CN115012092A - Flexible woven belt and manufacturing method thereof - Google Patents

Flexible woven belt and manufacturing method thereof Download PDF

Info

Publication number
CN115012092A
CN115012092A CN202210755803.2A CN202210755803A CN115012092A CN 115012092 A CN115012092 A CN 115012092A CN 202210755803 A CN202210755803 A CN 202210755803A CN 115012092 A CN115012092 A CN 115012092A
Authority
CN
China
Prior art keywords
flexible
weaving
layer
yarns
woven belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210755803.2A
Other languages
Chinese (zh)
Inventor
张曼
宋炳涛
邱延平
方文青
孙鹏程
刘鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ropenet Group Co Ltd
Original Assignee
Ropenet Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ropenet Group Co Ltd filed Critical Ropenet Group Co Ltd
Priority to CN202210755803.2A priority Critical patent/CN115012092A/en
Publication of CN115012092A publication Critical patent/CN115012092A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0094—Belts
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/41—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with specific twist
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/573—Tensile strength
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/58—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads characterised by the coefficients of friction
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D10B2321/0211—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/062—Load-responsive characteristics stiff, shape retention
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/063—Load-responsive characteristics high strength

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a flexible woven belt and a manufacturing method thereof, and belongs to the technical field of woven belt production. The flexible braid provided by the invention comprises an intermediate layer and a coating layer coated outside the intermediate layer, and is directly knitted by a knitting machine for one-step forming; the flexible ribbon has an integrated structure and a layered structure; along the length direction of the flexible woven belt, the layered structure and the integrated structure are distributed in a circulating and staggered manner. The layered structure can avoid the phenomena of hardness increase and hand feeling reduction caused by interweaving a large number of fibers, and ensure the softness of the flexible woven belt; the friction that mutual removal leads to when using between intermediate level and the coating can effectively be avoided to integrative structure, improves the wearability of flexible meshbelt. The technical problem that in the prior art, the flexibility and the service performance of the woven belt are reduced by improving the wear-resisting performance of the woven belt is solved. In addition, the flexible mesh belt provided by the invention has the advantages of flexibility and safety in use and long service life.

