CN115026535B - Installation equipment and method with rotation oiling function for machining laminated coupling - Google Patents
Installation equipment and method with rotation oiling function for machining laminated coupling Download PDFInfo
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- CN115026535B CN115026535B CN202210781625.0A CN202210781625A CN115026535B CN 115026535 B CN115026535 B CN 115026535B CN 202210781625 A CN202210781625 A CN 202210781625A CN 115026535 B CN115026535 B CN 115026535B
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- 238000010168 coupling process Methods 0.000 title claims abstract description 54
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 54
- 230000008878 coupling Effects 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000009434 installation Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 107
- 238000012937 correction Methods 0.000 claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 7
- 125000006850 spacer group Chemical group 0.000 claims description 23
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000013459 approach Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 abstract description 9
- 238000003475 lamination Methods 0.000 abstract description 8
- 238000011900 installation process Methods 0.000 abstract description 3
- 239000010687 lubricating oil Substances 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- 239000012528 membrane Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N1/00—Constructional modifications of parts of machines or apparatus for the purpose of lubrication
Abstract
The invention relates to the technical field of shaft coupling installation, and in particular relates to an installation device and method with a rotating oiling function for processing a laminated shaft coupling, aiming at the problem of low efficiency in an installation process of manually fixing the laminated shaft coupling; and position correction mechanism and allies oneself with positioning mechanism altogether, realized the purpose of the direct quick installation of lamination shaft coupling through this application, solved the problem that the flange hole at lamination shaft coupling installation interval shaft both ends and the flange hole on the connecting axle are difficult to align, still the fastening process need be along with the problem that the flange hole distributes constantly change the position.
Description
Technical Field
The invention relates to the technical field of shaft coupling installation, in particular to an installation device and method with a rotating oiling function for machining a laminated shaft coupling.
Background
The coupler is a device for connecting two shafts or connecting the shafts and a rotary member, and rotating together in the process of transmitting motion and power, and not disengaging under normal conditions. Sometimes also used as a safety device for preventing the connected parts from bearing excessive load, and playing an overload protection role.
The coupling is also called a coupling. Mechanical parts for firmly connecting the driving shaft and the driven shaft in different mechanisms to rotate together and transmitting motion and torque. Sometimes also to couple the shaft with other parts (e.g., gears, pulleys, etc.). The two halves are usually combined, respectively connected by a key or a tight fit, fastened at the two shaft ends, and then connected in some way. The coupling can also compensate offset (including axial offset, radial offset, angular offset or comprehensive offset) between two shafts due to inaccurate manufacturing and installation, deformation or thermal expansion during operation and the like; impact and vibration are alleviated.
Most of the commonly used couplings are standardized or normalized, and only the type of the coupling needs to be properly selected and the type and the size of the coupling need to be determined. If necessary, carrying out checking calculation of the load capacity on vulnerable weak links; when the rotating speed is high, the centrifugal force of the outer edge and the deformation of the elastic element are required to be checked for balance check and the like.
The type of shaft coupling is numerous, and wherein the lamination shaft coupling needs to be installed through the manual work, but the in-process of manual installation needs to be in two axles and fixed position, then needs to pass through diaphragm and axle fixed with the one end of interval axle, then passes through the diaphragm and axle fixed with the other end of interval axle again, and the in-process of fixing needs to be corresponding with the flange hole of interval axle tip, the mounting hole on the diaphragm, the flange hole of axle head in proper order, and the trouble and the inefficiency that the manual fixed process is very when carrying out a large amount of installations are very, need propose lamination shaft coupling processing with the erection equipment that has the rotation function of oiling to above problem.
Disclosure of Invention
To solve the technical problems.
The application provides mounting equipment with a rotary oiling function for processing a laminated coupling, which comprises a clamping mechanism and a displacement driving mechanism, wherein the clamping mechanism is arranged at the output end of the displacement driving mechanism; the upper ring frame and the lower ring frame are respectively arranged at two output ends of the clamping mechanism, semicircular openings are formed in the upper ring frame and the lower ring frame, sliding grooves are formed in the inner walls of the semicircular openings, oil filling holes are formed in the top of the upper ring frame, and the oil filling holes are communicated into the sliding grooves; the first sliding component and the second sliding component are respectively arranged on the upper ring frame and the lower ring frame, and are respectively in sliding connection with sliding grooves of the upper ring frame and the lower ring frame; the rotary driving mechanism is used for driving the first sliding assembly and the second sliding assembly to rotate and is arranged on the upper ring frame; the position correction mechanism is used for controlling the initial positions of the first sliding component and the second sliding component and is arranged on the upper ring frame; and the co-coupling positioning mechanism is symmetrically arranged at two sides of the first sliding component and the second sliding component.
Preferably, the first sliding assembly comprises a first sliding semi-ring, the first sliding semi-ring is arranged on the upper ring frame, the first sliding semi-ring is in sliding connection with a sliding groove of the upper ring frame, and a first rubber sheet is arranged at the inner edge of the first sliding semi-ring; the second sliding assembly comprises a second sliding semi-ring, the second sliding semi-ring is arranged on the lower ring frame and is in sliding connection with a sliding groove of the lower ring frame, and a second rubber sheet is arranged at the inner edge of the second sliding semi-ring.
Preferably, the first sliding assembly further comprises a fixed arc plate, the fixed arc plate is arranged at the outer edge of the first sliding semi-ring, the fixed arc plate is fixedly connected with the first sliding semi-ring, and two ends of the fixed arc plate are provided with notches; and the second sliding assembly further comprises a movable arc plate, the movable arc plate is arranged at the outer edge of the second sliding semi-ring, a guide strip is arranged at the outer edge of the second sliding semi-ring, the movable arc plate is in sliding connection with the guide strip of the second sliding semi-ring, and clamping rings are arranged at two ends of the movable arc plate.
