为干空气DA供给。通过从下游侧空气喷嘴22将调温后的干空气DA向膜F喷吹,促进附着在膜F的表面上的溶剂MC、存在于膜F的内部中的溶剂MC及增塑剂LP的气化,将溶剂MC及增塑剂LP效率良好地除去。In addition, by operating the downstream side blower 27, when the gas outside the downstream side drying chamber 20 is supplied to the downstream side air nozzles 22, the downstream side blower 27 performs temperature adjustment of the gas by the heating device or the cooling device included in the downstream side blower 27. , and supply the tempered gas as dry air DA. By blowing the temperature-controlled dry air DA toward the film F from the downstream air nozzle 22, the gas of the solvent MC adhering to the surface of the film F, the solvent MC existing in the interior of the film F, and the plasticizer LP is promoted The solvent MC and the plasticizer LP are efficiently removed.
由下游侧鼓风机27进行的气体的调温,通过由控制装置50对下游侧鼓风机27进行控制、使下游侧鼓风机27具备的加热装置或冷却装置动作,使得气体的温度成为预先设定的设定温度。该情况下的设定温度优选的是在从常温到溶剂MC的沸点前后的温度的范围内设定。由下游侧鼓风机27进行气体的调温时的设定温度,是在提取干燥装置1的试运转时确定对于将进入到膜F的微细孔H中的溶解有增塑剂LP的溶剂MC效率良好地除去最优的温度,将最优的温度设定为设定温度。The temperature of the gas is adjusted by the downstream side blower 27, and the downstream side blower 27 is controlled by the control device 50 to operate the heating device or the cooling device provided in the downstream side blower 27, so that the temperature of the gas becomes a preset setting temperature. The set temperature in this case is preferably set within a range from normal temperature to a temperature around the boiling point of the solvent MC. The set temperature when the temperature of the gas is adjusted by the downstream blower 27 is determined at the time of the test operation of the extraction and drying apparatus 1 to be effective for the solvent MC in which the plasticizer LP is dissolved, which will enter the fine pores H of the membrane F. The optimal temperature is removed, and the optimal temperature is set as the set temperature.
在配置于下游侧干燥室20中的多个调温卷筒21中的、位于膜F的输送方向上的最上游侧的调温卷筒21的位置处被下游侧空气喷嘴22喷吹了干空气DA的膜F,通过调温卷筒21的旋转而被向输送方向上的下游侧依次输送。因此,膜F从中间卷筒密封装置40的密封卷筒41一边与配置在下游侧干燥室20中的多个调温卷筒21依次接触一边被向输送方向上的下游侧输送。此时,这些密封卷筒41及调温卷筒21在被流到内部中的温水调整了温度的状态下与膜F接触。由此,被密封卷筒41及调温卷筒21输送的膜F的温度也上升,所以存在于膜F的内部中的溶剂MC或增塑剂LP容易气化,溶剂MC及增塑剂LP被效率更好地除去。Among the plurality of temperature regulation rolls 21 arranged in the downstream drying chamber 20, the position of the temperature regulation roll 21 located on the most upstream side in the conveying direction of the film F is blown dry by the downstream air nozzle 22. The film F of the air DA is sequentially conveyed to the downstream side in the conveyance direction by the rotation of the temperature control drum 21 . Therefore, the film F is transported to the downstream side in the transport direction from the sealing roll 41 of the intermediate roll sealing device 40 while sequentially contacting the plurality of temperature regulating rolls 21 arranged in the downstream drying chamber 20 . At this time, these sealing rolls 41 and the temperature adjustment rolls 21 are brought into contact with the film F in a state in which the temperature of the warm water flowing into the inside is adjusted. Thereby, the temperature of the film F conveyed by the sealing roll 41 and the temperature regulating roll 21 also rises, so that the solvent MC and the plasticizer LP existing in the film F are easily vaporized, and the solvent MC and the plasticizer LP are easily vaporized. be removed more efficiently.
此外,在将被从下游侧干燥室20外供给的干空气DA向下游侧干燥室20内吹出的下游侧空气喷嘴22配置在的下游侧干燥室20中,具备排气管道23,从排气管道23将下游侧干燥室20内的气体排气。在排气管道23上连接着排气鼓风机24,此外配置有风门25,所以将从排气管道23排气的下游侧干燥室20内的气体一边用风门25调整流量一边用排气鼓风机24抽吸,向下游侧干燥室20外排气。通过将下游侧干燥室20内的气体一边用风门25调整流量一边从排气管道23排气,将下游侧干燥室20内的气体环境的压力相对于下游侧干燥室20的周围的大气压调整为负压。下游侧干燥室20的压力的调整由控制装置50进行。In addition, in the downstream drying chamber 20 where the downstream air nozzles 22 for blowing the dry air DA supplied from the outside of the downstream drying chamber 20 into the downstream drying chamber 20 are arranged, an exhaust duct 23 is provided, and an exhaust duct 23 is provided. The duct 23 exhausts the gas in the downstream drying chamber 20 . An exhaust blower 24 is connected to the exhaust duct 23, and a damper 25 is arranged. Therefore, the air in the downstream drying chamber 20 exhausted from the exhaust duct 23 is evacuated by the exhaust blower 24 while adjusting the flow rate with the damper 25. Suction and exhaust to the outside of the downstream drying chamber 20 . The pressure of the gas atmosphere in the downstream drying chamber 20 is adjusted to the atmospheric pressure around the downstream drying chamber 20 by exhausting the gas in the downstream drying chamber 20 from the exhaust duct 23 while adjusting the flow rate with the damper 25 . negative pressure. The adjustment of the pressure of the downstream drying chamber 20 is performed by the control device 50 .
控制装置50取得由室内传感器51得到的下游侧干燥室20内的气体环境的压力的检测值、以及由室外传感器52得到的下游侧干燥室20外的气体环境的压力的检测值,将两者的检测值比较,基于比较的结果使风门25动作,调整风门25的开度。此时,控制装置50调整下游侧干燥室20的压力,以使下游侧干燥室20内的气体环境的压力相对于下游侧干燥室20的周围的大气压成为预先设定的范围内的负压。The control device 50 obtains the detected value of the pressure of the gas environment in the downstream drying chamber 20 obtained by the indoor sensor 51 and the detected value of the pressure of the gas environment outside the downstream drying chamber 20 obtained by the outdoor sensor 52, and combines the two. Based on the comparison of the detected values, the damper 25 is actuated and the opening degree of the damper 25 is adjusted. At this time, the control device 50 adjusts the pressure of the downstream drying chamber 20 so that the pressure of the gas atmosphere in the downstream drying chamber 20 becomes a negative pressure within a predetermined range with respect to the atmospheric pressure around the downstream drying chamber 20 .
例如,控制装置50在由室内传感器51得到的下游侧干燥室20内的气体环境的压力的检测值比由室外传感器52得到的下游侧干燥室20外的气体环境的压力的检测值大的情况下,即在下游侧干燥室20内的气体环境的压力比大气压高的情况下,增大风门25的开度。由此,使由排气鼓风机24抽吸的下游侧干燥室20内的气体的流量变多,从排气管道23将更多的气体排气,从而使下游侧干燥室20内的气体环境的压力下降。在下游侧干燥室20内的气体环境的压力比大气压高的情况下,通过这样增大风门25的开度而使下游侧干燥室20内的气体环境的压力变低,使下游侧干燥室20内的气体环境的压力相对于下游侧干燥室20的周围的大气压成为负压。For example, when the detected value of the pressure of the gas environment in the downstream drying chamber 20 obtained by the indoor sensor 51 of the control device 50 is larger than the detected value of the pressure of the gas environment outside the downstream drying chamber 20 obtained by the outdoor sensor 52 When the pressure of the gas environment in the downstream drying chamber 20 is higher than the atmospheric pressure, the opening degree of the damper 25 is increased. As a result, the flow rate of the gas in the downstream drying chamber 20 sucked by the exhaust blower 24 is increased, and more gas is exhausted from the exhaust duct 23, so that the gas atmosphere in the downstream drying chamber 20 is reduced. Pressure drops. When the pressure of the gas atmosphere in the downstream drying chamber 20 is higher than the atmospheric pressure, by increasing the opening degree of the damper 25 in this way, the pressure of the gas atmosphere in the downstream drying chamber 20 is lowered, and the downstream drying chamber 20 is reduced. The pressure of the gas atmosphere inside becomes a negative pressure with respect to the atmospheric pressure around the downstream drying chamber 20 .
