CN115005497B - Degradable cigarette filter stick master batch and degradable cigarette filter stick - Google Patents

Degradable cigarette filter stick master batch and degradable cigarette filter stick Download PDF

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Publication number
CN115005497B
CN115005497B CN202210852089.9A CN202210852089A CN115005497B CN 115005497 B CN115005497 B CN 115005497B CN 202210852089 A CN202210852089 A CN 202210852089A CN 115005497 B CN115005497 B CN 115005497B
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Prior art keywords
cigarette filter
titanium dioxide
haematococcus pluvialis
degradable cigarette
master batch
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CN115005497A (en
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杨光远
李哲铭
车静
黄轲
李赞
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China Tobacco Hubei Industrial LLC
Hubei Zhongyan Cigarette Materials Factory
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China Tobacco Hubei Industrial LLC
Hubei Zhongyan Cigarette Materials Factory
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/08Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
    • A24D3/10Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/04Tobacco smoke filters characterised by their shape or structure
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Catalysts (AREA)

Abstract

The invention provides a degradable cigarette filter stick master batch which consists of a base material and a porous adsorption material, wherein the base material is diacetate fiber, and the porous adsorption material is haematococcus pluvialis-titanium dioxide composite material. The application also provides a degradable cigarette filter stick. The degradable cigarette filter stick master batch provided by the application utilizes haematococcus pluvialis to modify titanium dioxide, so that the surface sensitization of the titanium dioxide can be realized, and the absorption wavelength range is red shifted, thereby expanding the light absorption wavelength of the titanium dioxide to a visible light region and improving the visible light degradability of the titanium dioxide to diacetate fibers; meanwhile, haematococcus pluvialis contains rich proteins and polypeptides, and has high-efficiency adsorption capacity on smoke, tar, heavy metals and the like, so that the obtained degradable cigarette filter stick has excellent photodegradation and adsorptivity.

Description

Degradable cigarette filter stick master batch and degradable cigarette filter stick
Technical Field
The invention relates to the technical field of cigarette production, in particular to a degradable cigarette filter stick master batch and a degradable cigarette filter stick.
Background
With the development of the age, people pay more and more attention to the environment. Increasingly prominent white pollution of plastics is becoming a heavy burden for society development. Worldwide, there are restrictions on the use of non-degradable plastics. Therefore, the development of the degradable material is extremely complete in living aspects. China is the country with the largest smoking population in the world. In the past, people's harmful research on smoking is usually focused on health problems caused by the harmful research, such as chronic bronchitis, emphysema, lung cancer and the like, while the research on the environmental behaviors of cigarette butts which are by-products of smoking is not enough, and how to fully utilize or quickly decompose the cigarette butts by-products to reduce the pollution to the environment is a current urgent problem to be solved. The development of degradable mouthpiece materials has therefore become significant. In the past, the main material of the cigarette holder is nondegradable PP fiber yarn, and with increasing importance on degradable materials, cellulose diacetate slowly replaces PP to become a cigarette filter. Cellulose diacetate is degradable, but is weak in degradation capacity, and often requires certain auxiliary degradation.
The accelerated degradation of butts by light provides a valuable research concept. However, the band gap of current photoresponsive materials such as ruthenium-containing compounds, titanium dioxide, determine that they are responsive only to light in the ultraviolet region. Therefore, the light-responsive material is modified to form the visible light active photosensitive material, which is an effective way for improving the light utilization rate and accelerating the photodegradation.
Meanwhile, the cigarette smoke contains a large amount of harmful components such as nicotine, tar and carbon monoxide, which constitute the harm of the tobacco cigarette. With the development of the tobacco industry, the requirements for cigarette filters are continuously increasing in order to meet the health concept demands of consumers. It is necessary to have a trapping effect on more than 20 harmful components of the flue gas, such as acetaldehyde, formaldehyde, radioactive elements, heavy metal elements and the like. Develop the efficient removal of harmful substances in cigarettes, and can effectively improve the health performance of cigarettes. In view of the above, it is important to provide a cigarette filter rod material to achieve synergistic increase in light response and harmful substance adsorption.
