CN115013551A - Air-air linkage proportional valve - Google Patents

Air-air linkage proportional valve Download PDF

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Publication number
CN115013551A
CN115013551A CN202210865459.2A CN202210865459A CN115013551A CN 115013551 A CN115013551 A CN 115013551A CN 202210865459 A CN202210865459 A CN 202210865459A CN 115013551 A CN115013551 A CN 115013551A
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CN
China
Prior art keywords
valve
air
gas
transmission
valve body
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Granted
Application number
CN202210865459.2A
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Chinese (zh)
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CN115013551B (en
Inventor
严若男
任枫燕
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Ninghai Jining Kitchen Ware Co ltd
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Ninghai Jining Kitchen Ware Co ltd
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Priority to CN202210865459.2A priority Critical patent/CN115013551B/en
Publication of CN115013551A publication Critical patent/CN115013551A/en
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Publication of CN115013551B publication Critical patent/CN115013551B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/04Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having cylindrical surfaces; Packings therefor
    • F16K5/0407Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having cylindrical surfaces; Packings therefor with particular plug arrangements, e.g. particular shape or built-in means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • F16K31/53Mechanical actuating means with toothed gearing
    • F16K31/535Mechanical actuating means with toothed gearing for rotating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0605Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor with particular plug arrangements, e.g. particular shape or built-in means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details
    • F16K5/10Means for additional adjustment of the rate of flow
    • F16K5/103Means for additional adjustment of the rate of flow specially adapted for gas valves

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrically Driven Valve-Operating Means (AREA)

Abstract

The application discloses air-air linkage proportional valve, include air valve and the gas valve of being connected with the combustor, the air valve is suitable for and provides the amount of wind to the combustor, the gas valve is suitable for and provides the gas to the combustor, the air valve includes the valve body, case and controller, be provided with airflow channel on the valve body, the case sets up in the valve body, be provided with the valve on the gas valve, the controller is suitable for to make the case open and close airflow channel along with the switching of valve, before airflow channel was opened completely to the case, the ratio of the switching speed of case and the switching speed of valve is alpha, alpha ≠ 1, this proportional valve can make the air-air supply according to the proportion in rated gas flow, can make the stable and burning of flame that produces under each gear of combustor abundant through the accurate ratio of air-air, and has convenient operation, the fault rate is low, low in manufacturing cost's characteristics.