Preferably, the bottom plane at two ends of the first sliding half ring is provided with a plug rod, the top plane at two ends of the second sliding half ring is provided with a slot, the slot is provided with two openings, the plug rod is positioned above the opening at the top of the slot, and the snap ring is provided with a snap fastener which faces to the opening at the side wall of the slot.
Preferably, the second sliding assembly further comprises a first spring, the first spring is symmetrically arranged on the second sliding semi-ring, the output end of the first spring is connected with the movable arc plate, and the first spring is positioned between the slot and the movable arc plate; and the pull rod is arranged on the second sliding half ring and is in sliding connection with the second sliding half ring, the pull rod is close to the slot, and the end part of the pull rod is connected with the movable arc plate.
Preferably, the rotary driving mechanism comprises a gear motor which is arranged on the upper ring frame and fixedly connected with the upper ring frame; the gear is arranged at the output end of the speed reducing motor and is fixedly connected with the speed reducing motor; the first gear ring is arranged at the outer edge of the fixed arc plate and fixedly connected with the fixed arc plate, and the gear is meshed with the first gear ring when the installation equipment is in a non-working state; and the second gear ring is arranged at the outer edge of the movable arc plate and is fixedly connected with the movable arc plate.
Preferably, the position correcting mechanism comprises a right-angle limiting groove, and the right-angle limiting groove is arranged on the upper ring frame; the baffle is arranged on the right-angle limiting groove and hinged with the right-angle limiting groove; the second spring is arranged on the upper ring frame, and the output end of the second spring is connected with the baffle; the positioning block is arranged on the side wall of the first sliding half ring; and the electric push rod is arranged on the upper ring frame, and the output end of the electric push rod is provided with a push plate.
Preferably, the co-coupling positioning mechanism comprises a sleeve; the sleeve is sleeved on the guide post; and the third spring is arranged in the sleeve, and the output end of the third spring is connected with the guide post.
Preferably, the co-coupling positioning mechanism further comprises a guide frame, the sleeve is arranged on the guide frame, and the guide post is in sliding connection with the guide frame; and the nut is arranged at the end part of the guide post and is positioned in the sleeve, and the tail end of the sleeve is provided with threads.
Preferably, the implementation method of the installation equipment with the rotary oiling function for processing the laminated coupling comprises the following steps:
step one, a worker places a spacing shaft between two semicircular openings of an upper ring frame and a lower ring frame;
the clamping mechanism drives the upper ring frame and the lower ring frame to mutually approach and drives the first sliding semi-ring and the fixed arc plate to mutually approach along with the upper ring frame and the lower ring frame, and the first rubber sheet and the second rubber sheet are arranged on the inner walls of the first sliding semi-ring and the fixed arc plate to tightly clamp the spacing shaft therein;
step three, respectively placing the diaphragms at two ends of the spacing shaft by a worker, screwing the sleeves by the worker, and pushing the guide posts to slightly extend out by the sleeves through nuts, so that the flange holes of the spacing shaft correspond to the mounting holes of the diaphragms and support the diaphragms;
step four, the displacement driving mechanism pushes the upper ring frame and the lower ring frame to move, and the upper ring frame and the lower ring frame drive the spacing shaft and the diaphragm to be positioned between the two connecting shafts through the first sliding assembly and the second sliding assembly;
step five, a worker screws the sleeve again to stop limiting the nut by the tail end threads of the sleeve, the spacing shaft is driven to rotate by the rotary driving mechanism, and when the flange hole of the spacing shaft corresponds to the flange hole of the connecting shaft, the third spring pushes the guide post to extend out to connect the flange hole of the spacing shaft and the flange hole of the connecting shaft in series;
step six, a worker can install the fastening piece of the flange hole which is penetrated by the co-coupling positioning mechanism by controlling the rotation angle of the interval shaft through the rotation driving mechanism;
and step seven, after the first sliding semi-ring and the second sliding semi-ring are separated from fixing the spacing shaft, the worker connects the flange holes which are not connected with the two ends of the spacing shaft.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the method, the purpose of direct and rapid installation of the laminated coupling is achieved through the arrangement of the upper ring frame, the lower ring frame, the sliding groove, the first sliding component, the second sliding component, the rotary driving mechanism, the position correcting mechanism and the co-coupling positioning mechanism, the problem that flange holes at two ends of a spacing shaft and flange holes on a connecting shaft are difficult to align when the laminated coupling is installed is solved, and the problem that positions are required to be changed continuously along with the distribution of the flange holes in the fastening process is solved;
2. according to the method, through the arrangement of the oil filling holes, the purpose that lubricating oil is filled into the sliding grooves of the upper ring frame and the lower ring frame through the oil filling holes in the installation process of the laminated coupling, so that the first sliding assembly and the second sliding assembly can smoothly rotate is achieved, and the problems that the lubricating oil is accelerated due to the split structure of the upper ring frame and the lower ring frame, friction force is increased in the rotation process of the first sliding half ring and the second sliding half ring due to leakage of the lubricating oil, so that excessive abrasion of the structure and overlarge load of a rotary driving mechanism are caused are avoided;
3. according to the anti-falling working procedure of the self mechanism is completed when the first sliding semi-ring and the movable arc plate clamp the spacing shaft, and the damage to workers caused by suddenly falling of the spacing shaft when the clamping mechanism fails or loosens is avoided;
4. according to the device, the purpose that the first sliding semi-ring and the second sliding semi-ring are reset is achieved through the arrangement of the right-angle limiting groove, the baffle, the second spring, the positioning block, the electric push rod and the push plate, and the problem that the first sliding semi-ring and the second sliding semi-ring fall off from the upper ring frame and the lower ring frame when the upper ring frame and the lower ring frame are separated is avoided;
5. this application has realized establishing ties interval shaft, diaphragm and connecting axle through sleeve, guide pillar, third spring, leading truck and nut's setting to through two coaxial positioning mechanism diagonal angle setting with interval shaft, diaphragm and connecting axle unanimity.