Disclosure of Invention
The technical problem solved by the invention is to provide the degradable cigarette filter stick master batch which can realize degradation and efficient adsorption under visible light.
In view of this, the present application provides a degradable cigarette filter stick master batch, which is composed of a base material and a porous adsorption material, wherein the base material is diacetate fiber, and the porous adsorption material is haematococcus pluvialis-titanium dioxide composite material.
Preferably, the preparation method of the haematococcus pluvialis-titanium dioxide composite material specifically comprises the following steps:
performing wall breaking treatment on the haematococcus pluvialis to obtain haematococcus pluvialis slurry;
mixing the haematococcus pluvialis slurry with titanium dioxide powder, filtering and drying to obtain the haematococcus pluvialis-titanium dioxide composite material.
Preferably, the mass ratio of the haematococcus pluvialis slurry to the titanium dioxide powder is 5:1-1:5.
Preferably, the wall breaking treatment is selected from one or more of a freeze thawing method, a mechanical stirring method, a strong acid method and an ethanol method.
Preferably, the diameter of the haematococcus pluvialis-titanium dioxide composite material is 300-600 meshes, and the specific surface area is more than 1200m 2 /g。
Preferably, the mass ratio of the substrate to the porous adsorption material is 1:1 to 10:1.
preferably, the degradable cigarette filter stick master batch is obtained by melt extrusion of a base material and a porous adsorption material; the melting temperature is 50-100 ℃, and the shearing rate is 10-100 s -1
The application also provides a degradable cigarette filter stick, which comprises cut tobacco and master batch, wherein the master batch is the degradable cigarette filter stick master batch.
Preferably, the mass ratio of the tobacco shreds to the master batch is 5: 1-30: 1.
preferably, the degradable cigarette filter stick further comprises a plasticizer, wherein the plasticizer is one or more selected from phthalic acid esters, adipic acid esters, epoxy esters and citric acid esters.
The application provides a degradable cigarette filter stick master batch, which consists of a base material and a porous adsorption material, wherein the base material is diacetate fiber, and the porous adsorption material is haematococcus pluvialis-titanium dioxide composite material. The degradable cigarette filter stick master batch provided by the application can realize the surface sensitization of the photocatalyst by utilizing the haematococcus pluvialis-titanium dioxide composite material, the surface photosensitization enables the absorption wavelength range to be red shifted, and the light absorption wavelength is expanded to a visible light region; under the irradiation of visible light, electrons are excited to transition to TiO 2 Injecting a conduction band on the surface to induce visible light photocatalytic activity; meanwhile, haematococcus pluvialis contains rich proteins and polypeptides, and has high-efficiency adsorption capacity on smoke, tar, heavy metals and the like; therefore, the filter stick obtained by the application can accelerate photodegradation of cellulose diacetate, can efficiently adsorb harmful substances, and achieves the purposes of green, health and environmental friendliness.
Detailed Description
For a further understanding of the present invention, preferred embodiments of the invention are described below in conjunction with the examples, but it should be understood that these descriptions are merely intended to illustrate further features and advantages of the invention, and are not limiting of the claims of the invention.
In view of the requirements of visible light degradation and harmful substance adsorption of the cigarette filter stick in the prior art, the application provides a visible light catalysis-adsorption coupled degradable cigarette filter stick master batch, which has the advantages of higher visible light degradation and high-efficiency harmful substance adsorption of the filter stick due to the introduction of haematococcus pluvialis-titanium dioxide composite material. Specifically, the embodiment of the invention discloses a degradable cigarette filter stick master batch, which consists of a base material and a porous adsorption material, wherein the base material is diacetate fiber, and the porous adsorption material is haematococcus pluvialis-titanium dioxide composite material.