Description

Air-air linkage proportional valve
Technical Field
The application relates to the technical field of gas equipment, in particular to an air-air linkage proportional valve.
Background
The blowing type gas burner is equipment for mixed combustion of oxygen and gas by forced oxygen supply of an air blower, the waste gas discharge capacity and various indexes of the commercial blowing type gas burner are set only aiming at the combustion working condition of a big fire in the existing national standard, and the indexes of the combustion working condition of each section of a middle-small fire are not set, so that the phenomenon of excessive air quantity is easily generated under the conditions of different fire conditions except the big fire for most products on the market, the gas combustion is insufficient, the discharge quantity of carbon monoxide exceeds the standard, the air environment is polluted, and the gas is wasted.
In order to solve this problem, an air valve is usually disposed between the blower and the burner for controlling the amount of air supplied from the blower to the burner.
However, the air volume control of the conventional gas-fired equipment has the following defects: at present, most air valves are manual, when the manual air valves are used, the manual air valves and the gas valves need to be adjusted at the same time, both hands are occupied, meanwhile, the visual field is influenced by an iron pan, the working conditions of the fire are not easy to see clearly, the operation is inconvenient, the adjustment is not easy to synchronize and not accurate enough, and the air and gas proportioning cannot be realized well; in addition, some air valves with electric control structures generally have the problems of unstable combustion working conditions, high failure rate and high product cost.
Disclosure of Invention
One object of the present application is to provide an air-linked proportional valve that enables proportional synchronous regulation of air supply within a rated gas flow rate.
Another object of the present application is to provide a linkage proportional air valve capable of synchronously adjusting air volume supplied in proportion to a gas flow rate within a rated gas flow rate.
It is yet another object of the present application to provide a variable speed damper controller capable of proportional stepless regulation of damper air volume.
Still another object of this application is to provide a can be according to the current-limiting air door structure of the rated flow current-limiting air valve amount of gas.
In order to achieve the above purposes, the technical scheme adopted by the application is as follows: the utility model provides an air-air linkage proportional valve, includes blast gate and the gas valve of being connected with the combustor, the blast gate is suitable for and provides the amount of wind to the combustor, the gas valve is suitable for to the combustor provides the gas, the blast gate includes valve body, case and controller, be provided with airflow channel on the valve body, the case set up in the valve body, be provided with the valve on the gas valve, the controller is suitable for to make the case follows the switching of valve is right airflow channel carries out the switching, the case is opened completely before the airflow channel, the ratio of the switching speed of case with the switching speed of valve is alpha, and alpha is not equal to 1.
Specifically, the valve core is rotatably arranged in the valve body, the valve is rotatably arranged on the gas valve, the controller is suitable for enabling the valve core to rotate in an equal proportion along with the rotation of the valve, an air door is arranged on the valve core, the valve core is suitable for rotating to enable the air door to open or close the gas flow channel, the ratio of the rotation angular speed of the valve core to the rotation angular speed of the valve is beta, beta is more than or equal to 2 and less than or equal to 3.5, and when the gas flow passing through the gas valve reaches the maximum gas flow required by the burner, the air door is suitable for completely opening the gas flow channel.
As an improvement, the controller includes a rotating shaft and a transmission, the rotating shaft is connected to the valve core and the transmission, the rotating shaft is disposed along a rotation axis of the valve core, the transmission is adapted to amplify a rotation angle of the valve, and the transmission is adapted to drive the rotating shaft to rotate the valve core by the amplified rotation angle.
As an improvement, a linkage assembly is arranged between the transmission and the valve, when the valve rotates, the linkage assembly is suitable for driving the rotating shaft to rotate simultaneously through the transmission, the linkage assembly comprises a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are hinged to each other, the first connecting rod rotates along with the valve, the second connecting rod is connected with the transmission, and the first connecting rod is suitable for driving the second connecting rod to move through rotation and enabling the transmission to operate.
As an improvement, the transmission comprises a speed changing part and at least one transmission part, the transmission part is connected with the speed changing part and the rotating shaft, an input shaft is arranged on the speed changing part, the input shaft is connected with the linkage component, and the speed changing part is suitable for being matched with the transmission part to convert the moving path of the input shaft into the rotating path of the rotating shaft.
As an improvement, the speed change part comprises a transmission ring, the transmission ring is embedded in the valve body in a rotating mode by taking the rotating shaft as an axis, the transmission part comprises a transmission wheel, a driven wheel is sleeved on the rotating shaft, and the transmission wheel is suitable for transmitting the rotation between the transmission ring and the driven wheel; the valve body is provided with an end cover, the end cover is suitable for shielding and fixing the speed changer, the end cover is provided with a first guide groove arranged along the movable path of the input shaft, and the input shaft is suitable for penetrating through the first guide groove and being connected with the linkage assembly; the transmission ring is provided with a guide rod, the end cover is provided with a second guide groove arranged along the movable path of the guide rod, and the guide rod is suitable for sliding in the second guide groove.
As an improvement, the valve body is further provided with a flow limiting assembly, the flow limiting assembly is suitable for changing the maximum air quantity of the airflow channel, and when the airflow channel is opened, the air door is suitable for being matched with the flow limiting assembly to form an air eye far away from the edge of the airflow channel at the airflow channel.