此外,控制装置50在由室内传感器51得到的下游侧干燥室20内的气体环境的压力的检测值比由室外传感器52得到的下游侧干燥室20外的气体环境的压力的检测值小的情况下,即在下游侧干燥室20内的气体环境的压力比大气压低的情况下,减小风门25的开度。由此,使由排气鼓风机24抽吸的下游侧干燥室20内的气体的流量变少,使从排气管道23排气的气体变少,从而抑制下游侧干燥室20内的气体环境的压力的下降。In addition, when the detected value of the pressure of the gas environment in the downstream drying chamber 20 obtained by the indoor sensor 51 of the control device 50 is smaller than the detected value of the pressure of the gas environment outside the downstream drying chamber 20 obtained by the outdoor sensor 52 When the pressure of the gas environment in the downstream drying chamber 20 is lower than the atmospheric pressure, the opening degree of the damper 25 is reduced. Thereby, the flow rate of the gas in the downstream drying chamber 20 sucked by the exhaust blower 24 is reduced, and the gas exhausted from the exhaust duct 23 is reduced, thereby suppressing the change of the gas environment in the downstream drying chamber 20 . drop in pressure.
即,由于在下游侧干燥室20内,将由下游侧鼓风机27从下游侧干燥室20外供给的气体通过下游侧空气喷嘴22持续地吹出,所以使从排气管道23排气的气体变少,由此能够抑制下游侧干燥室20内的气体环境的压力的下降。在下游侧干燥室20内的气体环境的压力比大气压低的情况下,通过这样减小风门25的开度而抑制下游侧干燥室20内的气体环境的压力的下降,使得下游侧干燥室20内的气体环境的压力相对于下游侧干燥室20的周围的大气压不成为过低。That is, in the downstream drying chamber 20, the gas supplied from the outside of the downstream drying chamber 20 by the downstream blower 27 is continuously blown out through the downstream air nozzles 22, so that the gas exhausted from the exhaust duct 23 is reduced. Thereby, the pressure drop of the gas atmosphere in the downstream side drying chamber 20 can be suppressed. When the pressure of the gas atmosphere in the downstream drying chamber 20 is lower than atmospheric pressure, by reducing the opening degree of the damper 25 in this way, the decrease in the pressure of the gas atmosphere in the downstream drying chamber 20 is suppressed, so that the downstream drying chamber 20 The pressure of the gas atmosphere inside does not become too low with respect to the atmospheric pressure around the downstream drying chamber 20 .
控制装置50这样通过取得室内传感器51的检测值和室外传感器52的检测值并将两者的检测值比较,基于比较的结果调节风门25的开度,来调整下游侧干燥室20内的气体环境的压力。由此,使得下游侧干燥室20内的气体环境的压力相对于下游侧干燥室20的周围的大气压在预先设定的设定值的范围内变低,即,使下游侧干燥室20内的气体环境的压力相对于下游侧干燥室20的周围的大气压成为设定的范围内的负压。此外,下游侧干燥室20内的气体环境的压力通过这样相对于大气压成为负压,变得比上游侧干燥室10内的气体环境的压力低,相对于上游侧干燥室10内的气体环境的压力也成为负压。In this way, the control device 50 obtains the detection value of the indoor sensor 51 and the detection value of the outdoor sensor 52, compares the detection values of the two, and adjusts the opening degree of the damper 25 based on the comparison result, thereby adjusting the gas environment in the downstream drying chamber 20. pressure. As a result, the pressure of the gas atmosphere in the downstream drying chamber 20 is reduced within a range of a preset value relative to the atmospheric pressure around the downstream drying chamber 20, that is, the pressure in the downstream drying chamber 20 is reduced. The pressure of the gas atmosphere becomes a negative pressure within a predetermined range with respect to the atmospheric pressure around the downstream drying chamber 20 . In addition, the pressure of the gas atmosphere in the downstream drying chamber 20 becomes a negative pressure with respect to the atmospheric pressure in this way, and becomes lower than the pressure of the gas atmosphere in the upstream drying chamber 10, and the pressure of the gas atmosphere in the upstream drying chamber 10 becomes lower than that of the gas atmosphere in the upstream drying chamber 10. The pressure also becomes negative pressure.
下游侧干燥室20内的气体环境的压力通过这样从排气管道23进行排气,相对于大气压成为负压,下游侧干燥室20内的气体环境的压力变低,所以存在于膜F的内部的溶剂MC或增塑剂LP容易气化。由此,在下游侧干燥室20内被输送的膜F在膜F上不会残留增塑剂LP,在下游侧干燥室20内一边被输送一边干燥。Since the pressure of the gas atmosphere in the downstream drying chamber 20 is exhausted from the exhaust duct 23 in this way, the pressure of the gas atmosphere in the downstream drying chamber 20 becomes a negative pressure with respect to the atmospheric pressure, and the pressure of the gas atmosphere in the downstream drying chamber 20 is lowered, so it exists inside the film F. The solvent MC or plasticizer LP is easily vaporized. Thereby, the film F conveyed in the downstream drying chamber 20 is dried while being conveyed in the downstream drying chamber 20 without the plasticizer LP remaining on the film F.
在下游侧干燥室20内被输送的膜F被朝向形成在下游侧干燥室20上的开口部26输送。由于在下游侧干燥室20的开口部26配置有出口侧卷筒密封装置45,所以经由出口侧卷筒密封装置45被朝向下游侧干燥室20外输送。这里,由于在下游侧干燥室20的开口部26这样配置有出口侧卷筒密封装置45,所以下游侧干燥室20的气体环境和下游侧干燥室20外的大气被出口侧卷筒密封装置45分隔。因此,在下游侧干燥室20的内侧与外侧之间,气体的移动变得难以进行,下游侧干燥室20内的气体环境相对于大气压为负压的状态被出口侧卷筒密封装置45维持。The film F conveyed in the downstream drying chamber 20 is conveyed toward the opening 26 formed in the downstream drying chamber 20 . Since the outlet-side roll seal device 45 is disposed in the opening 26 of the downstream-side drying chamber 20 , it is transported to the outside of the downstream-side drying chamber 20 via the outlet-side roll seal device 45 . Here, since the outlet-side spool seal 45 is arranged in the opening 26 of the downstream-side drying chamber 20 in this way, the gas atmosphere of the downstream-side drying chamber 20 and the atmosphere outside the downstream-side drying chamber 20 are blocked by the outlet-side spool seal 45 . separated. Therefore, the movement of gas between the inside and the outside of the downstream drying chamber 20 becomes difficult, and the gas environment in the downstream drying chamber 20 is maintained at a negative pressure with respect to atmospheric pressure by the outlet spool seal 45 .