In the degradable cigarette filter stick master batch, the diacetic acid fiber serving as a base material is prepared by taking natural wood pulp (early obtained from sequoia, high seed production rate, good processability, rich lignin and longer wood fiber) as a raw material, performing acetification (acetylation) to obtain a diacetic acid cellulose sheet, and performing processes such as dissolving, impurity filtering, spinning (spinning), curling, drying and the like. The cellulose diacetate has the characteristics of adsorptivity, weather resistance, oil resistance, processability and the like, and meanwhile, the cellulose diacetate also has degradability. The titanium dioxide has photosensitivity and can absorb photons, valence band electrons are excited to transit to a conduction band to generate electron-hole pairs, and the photoexcited electrons and holes migrate to the bulk phase or the surface of the composite material; titanium dioxide has the advantages of low cost, no toxicity, good photocatalytic performance, high stability and the like, but TiO 2 The photocatalyst is responsive only in the ultraviolet region; the titanium dioxide is modified by haematococcus pluvialis, so that the surface sensitization of the photocatalyst can be realized, the surface photosensitization enables the absorption wavelength range to be red shifted, and the light absorption wavelength is expanded to a visible light region; under the irradiation of visible light, electrons are excited to transition to TiO 2 And injecting a conduction band on the surface to induce visible light photocatalytic activity. Photocatalytic properties of titanium dioxide can be used to catalyze twoDegradation of cellulose acetate. The haematococcus pluvialis contains abundant active ingredients such as polysaccharide, protein, pigment, polyunsaturated fatty acid, terpenoid, vitamins, minerals and the like, and can absorb harmful ingredients in smoke.
In view of this, this application has adopted haematococcus pluvialis-titanium dioxide combined material as photodegradation catalyst and adsorbent, and its preparation method specifically is:
performing wall breaking treatment on the haematococcus pluvialis to obtain haematococcus pluvialis slurry;
mixing the haematococcus pluvialis slurry with titanium dioxide powder, filtering and drying to obtain the haematococcus pluvialis-titanium dioxide composite material.
In the present application, the wall breaking treatment is selected from treatment modes well known to those skilled in the art, and exemplified by one or more selected from a freeze thawing method, a mechanical stirring method, a strong acid method and an ethanol method. The mixing is carried out in a stirring mode, the stirring rotating speed is 1500-2500 rpm, and the mixing time is 1-3 h; the temperature of the filtration is 30-50 ℃. The mass ratio of the haematococcus pluvialis slurry to the titanium dioxide powder is 5:1-1:5, and more specifically, the mass ratio of the haematococcus pluvialis slurry to the titanium dioxide powder is 1:1-2:1.
The particle size of the haematococcus pluvialis-titanium dioxide composite material is 300-600 meshes, and the haematococcus pluvialis-titanium dioxide composite material has rich specific surface area of more than-1200 m 2 /g。
In the degradable cigarette filter rod master batch provided by the application, the mass ratio of the base material to the porous adsorption material is 1:1 to 10:1. the degradable cigarette filter stick master batch is obtained by melting and extruding a base material and a porous adsorption material, wherein the melting temperature is 50-100 ℃, and the shearing rate is 10-100 s -1 The method comprises the steps of carrying out a first treatment on the surface of the Specifically, the melting temperature is 60-80 ℃, and the shearing rate is 30-70 s -1
Further, the application also provides a degradable cigarette filter stick, which comprises cut tobacco and master batch, wherein the master batch is specifically the degradable cigarette filter stick master batch according to the scheme.
In the degradable cigarette filter stick, the mass ratio of the tobacco shreds to the master batch is 5: 1-30: 1. the degradable cigarette filter stick further comprises a plasticizer, which is well known to those skilled in the art, and exemplified by one or more selected from phthalate esters, adipic acid esters, epoxy esters, and citric acid esters.
