CN115010454B - Concrete grouting material, production process thereof and road surface layer repairing process - Google Patents

Concrete grouting material, production process thereof and road surface layer repairing process Download PDF

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CN115010454B
CN115010454B CN202210592525.3A CN202210592525A CN115010454B CN 115010454 B CN115010454 B CN 115010454B CN 202210592525 A CN202210592525 A CN 202210592525A CN 115010454 B CN115010454 B CN 115010454B
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mixing
stirring
uniformly
solid material
auxiliary agent
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CN115010454A (en
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陈万胜
陈菲
乔欣
王建文
李孝利
王向群
王�琦
刘辉
江贝
袁猛
王启城
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Shandong Running New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/70Grouts, e.g. injection mixtures for cables for prestressed concrete
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/72Repairing or restoring existing buildings or building materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/10Mortars, concrete or artificial stone characterised by specific physical values for the viscosity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The application relates to the field of pavement repair technology, and particularly discloses a concrete grouting material, a production process thereof and a pavement repair process. The concrete grouting material comprises 72-116 parts of solid material, 4-8 parts of additive, 15-25 parts of water, 4-10 parts of interface adhesive and 2-6 parts of bonding aid, wherein the interface adhesive comprises bonding resin emulsion, reinforcing fiber and tert-butyl glycidyl ether, and the weight ratio of the bonding resin emulsion to the reinforcing fiber to the tert-butyl glycidyl ether is (2-6): 1 (1-3); the production process comprises the following steps: adding water into the solid material, stirring and mixing uniformly, and then sequentially adding the additive, the interface adhesive and the bonding auxiliary agent, stirring and mixing uniformly to prepare the grouting material. The concrete grouting material can be used for repairing broken corners of a pavement, and has the advantage of reducing the occurrence of re-breaking of the corners.

