CN114991364A - Assembled UHPC curtain wall unit system capable of being adjusted in three dimensions and installation method - Google Patents
Assembled UHPC curtain wall unit system capable of being adjusted in three dimensions and installation method Download PDFInfo
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- CN114991364A CN114991364A CN202210739351.9A CN202210739351A CN114991364A CN 114991364 A CN114991364 A CN 114991364A CN 202210739351 A CN202210739351 A CN 202210739351A CN 114991364 A CN114991364 A CN 114991364A
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- 229910000831 Steel Inorganic materials 0.000 description 4
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- 239000004567 concrete Substances 0.000 description 3
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- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
- E04B2/885—Curtain walls comprising a supporting structure for flush mounted glazing panels
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- Load-Bearing And Curtain Walls (AREA)
Abstract
The invention discloses a three-dimensional adjustable assembled UHPC curtain wall unit system and an installation method, wherein the three-dimensional adjustable assembled UHPC curtain wall unit system comprises the following steps: the first three-dimensional adjusting device is arranged on the mounting surface; the first three-dimensional adjustment device includes: the connecting support piece is locked on the mounting surface; the supporting plate is fixed at the top of the connecting support piece and is provided with an inner ring groove; the gasket is pressed against the top of the supporting plate, and the locking piece penetrates through the gasket, the supporting plate and the connecting supporting piece; the clamping piece is connected to one end, far away from the connecting support piece, of the supporting plate; the matching piece is clamped above the clamping piece, and the jackscrew is connected to the top of the matching piece; the top thread is positioned in the aluminum alloy frame; the second three-dimensional adjusting device of L type, the three-dimensional adjusting device of second include X axle adjusting part and Y axle adjusting part, and Y axle adjusting part connects on aluminum alloy frame, and X axle adjusting part connects on UHPC board, and UHPC board passes through Z axle positioner to be connected with X axle adjusting part, can prefabricate aluminum alloy frame in the mill, need not field weld.
Description
Technical Field
The invention relates to a UHPC curtain wall unit system, in particular to a three-dimensional adjustable assembled UHPC curtain wall unit system and an installation method thereof.
Background
UHPC is more costly than ordinary precast concrete or high performance concrete, but the amount of material used to make the same size and shape slab is greatly reduced, therefore, under the condition of considering the comprehensive cost, the UHPC has the potential of manufacturing higher performance but equivalent to the comprehensive cost of common concrete or GRC, the UHPC plate as a new material has fewer project installation cases for reference at present, the existing installation technology generally refers to the connection mode of GRC curtain walls or stone curtain walls for installation, it is characterized by that on the stone material or GRC a groove is cut or a back bolt is set, when the plate material is mounted, the side surface of the plate material is mounted and regulated, and after the plate material is leveled, the plate material is fastened and fixed so as to implement mounting of the material, and the existent plate material mounting technology mostly adopts steel keel frame type curtain wall, curtain steel joist has been done in advance to its needs at the job site, and curtain fossil fragments welding volume is big, and is mostly the aerial work, and dangerous higher, and the operation degree of difficulty is big. The installation and adjustment are limited by the influence of the plate size of the plate, when the plate size is too large, the space is limited because the rear side of the plate is close to the wall, a person cannot accurately stretch hands into the back of the plate to adjust and install, and the installation and adjustment difficulty is very high.
Disclosure of Invention
The invention provides a three-dimensional adjustable assembled UHPC curtain wall unit system and an installation method, which can effectively solve the problems.
The invention is realized by the following steps:
a three-dimensionally adjustable fabricated UHPC curtain wall unit system, comprising:
the first three-dimensional adjusting device is arranged on the mounting surface;
the first three-dimensional adjustment device includes: the connecting support piece is locked on the mounting surface; the supporting plate is fixed at the top of the connecting supporting piece, and an inner ring groove is formed in the supporting plate; the gasket is pressed against the top of the supporting plate, and the locking piece penetrates through the gasket, the supporting plate and the connecting supporting piece; the clamping piece is connected to one end, far away from the connecting support piece, of the supporting plate; the matching piece is clamped above the clamping piece, and the jackscrew is connected to the top of the matching piece;
the top thread is positioned in the aluminum alloy frame;
and the second three-dimensional adjusting device comprises an X-axis adjusting assembly and a Y-axis adjusting assembly, the Y-axis adjusting assembly is connected to the aluminum alloy frame, the X-axis adjusting assembly is connected to the UHPC plate, and the UHPC plate is connected with the X-axis adjusting assembly through a Z-axis positioning device.