The invention utilizes the marine algae processing byproduct-haematococcus pluvialis, and the obtained cigarette holder filter stick adsorption material contains rich natural polysaccharide and protein, and the polarity of the adsorption material is favorable for adsorbing harmful components in smoke; natural haematococcus pluvialis contains abundant astaxanthin; the titanium dioxide is modified by haematococcus pluvialis, so that the surface sensitization of the photocatalyst can be realized, the surface photosensitization enables the absorption wavelength range to be red shifted, and the light absorption wavelength is expanded to a visible light region; the photosensitive substance is excited to transition to TiO under the irradiation of visible light 2 Injecting a conduction band on the surface to induce visible light photocatalytic activity; the prepared cigarette filter stick contains rich proteins and polypeptides in haematococcus pluvialis, and has high-efficiency adsorption capacity on smoke, tar, heavy metals and the like; the used cigarette holder can accelerate photodegradation of cellulose diacetate due to the existence of the photocatalyst, so that the purposes of green health and environmental friendliness are realized.
For a further understanding of the present invention, the degradable cigarette filter rod master batch and the degradable cigarette filter rod provided by the present invention are described in detail below with reference to examples, and the scope of the present invention is not limited by the following examples.
Example 1
In an embodiment of a visible light catalytic-adsorption coupling degradable cigarette filter stick master batch, the preparation and production process comprises the following steps:
in the first step, titanium dioxide nanoparticles prepared by a sol-gel process:
tetraethyl titanate is used as a functional monomer, water is used as a solvent, glacial acetic acid is used as a catalyst, stirring is carried out for 2 hours, heat treatment is carried out for 6 hours at 160 ℃, and drying is carried out, thus obtaining titanium dioxide nano particles;
secondly, the haematococcus pluvialis is directly crushed and treated by a freeze thawing method, so that vitamin A, astaxanthin and the like in the material are exposed:
after cleaning haematococcus pluvialis, freezing and crushing the haematococcus pluvialis within the range of-20 ℃ and 40 ℃ to cause cell rupture due to cell wall osmotic pressure change of the haematococcus pluvialis, and then settling and concentrating the haematococcus pluvialis by a centrifugal method;
thirdly, haematococcus pluvialis and titanium dioxide are mixed according to the following ratio of 1:1, stirring, centrifuging and drying to form the photoactive adsorption coupling material:
adding titanium dioxide powder into haematococcus pluvialis slurry, stirring at 2000rpm to thoroughly mix nano titanium dioxide and wall-broken haematococcus pluvialis for 2 hours, filtering, and drying at 40deg.C to form load-type TiO 2 Composite photocatalytic material of haematococcus pluvialis;
fourthly, the prepared haematococcus pluvialis-titanium dioxide composite material is used as a porous adsorption material of a cigarette filter stick, cellulose diacetate filaments are used as a base material, and the materials are mixed, melted and extruded according to the mass ratio of 10 percent, the processing temperature is 100 ℃, and the shearing rate is 100s -1.
Example 2
In an embodiment of a visible light catalytic-adsorption coupling degradable cigarette filter stick master batch, the preparation and production process comprises the following steps:
in the first step, titanium dioxide nanoparticles prepared by a sol-gel process:
tetraethyl titanate is used as a functional monomer, water is used as a solvent, glacial acetic acid is used as a catalyst, stirring is carried out for 2 hours, heat treatment is carried out for 6 hours at 160 ℃, and drying is carried out, thus obtaining titanium dioxide nano particles;
secondly, directly crushing haematococcus pluvialis, and carrying out ethanol swelling treatment:
after cleaning haematococcus pluvialis, adding ethanol to cause cell rupture caused by cell wall osmotic pressure change of haematococcus pluvialis, and then settling and concentrating haematococcus pluvialis by a centrifugal method;
thirdly, haematococcus pluvialis and titanium dioxide are mixed according to the following ratio of 2:1, stirring, centrifuging and drying to form the photoactive adsorption coupling material:
adding titanium dioxide powder into haematococcus pluvialis slurry, stirring at 2000rpm to thoroughly mix nano titanium dioxide and wall-broken haematococcus pluvialis for 2 hours, filtering, and drying at 40deg.C to form load-type TiO 2 Composite photocatalytic material of haematococcus pluvialis;
fourthly, the prepared haematococcus pluvialis-titanium dioxide composite material is used as a porous adsorption material of a cigarette filter stick, cellulose diacetate filaments are used as a base material, and the materials are mixed, melted and extruded according to the mass ratio of 10 percent, the processing temperature is 100 ℃, and the shearing rate is 100s -1
The adsorption materials prepared in the above examples were evaluated for their overall properties, and the results are shown in Table 1. Target adsorbate in flue gas at 10g adsorbate: the adsorption level of nicotine, tar, heavy metal chromium and carbon monoxide is used as the investigation and characterization. Quantitative analysis was performed by gas mass spectrometry.