详细地讲,出口侧卷筒密封装置45具有将膜F输送的密封卷筒46、以及与密封卷筒46接近而具有迷宫式构造的密封部件47;被从下游侧干燥室20内向下游侧干燥室20外输送的膜F穿过密封卷筒46与密封部件47之间而被输送。即,在从下游侧干燥室20内一边与密封卷筒46相接一边被向下游侧干燥室20外输送的膜F的与密封卷筒46相接的面的相反的面侧,配置有与膜F的间隙为极小并且具有迷宫式构造的密封部件47。由此,当膜F被从下游侧干燥室20内向下游侧干燥室20外送出时,压力比下游侧干燥室20内的气体环境高的下游侧干燥室20外的大气被出口侧卷筒密封装置45具有的密封部件47遮挡而难以进入到下游侧干燥室20内。Specifically, the outlet-side roll sealing device 45 includes a sealing roll 46 that conveys the film F, and a sealing member 47 that is close to the sealing roll 46 and has a labyrinth structure; it is dried from the downstream drying chamber 20 to the downstream side. The film F conveyed outside the chamber 20 is conveyed through between the seal roll 46 and the seal member 47 . That is, on the surface side opposite to the surface in contact with the seal roll 46 of the film F, which is conveyed from the downstream side drying chamber 20 to the outside of the downstream side drying chamber 20 while being in contact with the seal roll 46 , the The gap of the film F is extremely small and has the sealing member 47 of the labyrinth configuration. As a result, when the film F is sent out from the downstream drying chamber 20 to the outside of the downstream drying chamber 20, the air outside the downstream drying chamber 20 whose pressure is higher than the gas atmosphere in the downstream drying chamber 20 is sealed by the outlet roll. The sealing member 47 included in the device 45 is blocked, and it is difficult to enter the downstream drying chamber 20 .
此外,由于下游侧干燥室20相对于下游侧干燥室20的周围的大气压为负压,所以下游侧干燥室20内的气体不易穿过出口侧卷筒密封装置45具有的密封部件47与膜F的间隙或密封卷筒46与密封部件47的间隙而流到下游侧干燥室20外。因此,溶剂MC或增塑剂LP气化的气体不易从下游侧干燥室20内泄漏到下游侧干燥室20外。In addition, since the downstream drying chamber 20 has a negative pressure with respect to the atmospheric pressure around the downstream drying chamber 20, the gas in the downstream drying chamber 20 cannot easily pass through the sealing member 47 and the film F of the outlet roll sealing device 45. The gap or the gap between the seal roll 46 and the seal member 47 flows out of the downstream drying chamber 20 . Therefore, the vaporized gas of the solvent MC or the plasticizer LP is less likely to leak from the inside of the downstream drying chamber 20 to the outside of the downstream drying chamber 20 .
将通过提取装置2用溶剂提取了液态增塑剂、通过干燥装置5进行溶剂的干燥而经过出口侧卷筒密封装置45被送出到下游侧干燥室20外的膜F向提取干燥装置1的下游侧的工序输送。The liquid plasticizer is extracted with the solvent by the extraction device 2 , the solvent is dried by the drying device 5 , and the film F sent out of the downstream drying chamber 20 through the outlet-side roll sealing device 45 is sent downstream of the extraction and drying device 1 . side process transport.
<实施方式的效果><Effect of Embodiment>
在以上的有关实施方式的提取干燥装置1中,干燥装置5的干燥室6具有上游侧干燥室10和下游侧干燥室20,上游侧干燥室10和下游侧干燥室20被分隔壁30分隔。其中,上游侧干燥室10与贮存溶剂MC的贮存槽3连通,在下游侧干燥室20中,配置有向在下游侧干燥室20中被输送的膜F喷吹调温后的气体的下游侧空气喷嘴22。由此,在上游侧干燥室10中,能够将附着在膜F上的溶剂MC以液体的状态除去,在不使膜F干燥而将溶剂MC除去后,在下游侧干燥室20中使膜F干燥。因而,能够抑制因为由溶剂MC进行了液态增塑剂的提取的膜F急剧地干燥而溶解在溶剂MC中的液态增塑剂不气化并残留在膜F上的情况。In the extraction drying apparatus 1 of the above-described embodiment, the drying chamber 6 of the drying apparatus 5 includes the upstream drying chamber 10 and the downstream drying chamber 20 which are partitioned by the partition wall 30 . Among them, the upstream drying chamber 10 communicates with the storage tank 3 storing the solvent MC, and the downstream drying chamber 20 is provided with a downstream side for blowing the temperature-controlled gas to the film F conveyed in the downstream drying chamber 20 Air nozzles 22 . Thereby, in the upstream drying chamber 10 , the solvent MC adhering to the film F can be removed in a liquid state, and after removing the solvent MC without drying the film F, the film F can be removed in the downstream drying chamber 20 . dry. Therefore, it can suppress that the liquid plasticizer dissolved in the solvent MC does not vaporize and remains on the film F because the film F from which the liquid plasticizer is extracted from the solvent MC is rapidly dried.
这里,对由以往的提取干燥装置101进行的使膜F干燥的工序进行说明。图3是表示以往的提取干燥装置101的一例的示意图。图4是表示由图3所示的提取干燥装置101使膜F干燥的过程的说明图。以往的提取干燥装置101例如如图3所示,具有提取装置102和干燥装置105,提取装置102具有贮存溶剂MC并配置有将膜F输送的贮存槽卷筒104的贮存槽103。此外,干燥装置105具有1个干燥室106,在干燥室106中配置有除液卷筒111、调温卷筒112、空气喷嘴113和排气管道114。除液卷筒111由比调温卷筒112小径的卷筒形成并在贮存槽103的上侧配置有多个,调温卷筒112在膜F的输送方向上的除液卷筒111的下游侧配置有多个。空气喷嘴113配置在调温卷筒112的近旁,能够对由调温卷筒112输送的膜F喷吹干燥室106外的气体,排气管道114将干燥室106内的气体向干燥室106外排气。Here, the step of drying the film F by the conventional extraction and drying apparatus 101 will be described. FIG. 3 is a schematic diagram showing an example of a conventional extraction and drying apparatus 101 . FIG. 4 is an explanatory diagram showing a process of drying the film F by the extraction and drying apparatus 101 shown in FIG. 3 . The conventional extraction and drying apparatus 101 has an extraction apparatus 102 and a drying apparatus 105, for example, as shown in FIG. Further, the drying device 105 has one drying chamber 106, and the drying chamber 106 is provided with a liquid removal drum 111, a temperature adjustment drum 112, an air nozzle 113, and an exhaust duct 114. The liquid removing reel 111 is formed of a reel having a diameter smaller than that of the temperature regulating reel 112, and a plurality of them are arranged above the storage tank 103. The temperature adjusting reel 112 is on the downstream side of the liquid removing reel 111 in the conveying direction of the film F. There are multiple configurations. The air nozzle 113 is arranged near the temperature adjustment reel 112 , and can spray the air outside the drying chamber 106 to the film F conveyed by the temperature adjustment reel 112 , and the exhaust duct 114 sends the air in the drying chamber 106 to the outside of the drying chamber 106 . exhaust.
此外,在以往的提取干燥装置101中,作为将由干燥室106干燥的膜F从干燥室106内向干燥室106外送出的部分的密封构造,具有图3所示那样的水密封构造120。水密封构造120具有贮存水W的密封水槽121、在水密封构造120中输送膜F的水密封卷筒122、以及对由水密封卷筒122输送的膜F喷吹气体的水密封空气喷嘴123。In addition, the conventional extraction and drying apparatus 101 has a water sealing structure 120 as shown in FIG. 3 as a sealing structure for a portion where the film F dried in the drying chamber 106 is sent out from the drying chamber 106 to the outside of the drying chamber 106 . The water seal structure 120 includes a seal water tank 121 for storing water W, a water seal reel 122 for conveying the film F in the water seal structure 120 , and a water seal air nozzle 123 for blowing gas to the film F conveyed by the water seal reel 122 . .