As an improvement, the flow limiting assembly comprises a flow limiting tongue plate, the flow limiting tongue plate is arranged in the airflow channel, the lower part of the flow limiting tongue plate is suitable for being attached to the outer surface of the air door, a first arc-shaped part is arranged at the end part of the flow limiting tongue plate, a second arc-shaped part is arranged on the opening and closing side of the air door, and the shape of the first arc-shaped part is matched with the shape of the second arc-shaped part; and one side of the valve body is provided with a mounting opening, the flow-limiting tongue plate is suitable for being embedded into the airflow channel from the mounting opening and extending into the airflow channel, and the width of the flow-limiting tongue plate is not more than the diameter of the airflow channel.
As an improvement, the air door is provided with a containing part which is suitable for being matched with the valve body or the flow limiting assembly to form an opening idle stroke before the air flow passage is opened.
Preferably, a ratio of the opening/closing speed of the valve element to the opening/closing speed of the valve is 3.
Compared with the prior art, the beneficial effect of this application lies in:
1. linkage through blast gate and gas valve combines, the amount of wind with the blast gate is correlated with the gas flow of gas valve, liberate both hands, only need operate the gas valve can carry out the linkage regulation of wind gas simultaneously, need not to observe the duration and degree of heating, easy operation is convenient not hard, change proportion has between blast gate and the gas valve, can carry out the ratio to wind gas and supply with the transport, make the combustor all have stable burning operating mode under different duration and degree of heating circumstances, the burning of gas is more abundant, can save fuel and protect the environment, this product fault rate and cost are lower, the installation combination is convenient, better universality has.
2. The blast gate of this product compares in current blast gate can follow the gas valve synchronous regulation amount of wind in proportion, and the amount of wind can carry out even stable change according to the gas flow in accommodation process, and can reach the maximum value simultaneously with the gas flow, realizes the equal proportion of amount of wind under the different gas flow sizes and carries, avoids the amount of wind of carrying under the condition of duration and degree of heating beyond a fire and the gas flow to differ too greatly and influence the combustion efficiency of gas.
3. The blast gate variable speed controller of this product can carry out stepless control to the activity of case, and the derailleur passes through the motion of control case, can realize the stepless regulation and control of amount of wind size, makes the case more accurate to the control of amount of wind to break away from the restriction of duration and degree of heating gear, let the change of duration and degree of heating more steady, can avoid in air regulation process flame burning suddenly or change too big influence use and cause danger even suddenly.
4. The air quantity of the rated flow current-limiting air valve output of this product can be according to the gas according to the air quantity, lets the proportion between the maximum air quantity of air valve output and the maximum gas flow of gas valve output keep unanimous, promotes the uniformity of wind gas ratio, and the current-limiting air door structure can also make the air quantity change of air valve output more even, further promotes air quantity control's accurate nature, makes the wind gas ratio more perfect, guarantees the abundant degree of gas combustion.
Drawings
FIG. 1 is a schematic view of a damper according to a preferred embodiment of the present application in an open configuration;
FIG. 2 is a disassembled structural view of the damper according to a preferred embodiment of the present application;
FIG. 3 is an overall structural view of a valve cartridge according to a preferred embodiment of the present application;
FIG. 4 is an internal structural view of a transmission according to a preferred embodiment of the present application;
FIG. 5 is a top view of a damper according to a preferred embodiment of the present application;
FIG. 6 is a right side view of the damper according to a preferred embodiment of the present application;
FIG. 7 is a cross-sectional view of the damper of FIG. 6 taken along A-A as shown in an open position, according to a preferred embodiment of the present application;
FIG. 8 is a cross-sectional view of the damper of FIG. 6 taken along A-A as closed in accordance with a preferred embodiment of the present application;
FIG. 9 is an overall structural view of an end cap according to a preferred embodiment of the present application;
fig. 10 is a schematic view of a damper according to a preferred embodiment of the present application in a closed configuration.
In the figure: 1. a valve body; 11. an air flow channel; 111. a wind eye; 12. an installation port; 2. a valve core; 21. a damper; 211. a containing section; 212. a second arcuate portion; 3. a controller; 31. a rotating shaft; 32. a transmission; 321. a transmission member; 3211. an input shaft; 3212. a guide rod; 322. a transmission member; 323. a driven wheel; 33. a linkage assembly; 331. a first link; 332. a second link; 4. an end cap; 41. a first guide groove; 42. a second guide groove; 43. a depressed portion; 5. a mounting plate; 6. a current limiting assembly; 61. a flow-limiting tongue plate; 611. a first arcuate portion.
Detailed Description
The present application is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
In the description of the present application, it should be noted that, for the terms of orientation, such as "central", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., it indicates that the orientation and positional relationship shown in the drawings are based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be construed as limiting the specific scope of protection of the present application.
It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
The terms "comprises," "comprising," and "having," and any variations thereof, in the description and claims of this application, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The present application is further described with reference to the accompanying drawings:
as shown in fig. 1 to 10, a preferred embodiment of the present application includes an air valve and a gas valve connected to a burner, preferably a blast type gas burner such as a chinese meal gas cooking range, a cooking gas cooking range, a gas cooking oven, a gas industrial furnace, and the like.