Description

Flexible woven belt and manufacturing method thereof
Technical Field
The invention relates to a flexible woven belt and a manufacturing method thereof, and belongs to the technical field of woven belt production.
Background
The woven belts are generally used for lifting, binding and carrying goods, and are widely applied to various industrial fields. In the using process, larger friction is usually generated between the woven belt and goods, so that the woven belt is abraded, and the service life of the woven belt is seriously influenced; therefore, solving the problem of using and wearing of the woven belt is a key problem in the process of manufacturing the woven belt.
In order to solve the problem of abrasion in the use of the mesh belt, the prior art can increase the abrasion resistance of the mesh belt by additionally arranging a plurality of layers of abrasion-resistant layers, increasing the thickness of the whole or part of the position of the mesh belt and coating the mesh belt. Under the condition of taking such measures, the phenomenon that the overall hardness of the woven belt is increased usually occurs, so that the use and operation flexibility of the woven belt is influenced, and even the overall weight is additionally increased; furthermore, the increased stiffness also makes the webbing unsuitable for repair after damage.
Disclosure of Invention
The invention aims to overcome the technical problem that the whole hardness of a woven belt is increased by improving the wear resistance of the woven belt in the prior art, and provides a flexible woven belt and a manufacturing method thereof. The flexible mesh belt provided by the invention has use flexibility on the basis of ensuring the strength and the wear resistance, and provides flexibility and safety for use of the mesh belt.
In order to achieve the purpose, the invention adopts the following technical scheme:
the flexible braid comprises a middle layer and a coating layer coated outside the middle layer, and is directly knitted by a knitting machine for one-step forming;
the flexible woven belt is provided with an integrated position and a layered position, and the integrated position and the layered position are alternately distributed along the length direction of the flexible woven belt; at the integral position, the intermediate layer and the cladding layer are mutually interwoven to form an integral structure; at the layering position, the intermediate layer and the cladding layer are not mutually crosslinked to form a layering structure.
The integrated position and the separation position are arranged, wherein the number of at least one position is not less than two; the number of the integrated positions and the number of the layered positions may be plural.
The starting end and the tail end of the flexible woven belt can be respectively of the integral structure and the layered structure, or both of the integral structure and the layered structure.
In the same flexible woven belt, the lengths of the integrated structures can be equal or unequal. In the same flexible woven tape, the lengths of the layer structures can be equal or unequal.
The length of the integral structure may be 5cm to 10 cm.
The layered structure may have a length of 1m to 1.5 m.
The volume ratio of the coating layer to the flexible woven tape is 20-40%.
The middle layer can be in a twill structure.
The coating layer may have a plain weave structure.
The middle layer can be formed by interweaving high-strength fibers as warp and weft yarns, the warp density is 15-50 pieces/cm, and the weft density is 2-20 pieces/cm; the high strength fiber specification is 210-.
The coating layer can be formed by interweaving wear-resistant fibers serving as warp and weft yarns, the warp density is 10-20 pieces/cm, and the weft density is 2-10 pieces/cm; the specification of the wear-resistant fiber is 1000-6000D.
The coating layer can be formed by interweaving twisted yarns made of wear-resistant fibers as warp yarns and weft yarns; the twist number of the twisted yarn is 50-150 twists/m, and the specification of the twisted yarn is (1000-6000D) × (2-4).
The manufacturing method of the flexible woven belt comprises the following steps:
manufacturing a fabric upper drawing according to the overall thickness and the breadth of the flexible woven belt and the weaving structure of the intermediate layer and the coating layer;
respectively winding and placing yarns for weaving the middle layer and the coating layer on a weaving shaft in parallel;
the yarns for weaving the middle layer and the cladding layer sequentially pass through a warp stop sheet, a heddle and a reed according to the specification of a machine drawing;
in the warp yarn arrangement area, yarns for weaving the middle layer are arranged in the middle, and yarns for weaving the coating layer are arranged at the upper bottom surface, the lower bottom surface and the side edge to coat the middle layer;
weaving an integrated structure: the heald frame starts to move up and down, and the yarns for weaving the middle layer and the yarns for weaving the covering layer are mutually interwoven to form cross-linking;
weaving the layered structure: the heald frame stops lifting movement, and the yarns used for weaving the middle layer and the yarns used for weaving the covering layer are not interwoven;
the step of knitting the integral structure and the step of knitting the layered structure are alternately and cyclically performed.
The beneficial effects of the invention are:
the flexible ribbon has two weaving structures of a layered structure and an integrated structure; the layered structure adopted by part of the structure can avoid the phenomena of hardness increase and hand feeling reduction caused by interweaving a large number of fibers, and ensure the flexibility of the flexible woven belt, so that the use flexibility of the flexible woven belt can be greatly improved, and the concentrated stress generated when the woven belt is in contact with goods due to excessive hardness is dispersed; the friction that the mutual removal leads to when using between intermediate level and the coating can effectively be avoided to part structure adoption integral structure among them, improves the wearability of flexible meshbelt. The positions occupying more proportion adopt a layered structure, and the positions occupying less proportion adopt an integrated structure; can further improve the flexibility and the flexibility on the premise of ensuring the wear resistance.