Drawings
FIG. 1 is a schematic perspective view of a laminated coupling;
FIG. 2 is a schematic perspective view of the first embodiment of the present invention;
FIG. 3 is a schematic diagram of a second perspective structure of the present invention;
FIG. 4 is a front view of the present invention;
FIG. 5 is a front view of the upper ring frame, lower ring frame, first slide assembly, second slide assembly, rotary drive mechanism and position correction mechanism of the present invention;
FIG. 6 is a cross-sectional view taken in the direction A-A of FIG. 5;
FIG. 7 is a schematic view of an exploded perspective view of the upper ring frame, lower ring frame, first slide assembly and second slide assembly of the present invention;
FIG. 8 is a schematic perspective view of an upper ring frame, a lower ring frame, a first sliding assembly and a second sliding assembly according to the present invention;
FIG. 9 is a front view of the upper ring frame, lower ring frame, first slide assembly and second slide assembly of the present invention;
FIG. 10 is a side view of the upper ring frame, lower ring frame, first slide assembly and second slide assembly of the present invention;
FIG. 11 is a B-B sectional view of FIG. 10;
FIG. 12 is a schematic perspective view of a third embodiment of the present invention;
FIG. 13 is a side view of the present invention;
FIG. 14 is a front view of the position correction mechanism of the present invention;
fig. 15 is a cross-sectional view in the direction C-C of fig. 14.
The reference numerals in the figures are:
1-an upper ring frame;
2-lower ring frames;
3-a sliding groove; 3 A-An oil filling hole;
4-a first slide assembly; 4 A-A first slide half ring; 4a 1-a first rubber sheet; 4a 2-plunger; 4 b-fixing the arc plate; 4b 1-notch;
5-a second slide assembly; 5 A-A second slide half ring; 5a 1-a second rubber sheet; 5a 2-guide bar; 5a 3-slots; 5 b-a movable arc plate; 5b 1-snap ring; 5b 2-snap; 5 c-a first spring; 5 d-a pull rod;
6-a rotary drive mechanism; 6 A-A gear motor; 6 b-gear; 6 c-a first ring gear; 6 d-a second ring gear;
7-a position correction mechanism; 7 a-right angle limit groove; 7 b-baffle; 7 c-a second spring; 7 d-positioning blocks; 7 e-an electric push rod; 7 f-pushing plate;
8-a co-coupling positioning mechanism; 8 A-A sleeve; 8 b-guide posts; 8 c-a third spring; 8 d-a guide frame; 8 e-nuts;
9-lamination coupling; 9 a-spacer axes; 9 b-a membrane; 9 c-fasteners;
10-connecting shaft.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 7, the following preferred technical solutions are provided:
the mounting equipment with the rotary oiling function for processing the laminated coupler comprises a clamping mechanism and a displacement driving mechanism, wherein the clamping mechanism is arranged at the output end of the displacement driving mechanism; the clamping mechanism further comprises an upper ring frame 1 and a lower ring frame 2, wherein the upper ring frame 1 and the lower ring frame 2 are respectively arranged at two output ends of the clamping mechanism, the upper ring frame 1 and the lower ring frame 2 are provided with semicircular openings, the inner wall of each semicircular opening is provided with a sliding groove 3, the top of the upper ring frame 1 is provided with an oil filling hole 3a, and the oil filling holes 3a are communicated into the sliding grooves 3; the first sliding component 4 and the second sliding component 5 are respectively arranged on the upper ring frame 1 and the lower ring frame 2, and the first sliding component 4 and the second sliding component 5 are respectively connected with the sliding grooves 3 of the upper ring frame 1 and the lower ring frame 2 in a sliding way; and a rotation driving mechanism 6 for driving the first sliding component 4 and the second sliding component 5 to rotate, wherein the rotation driving mechanism 6 is arranged on the upper ring frame 1; and a position correction mechanism 7 for controlling the initial positions of the first sliding component 4 and the second sliding component 5, wherein the position correction mechanism 7 is arranged on the upper ring frame 1; the co-coupling positioning mechanism 8 is symmetrically arranged at two sides of the first sliding component 4 and the second sliding component 5;
specifically, in order to solve the technical problem of difficult positioning of the manually installed laminated coupling, the laminated coupling is formed by a spacer shaft, a membrane and a fastener because the clamping mechanism and the displacement driving mechanism are the prior art, the laminated coupling is not repeated here, firstly, a worker places the spacer shaft between two semicircular openings of the upper ring frame 1 and the lower ring frame 2, then drives the upper ring frame 1 and the lower ring frame 2 to be close to each other through the clamping mechanism, the upper ring frame 1 and the lower ring frame 2 drive the first sliding component 4 and the second sliding component 5 to be close to each other to clamp the spacer shaft, then the worker places the membrane at two ends of the spacer shaft respectively, sequentially passes through a flange hole at the end part of the spacer shaft and a flange hole of the membrane through the output end of the co-coupling positioning mechanism 8, and the co-coupling positioning mechanism 8 is symmetrically arranged at two sides of the first sliding component 4 and the second sliding component 5, the total number of the two co-joint positioning mechanisms 8 is four, the two co-joint positioning mechanisms 8 on the same side after the first sliding component 4 and the second sliding component 5 are combined are a group of flange holes penetrating through the end parts of the interval shafts and mounting holes on the diaphragms in sequence, the two co-joint positioning mechanisms 8 in one group limit the axial angles of the diaphragms and the interval shafts in a diagonal positioning mode and support the diaphragms, then the displacement driving mechanism pushes the upper ring frame 1 and the lower ring frame 2 to move, the upper ring frame 1 and the lower ring frame 2 drive the interval shafts and the diaphragms to be positioned between two connecting shafts through the first sliding component 4 and the second sliding component 5, the stress limit of the co-joint positioning mechanisms 8 is needed to be relieved at the moment, the co-joint positioning mechanisms 8 stretch after contacting the limit, the group of co-joint positioning mechanisms 8 stretch and then penetrate through the flange holes at the end parts of the connecting shafts, if the two