CN115008758A - Integrated T-shaped low-radiation low-interference high-frequency fusion splicer - Google Patents

Integrated T-shaped low-radiation low-interference high-frequency fusion splicer Download PDF

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Publication number
CN115008758A
CN115008758A CN202210651414.5A CN202210651414A CN115008758A CN 115008758 A CN115008758 A CN 115008758A CN 202210651414 A CN202210651414 A CN 202210651414A CN 115008758 A CN115008758 A CN 115008758A
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CN
China
Prior art keywords
frequency
low
radiation
box
frequency generator
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Pending
Application number
CN202210651414.5A
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Chinese (zh)
Inventor
叶玉清
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Chengzhan Guangdong Intelligent Manufacturing Co ltd
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Chengzhan Guangdong Intelligent Manufacturing Co ltd
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Priority to CN202210651414.5A priority Critical patent/CN115008758A/en
Publication of CN115008758A publication Critical patent/CN115008758A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices
    • B29C66/874Safety measures or devices
    • B29C66/8742Safety measures or devices for operators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/44Circuits or arrangements for compensating for electromagnetic interference in converters or inverters

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Power Engineering (AREA)
  • Generation Of Surge Voltage And Current (AREA)

Abstract

The invention discloses an integrated T-shaped low-radiation low-interference high-frequency welding machine which comprises a workbench, wherein a welding device is arranged on the workbench, a computer box is arranged on the welding device and is in an inverted U shape, a high-frequency output capacitor assembly is arranged in the computer box, a low-frequency box cover and a high-frequency generator electrical box are arranged on two sides of the workbench, a voltage regulator is arranged in the low-frequency box cover, a high-frequency generator is arranged in the high-frequency generator electrical box, and the voltage regulator and the high-frequency generator are both connected with the high-frequency output capacitor assembly through radiation-proof high-voltage wires. The invention has the advantages of small occupied area, convenient transportation, transportation cost and field cost saving, short high-frequency loop, stable machine in the using process, energy saving and electricity saving, and can reduce the influence of radiation on workers and improve the health condition of the workers.