Meanwhile, the filter stick made of the haematococcus pluvialis-titanium dioxide composite material is used as a control group.
Table 1 table for evaluation of adsorption comprehensive properties of filter rods prepared in examples and control groups
As shown in Table 1, the adsorption performance of titanium dioxide is obviously improved by introducing haematococcus pluvialis. As the proportion of haematococcus pluvialis increases, the adsorption effect on harmful components in the smoke increases.
In addition, the degradation performance of the prepared cut tobacco is detected in a material aging box; wherein the addition amount of the titanium dioxide is 10 percent, and the tensile modulus of the cellulose diacetate filaments is taken as a degradation index. The xenon lamp simulates and strengthens sunlight, and the irradiation time is 2 weeks; see table 2 in detail;
TABLE 2 degradation evaluation Table of examples
As shown in Table 2, the introduction of haematococcus pluvialis significantly improves the photodegradation performance of titanium dioxide; with the increase of the proportion of haematococcus pluvialis, the photodegradation performance of cellulose filaments is improved.
The above description of the embodiments is only for aiding in the understanding of the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. A degradable cigarette filter stick master batch consists of a base material and a porous adsorption material, wherein the base material is diacetate fiber, and the porous adsorption material is haematococcus pluvialis-titanium dioxide composite material;
the preparation method of the haematococcus pluvialis-titanium dioxide composite material specifically comprises the following steps:
performing wall breaking treatment on the haematococcus pluvialis to obtain haematococcus pluvialis slurry;
mixing the haematococcus pluvialis slurry with titanium dioxide powder, filtering and drying to obtain the haematococcus pluvialis-titanium dioxide composite material.
2. The degradable cigarette filter rod masterbatch according to claim 1, characterized in that the mass ratio of haematococcus pluvialis slurry to the titanium dioxide powder is 5:1-1:5.
3. The degradable cigarette filter rod masterbatch of claim 1 wherein the wall breaking treatment is selected from one or more of freeze thawing, mechanical stirring, strong acid and ethanol.
4. The degradable cigarette filter stick master batch according to claim 1, wherein the haematococcus pluvialis-titanium dioxide composite material has a diameter of 300-600 meshes and a specific surface area of more than 1200m 2 /g。
5. The degradable cigarette filter rod masterbatch of claim 1 wherein the mass ratio of the substrate to the porous adsorbent material is 1:1 to 10:1.
6. the degradable cigarette filter masterbatch of claim 1, wherein the degradable cigarette filter masterbatch is melt extruded from a substrate and a porous adsorbent material; the melting temperature is 50-100 ℃, and the shearing rate is 10-100 s -1
7. A degradable cigarette filter rod comprising cut tobacco and a master batch, characterized in that the master batch is the degradable cigarette filter rod master batch according to any one of claims 1 to 6.
8. The degradable cigarette filter rod of claim 7 wherein the mass ratio of tobacco to masterbatch is 5: 1-30: 1.
9. the degradable cigarette filter rod of claim 7 further comprising a plasticizer therein, the plasticizer selected from one or more of phthalates, adipates, epoxyesters, and citrates.
CN202210852089.9A 2022-07-20 2022-07-20 Degradable cigarette filter stick master batch and degradable cigarette filter stick Active CN115005497B (en)

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