The air supply device which is connected with the air valve and used for forcibly supplying oxygen can be a blower and a booster pump, the air valve is suitable for providing air volume for the combustor through the air supply equipment, the gas valve is suitable for providing gas for the combustor, the air valve comprises a valve body 1, a valve core 2 and a controller 3, an air channel 11 is arranged on the valve body 1, the air channel 11 is connected with an air inlet and an air outlet on the valve body 1, the valve core 2 can be controlled to be opened and closed at any position (including the air inlet and the air outlet) of the air channel 11, the valve core 2 is arranged in the valve body 1, a valve is arranged on the gas valve, the controller 3 is suitable for enabling the valve core 2 to open and close the air channel 11 along with the opening and closing of the valve, before the valve core 2 completely opens the air channel 11, the ratio of the opening and closing speed of the valve core 2 to the opening and closing speed of the valve is alpha, alpha is not equal to 1, and when alpha is smaller than 1, the opening and closing speed of the valve core 2 is smaller than the opening and closing speed of the valve; when α is larger than 1, the opening/closing speed of the valve element 2 is larger than the opening/closing speed of the valve, and the ratio of the opening/closing speed of the valve element 2 to the opening/closing speed of the valve is preferably 3.
Linkage through blast gate and gas valve combines, be related to the amount of wind of blast gate and the gas flow of gas valve, liberation both hands, only need operate the gas valve can carry out the linkage regulation of wind gas simultaneously, need not to observe the duration and degree of heating operating mode, easy operation is convenient not hard, change proportion has between blast gate and the gas valve, can carry out the ratio to wind gas and supply with the transport, make the combustor all have stable burning operating mode under the different duration and degree of heating circumstances, the burning of gas is more abundant, can save fuel and environmental protection.
The valve core 2 can realize the opening and closing control of the air flow channel 11 in a rotating opening or flat opening mode.
When case 2 was the mode of rotating and opening, case 2 rotated and sets up in valve body 1, and the valve rotation sets up on the gas valve, and controller 3 is suitable for making case 2 carry out the rotation that the slew velocity is different but the velocity ratio size is unchangeable according to the slew velocity of valve, is provided with air door 21 on case 2, and case 2 is suitable for to rotate and makes air door 21 open or close airflow channel 11, and when the gas flow of gas valve reached the required biggest gas flow of combustor, air door 21 was suitable for and opens airflow channel 11 completely.
The change of the opening and closing speed of the valve core 2 and the valve opening and closing speed can be regarded as the change of the rotation angular speed of the valve core 2 and the valve of the gas valve, so that the ratio of the rotation angular speed of the valve core 2 and the valve of the gas valve is beta, beta is more than or equal to 2 and less than or equal to 3.5, and the most preferable value of beta is 3, and the rotation speed can be adjusted by changing the speed change efficiency of the transmission 32 or the parameters of the length, the shape, the angle and the like of the linkage assembly 33, so that the adaptability to different combustors is improved.
The gas valve preferably uses a gas ball valve, and only two types of ball valves and plug valves are selected according to the relevant national standard regulation on the gas supply valve of the commercial gas stove, and the plug valves have small flow rate and are not suitable for commercial blowing type gas burners, so the gas ball valve and the air valve are preferably combined to realize proportional linkage of air and gas.
The valve of gas valve and the case 2 of blast gate all set up to the form of rotating the switching, make valve and case 2 make under the rotation angle who opens is the proportion change between gas flow and the amount of wind through both also have comparatively close proportion, increase the ratio precision of gas flow and the amount of wind, promote the stability of gas burning operating mode.
Because the wind speed in the blast gate is very fast, case 2 need can all keep the stability of case 2 under the condition that airflow channel 11 opened arbitrary size when the cooperation was out wind with airflow channel 11, avoided airflow channel 11 to neglect the stability that influences the gas combustion operating mode suddenly, therefore case 2 and the form of valve body 1 rotation connection can promote the operating stability of case 2, simple to operate simultaneously, the fault rate is lower.
As shown in fig. 1 to 4, the controller 3 includes a rotation shaft 31 and a transmission 32, the rotation shaft 31 connects the valve body 2 and the transmission 32, the rotation shaft 31 is disposed along a rotation axis of the valve body 2, the transmission 32 is adapted to amplify a rotation angle of the valve, and the transmission 32 is adapted to drive the rotation shaft 31 to rotate the valve body 2 by the amplified rotation angle of the valve.
According to the pressure and flow requirements of commercial gas stoves, a 4-minute ball valve is generally used, if extra-large flow is required, a 6-minute ball valve can also be used, the movement track of opening and closing valves of the gas valves is generally 90 degrees, but the rated gas flow of a burner is limited by a nozzle in the burner, the maximum flow required by combustion of one burner is required, the valve of the gas valve can be basically satisfied by opening about 30 degrees, when the angle is exceeded, the rotation of the gas valve is idle stroke, the air volume is input into the air valve by a blower, if the air valve and the gas valve rotate synchronously, when the rotation track of the air valve passes through one third, the output air volume is far insufficient for the air volume required by the gas, and therefore the air valve needs to be accelerated in the process of synchronous rotation with the gas valve.
The derailleur 32 that sets up between axis of rotation 31 of case 2 and the valve can carry out the acceleration rate to case 2's rotation orbit, let the gas valve when reaching the required maximum flow of combustor burning, case 2 can follow the gas valve and open the airflow channel 11 of blast gate completely, satisfy the burning under the big fire condition and use, derailleur 32 can let the gas valve rotate the angle of opening and shutting before reaching the required maximum flow of combustor burning and be fixed proportion with case 2 simultaneously, let gas flow and amount of wind can stably keep fixed ratio under the condition of middle and small fire, promote the combustion efficiency of gas, make its burning more abundant, the burning operating mode that can stabilize the combustor simultaneously, avoid flame to neglect greatly little.