Description

Integrated T-shaped low-radiation low-interference high-frequency welding machine
Technical Field
The invention relates to the technical field of welding equipment, in particular to an integrated T-shaped low-radiation low-interference high-frequency welding machine.
Background
The traditional equipment occupies a large area, the carrying equipment is difficult, the peripheral radiation is large, the energy consumption of the machine is high, the electric box and the operating machine are separately designed, the installation is required to be operated by a professional, the high-frequency path is long, the interference is increased, the radiation is increased, the high-frequency loop is poor, the low-frequency electric appliance and the high-frequency electric appliance can interfere with each other, the machine is unstable, and electric elements are easy to damage, so that the defects are overcome.
The traditional T-shaped high-frequency machine is designed separately for an electric box and an operating machine, so that the installation needs to be operated by a professional, the high-frequency path is long, the interference is increased, the radiation is increased, and a high-frequency loop is poor.
The existing high-frequency welding machine is not closed and is not subjected to radiation protection treatment, so that the radiation protection of the periphery is large, the radiation can cause harm to a human body, and the integrated T-shaped low-radiation low-interference high-frequency welding machine is researched and developed for reducing the influence of the radiation on workers.
Disclosure of Invention
The invention aims to provide an integrated T-shaped low-radiation low-interference high-frequency welding machine, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: integral type T type low radiation low interference high frequency heat sealing machine, comprises a workbench, be provided with the butt fusion device on the workstation, be provided with the computer case on the butt fusion device, the computer case is "U" type down, be provided with high frequency output capacitance assembly in the computer case, the workstation both sides are provided with low frequency electric box cover and high frequency generator electronic box, be provided with voltage regulator in the low frequency electric box cover, be provided with high frequency generator in the high frequency generator electronic box, voltage regulator and high frequency generator all pass through the high-voltage wire connection of protecting against radiation with high frequency output capacitance assembly.
Preferably, the inner walls of the computer box, the low-frequency box cover and the high-frequency generator electric box are all provided with a lead coating layer.
Preferably, the cover plate is installed at the top of the high-frequency generator electrical box, one side of the high-frequency generator electrical box is movably connected with a box door, and the other side of the high-frequency generator electrical box is arranged in a circular arc shape.
Preferably, an air outlet is formed in the end face of the front side of the high-frequency generator electrical box, and a fan matched with the air outlet is arranged in the high-frequency generator electrical box.
Preferably, the radiation-proof high-voltage wire comprises a copper sheet, a silicone tube, a lead sheath and a heat-shrinkable tube, the silicone tube is wrapped on the outer side of the circumference of the copper sheet, the lead sheath is wrapped on the outer side of the circumference of the silicone tube, and the heat-shrinkable tube is wrapped on the outer side of the circumference of the lead sheath.
Preferably, the radiation-proof high-voltage electric wire is flat.
Preferably, the welding device at least comprises a lifting module and a welding module arranged at the bottom of the lifting module, and the welding module is electrically connected with the high-frequency output capacitor assembly.
Preferably, the voltage regulator comprises three first high-voltage capacitors, three inductance coils, three second high-voltage capacitors, a three-phase filter and a regulator, the three first high-voltage capacitors are respectively connected with one ends of the three inductance coils, the three inductance coils are respectively connected with the other ends of the three second high-voltage capacitors, the three second high-voltage capacitors are connected with one ends of the three-phase filter, the other ends of the three-phase filter are connected with the regulator, and the three first high-voltage capacitors are electrically connected with the high-frequency output capacitor assembly.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the computer box, the low-frequency box cover and the high-frequency generator box are arranged, and the inner walls of the computer box, the low-frequency box cover and the high-frequency generator box are all provided with a lead sheet coating layer which can cover the high-frequency output capacitor assembly, the voltage regulator and the high-frequency generator, so that the influence of external electromagnetism on the high-frequency output capacitor assembly, the voltage regulator and the high-frequency generator during operation is reduced, the stability of voltage is improved, the radiation intensity of the high-frequency output capacitor assembly, the voltage regulator and the high-frequency generator to outward diffusion is reduced, and the influence of radiation on surrounding workers and surrounding equipment is reduced, thereby ensuring the physical health condition of the workers and the normal operation of the surrounding equipment.
2. According to the invention, the radiation-proof high-voltage wire and the silicone tube are arranged, so that the temperature of the copper sheet can be effectively reduced, and the lead sheet or the copper net is arranged to effectively reduce the magnetic radiation, so that the influence of the radiation on surrounding workers is reduced, and the body health of the workers is guaranteed.
Drawings
FIG. 1 is an exploded view of the present invention;
fig. 2 is a cross-sectional view of a radiation-proof high-voltage electric wire of the present invention;
FIG. 3 is a schematic structural diagram of a high voltage regulator assembly according to the present invention;
fig. 4 is a schematic structural diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "horizontal", "vertical", "top", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus are not to be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 4, an embodiment of the present invention includes: the integrated T-shaped low-radiation low-interference high-frequency welding machine comprises a workbench 1, wherein a welding device 2 is arranged on the workbench 1, a computer box 3 is arranged on the welding device 2, the computer box 3 is in an inverted U shape, a high-frequency output capacitor assembly 4 is arranged in the computer box 3, a computer control interface is arranged on the computer box 3, a low-frequency circuit box cover 6 and a high-frequency generator circuit box 7 are arranged on two sides of the workbench 1, a voltage regulator 8 is arranged in the low-frequency circuit box cover 6, a high-frequency generator 9 is arranged in the high-frequency generator circuit box 7, the voltage regulator 8 and the high-frequency generator 9 are both connected with the high-frequency output capacitor assembly 4 through radiation-proof high-voltage wires, the low-frequency circuit box cover 6 and the high-frequency generator circuit box 7 are respectively positioned below two sides of the workbench 1 to separate the voltage regulator 8 from the high-frequency generator 9, the two independent spaces are used for mutual frequency closing and mutual noninterference, and inductance filtering is additionally arranged to reduce the interference of a high-frequency machine to a normal range.