sets of co-joint positioning mechanisms 8 do not penetrate through the flange holes on the two connecting shafts, it is indicated that the flange holes on the two connecting shafts are not aligned with the flange holes on the two ends of the spacing shaft, at this time, the output of the rotation driving mechanism 6 drives the first sliding component 4 and the second sliding component 5 to start rotating, the first sliding component 4 and the second sliding component 5 drive the spacing shaft to rotate, the spacing shaft drives the diaphragms on the two ends to rotate along with the spacing shaft, in the rotating process, at most, the two sets of co-joint positioning mechanisms 8 penetrate through the flange holes on the two connecting shaft ends at the same time, at least one set of co-joint positioning mechanisms 8 penetrate through the flange holes on the connecting shaft on one end of the spacing shaft, when only one set of co-joint positioning mechanisms 8 penetrate through the flange hole on the connecting shaft, the spacing shaft continues to rotate until the flange hole on the connecting shaft on the other end of the spacing shaft is penetrated by the co-joint positioning mechanisms 8, the operator can install the fastening piece by controlling the rotation angle of the spacing shaft through the rotary driving mechanism 6, penetrating the bolts through the spacing shaft flange hole, the spacer mounting hole and the connecting shaft flange hole, connecting the nuts with the bolts until all the flange holes penetrated by the co-joint positioning mechanism 8 are completely fastened, fixing the spacing shaft by separating the first sliding component 4 and the second sliding component 5, restoring the position relation between the first sliding component 4 and the second sliding component 5 and the upper ring frame 1 and the lower ring frame 2 before separating the fixing, driving the first sliding component 4 and the second sliding component 5 to reversely rotate by the rotary driving mechanism 6, determining the first sliding component 4 and the second sliding component 5 to be restored to the initial positions through the position correcting mechanism 7 and fixing the first sliding component 4 and the second sliding component 5, and then two groups of co-joint positioning mechanisms 8 shrink to deviate from flange holes at the end parts of the interval shaft, the upper ring frame 1 and the lower ring frame 2 are mutually far away through the clamping mechanism and drive the first sliding component 4 and the second sliding component 5 to move along with the upper ring frame and the lower ring frame, the interval shaft is separated and fixed, finally, workers connect flange holes which are not connected at the two ends of the interval shaft, the installation work is completed, after the first sliding component 4 and the second sliding component 5 are combined, the first sliding component 4 and the second sliding component are required to rotate in the sliding grooves 3 of the upper ring frame 1 and the lower ring frame 2, and the sliding grooves 3 of the upper ring frame 1 and the lower ring frame 2 in a split type structure can lead the lubricating oil to leak and the evaporation speed to be accelerated, so in order to avoid the lubricating oil in the sliding grooves 3 from being consumed and accelerated when the upper ring frame 1 and the lower ring frame 2 are separated, the lubricating oil is required to be injected into the sliding grooves 3 through the oil filling holes 3a in the installation process, and the lubricating oil in the rotating processes of the first sliding component 4 and the second sliding component 5 is smoothly immersed into the sliding grooves 3 of the lower ring frame 2.
As shown in fig. 8, the following preferred technical scheme is provided:
the first sliding assembly 4 comprises a first sliding half ring 4a, the first sliding half ring 4a is arranged on the upper ring frame 1, the first sliding half ring 4a is in sliding connection with the sliding groove 3 of the upper ring frame 1, and a first rubber sheet 4a1 is arranged at the inner edge of the first sliding half ring 4 a; the second sliding assembly 5 comprises a second sliding half ring 5a, the second sliding half ring 5a is arranged on the lower ring frame 2, the second sliding half ring 5a is in sliding connection with the sliding groove 3 of the lower ring frame 2, and a second rubber sheet 5a1 is arranged at the inner edge of the second sliding half ring 5 a;
specifically, in order to solve the technical problem of fixing and supporting the spacer shaft, when the clamping mechanism drives the upper ring frame 1 and the lower ring frame 2 to approach each other, the first sliding semi-ring 4a and the fixed arc plate 4b are driven to approach each other along with the clamping mechanism, and finally the spacer shaft is tightly clamped in the first rubber sheet 4a1 and the second rubber sheet 5a1 through the inner walls of the first sliding semi-ring 4a and the fixed arc plate 4b, and the spacer shaft is supported, so that manual support of a worker is avoided.
As shown in fig. 7, 8 and 9, the following preferred technical solutions are provided:
the first sliding component 4 further comprises a fixed arc plate 4b, the fixed arc plate 4b is arranged at the outer edge of the first sliding semi-ring 4a, the fixed arc plate 4b is fixedly connected with the first sliding semi-ring 4a, and two ends of the fixed arc plate 4b are provided with notches 4b1; the second sliding assembly 5 further comprises a movable arc plate 5b, the movable arc plate 5b is arranged at the outer edge of the second sliding semi-ring 5a, a guide strip 5a2 is arranged at the outer edge of the second sliding semi-ring 5a, the movable arc plate 5b is in sliding connection with the guide strip 5a2 of the second sliding semi-ring 5a, and clamping rings 5b1 are arranged at two ends of the movable arc plate 5 b;
specifically, in order to solve the technical problem that the first sliding half ring 4a and the fixed arc plate 4b are suddenly separated, in the non-working state, the positions of the fixed arc plates 4b and 4c0 are in a staggered state in a non-vertical arrangement, and when the first sliding half ring 4a and the fixed arc plate 4b tightly clamp the spacer shaft therein through the first rubber sheet 4a1 and the second rubber sheet 5a1, a worker dials the movable arc plate 5b to be close to the right lower side of the fixed arc plate 4b, and inserts the snap rings 5b1 at two ends of the movable arc plate 5b into the notches 4b1 in two ends of the fixed arc plate 4 b.