As a further improvement, the X-axis adjusting assembly includes a first tooth plate tightly attached to the UHPC plate, a first tooth spacer engaged with the first tooth plate, a first elongated slot formed in the first tooth plate, and a first locking bolt passing through the first tooth spacer and the first tooth plate and locked to the UHPC plate.
As a further improvement, the Y-axis adjusting assembly includes a second tooth shaving plate tightly attached to the aluminum alloy frame, a second tooth shaving gasket engaged with the second tooth shaving plate, a second elongated slot provided in the second tooth shaving plate, and a second locking bolt penetrating through the second tooth shaving gasket and the second tooth shaving plate and locked on the aluminum alloy frame, the second elongated slot is perpendicular to an axis of the first elongated slot, one end of the second elongated slot is parallel to a vertical line, and one end of the first elongated slot is perpendicular to the vertical line.
As a further improvement, the supporting plate is an inclined toothed plate, and the surface of the gasket, which is matched with the toothed plate, is provided with sawteeth matched with the toothed plate.
As further improved, aluminum alloy frame includes that two aluminum alloy plate constitute, and is left aluminum alloy plate's left end is connected with first female frame, right side aluminum alloy plate's right-hand member is connected with first public frame, two connect through a center sill between the aluminum alloy plate, aluminum alloy plate's upper and lower both ends are provided with the public frame of second and the female frame of second respectively.
As further improvement, the aluminum alloy plate is close to first three-dimensional adjusting device is provided with a staple bolt, the fitting piece slides the joint and is in the staple bolt, just the jackscrew is located the inboard of staple bolt.
As a further improvement, an ethylene-propylene-diene monomer rubber strip is filled between the aluminum alloy plate and the aluminum alloy plate.
As a further improvement, the chucking spare include with the extension that the layer board is connected, with the extension is connected and the two is the chucking part of type L form, certainly chucking part top court the crooked back-bending part of layer board direction, the bottom of fitting piece is inwards sunken to have a spout, chucking part, back-bending part sliding fit are in the spout, just inside being provided with the butt of fitting piece is in the chucking part is located the restriction bolt of back-bending part below.
A method for installing an assembled UHPC curtain wall unit system capable of being adjusted in three dimensions comprises the following steps:
step one; welding an aluminum alloy frame, and connecting the aluminum alloy frame and the UHPC plate into a whole through a second three-dimensional adjusting device;
step two; installing a first three-dimensional adjusting device on the aluminum alloy frame;
step three; embedding a hanging support on a main body structure to be installed;
step four; transporting the integrated aluminum alloy frame and the UHPC plate to a floor needing to be installed, and after being hoisted by a hoisting device, hanging a first three-dimensional adjusting device on the hanging support;
step five; and adjusting the first three-dimensional adjusting device and the second three-dimensional adjusting device to enable the whole body formed by integrating the aluminum alloy frame and the UHPC plate to be consistent with the placed control line, and finishing installation.
As a further improvement, in the step one, the method further comprises:
and filling a heat-insulating layer between the aluminum alloy frame and the UHPC plate, and plugging the aluminum alloy plate in the aluminum alloy frame.
The beneficial effects of the invention are:
the invention can directly prefabricate the aluminum alloy frame in a factory or a workshop, has high precision of the aluminum alloy frame, good operability, no need of on-site welding and high industrialization degree.
According to the invention, the second three-dimensional adjusting device and the first three-dimensional adjusting device are respectively arranged on the UHPC plate and the aluminum alloy frame, so that bidirectional azimuth adjustment can be realized through the second three-dimensional adjusting device and the first three-dimensional adjusting device, the adjusting direction can be adjusted from three directions, the structural deviation is absorbed, the characteristic of difficult adjustment during installation of the UHPC plate with a large plate is broken through, and the installation precision is high.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
FIG. 1 is a schematic diagram showing the external structure of a three-dimensionally adjustable assembled UHPC curtain wall unit system provided by the embodiment of the invention.
FIG. 2 is a schematic diagram of the internal structure of a three-dimensionally adjustable assembled UHPC curtain wall unit system according to an embodiment of the invention.