Be provided with linkage assembly 33 between derailleur 32 and the valve, during the valve rotation, linkage assembly 33 is suitable for and drives axis of rotation 31 through derailleur 32 and rotates simultaneously, through derailleur 32 and linkage assembly 33's cooperation, realizes the synchronous proportion rotation of case 2 and valve, reduces the operation degree of difficulty of blast gate and gas valve, realizes the automatic ratio of wind gas.
The transmission 32 comprises a speed changing part 321 and at least one transmission part 322, the transmission part 322 is connected with the speed changing part 321 and the rotating shaft 31, an input shaft 3211 is arranged on the speed changing part 321, the input shaft 3211 is connected with the linkage assembly 33, the speed changing part 321 is suitable for being matched with the transmission part 322 to convert a moving path of the input shaft 3211 into a rotating path of the rotating shaft 31, the linkage assembly 33 can convert and amplify the rotation of the valve into the moving path, the transmission 32 can be converted onto the rotating shaft 31 in an equal ratio mode according to the amplified moving path, proportional synchronous rotation between the valve and the rotating shaft 31 is achieved, and the transmission 32 can be arranged in the valve body 1 or outside the valve body 1 according to an air valve structure.
When derailleur 32 sets up in valve body 1, speed change spare 321 includes the transmission circle, the transmission circle uses axis of rotation 31 to inlay in valve body 1 as axle center pivoted, driving medium 322 includes the drive wheel, the cover is equipped with from the driving wheel 323 on the axis of rotation 31, the drive wheel is suitable for the transmission to enclose and from the rotation between the driving wheel 323, integrate derailleur 32 to valve body 1 in, make the structure of blast gate compacter, can realize the variable speed control to case 2 under the long-pending condition of need not to increase the blast gate body 1, reduce the demand of blast gate to installation space size.
As shown in fig. 9, the valve body 1 is provided with an end cover 4, the end cover 4 is suitable for shielding and fixing the transmission 32, and the end cover 4 is used for protecting and stabilizing the structure of the transmission 32.
The end cover 4 is provided with a first guide groove 41 arranged along the moving path of the input shaft 3211, the input shaft 3211 is suitable for passing through the first guide groove 41 to be connected with the linkage assembly 33, the first guide groove 41 can limit and protect the moving path of the input shaft 3211, and the stability of the operation of the transmission 32 and the linkage structure is improved.
Be provided with guide bar 3212 on the drive ring, set up the second guide slot 42 that sets up along guide bar 3212 activity route on the end cover 4, guide bar 3212 is suitable for and slides in second guide slot 42, second guide slot 42 can restrict and protect guide bar 3212's activity route, guide bar 3212 is preferred and input shaft 3211 along the axis symmetry of axis of rotation 31, can promote the stability of derailleur 32 operation, avoid derailleur 32 to take place the operation card scheduling problem because of the atress is uneven in the linkage process.
The end cover 4 is provided with the sunken part 43 at the outer sides of the first guide groove 41 and the second guide groove 42, so that the structural strength of the first guide groove 41 and the second guide groove 42 is ensured, the volume of the end cover 4 can be reduced, the weight of the end cover 4 is reduced, the cost is saved, and the wind valve is lightened
But centre gripping fixed mounting plate 5 between end cover 4 and the valve body 1, mounting plate 5 can be connected with supports such as complete machine equipment, realizes the fixed of blast gate.
The structure of derailleur 32 can use multiple transmission structure such as gear drive structure, worm gear drive structure, belt drive structure, chain drive structure, prefers to use the gear rotation structure, and the transmission process is more accurate stable, and the durability is strong, difficult trouble.
The driving wheels can be connecting shaft gears, the number of the driving wheels is preferably two, the driving wheels are symmetrically arranged along the axis of the rotating shaft 31, the connecting shaft gears can be connected with the end cover 4 to improve the stability, the two connecting shaft gears can further improve the operation stability, the driving ring preferably uses an inner gear ring, the connecting shaft gears serve as gap bridge gears, and the driven wheel 323 is in gear joint with the driving wheels and the driving ring.
The blast gate is preferred to use three blast gates, and controller 3 can set up in the surplus passage mouth of three blast gates except that air intake and air outlet, simple to operate, and compact structure is stable, can not occupy too much space because of the volume that increases the blast gate, increases the adaptability to the installation environment.
The linkage assembly 33 comprises a first connecting rod 331 and a second connecting rod 332, the first connecting rod 331 and the second connecting rod 332 are hinged to each other, the first connecting rod 331 rotates along with the valve, the second connecting rod 332 is connected with the speed changer 32, the first connecting rod 331 is suitable for driving the second connecting rod 332 to move and enabling the speed changer 32 to operate through rotation, connection between the speed changer 32 and the valve can be guaranteed to be more stable through mechanical connection, the linkage assembly 33 can be arranged at any position within 360 degrees of the rotating shaft 31, only the length and the included angle of the first connecting rod 331 and the second connecting rod 332 need to be adjusted, and the first connecting rod 331 can enable the second connecting rod 332 to move between two movable point positions no matter the first connecting rod 331 rotates forwards or reversely.
When the valve core 2 is in a flat-open mode, the rotary motion of the valve can be converted into the smooth motion of the valve core 2 through structures such as a gear rack and the like, so that the change control of the opening size of the air flow channel 11 is realized, and the linkage acceleration or deceleration equal to the opening and closing speed of the valve core 2 and the valve can also be realized.