在图3所示的水密封构造120中,干燥室106的与密封水槽121连通的部分在密封水槽121中贮存有水W的状态下对于干燥室106外的大气不直接连通,在干燥室106的内侧的气体环境与外侧的气体环境之间隔着贮存在密封水槽121中的水W,被水W密封。穿过水密封构造120的膜F通过穿过贮存于密封水槽121中而用于密封的水W,被从干燥室106内向干燥室106外送出,穿过水W后的膜F通过被从水密封空气喷嘴123喷吹气体,附着的水W被吹飞。In the water-tight structure 120 shown in FIG. 3 , the portion of the drying chamber 106 that communicates with the sealed water tank 121 does not directly communicate with the atmosphere outside the drying chamber 106 in a state where the water W is stored in the sealed water tank 121 , and the drying chamber 106 The water W stored in the sealed water tank 121 is interposed between the inner gas environment and the outer gas environment, and is sealed by the water W. The film F passing through the water sealing structure 120 is sent out from the drying chamber 106 to the outside of the drying chamber 106 by passing through the water W stored in the sealing water tank 121 for sealing, and the film F passing through the water W is removed from the water by the water W. The sealing air nozzle 123 blows gas, and the adhering water W is blown away.
在这样构成的以往的提取干燥装置101中,为了将附着在膜F上的溶剂MC从膜F去除,将被从提取装置102输送到干燥装置105的膜F从贮存槽103输送到干燥装置105的干燥室106。将被从贮存槽103输送到干燥室106的膜F在较多溶剂MC附着在表面上的状态下首先向除液卷筒111输送(参照图4、S11)。In the conventional extraction and drying apparatus 101 having such a configuration, in order to remove the solvent MC adhering to the film F from the film F, the film F conveyed from the extraction apparatus 102 to the drying apparatus 105 is conveyed from the storage tank 103 to the drying apparatus 105 The drying chamber 106. The film F transported from the storage tank 103 to the drying chamber 106 is first transported to the liquid removal roll 111 in a state where a large amount of the solvent MC adheres to the surface (see FIG. 4 , S11 ).
在除液卷筒111中,将附着在膜F的表面上的溶剂MC某种程度去除。将穿过除液卷筒111后的膜F接着向配置有位于膜F的输送方向上的除液卷筒111的下游侧的调温卷筒112的位置输送。在调温卷筒112的近旁配置有空气喷嘴113,空气喷嘴113对于由调温卷筒112输送的膜F喷吹从干燥室106外供给的作为干燥的气体的干空气DA。由此,被从空气喷嘴113喷吹了干空气DA的膜F,其被喷吹了干空气DA的面的溶剂MC被干空气DA吹飞,膜F的被从空气喷嘴113喷吹了干空气DA的面的溶剂MC被除去(参照图4、S12)。In the liquid removal drum 111, the solvent MC adhering to the surface of the film F is removed to some extent. Next, the film F that has passed through the liquid removal roll 111 is conveyed to a position where the temperature adjustment roll 112 located on the downstream side of the liquid removal roll 111 in the conveyance direction of the film F is arranged. The air nozzle 113 is arrange|positioned in the vicinity of the temperature control roll 112, and the air nozzle 113 blows the dry air DA which is a drying gas supplied from the outside of the drying chamber 106 with respect to the film F conveyed by the temperature control roll 112. Thereby, the film F to which the dry air DA was sprayed from the air nozzle 113, the solvent MC on the surface to which the dry air DA was sprayed was blown away by the dry air DA, and the film F was sprayed dry from the air nozzle 113. The solvent MC on the surface of the air DA is removed (see FIG. 4 , S12 ).
此外,将调温卷筒112进行调温而使膜F的温度上升,以便能够使进入到膜F的微细孔H中的包含增塑剂LP的溶剂MC气化。由此,进入到膜F的微细孔H中的溶剂MC气化,但附着在膜F上的溶剂MC较多,并且在通过被喷吹干空气DA而容易干燥的状态下气化,所以进入到微细孔H中的溶剂MC中的一部分的溶剂MC有溶解在溶剂MC中的增塑剂LP作为残留增塑剂RLP残留的情况。即,由于在附着于膜F上的溶剂MC较多且溶剂MC容易气化的状态下溶剂MC气化,所以进入到膜F的微细孔H中的一部分的溶剂MC在将溶解于溶剂MC中的增塑剂LP残留在微细孔H中的原状下仅溶剂MC气化,残留增塑剂RLP容易残留在微细孔H中。In addition, the temperature of the temperature control roll 112 is adjusted to raise the temperature of the film F so that the solvent MC containing the plasticizer LP that has entered the fine pores H of the film F can be vaporized. As a result, the solvent MC entering the fine pores H of the membrane F is vaporized, but the solvent MC adhering to the membrane F is largely in a state of being easily dried by being blown with the dry air DA. The plasticizer LP dissolved in the solvent MC may remain as a residual plasticizer RLP in a part of the solvent MC in the solvent MC in the fine pores H. That is, since the solvent MC is vaporized in a state where a large amount of the solvent MC adheres to the membrane F and the solvent MC is easily vaporized, a part of the solvent MC that has entered the fine pores H of the membrane F will be dissolved in the solvent MC. The plasticizer LP remains in the micropores H as it is, and only the solvent MC is vaporized, and the residual plasticizer RLP is likely to remain in the micropores H.
在微细孔H或表面上残留有残留增塑剂RLP的膜F,在多个调温卷筒112与膜F的两面交替地相接触的同时被多个调温卷筒112输送,附着在膜F的表面上的溶剂MC通过膜F的温度被调温卷筒112提高而气化,被除去(参照图4、S13)。The film F with the residual plasticizer RLP remaining on the fine pores H or the surface is conveyed by the plurality of temperature control rolls 112 while the plurality of temperature control rolls 112 are in contact with both surfaces of the film F alternately, and adheres to the film The temperature of the film F is raised by the temperature control roll 112, and the solvent MC on the surface of F is vaporized and removed (see FIG. 4, S13).
进而,在通过被从配置在调温卷筒112的近旁的空气喷嘴113喷吹的干空气DA将附着在膜F的表面上的溶剂MC吹飞的情况下,被吹飞的溶剂MC的一部分成为飞沫而在干燥室106中漂浮,有附着到被除去了溶剂MC的膜F的表面上的情况。在此情况下,在附着于膜F上的溶剂MC中,也有在残留有溶解于溶剂MC中的增塑剂LP的原状下仅溶剂MC气化、在膜F的表面上残留有残留增塑剂RLP的情况。Furthermore, when the solvent MC adhering to the surface of the film F is blown off by the dry air DA blown from the air nozzles 113 arranged in the vicinity of the temperature control drum 112, a part of the solvent MC that has been blown off It floats in the drying chamber 106 as droplets, and may adhere to the surface of the film F from which the solvent MC has been removed. In this case, in the solvent MC adhering to the film F, only the solvent MC is vaporized while the plasticizer LP dissolved in the solvent MC remains as it is, and residual plasticization remains on the surface of the film F. In the case of agent RLP.
溶剂MC被除去后的膜F穿过水密封构造120被向干燥室106外送出,被向提取干燥装置101之后的工序输送。因此,从提取干燥装置101将残留有残留增塑剂RLP的状态的膜F向之后的工序输送。The film F from which the solvent MC has been removed is sent to the outside of the drying chamber 106 through the water sealing structure 120 , and is sent to the process subsequent to the extraction and drying apparatus 101 . Therefore, the film F in the state where the residual plasticizer RLP remains is conveyed from the extraction and drying apparatus 101 to the subsequent process.