Description

Concrete grouting material, production process thereof and road surface layer repairing process
Technical Field
The application relates to the field of pavement repair technology, in particular to a concrete grouting material, a production process thereof and a pavement repair process.
Background
The cement concrete pavement is a pavement structure with high rigidity, strong load diffusion capability and good stability, and the construction technology of the cement concrete pavement is always researched and summarized in many countries, so that many achievements are obtained, and the cement concrete pavement is widely applied.
Most severe damages to concrete pavement are initially manifested as local damage to the pavement, and these small-scale, local and unstructured damages, if not repaired effectively in time, will lead to further expansion of the damage range and further aggravation of the damage, and finally result in extensive and structured damage to the whole board, resulting in greater economic loss.
Aiming at the situation that the angle of the cement concrete pavement slab is broken, the traditional repairing method is to remove broken concrete, newly lay common concrete with the same or high grade as the original design label, and the repaired pavement slab angle is easy to break again due to weak interface between the new and old concrete, thereby causing serious pavement diseases.
Disclosure of Invention
In order to repair the road surface plate angle and slow down the condition of pavement disease aggravation, the application provides a concrete grouting material, a production process thereof and a road surface layer repair process.
In a first aspect, the application provides a concrete grouting material, which adopts the following technical scheme:
the concrete grouting material comprises 72-116 parts of solid material, 4-8 parts of additive, 15-25 parts of water, 4-10 parts of interface adhesive and 2-6 parts of bonding aid, wherein the interface adhesive comprises bonding resin emulsion, reinforcing fiber and tert-butyl glycidyl ether, and the weight ratio of the bonding resin emulsion to the reinforcing fiber to the tert-butyl glycidyl ether is (2-6): 1 (1-3).
Through adopting above-mentioned technical scheme to the solid material is as main support main part, and bonding resin emulsion plays the bonding effect, permeates simultaneously to old road surface gap in, and reinforcing fiber and tert-butyl glycidyl ether get into old road surface gap thereupon in, when bonding resin emulsion is influenced by the bonding auxiliary agent and solidifies, tert-butyl glycidyl ether molecular chain curls and makes the bonding strength between reinforcing fiber, bonding resin and the road surface gap inner wall, thereby effectively improve the joint strength between the new and old interface, reduce the condition that new road surface corner ftractures once more, effectively slow down the further aggravation of road surface disease.
Preferably, the solid material comprises tricalcium silicate, dicalcium silicate, tricalcium aluminate, tetracalcium aluminoferrite, mineral powder, fly ash, gypsum and silicon dioxide, and the mass ratio of the tricalcium silicate to the dicalcium aluminate is (9-15): (20-30): (12-18): (8-12): (6-12): (2-4): (3-7).
Through adopting above-mentioned technical scheme to above-mentioned raw materials play main supporting role in the grout material as solid material, thereby make the road corner compressive strength after repairing promote, reduce the circumstances that the corner breaks once more.
Preferably, the reinforcing fiber is mulberry silk fiber.
Through adopting above-mentioned technical scheme, mulberry silk fibre surface coefficient of friction is low, in the infiltration diffusion in-process more gets into the gap to make the resin emulsion after the solidification realize the anchor through mulberry silk fibre, effectively improve new and old interface bonding strength.
Preferably, the mulberry silk fiber has a length D 90 =3mm。
Through adopting above-mentioned technical scheme, handle mulberry silk fibre and make its length satisfy the infiltration demand to make things convenient for mulberry silk fibre to get into in the gap and improve new and old interface collection intensity.
Preferably, the bonding auxiliary agent comprises a curing agent and styrenated phenol, wherein the weight ratio of the curing agent to the styrenated phenol is (1-3) 1-3.
By adopting the technical scheme, the styrenated phenol improves the stability of the aqueous acrylic resin emulsion, reduces the influence of air oxidation on the grouting material performance in the mixing process, and the curing agent accelerates the curing of the aqueous acrylic resin emulsion in the grouting material after pouring, thereby shortening the curing time.
Preferably, the adhesive resin emulsion is an aqueous acrylic resin emulsion.
By adopting the technical scheme, the water-based acrylic resin emulsion is mixed with water, so that the mixing uniformity of all raw materials of the grouting material is improved, and bleeding caused by interfacial adhesive and water separation is reduced.
Preferably, the additive is an accelerator.
By adopting the technical scheme, the accelerator can accelerate the solidification speed of the grouting material, thereby shortening the construction time and reducing the obstruction of construction to road traffic.
In a second aspect, the application provides a preparation method of concrete grouting material, which adopts the following technical scheme: the preparation method of the concrete grouting material comprises the following steps: adding water into the solid material, stirring and mixing uniformly, and then sequentially adding the additive, the interface adhesive and the bonding auxiliary agent, stirring and mixing uniformly to prepare the grouting material.
By adopting the technical scheme, the grouting material can be prepared by mixing the raw materials according to the steps, and the grouting material can be used in the prior art, and is simple and convenient to operate.
In a third aspect, the application provides a road surface layer repairing process, which adopts the following technical scheme:
a road surface repair process comprising the steps of: cleaning the corner fracture of the road, cutting the fracture surface to form a new joint surface, and adding water for wetting; cutting the joint surface crack to eliminate the crack; pouring grouting materials to the fracture to form new road corners; and curing to finish the repair.
By adopting the technical scheme, the repairing can be finished after the repairing is finished by cleaning the broken corners and pouring the grouting material, so that the repairing difficulty is effectively reduced.
In summary, the application has the following beneficial effects:
1. as the solid material is adopted as the main supporting body, the aqueous acrylic resin emulsion plays a role in bonding, and permeates into the gap of the old road surface, the mulberry silk fiber and the tertiary butyl glycidyl ether enter the gap of the old road surface, when the aqueous acrylic resin emulsion is cured under the influence of the curing agent, the tertiary butyl glycidyl ether molecular chain is curled to enable the bonding strength among the mulberry silk fiber, the aqueous acrylic resin and the inner wall of the gap of the road surface, thereby effectively improving the bonding strength between new and old interfaces, reducing the situation that the corners of the new road surface crack again and effectively slowing down the further aggravation of road surface diseases.
2. The mulberry silk fiber surface friction coefficient is low, and the mulberry silk fiber is easier to enter gaps in the permeation diffusion process, so that the solidified resin emulsion is anchored through the mulberry silk fiber, and the bonding strength of new and old interfaces is effectively improved.
3. According to the application, the grouting material can be prepared by mixing the raw materials according to the steps, the grouting material can be used in the process of mixing, and the operation is simple and convenient.
Detailed Description
In the application, tricalcium silicate, dicalcium silicate, tricalcium aluminate, tetracalcium aluminoferrite, mineral powder, fly ash, gypsum and silicon dioxide are purchased from the market. The water is pure water, the accelerator is purchased from Jie chemical industry Co., ltd. In Jie, the aqueous acrylic resin emulsion is purchased from Jie Nanxiang Tay chemical industry Co., ltd., the mulberry silk fiber is purchased from Heshan Wei industry textile Co., tung country city, and then cut to fiber length D 90 T-butyl glycidyl ether purchased from Kang Disi chemical industry (Hubei) limited, curing agent purchased from Jinan Yisheng resin limited, styrenated phenol purchased from Wuhan's biosciences limited.
The present application will be described in further detail with reference to examples.
Examples
Example 1
S1, uniformly stirring and mixing 9kg of tricalcium silicate, 20kg of dicalcium silicate, 12kg of tricalcium aluminate, 12kg of tetracalcium aluminoferrite, 8kg of mineral powder, 6kg of fly ash, 2kg of gypsum and 3kg of silicon dioxide to obtain a solid material, mixing 2kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 1kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 1kg of curing agent and 1kg of styrenated phenol to obtain an adhesive auxiliary agent;
and S2, adding 15kg of water and 4kg of accelerator into the solid material in the step S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the step S1, mixing and stirring uniformly to prepare the grouting material.
Example 2
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 2kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 1kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 3
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 1kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 4
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 6kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 1kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 5
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 2kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 6
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 7
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 6kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 8