In the invention, the inner walls of the computer box 3, the low-frequency box cover 3 and the high-frequency generator electrical box 7 are all provided with a lead coating layer which can cover the high-frequency output capacitor assembly 4, the voltage regulator 8 and the high-frequency generator 9, thereby reducing the influence of external electromagnetism on the high-frequency output capacitor assembly 4, the voltage regulator 8 and the high-frequency generator 9 during operation, improving the stability of voltage, simultaneously reducing the radiation intensity of the high-frequency output capacitor assembly 4, the voltage regulator 8 and the high-frequency generator 9 to outward diffusion, reducing the influence of radiation on surrounding workers and ensuring the physical health condition of the workers.
In the invention, the cover plate 71 is arranged at the top of the high-frequency generator electrical box 7, one side of the high-frequency generator electrical box 7 is movably connected with the box door 72, and the other side of the high-frequency generator electrical box 7 is arranged in an arc shape, so that the space can be saved, and the operation and the transmission of the lower end of the equipment are convenient.
Further, the cover plate 71 is in an arch bridge shape, space occupation can be saved by the arrangement, the structure of the equipment is optimized, and a lead sheath coating layer is arranged on the inner side of the cover plate 71.
In the invention, the high-frequency generator electric box 7 and the cover plate 71 are detachably mounted through screws, so that different cover plates 71 and high-frequency generator electric boxes 7 can be replaced according to high-frequency generators 9 with different specifications, and the space utilization rate is improved.
In the invention, one side of the high-frequency generator electric box 7 is provided with an opening, one side of the box door 72 is rotatably connected with one side of the opening, the other side of the box door 72 is connected with the other side of the opening through a locking structure, and the high-frequency generator 9 can be put in through the opening and can lock the box door 72 through the locking structure after being put in.
In the invention, the front end face of the high-frequency generator electrical box 7 is provided with the air outlet 73, the high-frequency generator electrical box 7 is internally provided with the fan 74 matched with the air outlet 73, and the fan 74 can exchange air flow between the high-frequency generator electrical box 7 and the outside to achieve the heat dissipation effect.
In the invention, the radiation-proof high-voltage wire comprises a copper sheet 51, a silicone tube 52, a lead sheath 53 and a heat-shrinkable tube 54, wherein the silicone tube 52 is coated on the outer side of the circumference of the copper sheet 51, the silicone tube 52 can effectively reduce the heat emitted by the copper sheet 51, the silicone tube 52 is made of a soft material, has high mobility and can adapt to the shape of the copper sheet 51, the lead sheath 53 is coated on the outer side of the circumference of the silicone tube 52, the lead sheath 53 can effectively reduce the magnetic radiation emitted by the wire and reduce the influence of the radiation on accessory workers, and the heat-shrinkable tube 54 is coated on the outer side of the circumference of the lead sheath 53.
Wherein, the lead sheath 53 can be replaced by a copper net or other radiation-proof net materials, and the copper net also has the effect of reducing the magnetic radiation.
In the invention, the radiation-proof high-voltage wire is flat, and the shape can easily pass through a narrow gap in equipment and is more suitable for equipment flat cables.
In the present invention, the welding device 2 at least includes a lifting module 21 and a welding module 22 disposed at the bottom of the lifting module 21, and the welding module 22 is electrically connected to the high-frequency output capacitor assembly 4 and the high-voltage regulating assembly in sequence.
In the present invention, the voltage regulator 8 includes three first high voltage capacitors 61, three inductor coils 62, three second high voltage capacitors 63, a three-phase filter 64 and a voltage regulator 65, the three first high voltage capacitors 61 are respectively connected to one end of the three inductor coils 62, the other end of the three inductor coils 62 are respectively connected to the three second high voltage capacitors 63, the three second high voltage capacitors 63 are connected to one end of the three-phase filter 64, the other end of the three-phase filter 64 is connected to the regulator 65, the three first high voltage capacitors 61 are electrically connected to the high frequency output capacitor assembly 4, the three first high voltage capacitors 61, the three inductor coils 62 and the three second high voltage capacitors 63 are sequentially connected, the structure can generate a first-stage filtering during operation, the three-phase filter 64 generates a second-stage filtering during operation, and the first-stage filtering and the second-stage filtering can effectively counteract external electromagnetism, and the voltage stability is improved.
The regulator 65 is used for voltage regulation, and the regulator 65 can regulate according to voltage output, so that the technical effect of power saving is achieved.
Furthermore, the voltage regulator 8 has a good filtering effect, an integrated design is anti-interference, radiation-proof, stable in output and low in failure rate. The output power is adjustable through the accurate control of voltage, current and power, and the electric energy use efficiency is optimized by means of an advanced digital control algorithm. Plays an important role in saving electric energy.
The working principle is as follows: voltage regulator 8 or high frequency generator 9 drive, and to the high frequency of high frequency or low frequency of high frequency output capacitor assembly 4 output, then through controlling the man-machine control interface on the computer case 3, produce the primary filter through voltage regulator, two filtering, reduce the influence of external electromagnetism, and realize the regulation of voltage, high frequency output capacitor assembly 4 is exported high frequency to the butt fusion module 22 on, lift module 21 control butt fusion module 22 goes up and down, realize high frequency butt fusion technology, through setting up computer case 3, low frequency circuit case cover 3 and high frequency generator electronic box 7, reduce the radiation intensity of equipment, reduce the influence to the staff.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (8)