图5是关于油迹M的说明图。残留在膜F的一部分的微细孔H或膜F的表面上的残留增塑剂RLP在膜F上表现为作为带状波状的连续的图案或多个透明的点状的图案的油迹M。油迹M观感较差,在进行制造出的膜F的检查的检查装置中作为缺陷被检测到,但在图3所示那样的以往的提取干燥装置101中,在进行液态增塑剂的提取、干燥时容易在膜F上发生油迹M。FIG. 5 is an explanatory diagram of the oil stain M. FIG. The residual plasticizer RLP remaining on the surface of a part of the fine pores H of the film F or the film F appears on the film F as oil stains M as a continuous pattern of band-like wavy or a plurality of transparent dot-like patterns. The oil stains M have poor appearance and are detected as defects in the inspection apparatus for inspecting the produced film F. However, in the conventional extraction and drying apparatus 101 as shown in FIG. 3 , extraction of the liquid plasticizer is performed. , Oil stains M easily occur on the film F during drying.
而有关本实施方式的提取干燥装置1中,贮存槽3连通的上游侧干燥室10被用分隔壁30与下游侧干燥室20分隔,上游侧干燥室10内的气体环境成为充满有成为了气体的作为溶剂MC的溶剂气体MCG的富含溶剂气体MCG的气体环境。因此,在将附着在被用溶剂MC进行液态增塑剂的提取后的膜F上的溶剂MC用作为除液装置11的除液卷筒12或上游侧空气喷嘴13在上游侧干燥室10内除去时,在充满溶剂气体MCG的气体环境中输送的膜F上附着的溶剂MC难以气化。On the other hand, in the extraction and drying apparatus 1 according to the present embodiment, the upstream drying chamber 10 communicated with the storage tank 3 is separated from the downstream drying chamber 20 by the partition wall 30, and the gas atmosphere in the upstream drying chamber 10 is filled with gas. The gas environment of the solvent gas MCG rich in the solvent gas MCG as the solvent MC. Therefore, the solvent MC adhering to the film F after extraction of the liquid plasticizer with the solvent MC is used as the liquid removing drum 12 or the upstream side air nozzle 13 of the liquid removing device 11 in the upstream side drying chamber 10 During removal, the solvent MC attached to the film F transported in the gas atmosphere filled with the solvent gas MCG is difficult to vaporize.
此外,由于上游侧干燥室10内成为富含溶剂气体MCG的气体环境,所以即使在上游侧干燥室10内被从膜F吹飞的溶剂MC的飞沫附着在膜F上的情况下,附着的溶剂MC也难以气化,溶剂MC的飞沫难以干燥。In addition, since the inside of the upstream drying chamber 10 becomes a gas atmosphere rich in the solvent gas MCG, even if the spray of the solvent MC blown off from the film F in the upstream drying chamber 10 adheres to the film F, it adheres to the film F. The solvent MC is also difficult to vaporize, and the droplets of the solvent MC are difficult to dry.
在上游侧干燥室10中,通过这样在充满溶剂气体MCG的气体环境中将附着在膜F上的溶剂MC除去,在抑制溶剂MC的气化的同时减少附着在膜F上的溶剂MC,将减少了附着的溶剂MC的状态的膜F从上游侧干燥室10向下游侧干燥室20输送。换言之,在上游侧干燥室10中,通过将附着在膜F上的溶剂MC以液体的原状除去,能够减少附着的溶剂MC的量,能够抑制附着在膜F上的溶剂MC在附着于膜F上的原状下干燥。In the upstream drying chamber 10, by removing the solvent MC adhering to the film F in the gas atmosphere filled with the solvent gas MCG in this way, the solvent MC adhering to the film F is reduced while the vaporization of the solvent MC is suppressed, and the solvent MC adhering to the film F is reduced. The film F in which the adhered solvent MC is reduced is transported from the upstream drying chamber 10 to the downstream drying chamber 20 . In other words, in the upstream drying chamber 10 , by removing the solvent MC adhering to the film F as a liquid, the amount of the adhering solvent MC can be reduced, and it is possible to prevent the solvent MC adhering to the film F from adhering to the film F Dry as is.
在下游侧干燥室20中,对于附着的溶剂MC减少了的状态的膜F,通过下游侧空气喷嘴22喷吹调温后的干空气DA。由此,在膜F中,也包含进入到微细孔H中的溶剂MC而附着的量变少的溶剂MC被从下游侧空气喷嘴22喷吹的干空气DA一气地吹飞,所以溶解在溶剂MC中的增塑剂LP不会残留在膜F上,溶剂MC被吹飞。此外,从下游侧空气喷嘴22对膜F喷吹的干空气DA成为由下游侧鼓风机27调温后的气体,即,下游侧空气喷嘴22将暖风向膜F喷吹。因此,附着在膜F上的少量的溶剂MC通过从下游侧空气喷嘴22喷吹的暖风而温度上升,由此被促进气化而被从膜F除去。In the downstream drying chamber 20 , the dry air DA whose temperature has been adjusted is blown through the downstream air nozzle 22 to the film F in which the adhering solvent MC is reduced. As a result, the film F also includes the solvent MC that has entered the fine pores H, and the amount of the solvent MC that adheres to a small amount is blown away by the dry air DA blown from the downstream side air nozzle 22 , so it is dissolved in the solvent MC. The plasticizer LP in the film does not remain on the film F, and the solvent MC is blown away. In addition, the dry air DA blown to the film F from the downstream air nozzle 22 becomes the gas whose temperature is adjusted by the downstream blower 27 , that is, the downstream air nozzle 22 blows warm air to the film F. Therefore, the temperature of the small amount of solvent MC adhering to the film F is increased by the warm air blown from the downstream side air nozzle 22 , and is thereby promoted to be vaporized and removed from the film F.
在有关本实施方式的提取干燥装置1中,通过这样在上游侧干燥室10中将附着于膜F上的溶剂MC在富含溶剂气体MCG的气体环境中以液体的状态减少,在下游侧干燥室20中在干燥的气体环境中将附着在膜F上的溶剂MC除去,能够将溶剂MC适当地除去。因而,溶解在溶剂MC中的增塑剂LP不会作为残留增塑剂RLP残留在膜F上,能够包括溶解在溶剂MC中的增塑剂LP将溶剂MC适当地除去,能够抑制残留增塑剂RLP作为油迹M残留在膜F上。结果,能够抑制油迹M的发生。In the extraction drying apparatus 1 according to the present embodiment, the solvent MC adhering to the membrane F is reduced in a liquid state in the gas atmosphere rich in the solvent gas MCG in the upstream drying chamber 10 in this way, and is dried on the downstream side. In the chamber 20, the solvent MC adhering to the film F is removed in a dry gas atmosphere, and the solvent MC can be appropriately removed. Therefore, the plasticizer LP dissolved in the solvent MC does not remain on the film F as the residual plasticizer RLP, the solvent MC can be appropriately removed including the plasticizer LP dissolved in the solvent MC, and residual plasticization can be suppressed Agent RLP remains on film F as oil trace M. As a result, the occurrence of oil stains M can be suppressed.