The intermediate layer of flexible meshbelt is woven by high-strength fiber adoption twill structure and is formed, and this structure of intermediate layer is favorable to keeping the flexibility and the intensity of meshbelt. The coating layer of the flexible ribbon is woven by using wear-resistant fibers in a plain weave structure, and the wear resistance of the ribbon is further improved by combining the weaving structure with the characteristics of the fibers. The coating distributes in the upper and lower surface and two sides of flexible meshbelt, can not only improve the wearability of flexible meshbelt upper and lower face, also can improve the wearability and the resistance to cutting at flexible meshbelt edge simultaneously.
In a word, the flexible ribbon provided by the invention has excellent flexibility on the basis of obtaining the strength and the wear resistance, and the technical problem that the flexibility and the use performance of the ribbon are reduced by improving the wear resistance of the ribbon in the prior art is solved. In addition, the flexible mesh belt provided by the invention has the advantages of flexibility and safety in use and long service life.
Drawings
FIG. 1 is a schematic view of a flexible webbing structure according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a flexible webbing at an integral location provided by an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a flexible webbing at a layered position according to an embodiment of the present invention;
wherein: 1. coating layer, 2 intermediate layer, 3 integral structure and 4 layered structure.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
The structure, proportion, size and the like shown in the drawings are only used for matching with the content disclosed in the specification, so that the person skilled in the art can understand and read the description, and the description is not used for limiting the limit condition of the implementation of the invention, so the method has no technical essence, and any structural modification, proportion relation change or size adjustment still falls within the scope covered by the technical content disclosed by the invention without affecting the effect and the achievable purpose of the invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
A flexible ribbon comprises an intermediate layer 2 and a coating layer 1 coated outside the intermediate layer 2, and is directly knitted by a knitting machine for one-step forming; the flexible woven belt is provided with an integrated position and a layered position, and the integrated position and the layered position are alternately distributed along the length direction of the flexible woven belt; at the integrated position, the intermediate layer 2 and the coating layer 1 are mutually interwoven to form an integrated structure 3; at the position of the delamination, the intermediate layer 2 and the cladding layer 1 do not cross-link with each other, forming a layered structure 4. As shown in fig. 1, along the length direction of the flexible woven tape, the layered structure 4 and the integrated structure 3 are distributed in a cyclic and staggered way; a flexible woven belt has two weaving structures of a layered structure 4 and an integrated structure 3. A unitary structure 3 of the flexible webbing at a unitary location, as shown in figure 2; layered structure 4 of the flexible webbing at layered body positions, as shown in fig. 3.
The starting end and the tail end of the flexible woven belt can be respectively of an integral structure 3 and a layered structure 4, or both of the integral structure 3 and the layered structure 4. That is, the start end and the end of the flexible webbing may be of the same structure or of different structures.
The integrated position and the layered position, wherein the number of at least one position is not less than two; the number of the integrated positions and the number of the layered positions may be plural. That is, the number of at least one of the integrated structure 3 and the layered structure 4 should be not less than two; the number of the integrated structures 3 is not less than two or the number of the layered structures 4 is not less than two. When the number of one of the structures is 2, the number of the other structure may be 1. The number of the integrated structures 3 and the number of the layered structures 4 may be plural, and the number of the integrated structures 3 and the number of the layered structures 4 may be equal or may not be equal. When the starting end and the tail end of the flexible woven tape are respectively the integrated structure 3 and the layered structure 4, the number of the integrated structure 3 and the layered structure 4 is equal. When both the start and the end of the flexible webbing are integral structures 3, the number of integral structures 3 is one more than the number of layered structures 4. When the starting end and the tail end of the flexible woven belt are both the layered structures 4, the number of the integrated structures 3 is one less than that of the layered structures 4.
The length of the integrated structure 3 and the length of the layered structure 4 of the flexible woven tape can be determined according to actual needs. In the same flexible webbing, the lengths of the integral structures 3 may be equal or unequal. The lengths of the respective layered structures 4 may or may not be equal in the same flexible webbing. Specifically, the lengths of the integrated structures 3 are equal and are all 5cm-10cm, and the lengths of the layered structures 4 are equal and are all 1m-1.5 m; namely, 5cm-10cm of integrated structure 3 is arranged between every two sections of 1m-1.5m layered structures 4.
The volume proportion of the coating layer 1 of the flexible woven tape to the flexible woven tape is 20-40%. As shown in fig. 2 or 3, the coating layer 1 coats the intermediate layer 2 at the upper and lower positions and both side positions of the intermediate layer 2. Specifically, the width of the coating layer 1 may be 3 to 5mm wider than that of the intermediate layer 2, and the intermediate layer 2 is coated on the side edges.
The intermediate layer 2 of flexible webbing may be a twill construction. The middle layer 2 can be formed by interweaving high-strength fibers as warp and weft yarns, the warp density can be 15-50 pieces/cm, and the weft density can be 2-20 pieces/cm; the high strength fiber specification may be 210 + 5040D. Specifically, the high-strength fiber may be at least one of polyamide fiber, aramid fiber and ultra-high molecular weight polyethylene fiber. That is, the middle layer 2 may be formed by interweaving one or more than two of nylon, aramid and ultra-high molecular weight polyethylene fibers as warp and weft yarns.