As shown in fig. 9, 10 and 11, the following preferred technical solutions are provided:
the bottom planes at two ends of the first sliding half ring 4a are respectively provided with an inserting rod 4a2, the top planes at two ends of the second sliding half ring 5a are respectively provided with an inserting groove 5a3, the inserting grooves 5a3 are provided with two openings, the inserting rods 4a2 are positioned above the openings at the tops of the inserting grooves 5a3, the snap rings 5b1 are provided with snap rings 5b2, and the snap rings 5b2 face the openings at the side walls of the inserting grooves 5a 3;
specifically, in order to solve the technical problem that the movable arc plate 5b needs to be put back in position before the movable arc plate 5b is combined due to shaking of the movable arc plate 5b in the non-working state, the elastic buckle 5b2 is made of elastic materials, the edge of the opening of one side of the elastic buckle 5b2 facing the elastic buckle 5a3 is an arc surface, the elastic buckle 5b2 can be guided to smoothly enter the inside of the elastic buckle 5b 3, the elastic buckle 5b2 is positioned in the inside of the slot 5a3 when the first sliding semi-ring 4a and the second sliding semi-ring 5a are in the non-combined state, the position of the movable arc plate 5b is fixed by limiting the elastic buckle 5b2 through the slot 5a3, the inside of the slot 5a3 is divided into a vertical channel and a transverse channel in an L shape, the end part of the elastic buckle 5b2 is higher than the transverse channel of the slot 5a3 when the elastic buckle 5b2 is positioned in the slot 5a, and when the first rubber piece 4a1 is inserted into the inside of the slot 5a3 when the first sliding semi-ring 4a and the second sliding semi-ring 5a are combined, the part of the elastic buckle 5b2 higher than the transverse channel is pressed down, and the elastic buckle 5b2 is separated from the vertical notch 1, so that a worker can pull out of the movable arc plate 5b can be limited.
As shown in fig. 9, the following preferred technical scheme is provided:
the second sliding component 5 further comprises a first spring 5c, the first spring 5c is symmetrically arranged on the second sliding semi-ring 5a, the output end of the first spring 5c is connected with the movable arc plate 5b, and the first spring 5c is positioned between the slot 5a3 and the movable arc plate 5 b; the pull rod 5d is arranged on the second sliding half ring 5a and is in sliding connection with the second sliding half ring 5a, the pull rod 5d is close to the slot 5a3, and the end part of the pull rod 5d is connected with the movable arc plate 5 b;
specifically, in order to solve the technical problem of avoiding the connection of the snap ring 5b1 with the notch 4b1 manually, when the snap ring 5b2 is positioned in the slot 5a3 in the non-combined state of the first sliding half ring 4a and the second sliding half ring 5a, the first spring 5c is in a compressed state, when the first rubber sheet 4a1 is inserted into the slot 5a3 in the combined state of the first sliding half ring 4a and the second sliding half ring 5a, the part of the snap ring 5b2 higher than the transverse channel is pressed down, after the snap ring 5b2 is separated from the limit of the vertical channel of the notch 4b1, the movable arc plate 5b is pushed to move rapidly by the pushing force of the first spring 5c, the snap ring 5b1 and the first rubber sheet 4a1 are in a fit connection, the notch 4b1 and the snap ring 5b1 are prevented from being separated in the non-horizontal state, and the reset of the snap ring 5b2 can be completed by pulling the movable arc plate 5b through the pull rod 5 d.
As shown in fig. 12, the following preferred technical scheme is provided:
the rotary driving mechanism 6 comprises a gear motor 6a, and the gear motor 6a is arranged on the upper ring frame 1 and fixedly connected with the upper ring frame 1; the gear 6b is arranged at the output end of the gear motor 6a and is fixedly connected with the gear 6 b; and a first ring gear 6c, the first ring gear 6c being provided at the outer edge of the fixed arc plate 4b and fixedly connected thereto, the gear 6b being meshed with the first ring gear 6c when the mounting apparatus is in a non-operating state; the second gear ring 6d is arranged at the outer edge of the movable arc plate 5b and is fixedly connected with the movable arc plate 5 b;
specifically, in order to solve the technical problem that the co-coupling positioning mechanism 8 cannot correspond to the flange hole of the connecting shaft and the mounting angle of the worker is adjusted according to the flange hole, after the first sliding half ring 4a and the second sliding half ring 5a are combined, the gear 6b is driven to rotate through the gear motor 6a, the gear 6b drives the first gear ring 6c to rotate, the first sliding half ring 4a is driven to rotate along with the first gear ring through the fixed arc plate 4b, the first sliding half ring 4a drives the second sliding half ring 5a to rotate, the second sliding half ring 5a drives the second gear ring 6d to rotate along with the second gear ring 6d through the movable arc plate 5b, the gear 6b is meshed with the second gear ring 6d and drives the movable arc plate 5b to rotate through the second gear ring 6d, and accordingly the first sliding half ring 4a and the second sliding half ring 5a rotate, and the first sliding half ring 4a and the movable arc plate 5b drive the spacer shaft to rotate along with the first sliding half ring.