此外,在图3所示那样的以往的提取干燥装置101中,由于在溶剂MC容易气化的气体环境中,通过除液卷筒111将附着在膜F上的溶剂MC去除,所以有可能在通过从空气喷嘴113喷吹干空气DA而使膜F干燥之前,膜F部分地干燥。在此情况下,有可能因为部分性的干燥,膜F部分地收缩而发生松弛、褶皱或波纹,或发生收缩率等物性上的不均匀。In addition, in the conventional extraction and drying apparatus 101 as shown in FIG. 3, since the solvent MC adhering to the membrane F is removed by the liquid removal drum 111 in a gas atmosphere in which the solvent MC is easily vaporized, there is a possibility that the Before drying the film F by blowing dry air DA from the air nozzle 113, the film F is partially dried. In this case, there is a possibility that the film F is partially shrunk due to partial drying to cause slack, wrinkles, or waves, or unevenness in physical properties such as shrinkage rate.
而有关本实施方式的提取干燥装置1中,为了在上游侧干燥室10中在充满溶剂气体MCG的气体环境中由除液卷筒12将附着在膜F上的溶剂MC去除,所以能够抑制在上游侧干燥室10中输送的期间中膜F干燥。由此,能够抑制膜F部分地干燥,能够抑制发生起因于膜F的部分性的干燥的松弛、褶皱或波纹,或发生收缩率等物性上的不均匀。结果,能够得到高品质的膜F。On the other hand, in the extraction and drying apparatus 1 according to the present embodiment, in order to remove the solvent MC adhering to the film F by the liquid removal drum 12 in the upstream drying chamber 10 in a gas atmosphere filled with the solvent gas MCG, it is possible to suppress the The film F is dried while being conveyed in the upstream drying chamber 10 . Thereby, partial drying of the film F can be suppressed, and the occurrence of slack, wrinkle, or waviness caused by the partial drying of the film F, or occurrence of unevenness in physical properties such as shrinkage rate can be suppressed. As a result, a high-quality film F can be obtained.
此外,作为用来抑制在膜F上发生油迹M的其他方法,可以考虑通过增大贮存槽3的容量、增多由贮存槽3贮存的溶剂MC的量而使溶解在溶剂MC中的增塑剂LP的浓度变低的方法。但是,在将贮存槽3的容量增大、使由贮存槽3贮存的溶剂MC的量变多的情况下,通过贮存槽3变大,提取干燥装置1整体的大小变大,所以提取干燥装置1的费用上升,或随着较多使用溶剂MC而运行成本上升。In addition, as another method for suppressing the occurrence of oil stains M on the film F, it is conceivable to increase the capacity of the storage tank 3 and increase the amount of the solvent MC stored in the storage tank 3 to plasticize the solvent MC dissolved in the solvent MC. A method of reducing the concentration of the agent LP. However, when the capacity of the storage tank 3 is increased and the amount of the solvent MC stored in the storage tank 3 is increased, the size of the extraction and drying apparatus 1 as a whole increases due to the enlargement of the storage tank 3. Therefore, the extraction and drying apparatus 1 The cost of MC increases, or the operating cost increases with the use of more solvent MC.
而有关本实施方式的提取干燥装置1中,由于能够不使使用的溶剂MC的量增加而抑制在膜F上发生油迹M,所以能够不增大贮存槽3的容量而抑制油迹M的发生。结果,能够抑制装置费用及运行成本的上升。On the other hand, in the extraction and drying apparatus 1 according to the present embodiment, since the occurrence of the oil stains M on the membrane F can be suppressed without increasing the amount of the solvent MC used, it is possible to suppress the oil stains M without increasing the capacity of the storage tank 3 . occur. As a result, it is possible to suppress increases in equipment costs and running costs.
此外,作为用来抑制在膜F上发生油迹M的其他方法,可以考虑为了使由溶剂MC提取液态增塑剂后的、附着于膜F上的溶解于溶剂MC中的增塑剂LP的浓度变低,降低膜F的成形速度、使膜F对于溶剂MC的浸渍时间变长的方法。但是,在降低了膜F的成形速度的情况下,制造膜F所需要的整体的制造时间也容易变长。In addition, as another method for suppressing the occurrence of oil stains M on the film F, it is conceivable to make the plasticizer LP dissolved in the solvent MC adhered to the film F after the liquid plasticizer is extracted from the solvent MC. When the concentration becomes low, the forming speed of the film F is reduced, and the immersion time of the film F in the solvent MC is prolonged. However, when the molding speed of the film F is lowered, the entire production time required for the production of the film F tends to be long.
而有关本实施方式的提取干燥装置1中,由于不使膜F对于溶剂MC的浸渍时间变长,而将附着在膜F上的溶剂MC中溶解的增塑剂LP与溶剂MC一起除去,所以能够抑制膜F的制造所需要的时间变长。结果,能够在抑制膜F的制造时间变长的同时抑制在膜F上发生油迹M。On the other hand, in the extraction and drying apparatus 1 according to the present embodiment, the plasticizer LP dissolved in the solvent MC adhering to the film F is removed together with the solvent MC without increasing the immersion time of the film F in the solvent MC. It can suppress that the time required for manufacture of the film F becomes long. As a result, the generation of the oil stains M on the film F can be suppressed while the production time of the film F becomes longer.
此外,由于下游侧干燥室20相对于下游侧干燥室20的周围的大气压被调整为负压,所以在下游侧干燥室20中,能够更可靠地促进进入到膜F的微细孔H中的溶剂MC及附着在膜F的表面上的溶剂MC的气化。由此,在下游侧干燥室20中,能够将溶解在溶剂MC中的增塑剂LP也与溶剂MC一起更可靠地除去,能够抑制残留增塑剂RLP残留在膜F上。结果,能够更可靠地抑制油迹M的发生。In addition, since the downstream drying chamber 20 is adjusted to a negative pressure with respect to the atmospheric pressure around the downstream drying chamber 20 , in the downstream drying chamber 20 , the entry of the solvent into the fine pores H of the membrane F can be promoted more reliably Vaporization of MC and the solvent MC adhering to the surface of the membrane F. Thereby, in the downstream drying chamber 20, the plasticizer LP dissolved in the solvent MC can also be removed more reliably together with the solvent MC, and the residual plasticizer RLP can be suppressed from remaining on the film F. As a result, the occurrence of oil stains M can be suppressed more reliably.
此外,由于在分隔壁30具有的连通部31处配置具备密封卷筒41和密封部件42的中间卷筒密封装置40,所以能够在将上游侧干燥室10内维持为充满溶剂气体MCG的气体环境的同时,将膜F从上游侧干燥室10向下游侧干燥室20输送。由此,在上游侧干燥室10中,能够将附着在膜F上的溶剂MC更可靠地在液体的原状下除去,能够更可靠地抑制附着于膜F上的溶剂MC在附着于膜F上的原状下干燥。因而,能够更可靠地抑制通过附着于膜F上的溶剂MC在附着于膜F上的原状下干燥而残留增塑剂RLP残留在膜F上。结果,能够更可靠地抑制油迹M的发生。In addition, since the intermediate roll sealing device 40 including the sealing roll 41 and the sealing member 42 is disposed at the communication portion 31 of the partition wall 30, the upstream drying chamber 10 can be maintained in a gas atmosphere filled with the solvent gas MCG At the same time, the film F is transported from the upstream drying chamber 10 to the downstream drying chamber 20 . Thereby, in the upstream drying chamber 10, the solvent MC adhering to the film F can be removed more reliably in the liquid state, and the solvent MC adhering to the film F can be more reliably suppressed from adhering to the film F dry in its original state. Therefore, the residual plasticizer RLP can be more reliably suppressed from remaining on the film F due to the solvent MC adhering to the film F being dried as it is adhering to the film F. As a result, the occurrence of oil stains M can be suppressed more reliably.