The cover layer 1 of the flexible webbing may be of plain weave construction. The coating layer 1 can be formed by interweaving wear-resistant fibers as warp and weft yarns; the warp density can be 10-20 pieces/cm, and the weft density can be 2-10 pieces/cm; the abrasion resistant fiber specification may be 1000-. Specifically, the wear-resistant fibers can be polyester fibers. In order to further improve the wear-resisting property of the flexible woven belt, the wear-resisting fibers can be processed into twisted yarns, and then the twisted yarns are used as warp and weft yarns to be interwoven to form the coating layer 1. The twist number of the twisted yarn processed by the wear-resistant fiber can be 50-150 twists/m, and the specification of the twisted yarn can be (1000-.
The manufacturing method of the flexible woven belt comprises the following steps:
manufacturing a fabric weaving machine drawing according to the overall thickness and the breadth of the flexible woven belt and the requirements of the weaving structure of the middle layer 2 and the coating layer 1;
the yarns for weaving the middle layer 2 and the coating layer 1 are respectively wound on a weaving shaft in parallel;
the yarns for weaving the middle layer 2 and the cladding layer 1 sequentially pass through a warp stop sheet, a heddle and a reed according to the specification of an upper drawing;
in the warp yarn arrangement area, the yarns for weaving the middle layer 2 are arranged in the middle, and the yarns for weaving the coating layer 1 are arranged at the upper bottom surface, the lower bottom surface and the side edge to coat the middle layer 2;
weaving the integrated structure 3: the heald frame starts to move up and down, and the yarns for weaving the middle layer 2 and the yarns for weaving the covering layer 1 are mutually interwoven to form cross-linking;
weaving the layered structure 4: the heald frame stops lifting movement, and the yarns for weaving the middle layer 2 and the yarns for weaving the covering layer 1 are not interwoven;
the steps of knitting the integral structure 3 and the steps of knitting the layered structure 4 are alternately cycled.
In a specific embodiment, the step of finishing the manufacturing of the middle layer 2 by using the high-strength fiber as the warp and weft yarns according to a twill structure specifically comprises the following steps: and directly placing the high-strength fibers on a weaving shaft, and sequentially passing through a warp stop sheet, a heddle and a reed according to a weaving upper drawing to finish the weaving manufacture of the middle layer 2.
In a specific embodiment, the step of making the coating layer 1 is accomplished by using the wear-resistant fibers as warp and weft yarns in a plain weave structure, specifically: the wear-resistant fibers can be directly placed on a beam, and sequentially pass through a warp stop sheet, a heddle and a reed according to a fabric on-machine drawing to finish the weaving manufacture of the cladding layer 1; or twisting at least two wear-resistant fibers to obtain twisted yarns with higher twist, placing the yarns on a weaving shaft after pre-weaving, and sequentially passing through a warp stop sheet, a heddle and a reed according to a fabric on-machine drawing to finish the weaving manufacture of the coating layer 1.
The manufacturing method of the flexible mesh belt and other process steps and parameters are conventional process steps and parameters, and are not described in detail in the invention.
Example 1
The following flexible webbing a is designed: the flexible woven belt A comprises an intermediate layer 2 and a coating layer 1 coated outside the intermediate layer 2. The starting end and the tail end of the flexible woven belt A are both integrated structures 3 formed by interweaving the middle layer 2 and the coating layer 1; the middle layer 2 and the coating layer 1 are not mutually crosslinked to form a layered structure 4; further connected to layered structure 4 is integral structure 3, … …; the integrated structure 3 and the layered structure 4 are circularly and alternately distributed. Wherein, the lengths of all the integrated structures 3 are equal and are all 5 cm; the length of each layered structure 4 is equal and is 1.5 m. Integral structure 3 adopts twill structure, and layered structure 4 adopts plain weave structure.
Manufacturing a flexible woven belt A:
manufacturing a fabric weaving machine drawing according to the requirements of the overall thickness and the breadth of the flexible woven belt A and the weaving structure that the middle layer 2 adopts a twill structure and the cladding layer 1 adopts a plain weave structure;
selecting high-strength fibers as the knitting yarns of the middle layer 2, and selecting wear-resistant fibers as the knitting yarns of the coating layer 1; respectively winding and placing the high-strength fibers and the wear-resistant fibers on a weaving shaft in parallel;
sequentially passing the high-strength fibers and the wear-resistant fibers through a warp stop piece, a harness wire and a reed according to the specification of an upper drawing;
in the warp yarn arrangement area, high-strength fibers are arranged in the middle, and wear-resistant fibers are arranged at the upper bottom surface, the lower bottom surface and the side edge to coat the middle layer 2;
weaving the integrated structure 3: the heald frame starts to move up and down, and the yarns for weaving the middle layer and the yarns for weaving the covering layer are mutually interwoven to form cross-linking;
weaving the layered structure 4: when the length of the integrated structure 3 reaches 5CM, changing the lifting motion track of the heald frame to stop the lifting motion of the heald frame, and not interweaving the high-strength fibers and the wear-resistant fibers to form a layered structure 4;
when the length of the layered structure 4 reaches 1.5m, changing the lifting motion track of the heald frame, starting the lifting motion of the heald frame, and interweaving the high-strength fibers and the wear-resistant fibers to form a cross-linking structure 3; … …, respectively; forming a layered structure 4 and an integral structure 3 in a cyclic and alternating manner; finally, the flexible woven belt A is formed by one-time weaving forming.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solutions of the present invention.