As shown in fig. 5 to 8, a flow limiting assembly 6 is further disposed on the valve body 1, and the flow limiting assembly 6 is adapted to change the maximum air volume of the airflow channel 11, and can set a flow limiting according to the rated gas flow, so as to ensure that the maximum air volume of the airflow channel 11 can keep a proportion to the rated maximum gas flow used by the burner.
As shown in fig. 5, when the airflow channel 11 is opened, the damper 21 is adapted to cooperate with the flow limiting assembly 6 to form the air eye 111 far away from the edge of the airflow channel 11 at the airflow channel 11, so as to prevent the air outlet surface of the air eye 111 from being too small when the air eye 111 is formed by opening the damper 21 at the edge of the airflow channel 11, and thus the change of the air outlet surface of the air eye 111 in the process of expanding is more uniform.
The flow limiting assembly 6 comprises a flow limiting tongue plate 61, the flow limiting tongue plate 61 is arranged in the airflow channel 11, the lower part of the flow limiting tongue plate 61 is suitable for being attached to the outer surface of the air door 21, and the matching sealing performance between the flow limiting tongue plate 61 and the air door 21 can be improved when the air door 21 closes the airflow channel 11.
The end of the flow-limiting tongue plate 61 may be provided with a first arc-shaped portion 611, opposite to which the opening and closing side of the damper 21 needs to be provided with a second arc-shaped portion 212, the shape of the first arc-shaped portion 611 and the shape of the second arc-shaped portion 212 are matched with each other, the first arc-shaped portion 611 may be an arc-shaped protrusion or an arc-shaped recess, that is, when the first arc-shaped portion 611 is an arc-shaped protrusion, the second arc-shaped portion 212 is an arc-shaped recess; when first arc portion 611 is the arc sunken, second arc portion 212 is the arc protruding, because airflow channel 11 is circular usually, the setting up of first arc portion 611 and second arc portion 212 can make the switch progress of wind eye 111 more close to rounding off, lets airflow channel 11 open the width of a cloth process more even, promotes the homogeneity that the amount of wind changes, and then promotes the blast gate to the accurate nature of amount of wind control.
Mounting hole 12 has been seted up to valve body 1 one side, current-limiting tongue plate 61 is suitable for from mounting hole 12 embedding and extend to in the air current channel 11, current-limiting tongue plate 61 can dismantle with valve body 1 and be connected, an mounting means of current-limiting tongue plate 61 does, install the clamp plate at the afterbody of current-limiting tongue plate 61, insert in the valve body with current-limiting tongue plate 61 outside valve body 1, with clamp plate fixed connection to the mounting hole 12 in the valve body 1 outside around, realize the fixed positioning to current-limiting tongue plate 61 through the clamp plate, the convenient current-limiting tongue plate 61 of different specifications of nimble installation is come according to the rated maximum gas flow of combustor, realize the regulation and the change to the biggest air output of air current channel 11.
The width of the restrictor plate 61 is preferably not greater than the diameter of the airflow channel 11, which can reduce the difficulty in machining the mounting opening 12 in the valve body 1.
The open-close side of the air door 21 is provided with a containing part 211, when the valve body 1 is not provided with the flow limiting assembly 6, the containing part 211 is suitable for being matched with the valve body 1 to form an open idle stroke before the air flow channel 11 is opened, when the flow limiting assembly 6 is arranged in the valve body 1, the containing part 211 is suitable for being matched with the flow limiting assembly 6 to form an open idle stroke before the air flow channel 11 is opened, a section of idle stroke is usually generated when the gas valve is just opened, in order to enable the air valve to be opened and the gas valve to be synchronous, the air door 21 is also provided with the containing part 211 to form the same section of idle stroke, and the use safety is improved.
The shape of the opposite side of the opening and closing side of the air door 21 is the same as the shape of the projection of the flow limiting tongue plate 61 to the air door 21, when the air door 21 is rotated and opened to the maximum angle, the side of the air door 21 can be completely overlapped with the flow limiting tongue plate 61, the side cannot interfere with the air flow channel 11 or the flow limiting tongue plate 61 in the rotation process of the air door 21, the passing of the air flow is influenced, and the stability of the passing air flow of the air flow channel 11 after the air flow channel is completely opened is ensured.
The operation principle is as follows: when the gas valve is closed, the air door 21 in the air valve closes the air flow channel 11, when the valve of the gas valve is opened, the valve is in an idle stroke state at the beginning, in the process that the valve drives the air door 21 to move through the controller 3, the containing part 211 of the air door 21 and the current-limiting tongue plate 61 on the valve body 1 are matched and positioned in the idle stroke state, the air flow channel 11 is in a closed state in the idle stroke state, the valve is continuously rotated, the gas flow passes through the opened valve, the air door 21 opens the air flow channel 11, the air door 21 and the current-limiting assembly 6 are matched to form an air eye 111, the air volume is provided for the burner through the air eye 111, when the valve is rotated to about 30 degrees, the valve core 2 is synchronously rotated by 90 degrees, at the moment, the air flow channel 11 is completely opened, the continuous rotation of the valve cannot influence the maximum rated gas flow required by the burner, the air door 21 on the valve core 2 cannot influence the air volume of the air flow channel 11, both of them enter idle stroke, the maximum rotation angle of the valve is generally 90 degrees, and the valve core 2 can synchronously rotate to 270 degrees along with the maximum rotation of the valve.
The foregoing has described the general principles, essential features, and advantages of the application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, which are merely illustrative of the principles of the application, but that various changes and modifications may be made without departing from the spirit and scope of the application, and these changes and modifications are intended to be within the scope of the application as claimed. The scope of protection claimed by this application is defined by the following claims and their equivalents.