此外,由于作为将在上游侧干燥室10中输送的膜F上附着的溶剂MC除去的除液装置11,使用一边对膜F赋予压力一边将膜F输送的除液卷筒12,所以能够一边用除液卷筒12将膜F输送一边将附着在膜F上的溶剂MC除去。由此,能够实现用来将附着在膜F上的溶剂MC除去的结构的简单化,能够抑制将除液装置11配置到上游侧干燥室10中时的零件件数的增加。结果,能够在抑制提取干燥装置1的制造成本的上升的同时抑制油迹M的发生。Moreover, since the liquid removal roll 12 which conveys the film F while applying pressure to the film F is used as the liquid removal device 11 for removing the solvent MC adhering to the film F conveyed in the upstream drying chamber 10, it is possible to The solvent MC adhering to the film F is removed while conveying the film F by the liquid removal roll 12 . Accordingly, the structure for removing the solvent MC adhering to the film F can be simplified, and an increase in the number of parts when the liquid removing device 11 is arranged in the upstream drying chamber 10 can be suppressed. As a result, the occurrence of oil stains M can be suppressed while suppressing an increase in the manufacturing cost of the extraction drying apparatus 1 .
此外,由于作为将在上游侧干燥室10中输送的膜F上附着的溶剂MC除去的除液装置11,使用将被从上游侧干燥室10内供给的气体向膜F喷吹的上游侧空气喷嘴13,所以能够在将上游侧干燥室10内维持为充满溶剂气体MCG的气体环境的同时,向膜F喷吹气体。由此,能够更可靠地抑制上游侧干燥室10内的附着在膜F上的溶剂MC的气化,能够将附着在膜F上的溶剂MC以液体的原状更可靠地除去。因而,能够更可靠地抑制附着于膜F上的溶剂MC在附着于膜F上的原状下干燥,能够更可靠地抑制通过溶剂MC在附着于膜F上的原状下干燥而残留增塑剂RLP残留在膜F上。结果,能够更可靠地抑制油迹M的发生。Further, as the liquid removing device 11 for removing the solvent MC adhering to the film F conveyed in the upstream drying chamber 10, the upstream air for blowing the gas supplied from the upstream drying chamber 10 to the film F is used Since the nozzle 13 is used, the film F can be sprayed with gas while maintaining the gas atmosphere in the upstream drying chamber 10 filled with the solvent gas MCG. Thereby, the vaporization of the solvent MC adhering to the membrane F in the upstream drying chamber 10 can be suppressed more reliably, and the solvent MC adhering to the membrane F can be removed more reliably as a liquid. Therefore, it is possible to more reliably prevent the solvent MC adhering to the film F from drying as it is adhering to the film F, and it is possible to more reliably suppress the residual plasticizer RLP due to drying of the solvent MC adhering to the film F as it is remained on the film F. As a result, the occurrence of oil stains M can be suppressed more reliably.
此外,由于在上游侧干燥室10中配置有能够使与膜F的接触面16a的温度成为溶剂MC的沸点以上的温度而将膜F输送的调温卷筒16,所以在用调温卷筒16进行膜F的输送时,能够使进入到膜F的微细孔H中的溶剂MC暴沸。由此,能够使进入到微细孔H中的溶剂MC与溶解在溶剂MC中的增塑剂LP一起向膜F外释放,所以能够更可靠地抑制增塑剂L成为残留增塑剂RLP而残留在微细孔H中。结果,能够更可靠地抑制油迹M的发生。Moreover, since the temperature control roll 16 which can convey the film F by making the temperature of the contact surface 16a with the film F to be equal to or higher than the boiling point of the solvent MC is arranged in the upstream drying chamber 10, the temperature control roll 16 is used in the upstream drying chamber 10. 16 When the membrane F is transported, the solvent MC that has entered the fine pores H of the membrane F can be bumped. Thereby, since the solvent MC that has entered the fine pores H can be released to the outside of the film F together with the plasticizer LP dissolved in the solvent MC, the plasticizer L can be more reliably prevented from remaining as the residual plasticizer RLP. in the micropore H. As a result, the occurrence of oil stains M can be suppressed more reliably.
此外,由于配置在下游侧干燥室20中的排气管道23配置在下游侧干燥室20的底面上,所以能够抑制在下游侧干燥室20内被下游侧空气喷嘴22吹飞的溶剂MC的飞沫附着到膜F上。即,被下游侧空气喷嘴22吹飞的溶剂MC的飞沫通过重力向下侧落下,但由于排气管道23配置在下游侧干燥室20的底面上而从下游侧干燥室20的下侧将下游侧干燥室20内的气体排气,所以能够将朝向下侧落下的溶剂MC的飞沫效率良好地排出到下游侧干燥室20外。由此,能够更可靠地抑制通过溶剂MC的飞沫在下游侧干燥室20内漂浮而容易附着到膜F上的情况。因而,能够更可靠地抑制因为溶剂MC的飞沫附着到膜F上而残留增塑剂RLP残留到膜F的表面上。结果,能够更可靠地抑制油迹M的发生。In addition, since the exhaust duct 23 arranged in the downstream drying chamber 20 is arranged on the bottom surface of the downstream drying chamber 20 , it is possible to suppress the solvent MC blown away by the downstream air nozzle 22 in the downstream drying chamber 20 from flying away. The foam adhered to the membrane F. That is, the droplets of the solvent MC blown away by the downstream air nozzles 22 fall downward by gravity, but the exhaust duct 23 is arranged on the bottom surface of the downstream drying chamber 20 , and is discharged from the lower side of the downstream drying chamber 20 . Since the gas in the downstream drying chamber 20 is exhausted, the droplets of the solvent MC falling toward the lower side can be efficiently discharged to the outside of the downstream drying chamber 20 . Thereby, it can suppress more reliably that the spray which passed the solvent MC floats in the downstream drying chamber 20, and adheres to the film F easily. Therefore, the residual plasticizer RLP can be suppressed from remaining on the surface of the film F because the droplets of the solvent MC adhere to the film F more reliably. As a result, the occurrence of oil stains M can be suppressed more reliably.
[变形例][Variation]
另外,在上述的实施方式中,在提取装置2的贮存槽3中,贮存有将含浸在膜F中的液态增塑剂提取的溶剂MC,但贮存在贮存槽3中的液体也可以是溶剂MC以外。提取装置2例如也可以是,具有贮存溶剂MC的贮存槽和贮存从膜F将溶剂MC除去的水的贮存槽3;贮存溶剂MC的贮存槽相对于贮存水的贮存槽3被配置在膜F的输送方向上的上游侧,上游侧干燥室10与贮存水的贮存槽3连通。即,也可以将穿过了贮存在贮存槽3中的水内的膜F输送到上游侧干燥室10中。In the above-described embodiment, the storage tank 3 of the extraction device 2 stores the solvent MC for extracting the liquid plasticizer impregnated in the film F, but the liquid stored in the storage tank 3 may be a solvent Outside of MC. The extraction device 2 may include, for example, a storage tank for storing the solvent MC and a storage tank 3 for storing water from which the solvent MC is removed from the membrane F; On the upstream side in the conveying direction, the upstream drying chamber 10 communicates with the storage tank 3 storing water. That is, the membrane F that has passed through the water stored in the storage tank 3 may be sent to the upstream drying chamber 10 .