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 2kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 3kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 9
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 3kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 10
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 6kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 3kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 11
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 1kg of curing agent and 1kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 12
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 1kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 13
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 3kg of curing agent and 1kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 14
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 1kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 15
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 3kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 16
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 1kg of curing agent and 3kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 17
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 3kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 18
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 3kg of curing agent and 3kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 19
S1, uniformly stirring and mixing 9kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 20
S1, uniformly stirring and mixing 15kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 21
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 20kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 22
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 30kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 23
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 12kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 24
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 18kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 25
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 12kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 26
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 18kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 27
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 8kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 28
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 12kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 29
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 6kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 30
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 12kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 31
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 2kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 32
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 4kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 33
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 3kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 34
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 7kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 35
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
and S2, adding 15kg of water and 6kg of accelerator into the solid material in the step S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the step S1, mixing and stirring uniformly to prepare the grouting material.
Example 36
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 4kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 2kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 25kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 37
S1, uniformly stirring and mixing 15kg of tricalcium silicate, 30kg of dicalcium silicate, 18kg of tricalcium aluminate, 18kg of tetracalcium aluminoferrite, 12kg of mineral powder, 12kg of fly ash, 4kg of gypsum and 7kg of silicon dioxide to obtain a solid material, mixing 6kg of aqueous acrylic resin emulsion, 1kg of mulberry silk fiber and 3kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 3kg of curing agent and 3kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 25kg of water and 8kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Example 38
The embodiment discloses a road surface layer repairing process, which comprises the following steps:
s1, cleaning the road corner degraded part by using an air pick and a planing and milling machine, and cutting the broken surface of the board corner by using a cutting machine to form a new joint surface.
S2, cleaning redundancy on the road surface, blowing off floating dust by using a blower, flushing the interface by using a high-pressure water gun, and fully wetting the joint surface.
S3, if the joint surface has a crack, slotting and expanding the crack to be 30-50mm wide and 20-30mm below the crack depth by using a cutting machine, and if the joint surface has a crack, expanding the joint surface to a base layer by penetrating the crack.
And S4, fully and uniformly stirring the grouting material by using a mortar stirrer or an electric stirrer.
S5, removing excessive bright water on the joint surface.
S6, pouring the grouting material to the damaged part, and fully removing bubbles.
And S7, carrying out napping treatment and maintenance, preventing insolation and rain, and finishing repair.
Comparative example
Comparative example 1
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silica to obtain a solid material, mixing 2kg of aqueous acrylic resin emulsion and 1kg of mulberry silk fiber to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Comparative example 2
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 2kg of aqueous acrylic resin emulsion and 1kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Comparative example 3
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, mixing 1kg of mulberry silk fiber and 1kg of tert-butyl glycidyl ether to obtain an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Comparative example 4
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, taking 2kg of aqueous acrylic resin emulsion as an interface adhesive, and mixing 2kg of curing agent and 2kg of styrenated phenol as an adhesive auxiliary agent;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Comparative example 5
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain a bonding aid;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding 1kg of mulberry silk fiber and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare grouting material.
Comparative example 6
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain a bonding aid;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding 1kg of tert-butyl glycidyl ether, the interface adhesive and the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Comparative example 7
S1, uniformly stirring and mixing 12kg of tricalcium silicate, 25kg of dicalcium silicate, 15kg of tricalcium aluminate, 15kg of tetracalcium aluminoferrite, 10kg of mineral powder, 9kg of fly ash, 3kg of gypsum and 5kg of silicon dioxide to obtain a solid material, and mixing 2kg of curing agent and 2kg of styrenated phenol to obtain a bonding aid;
s2, adding 20kg of water and 6kg of accelerator into the solid material in the S1, stirring and mixing uniformly, and then adding the bonding auxiliary agent prepared in the S1, mixing and stirring uniformly to prepare the grouting material.
Table 1 examples and comparative examples solid feed addition scales (kg)
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Table 2 examples and comparative examples accelerator, water, interfacial adhesive and adhesion promoter addition scale (kg)
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Performance test the grouting materials prepared in examples 1 to 37 and comparative examples 1 to 7 were tested for adhesive strength, and wet adhesive strength was tested according to JC/T1041-2007 epoxy resin grouting material for concrete cracks.
The test data are shown in Table 3.
Table 3 bonding strength test table (MPa)
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As can be seen from the combination of example 6, comparative example 1, comparative example 4 and comparative example 7 and the combination of table 3, the bonding strength of the new and old interfaces can be effectively improved by adding the aqueous acrylic resin emulsion, the mulberry silk fiber and the tert-butyl glycidyl ether as the interface bonding agents, mainly because the aqueous acrylic resin emulsion plays a role in bonding and permeates into the old pavement gaps, the mulberry silk fiber and the tert-butyl glycidyl ether enter the old pavement gaps along with the aqueous acrylic resin emulsion, and when the aqueous acrylic resin emulsion is cured under the influence of the curing agent, the tert-butyl glycidyl ether molecular chain is curled to enable the bonding strength among the mulberry silk fiber, the aqueous acrylic resin and the inner walls of the pavement gaps, so that the bonding strength among the new and old interfaces is effectively improved, and the situation that the corners of the new pavement are cracked again is reduced.
As can be seen from the combination of example 6 and comparative examples 1-3 and Table 3, the addition of the aqueous acrylic resin emulsion, mulberry silk fiber and t-butyl glycidyl ether as interfacial adhesives significantly improved the adhesion properties as compared to the addition of the two materials.
As can be seen from the combination of example 6, comparative example 3, comparative examples 5 to 7 and Table 3, the anhydrous polypropylene resin emulsion was mainly used, and the mulberry silk fiber and t-butyl glycidyl ether had substantially no effect on the bonding strength between the old and new interfaces.
It can be seen from the combination of examples 2 to 10 and Table 3 that the adhesive properties of the grouting material can be effectively improved by adjusting the addition ratio of the aqueous acrylic resin emulsion, the mulberry silk fiber and the tert-butyl glycidyl ether.
The present embodiment is only for explanation and not limitation of the present application, and modifications of the present embodiment without creative contribution can be made by those skilled in the art after reading the present specification as required, but are protected by patent laws within the scope of claims of the present application.