Claims (10)

1. The flexible ribbon is characterized by comprising an intermediate layer and a coating layer coated outside the intermediate layer, and is directly knitted by a knitting machine for one-step forming;
the flexible woven belt is provided with an integrated position and a layered position, and the integrated position and the layered position are alternately distributed along the length direction of the flexible woven belt; at the integral position, the intermediate layer and the cladding layer are mutually interwoven to form an integral structure; at the layering position, the intermediate layer and the cladding layer are not mutually crosslinked to form a layering structure.
2. The flexible webbing of claim 1, wherein the unitary structure has a length of 5cm to 10 cm.
3. The flexible webbing of claim 1, wherein the layered structure has a length of 1m-1.5 m.
4. The flexible webbing of claim 1, wherein the proportion of the cladding layer to the volume of the flexible webbing is 20-40%.
5. The flexible webbing of claim 1, wherein the intermediate layer is a twill construction.
6. The flexible webbing of claim 1, wherein the cover is a plain weave structure.
7. The flexible webbing belt according to any one of claims 1 to 6, wherein the intermediate layer is formed by interweaving high-strength fibres as warp and weft yarns, the warp density is 15 to 50/cm, and the weft density is 2 to 20/cm; the high strength fiber specification is 210-.
8. The flexible webbing belt according to any one of claims 1 to 6, wherein the coating layer is formed by interweaving wear resistant fibres as warp and weft yarns, the warp density is 10-20/cm, and the weft density is 2-10/cm; the specification of the wear-resistant fiber is 1000-6000D.
9. The flexible webbing belt of claim 8, wherein the coating layer is formed by interweaving twisted yarns made of wear-resistant fibers as warp and weft yarns; the twist number of the twisted yarn is 50-150 twists/m, and the specification of the twisted yarn is (1000-6000D) × (2-4).
10. A method of making a flexible web according to any one of claims 1 to 9, including the steps of:
manufacturing a fabric upper drawing according to the whole thickness and breadth of the flexible woven belt and the weaving structure of the middle layer and the coating layer;
respectively winding and placing yarns for weaving the middle layer and the coating layer on a weaving shaft in parallel;
the yarns for weaving the middle layer and the cladding layer sequentially pass through a warp stop sheet, a heddle and a reed according to the specification of an upper drawing;
in the warp yarn arrangement area, yarns for weaving the middle layer are arranged in the middle, and yarns for weaving the coating layer are arranged at the upper bottom surface, the lower bottom surface and the side edge to coat the middle layer;
weaving an integrated structure: the heald frame starts to move up and down, and the yarns for weaving the middle layer and the yarns for weaving the covering layer are mutually interwoven to form cross-linking;
weaving the layered structure: the heald frame stops lifting movement, and the yarns used for weaving the middle layer and the yarns used for weaving the covering layer are not interwoven;
the step of knitting the integral structure and the step of knitting the layered structure are alternately and cyclically performed.
CN202210755803.2A 2022-06-30 2022-06-30 Flexible woven belt and manufacturing method thereof Pending CN115012092A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210755803.2A CN115012092A (en) 2022-06-30 2022-06-30 Flexible woven belt and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210755803.2A CN115012092A (en) 2022-06-30 2022-06-30 Flexible woven belt and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN115012092A true CN115012092A (en) 2022-09-06