在将穿过溶剂MC后的膜F用贮存在贮存槽3中的水除去的情况下,也有在被输送到上游侧干燥室10中的膜F上稍稍残留含浸于膜F中的液态增塑剂的情况。因此,在这样的情况下,也通过使上游侧干燥室10与贮存槽3连通,能够使上游侧干燥室10内的气体环境成为充满贮存在贮存槽3中的水的蒸气的气体环境,在上游侧干燥室10中,能够将附着在膜F上的水以液体的原状除去而减少。由此,能够抑制附着于膜F上的水在附着于膜F上的原状下干燥,能够抑制稍稍残留在膜F上的增塑剂LP作为残留增塑剂RLP持续残留,并能够抑制发生油迹M。Even when the film F that has passed through the solvent MC is removed with the water stored in the storage tank 3 , the liquid plasticizer impregnated in the film F may remain slightly on the film F sent to the upstream drying chamber 10 . situation of the agent. Therefore, even in such a case, by making the upstream drying chamber 10 communicate with the storage tank 3, the gas atmosphere in the upstream drying chamber 10 can be filled with the vapor of the water stored in the storage tank 3. In the upstream drying chamber 10, the water adhering to the membrane F can be removed as a liquid and reduced. Thereby, it is possible to prevent the water adhering to the film F from drying as it is adhering to the film F, to suppress the plasticizer LP slightly remaining on the film F from continuing to remain as the residual plasticizer RLP, and to suppress the generation of oil Trace M.
此外,配置在上游侧干燥室10中的除液卷筒12及上游侧空气喷嘴13、调温卷筒16也可以以与上述的实施方式不同的数量或配置形态配置。同样,配置在下游侧干燥室20中的调温卷筒21或下游侧空气喷嘴22也可以以与上述的实施方式不同的数量或配置形态配置。In addition, the liquid removal rolls 12, the upstream air nozzles 13, and the temperature adjustment rolls 16 arranged in the upstream drying chamber 10 may be arranged in a different number or arrangement form from those in the above-described embodiment. Likewise, the temperature control drums 21 or the downstream air nozzles 22 arranged in the downstream drying chamber 20 may be arranged in a different number or arrangement form from those in the above-described embodiment.
标号说明Label description
1…提取干燥装置;2…提取装置;3…贮存槽;4…贮存槽卷筒;5…干燥装置;6…干燥室;10…上游侧干燥室;11…除液装置;12…除液卷筒;13…上游侧空气喷嘴;14…循环排气管道;16…调温卷筒;16a…接触面;17…上游侧鼓风机;18…送风路径;20…下游侧干燥室;21…调温卷筒;22…下游侧空气喷嘴;23…排气管道;24…排气鼓风机;25…风门;26…开口部;27…下游侧鼓风机;28…送风路径;30…分隔壁;31…连通部;40…中间卷筒密封装置;41…密封卷筒;42…密封部件;45…出口侧卷筒密封装置;46…密封卷筒;47…密封部件;50…控制装置;51…室内传感器;52…室外传感器;101…提取干燥装置;F…膜;MC…溶剂;H…微细孔;LP…增塑剂;RLP…残留增塑剂;WA…湿空气;DA…干空气;M…油迹。1...extraction drying device; 2...extraction device; 3...storage tank; 4...storage tank reel; 5...drying device; 6...drying chamber; 10...upstream drying chamber; 13...upstream air nozzles; 14...circulating exhaust ducts; 16...tempering drums; 16a...contact surfaces; 17...upstream blowers; 18...air supply paths; 20...downstream drying chambers; 22...downstream air nozzle; 23...exhaust duct; 24...exhaust blower; 25... damper; 26...opening part; 27...downstream blower; 28...air supply path; 31...connecting portion; 40...intermediate reel seal; 41...seal reel; 42...seal member; 45...outlet side reel seal; 46...seal reel; 47...seal member; 50...control device; 51 ...indoor sensor; 52...outdoor sensor; 101...extraction drying device; F...membrane; MC...solvent; H...micropore; LP...plasticizer; RLP...residual plasticizer; WA...wet air; DA...dry air ; M... oil stains.
权利要求书(按照条约第19条的修改)Claims (as amended by Article 19 of the Treaty)
1.(修正后)一种提取干燥装置,其特征在于,
1. (after correction) a kind of extraction drying device, it is characterized in that,
具备:
have:
贮存槽,贮存膜穿过的液体;
Storage tank, which stores the liquid through which the membrane passes;
上游侧干燥室,与上述贮存槽连通,输送穿过了贮存在上述贮存槽中的上述液体内的上述膜;
an upstream drying chamber, communicated with the storage tank, and conveys the membrane through the liquid stored in the storage tank;
除液装置,配置在上述上游侧干燥室中,将在上述上游侧干燥室中被输送的上述膜上附着的上述液体除去;
A liquid removing device is disposed in the upstream drying chamber, and removes the liquid adhering to the film transported in the upstream drying chamber;
调温卷筒,配置在上述上游侧干燥室中,使与上述膜的接触面的温度成为上述液体的沸点以上的温度而将上述膜输送;
a temperature-adjusting drum that is disposed in the upstream drying chamber, and transports the film so that the temperature of the contact surface with the film becomes a temperature equal to or higher than the boiling point of the liquid;
下游侧干燥室,配置在上述膜的输送方向上的上述上游侧干燥室的下游侧;
The downstream drying chamber is arranged on the downstream side of the upstream drying chamber in the conveying direction of the film;
分隔壁,将上述上游侧干燥室和上述下游侧干燥室分隔,并且具有被从上述上游侧干燥室朝向上述下游侧干燥室输送的上述膜穿过的连通部;以及
a partition wall partitioning the upstream drying chamber and the downstream drying chamber, and having a communication portion through which the film conveyed from the upstream drying chamber toward the downstream drying chamber passes; and
下游侧空气喷嘴,配置在上述下游侧干燥室中,向在上述下游侧干燥室中被输送的上述膜喷吹调温后的气体。
A downstream side air nozzle is arrange|positioned in the said downstream side drying chamber, and blows the temperature-regulated gas to the said film conveyed in the said downstream side drying chamber.
2.如权利要求1所述的提取干燥装置,其特征在于,
2. The extraction and drying device according to claim 1, characterized in that,
上述下游侧干燥室相对于上述下游侧干燥室的周围的大气压被调整为负压。
The said downstream side drying chamber is adjusted to a negative pressure with respect to the atmospheric pressure around the said downstream side drying chamber.
3.如权利要求1或2所述的提取干燥装置,其特征在于,
3. The extraction and drying device according to claim 1 or 2, characterized in that,
在上述连通部中配置有卷筒密封装置,所述卷筒密封装置具备:
A reel sealing device is arranged in the communication portion, and the reel sealing device includes:
密封卷筒,将上述膜从上述上游侧干燥室侧向上述下游侧干燥室侧输送;以及
sealing the roll and conveying the film from the upstream drying chamber side to the downstream drying chamber side; and
密封部件,与由上述密封卷筒输送的上述膜的对置于上述密封卷筒的一侧的面的相反侧的面对置。
The sealing member faces a surface on the opposite side of the surface of the film conveyed by the sealing roll, which faces the side of the sealing roll.
4.如权利要求1~3中任一项所述的提取干燥装置,其特征在于,
4. The extraction and drying apparatus according to any one of claims 1 to 3, characterized in that:
上述除液装置具备一边对上述膜施加压力一边将上述膜输送的除液卷筒。
The said liquid removal apparatus is equipped with the liquid removal drum which conveys the said film|membrane while applying a pressure to the said film|membrane.
5.如权利要求1~4中任一项所述的提取干燥装置,其特征在于,
5. The extraction and drying apparatus according to any one of claims 1 to 4, characterized in that:
上述除液装置具备将被从上述上游侧干燥室内供给的气体向上述膜喷吹的上游侧空气喷嘴。
The said liquid removal apparatus is equipped with the upstream side air nozzle which blows the gas supplied from the said upstream side drying chamber to the said film|membrane.
6.(删除)
6. (deleted)