As shown in fig. 13, the following preferred technical scheme is provided:
the position correcting mechanism 7 comprises a right-angle limiting groove 7a, and the right-angle limiting groove 7a is arranged on the upper ring frame 1; the baffle 7b is arranged on the right-angle limiting groove 7a and hinged with the right-angle limiting groove 7 a; the second spring 7c is arranged on the upper ring frame 1, and the output end of the second spring 7c is connected with the baffle 7 b; and a positioning block 7d, wherein the positioning block 7d is arranged on the side wall of the first sliding half ring 4 a; the electric push rod 7e is arranged on the upper ring frame 1, and the output end of the electric push rod 7e is provided with a push plate 7f;
specifically, in order to solve the technical problem of resetting the first sliding half ring 4a and the second sliding half ring 5a, when the rotary driving mechanism 6 drives the first sliding half ring 4a and the second sliding half ring 5a to rotate forward, the rotation angle of the baffle 7b does not limit the position of the positioning block 7d, when the rotary driving mechanism 6 drives the first sliding half ring 4a and the second sliding half ring 5a to rotate reversely, the baffle 7b is acted by the right-angle limiting groove 7a to prevent the positioning block 7d from continuing to rotate along with the first sliding half ring 4a, and at the moment, the first sliding half ring 4a is reset to the initial position, in order to avoid slight rebound of the positioning block 7d after being acted by the baffle 7b, the push plate 7f is pushed to stretch out by the electric push rod 7e, the side, close to the positioning block 7d, of the push plate 7f is a cambered surface, the positioning block 7d between the baffle 7b and the push plate 7f can be smoothly carried out, the second spring 7c controls the baffle 7b to be in the stretched state, and when the position of the first sliding half ring 4a is reset and the position of the second sliding half ring 5a is reset.
As shown in fig. 14, the following preferred technical scheme is provided:
the co-coupling positioning mechanism 8 comprises a sleeve 8a; the sleeve 8a is sleeved on the guide post 8 b; the third spring 8c is arranged in the sleeve 8a, and the output end of the third spring 8c is connected with the guide post 8 b;
specifically, in order to solve the technical problem of positioning the spacer shaft, the diaphragm and the connecting shaft, when the spacer shaft is located between the two connecting shafts, and when the flange hole of the spacer shaft is not aligned with the flange hole of the connecting shaft, the guide post 8b is blocked, and when the flange hole of the spacer shaft corresponds to the flange hole of the connecting shaft coaxially in rotation of the spacer shaft, the guide post 8b which is separated from the restriction is pushed by the third spring 8c to pass through the flange hole of the connection to complete the positioning process.
As shown in fig. 15, the following preferred technical scheme is provided:
the co-coupling positioning mechanism 8 further comprises a guide frame 8d, a sleeve 8a is arranged on the guide frame 8d, and a guide post 8b is in sliding connection with the guide frame 8 d; the nut 8e is arranged at the end part of the guide post 8b and is positioned in the sleeve 8a, and the tail end of the sleeve 8a is provided with threads;
specifically, in order to solve the technical problem that the spacer shaft cannot be placed between two connecting shafts, when the spacer shaft and the diaphragm are combined, a worker screws the sleeve 8a, the sleeve 8a pushes the guide post 8b to slightly extend through the nut 8e, so that the flange hole of the spacer shaft corresponds to the mounting hole of the diaphragm and supports the diaphragm, when the spacer shaft is positioned between the two connecting shafts, the worker screws the sleeve 8a again to stop limiting the nut 8e, at the moment, the third spring 8c can directly apply force to the guide post 8b, and when the flange hole of the spacer shaft corresponds to the flange hole of the connecting shaft, the third spring 8c pushes the guide post 8b to extend to connect the flange hole of the spacer shaft with the flange hole of the connecting shaft in series.
The implementation method of the mounting equipment with the rotary oiling function for processing the laminated coupler comprises the following steps:
step one, a worker places a spacing shaft between two semicircular openings of an upper ring frame 1 and a lower ring frame 2;
step two, when the clamping mechanism drives the upper ring frame 1 and the lower ring frame 2 to mutually approach, the first sliding semi-ring 4a and the fixed arc plate 4b are driven to mutually approach, and the first rubber sheet 4a1 and the second rubber sheet 5a1 are arranged on the inner walls of the first sliding semi-ring 4a and the fixed arc plate 4b to tightly clamp the spacing shaft therein;
step three, a worker respectively places the diaphragms at two ends of the spacing shaft, the worker screws the sleeve 8a, and the sleeve 8a pushes the guide post 8b to slightly extend out through the nut 8e, so that the flange holes of the spacing shaft correspond to the mounting holes of the diaphragms and support the diaphragms;
step four, the displacement driving mechanism pushes the upper ring frame 1 and the lower ring frame 2 to move, and the upper ring frame 1 and the lower ring frame 2 drive the spacing shaft and the diaphragm to be positioned between the two connecting shafts through the first sliding component 4 and the second sliding component 5;
step five, a worker screws the sleeve 8a again to stop limiting the nut 8e by the tail end thread of the sleeve 8a, the rotation driving mechanism 6 drives the spacing shaft to rotate, and when the flange hole of the spacing shaft corresponds to the flange hole of the connecting shaft, the third spring 8c pushes the guide post 8b to extend out to connect the flange hole of the spacing shaft and the flange hole of the connecting shaft in series;
step six, a worker can install fasteners on flange holes which are penetrated by the removed co-coupling positioning mechanism 8 by controlling the rotation angle of the interval shaft through the rotation driving mechanism 6;
and step seven, after the first sliding half ring 4a and the second sliding half ring 5a are separated from fixing the spacing shaft, the worker connects the flange holes which are not connected with the two ends of the spacing shaft.