1. Integral type T type low radiation low interference high frequency heat sealing machine, including the workstation, its characterized in that: the welding device is arranged on the workbench, a computer box is arranged on the welding device and is of an inverted U shape, a high-frequency output capacitor assembly is arranged in the computer box, a low-frequency circuit box cover and a high-frequency generator circuit box are arranged on two sides of the workbench, a voltage regulator is arranged in the low-frequency circuit box cover, a high-frequency generator is arranged in the high-frequency generator circuit box, and the voltage regulator and the high-frequency generator are connected with the high-frequency output capacitor assembly through radiation-proof high-voltage wires.
2. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to claim 1, characterized in that: and the inner walls of the computer box, the low-frequency circuit box cover and the high-frequency generator electric box are all provided with a lead sheet coating layer.
3. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to any one of claims 1 or 2, characterized in that: the high-frequency generator electric box is characterized in that the cover plate is mounted at the top of the high-frequency generator electric box, one side of the high-frequency generator electric box is movably connected with a box door, and the other side of the high-frequency generator electric box is arranged in a circular arc shape.
4. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to any one of claims 1 or 2, characterized in that: the front end face of the high-frequency generator electrical box is provided with an air outlet, and a fan matched with the air outlet is arranged in the high-frequency generator electrical box.
5. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to claim 1, characterized in that: the radiation-proof high-voltage wire comprises a copper sheet, a silicone tube, a lead sheath and a heat-shrinkable tube, wherein the silicone tube is wrapped on the outer side of the circumference of the copper sheet, the lead sheath is wrapped on the outer side of the circumference of the silicone tube, and the heat-shrinkable tube is wrapped on the outer side of the circumference of the lead sheath.
6. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to any one of claims 1 or 5, characterized in that: the radiation-proof high-voltage wire is flat.
7. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to claim 1, characterized in that: the welding device at least comprises a lifting module and a welding module arranged at the bottom of the lifting module, and the welding module is electrically connected with the high-frequency output capacitor assembly.
8. The integrated T-shaped low-radiation low-interference high-frequency welding machine according to claim 1, characterized in that: the voltage regulator comprises three first high-voltage capacitors, three inductance coils, three second high-voltage capacitors, a three-phase filter and a regulator, the three first high-voltage capacitors are connected with one ends of the three inductance coils respectively, the three inductance coils are connected with the other ends of the three second high-voltage capacitors respectively, the three second high-voltage capacitors are connected with one ends of the three-phase filter, the other ends of the three-phase filter are connected with the regulator, and the three first high-voltage capacitors are electrically connected with the high-frequency output capacitor assembly.
CN202210651414.5A 2022-06-10 2022-06-10 Integrated T-shaped low-radiation low-interference high-frequency fusion splicer Pending CN115008758A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210651414.5A CN115008758A (en) 2022-06-10 2022-06-10 Integrated T-shaped low-radiation low-interference high-frequency fusion splicer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210651414.5A CN115008758A (en) 2022-06-10 2022-06-10 Integrated T-shaped low-radiation low-interference high-frequency fusion splicer

Publications (1)

Publication Number Publication Date
CN115008758A true CN115008758A (en) 2022-09-06

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ID=83072209

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210651414.5A Pending CN115008758A (en) 2022-06-10 2022-06-10 Integrated T-shaped low-radiation low-interference high-frequency fusion splicer

Country Status (1)

Country Link
CN (1) CN115008758A (en)

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