Family

ID=83078835

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210755803.2A Pending CN115012092A (en) 2022-06-30 2022-06-30 Flexible woven belt and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN115012092A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040171318A1 (en) * 2003-02-28 2004-09-02 Rashed Mohamed Abdel Aziz Multi-layered woven scrim
CN105556013A (en) * 2014-06-20 2016-05-04 内野株式会社 Gauze woven fabric
CN205576394U (en) * 2016-03-01 2016-09-14 重庆讯嵩科技有限公司 Fire -retardant meshbelt
CN207646386U (en) * 2017-09-22 2018-07-24 稳健医疗用品（荆门）有限公司 A kind of laminates
US20200318262A1 (en) * 2019-04-02 2020-10-08 Lift-All Company, Inc. Woven webbing combining edge and body weave design features for improved overall durability in lifting and restraint applications

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040171318A1 (en) * 2003-02-28 2004-09-02 Rashed Mohamed Abdel Aziz Multi-layered woven scrim
CN105556013A (en) * 2014-06-20 2016-05-04 内野株式会社 Gauze woven fabric
CN205576394U (en) * 2016-03-01 2016-09-14 重庆讯嵩科技有限公司 Fire -retardant meshbelt
CN207646386U (en) * 2017-09-22 2018-07-24 稳健医疗用品（荆门）有限公司 A kind of laminates
US20200318262A1 (en) * 2019-04-02 2020-10-08 Lift-All Company, Inc. Woven webbing combining edge and body weave design features for improved overall durability in lifting and restraint applications

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
苏州丝绸工学院编: "《织物组织》", 纺织工业出版社, pages: 126 - 127 *

Similar Documents

Publication Publication Date Title
JP3956341B2 (en) Industrial multilayer fabric
JPH0214475B2 (en)
CA2139587C (en) Rope substitution belt
CN115012092A (en) Flexible woven belt and manufacturing method thereof
CN217418927U (en) Light and thin chinlon low-elasticity jacquard fabric
JP3938511B2 (en) Industrial multilayer fabric
JP3933448B2 (en) Industrial multilayer fabric
CN209775763U (en) Jacquard fabric
JP4005382B2 (en) Industrial multilayer fabric
CN216360544U (en) Wear-resistant fabric with soft hand feeling
CN219363939U (en) Wear-resistant yarn and fabric made of same
CN219634720U (en) Woven composite fabric
CN214655963U (en) Long-life wear-resistant luggage ribbon with wear-resistant and anti-folding structure
CN219706357U (en) Anti-skid chemical fiber fabric
CN217378149U (en) Tensile wear-resistant yarn
CN220202140U (en) Wear-resistant polyester fabric
CN218948605U (en) Seersucker-like polyester fabric
CN212765192U (en) High-flexibility spandex fabric
RU204835U1 (en) TECHNICAL FABRIC POLYESTER
CN214606300U (en) Antibacterial woven fabric
CN220700615U (en) Anti-skid durable fabric
CN220236804U (en) Wear-resistant polyester cloth
CN220129674U (en) High-extensibility grey cloth
CN217944568U (en) Wear-resistant tensile chemical fiber fabric
CN214655515U (en) Wear-resistant jean fabric

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20220906