This application has realized the purpose of the direct quick installation of lamination shaft coupling through last link 1, lower link 2, sliding tray 3, first slip subassembly 4, second slip subassembly 5, rotary drive mechanism 6, position correction mechanism 7 and the setting of linking positioning mechanism 8 altogether, the problem that the flange hole at lamination shaft coupling installation interval shaft both ends and the epaxial flange hole of connecting are difficult to align has been solved, the fastening process is with the problem of constantly changing the position along with flange hole distribution still, still realize in lamination shaft coupling installation through oil filler hole 3a upwards link 1 and the slip tray 3 of lower link 2 pour into the purpose that lubricating oil makes first slip subassembly 4 and second slip subassembly 5 can smooth rotation into, the lubricating oil evaporation that has avoided going up link 1 and lower link 2 split type structure to lead to first semi-ring 4a and second slip semi-ring 5a rotation in-process frictional force increase, thereby lead to excessive wear of structure and rotary drive mechanism 6 load too big.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The mounting equipment with the rotary oiling function for processing the laminated coupler comprises a clamping mechanism and a displacement driving mechanism, wherein the clamping mechanism is arranged at the output end of the displacement driving mechanism; and
the clamping mechanism is characterized by further comprising an upper ring frame (1) and a lower ring frame (2), wherein the upper ring frame (1) and the lower ring frame (2) are respectively arranged at two output ends of the clamping mechanism, the upper ring frame (1) and the lower ring frame (2) are provided with semicircular openings, the inner wall of each semicircular opening is provided with a sliding groove (3), the top of the upper ring frame (1) is provided with an oil filling hole (3 a), and the oil filling holes (3 a) are communicated into the sliding grooves (3); and
the first sliding component (4) and the second sliding component (5), the first sliding component (4) and the second sliding component (5) are respectively arranged on the upper ring frame (1) and the lower ring frame (2), and the first sliding component (4) and the second sliding component (5) are respectively connected with the sliding grooves (3) of the upper ring frame (1) and the lower ring frame (2) in a sliding way; and
the rotary driving mechanism (6) is used for driving the first sliding assembly (4) and the second sliding assembly (5) to rotate, and the rotary driving mechanism (6) is arranged on the upper ring frame (1); and
the position correction mechanism (7) is used for controlling the initial positions of the first sliding component (4) and the second sliding component (5), and the position correction mechanism (7) is arranged on the upper ring frame (1); and
the co-coupling positioning mechanism (8), the co-coupling positioning mechanism (8) is symmetrically arranged at two sides of the first sliding component (4) and the second sliding component (5);
the first sliding assembly (4) comprises a first sliding semi-ring (4 a), the first sliding semi-ring (4 a) is arranged on the upper ring frame (1), the first sliding semi-ring (4 a) is in sliding connection with a sliding groove (3) of the upper ring frame (1), and a first rubber sheet (4 a 1) is arranged at the inner edge of the first sliding semi-ring (4 a); and
the second sliding assembly (5) comprises a second sliding half ring (5 a), the second sliding half ring (5 a) is arranged on the lower ring frame (2), the second sliding half ring (5 a) is in sliding connection with the sliding groove (3) of the lower ring frame (2), and a second rubber sheet (5 a 1) is arranged at the inner edge of the second sliding half ring (5 a);
the first sliding assembly (4) further comprises a fixed arc plate (4 b), the fixed arc plate (4 b) is arranged at the outer edge of the first sliding semi-ring (4 a), the fixed arc plate (4 b) is fixedly connected with the first sliding semi-ring (4 a), and two ends of the fixed arc plate (4 b) are provided with notches (4 b 1); and
the second sliding assembly (5) further comprises a movable arc plate (5 b), the movable arc plate (5 b) is arranged at the outer edge of the second sliding semi-ring (5 a), a guide strip (5 a 2) is arranged at the outer edge of the second sliding semi-ring (5 a), the movable arc plate (5 b) is in sliding connection with the guide strip (5 a 2) of the second sliding semi-ring (5 a), and clamping rings (5 b 1) are arranged at two ends of the movable arc plate (5 b);
the bottom planes at two ends of the first sliding half ring (4 a) are provided with inserting rods (4 a 2), the top planes at two ends of the second sliding half ring (5 a) are provided with inserting grooves (5 a 3), the inserting rods (4 a 2) are positioned above the opening at the top of the inserting grooves (5 a 3), the snap rings (5 b 1) are provided with snap rings (5 b 2), and the snap rings (5 b 2) face the opening of the side wall of the inserting grooves (5 a 3);
the second sliding assembly (5) further comprises a first spring (5 c), the first spring (5 c) is symmetrically arranged on the second sliding semi-ring (5 a), the output end of the first spring (5 c) is connected with the movable arc plate (5 b), and the first spring (5 c) is arranged between the slot (5 a 3) and the movable arc plate (5 b); and
and the pull rod (5 d) is arranged on the second sliding semi-ring (5 a) and is in sliding connection with the second sliding semi-ring, the pull rod (5 d) is close to the slot (5 a 3), and the end part of the pull rod (5 d) is connected with the movable arc plate (5 b).
2. The mounting device with a rotary oiling function for machining a laminated coupling according to claim 1, characterized in that the rotary driving mechanism (6) comprises a gear motor (6 a), and the gear motor (6 a) is arranged on the upper ring frame (1) and fixedly connected with the upper ring frame; and
the gear (6 b) is arranged at the output end of the gear motor (6 a) and is fixedly connected with the gear (6 b); and
the first gear ring (6 c), the first gear ring (6 c) is arranged at the outer edge of the fixed arc plate (4 b) and fixedly connected with the fixed arc plate, and the gear (6 b) is meshed with the first gear ring (6 c) when the installation equipment is in a non-working state; and
the second gear ring (6 d) is arranged at the outer edge of the movable arc plate (5 b) and is fixedly connected with the movable arc plate.