Claims (10)

1. The utility model provides a wind air linkage proportional valve which characterized in that: the air valve is suitable for providing air quantity to the combustor, the gas valve is suitable for providing gas to the combustor, the air valve comprises a valve body, a valve core and a controller, an air flow channel is arranged on the valve body, the valve core is arranged in the valve body, a valve is arranged on the gas valve, the controller is suitable for enabling the valve core to be opened and closed along with the valve, the air flow channel is opened and closed, the ratio of the opening and closing speed of the valve core to the opening and closing speed of the valve is alpha, and alpha is not equal to 1 before the air flow channel is completely opened.
2. The air-air linkage proportional valve of claim 1, wherein: the valve core is rotatably arranged in the valve body, the valve is rotatably arranged on the gas valve, the controller is suitable for enabling the valve core to rotate in an equal proportion along with the rotation of the valve, an air door is arranged on the valve core, the valve core is suitable for rotating to enable the air door to open or close the gas flow channel, the ratio of the rotating angular speed of the valve core to the rotating angular speed of the valve is beta, beta is more than or equal to 2 and less than or equal to 3.5, and when the gas flow passing through the gas valve reaches the maximum gas flow required by the combustor, the air door is suitable for completely opening the gas flow channel.
3. The air-air linkage proportional valve of claim 2, wherein: the controller comprises a rotating shaft and a speed changer, the rotating shaft is connected with the valve core and the speed changer, the rotating shaft is arranged along the rotating shaft center of the valve core, the speed changer is suitable for amplifying the rotating angle of the valve, and the speed changer is suitable for driving the rotating shaft to enable the valve core to rotate through the amplified rotating angle.
4. The air-air linkage proportioning valve of claim 3 wherein: the valve comprises a transmission and a valve body, wherein a linkage assembly is arranged between the transmission and the valve body, when the valve body rotates, the linkage assembly is suitable for driving a rotating shaft to rotate simultaneously through the transmission, the linkage assembly comprises a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are hinged to each other, the first connecting rod follows the valve body to rotate, the second connecting rod is connected with the transmission, and the first connecting rod is suitable for driving the second connecting rod to move and enable the transmission to operate through rotation.
5. The air-air linkage proportional valve of claim 4, wherein: the transmission comprises a speed changing part and at least one transmission part, the transmission part is connected with the speed changing part and the rotating shaft, an input shaft is arranged on the speed changing part and connected with the linkage assembly, and the speed changing part is suitable for being matched with the transmission part to convert a movable path of the input shaft into a rotating path of the rotating shaft.
6. The air-air linkage proportioning valve of claim 5 wherein: the transmission part comprises a transmission ring, the transmission ring is embedded in the valve body in a rotating mode by taking the rotating shaft as an axis, the transmission part comprises a transmission wheel, a driven wheel is sleeved on the rotating shaft, and the transmission wheel is suitable for transmitting the rotation between the transmission ring and the driven wheel; the valve body is provided with an end cover, the end cover is suitable for shielding and fixing the speed changer, the end cover is provided with a first guide groove arranged along the movable path of the input shaft, and the input shaft is suitable for penetrating through the first guide groove and being connected with the linkage assembly; the transmission ring is provided with a guide rod, the end cover is provided with a second guide groove arranged along the movable path of the guide rod, and the guide rod is suitable for sliding in the second guide groove.
7. The air-air linkage proportional valve of claim 2, wherein: the valve body is further provided with a flow limiting assembly, the flow limiting assembly is suitable for changing the maximum air quantity of the airflow channel, and when the airflow channel is opened, the air door is suitable for being matched with the flow limiting assembly to form an air eye far away from the edge of the airflow channel at the airflow channel.
8. The air-air linkage proportional valve of claim 7, wherein: the flow limiting assembly comprises a flow limiting tongue plate, the flow limiting tongue plate is arranged in the airflow channel, the lower part of the flow limiting tongue plate is suitable for being attached to the outer surface of the air door, a first arc-shaped part is arranged at the end part of the flow limiting tongue plate, a second arc-shaped part is arranged on the opening and closing side of the air door, and the shape of the first arc-shaped part is matched with the shape of the second arc-shaped part; and a mounting opening is formed in one side of the valve body, the flow-limiting tongue plate is suitable for being embedded into the airflow channel from the mounting opening and extending into the airflow channel, and the width of the flow-limiting tongue plate is not larger than the diameter of the airflow channel.
9. The air-air linkage proportional valve of claim 7, wherein: the air door is provided with an accommodating part, and the accommodating part is suitable for being matched with the valve body or the flow limiting assembly to form an opening idle stroke before the air flow channel is opened.
10. The air-air linkage proportioning valve of any one of claims 1 to 9 wherein: the ratio of the opening and closing speed of the valve core to the opening and closing speed of the valve is 3.
CN202210865459.2A 2022-07-21 2022-07-21 Air-gas linkage proportional valve Active CN115013551B (en)