Claims (3)

1. Concrete grouting materialIs characterized by comprising 72-116 parts of solid material, 4-8 parts of accelerator, 15-25 parts of water, 4-10 parts of interface adhesive and 2-6 parts of bonding aid, wherein the interface adhesive comprises bonding resin emulsion, reinforcing fiber and tert-butyl glycidyl ether, and the weight ratio of the bonding resin emulsion to the reinforcing fiber to the tert-butyl glycidyl ether is (2-6): 1 (1-3); the reinforcing fiber is mulberry silk fiber; the length of the mulberry silk fiber is D 90 =3mm; the bonding auxiliary agent comprises a curing agent and styrenated phenol, wherein the weight ratio of the curing agent to the styrenated phenol is (1-3) that of (1-3); the bonding resin emulsion is aqueous acrylic resin emulsion; the solid material comprises tricalcium silicate, dicalcium silicate, tricalcium aluminate, tetracalcium aluminoferrite, mineral powder, fly ash, gypsum and silicon dioxide, and the mass ratio of the tricalcium silicate to the dicalcium aluminate is (9-15): (20-30): (12-18): (8-12): (6-12): (2-4): (3-7).
2. The process for producing a concrete grouting material according to claim 1, comprising the steps of: adding water into the solid material, stirring and mixing uniformly, and then sequentially adding an accelerator, an interface adhesive and an adhesion auxiliary agent, stirring and mixing uniformly to prepare grouting material.
3. The road surface layer repairing process is characterized by comprising the following steps of: cleaning the corner fracture of the road, cutting the fracture surface to form a new joint surface, and adding water for wetting; cutting the joint surface crack to eliminate the crack; pouring the grouting material of claim 1 to the fracture to form a new road corner; and curing to finish the repair.
CN202210592525.3A 2022-04-24 2022-05-28 Concrete grouting material, production process thereof and road surface layer repairing process Active CN115010454B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007197298A (en) * 2005-12-26 2007-08-09 Ube Ind Ltd Cement composition
CN101563171A (en) * 2005-09-13 2009-10-21 Sika技术股份公司 Epoxy sealer/healer for sealing strengthening cracked concrete
CN109305789A (en) * 2018-07-03 2019-02-05 水利部交通运输部国家能源局南京水利科学研究院 Cement-based elastic grouting material and preparation method thereof suitable for concrete deep-water crack repairing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101563171A (en) * 2005-09-13 2009-10-21 Sika技术股份公司 Epoxy sealer/healer for sealing strengthening cracked concrete
JP2007197298A (en) * 2005-12-26 2007-08-09 Ube Ind Ltd Cement composition
CN109305789A (en) * 2018-07-03 2019-02-05 水利部交通运输部国家能源局南京水利科学研究院 Cement-based elastic grouting material and preparation method thereof suitable for concrete deep-water crack repairing

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