3. The mounting device with the rotary oiling function for machining the laminated coupling according to claim 1, wherein the position correcting mechanism (7) comprises a right-angle limiting groove (7 a), and the right-angle limiting groove (7 a) is arranged on the upper ring frame (1); and
the baffle plate (7 b) is arranged on the right-angle limiting groove (7 a) and hinged with the right-angle limiting groove (7 a); and
the second spring (7 c) is arranged on the upper ring frame (1), and the output end of the second spring (7 c) is connected with the baffle (7 b); and
the positioning block (7 d) is arranged on the side wall of the first sliding half ring (4 a); and
the electric push rod (7 e), the electric push rod (7 e) is arranged on the upper ring frame (1), and a push plate (7 f) is arranged at the output end of the electric push rod (7 e).
4. The mounting device with a rotary oiling function for machining a laminated coupling according to claim 1, characterized in that the co-coupling positioning mechanism (8) comprises a sleeve (8 a); and
the guide post (8 b), the sleeve (8 a) is sleeved on the guide post (8 b); and
and the third spring (8 c) is arranged in the sleeve (8 a), and the output end of the third spring (8 c) is connected with the guide post (8 b).
5. The mounting device with the rotary oiling function for machining the laminated coupling according to claim 4, wherein the co-coupling positioning mechanism (8) further comprises a guide frame (8 d), the sleeve (8 a) is arranged on the guide frame (8 d), and the guide post (8 b) is in sliding connection with the guide frame (8 d); and
the nut (8 e) is arranged at the end part of the guide post (8 b) and is positioned in the sleeve (8 a), and the tail end of the sleeve (8 a) is provided with threads.
6. The method for implementing a mounting device with a rotary oiling function for machining a laminated coupling according to claim 5, comprising:
step one, a worker places a spacing shaft between two semicircular openings of an upper ring frame (1) and a lower ring frame (2);
step two, when the clamping mechanism drives the upper ring frame (1) and the lower ring frame (2) to mutually approach, the first sliding semi-ring (4 a) and the fixed arc plate (4 b) are driven to mutually approach, and a first rubber sheet (4 a 1) and a second rubber sheet (5 a 1) are arranged on the inner walls of the first sliding semi-ring (4 a) and the fixed arc plate (4 b) to tightly clamp the spacing shaft;
step three, a worker respectively places the diaphragms at two ends of the spacing shaft, screws the sleeve (8 a), and the sleeve (8 a) pushes the guide post (8 b) to slightly extend out through the nut (8 e), so that the flange holes of the spacing shaft correspond to the mounting holes of the diaphragms and support the diaphragms;
step four, the displacement driving mechanism pushes the upper ring frame (1) and the lower ring frame (2) to move, and the upper ring frame (1) and the lower ring frame (2) drive the spacing shaft and the diaphragm to be positioned between the two connecting shafts through the first sliding component (4) and the second sliding component (5);
step five, a worker screws the sleeve (8 a) again to stop limiting the nut (8 e) by the tail end thread of the sleeve (8 a), the spacing shaft is driven to rotate by the rotary driving mechanism (6), and when the flange hole of the spacing shaft corresponds to the flange hole of the connecting shaft, the third spring (8 c) pushes the guide post (8 b) to extend out to connect the flange hole of the spacing shaft and the flange hole of the connecting shaft in series;
step six, a rotary driving mechanism (6) is used for controlling a spacer shaft rotation angle worker to install fasteners on flange holes penetrated by the removed co-coupling positioning mechanism (8);
and step seven, after the first sliding semi-ring (4 a) and the second sliding semi-ring (5 a) are separated from fixing the spacing shaft, the worker connects flange holes which are not connected with the two ends of the spacing shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210781625.0A CN115026535B (en) | 2022-07-04 | 2022-07-04 | Installation equipment and method with rotation oiling function for machining laminated coupling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210781625.0A CN115026535B (en) | 2022-07-04 | 2022-07-04 | Installation equipment and method with rotation oiling function for machining laminated coupling |
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| CN115026535A CN115026535A (en) | 2022-09-09 |
| CN115026535B true CN115026535B (en) | 2024-02-06 |
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| CN115783970B (en) * | 2023-02-02 | 2023-04-21 | 山东奥翔电力工程设计咨询有限公司 | Wind power component hoisting auxiliary device |
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| KR101601218B1 (en) * | 2015-01-12 | 2016-03-08 | 주식회사 우신이엠시 | Assembling apparatus for snap ring |
| CN108673128A (en) * | 2018-05-23 | 2018-10-19 | 栾友祥 | A kind of assemble mechanism of the process units of shaft coupling |
| CN113400004A (en) * | 2021-07-17 | 2021-09-17 | 安徽兴之润包装有限公司 | Automatic assembling equipment for split covers |
| CN113776710A (en) * | 2021-08-24 | 2021-12-10 | 嘉兴恩碧技电气有限公司 | Coupler torsion testing device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11286138B2 (en) * | 2019-11-07 | 2022-03-29 | Zhejiang Runva Mechanical & Electrical Co., Ltd | Winch and brake unit with sliding blocks |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101601218B1 (en) * | 2015-01-12 | 2016-03-08 | 주식회사 우신이엠시 | Assembling apparatus for snap ring |
| CN108673128A (en) * | 2018-05-23 | 2018-10-19 | 栾友祥 | A kind of assemble mechanism of the process units of shaft coupling |
| CN113400004A (en) * | 2021-07-17 | 2021-09-17 | 安徽兴之润包装有限公司 | Automatic assembling equipment for split covers |
| CN113776710A (en) * | 2021-08-24 | 2021-12-10 | 嘉兴恩碧技电气有限公司 | Coupler torsion testing device |
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