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Application Number Priority Date Filing Date Title
CN202210865459.2A CN115013551B (en) 2022-07-21 2022-07-21 Air-gas linkage proportional valve

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Application Number Priority Date Filing Date Title
CN202210865459.2A CN115013551B (en) 2022-07-21 2022-07-21 Air-gas linkage proportional valve

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CN115013551A true CN115013551A (en) 2022-09-06
CN115013551B CN115013551B (en) 2023-06-06

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB580421A (en) * 1944-02-21 1946-09-06 Joseph Samuel Lowe Improvements in gas and air proportioning valves
CN201013968Y (en) * 2006-10-16 2008-01-30 彭江 Wing-air linkage controlling valve
CN203517908U (en) * 2013-08-04 2014-04-02 杨斌 Fuel-air coordinated control device of blasting gas stove
CN106870809A (en) * 2017-04-03 2017-06-20 山东宇丰商用厨具有限公司 A kind of wind-gas linkage device for gas furnace
CN109442413A (en) * 2018-11-12 2019-03-08 连云港市晨鸿机械有限公司 Air-fuel ratio regulating device
CN111059306A (en) * 2019-12-25 2020-04-24 柳惠斌 Air valve and synchronous air-gas linkage valve
CN211009972U (en) * 2019-11-19 2020-07-14 浙江阀毕威阀门有限公司 High strength integral type pair ball valve

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB580421A (en) * 1944-02-21 1946-09-06 Joseph Samuel Lowe Improvements in gas and air proportioning valves
CN201013968Y (en) * 2006-10-16 2008-01-30 彭江 Wing-air linkage controlling valve
CN203517908U (en) * 2013-08-04 2014-04-02 杨斌 Fuel-air coordinated control device of blasting gas stove
CN106870809A (en) * 2017-04-03 2017-06-20 山东宇丰商用厨具有限公司 A kind of wind-gas linkage device for gas furnace
CN109442413A (en) * 2018-11-12 2019-03-08 连云港市晨鸿机械有限公司 Air-fuel ratio regulating device
CN211009972U (en) * 2019-11-19 2020-07-14 浙江阀毕威阀门有限公司 High strength integral type pair ball valve
CN111059306A (en) * 2019-12-25 2020-04-24 柳惠斌 Air valve and synchronous air-gas linkage valve

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