FIG. 3 is a schematic top view of a three-dimensionally adjustable modular UHPC curtain wall unit system according to an embodiment of the present invention.
Fig. 4 is a schematic side view of a first three-dimensional adjusting device according to an embodiment of the present invention.
Fig. 5 is a schematic top view of a first three-dimensional adjusting apparatus according to an embodiment of the present invention.
Fig. 6 is a schematic side view of a second three-dimensional adjusting device according to an embodiment of the invention.
Fig. 7 is a schematic structural diagram of a top view structure of a second three-dimensional adjusting apparatus according to an embodiment of the present invention.
FIG. 8 is a schematic structural view of an aluminum alloy frame according to an embodiment of the present invention.
Detailed Description
The embodiments of the present invention are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating the purposes, technical solutions and advantages of the embodiments of the present invention, which will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other implementations that can be derived by one of ordinary skill in the art based on the embodiments of the present invention show or imply relative importance or implicitly indicate the number of technical features indicated, without inventive step. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The UHPC board is a concrete curtain wall board with ultrahigh performance, but as the curtain wall board, the whole volume is large, workers are difficult to install, the adjustment difficulty after installation is large, and the adjustment difficulty of the workers is difficult, so the invention provides a curtain wall system which can be conveniently adjusted, the workers can adjust from multiple directions and multiple positions, and the adjustment difficulty is reduced, and the concrete steps are as follows:
referring to fig. 1-7, a three-dimensionally adjustable assembled UHPC curtain wall unit system comprises: a first three-dimensional adjusting device 1 arranged on the installation surface; the first three-dimensional adjustment device 1 includes: a connecting support 11 locked on the mounting surface; a supporting plate 12 fixed on the top of the connecting support 11, wherein an inner ring groove 121 is formed on the supporting plate 12; a spacer 13 pressed against the top of the supporting plate 12, and a locking member 14 penetrating through the spacer 13, the supporting plate 12 and the connecting support 11; a clamping piece 15 connected to one end of the supporting plate 12 far away from the connecting bracket 11; a matching piece 16 clamped above the clamping piece 15, and a top thread 17 connected to the top of the matching piece 16; the aluminum alloy frame 2 is clamped with the fitting piece 16, and the jackscrew 17 is positioned in the aluminum alloy frame 2; and the second three-dimensional adjusting device 3 is L-shaped, the second three-dimensional adjusting device 3 comprises an X-axis adjusting component 31 and a Y-axis adjusting component 32, the Y-axis adjusting component 32 is connected to the aluminum alloy frame 2, the X-axis adjusting component 31 is connected to the UHPC board 4, and the UHPC board 4 is connected with the X-axis adjusting component 31 through a Z-axis positioning device 33.
The invention prefabricates the aluminum alloy frame 2 in the factory first, connect the aluminum alloy frame 2 and UHPC board 4 together, mount the aluminum alloy frame 2 on the installation surface, so there are two adjustable faces at least, one is the position between installation surface and the aluminum alloy frame 2, one is the position between UHPC board 4 and the aluminum alloy frame 2, through the adjustment of two parts, make the position of UHPC board 4 reach the position that the project needs.
At the installation inception, wherein equip through electric block or hoist etc. and rise integrated aluminum alloy frame 2 and UHPC board 4, the bracket that will connect support 11 alignment installation face articulates the support, will connect support 11 to lock to the support on, in this embodiment, it is a class of triangular supports structure to connect support 11, one side of its minor face is installed on the support, and one side of long limit is then toward the one side extension far away from the installation face, avoid other structures to touch on the wall, and in order to let reach the effect of three-dimensional adjustment between aluminum alloy frame 2 and the installation face, specific mounting structure and adjustment scheme are:
firstly, an inner ring groove 121 is formed in the connecting support 11, the purpose of the inner ring groove 121 is to enable the locking member 14 to pass through and have a certain moving space, secondly, a supporting plate 12 is placed on the connecting support 11, then the supporting plate 12 is fixed by the locking member 14 penetrating through the supporting plate 12, the inner ring groove 121 and the connecting support 11, and meanwhile, due to the space of the inner ring groove 121, the position of the supporting plate 12 can be changed, and adjustment in one direction on a horizontal plane is completed;
in the other direction of the horizontal plane, a clamping piece 15 extends to the direction far away from the mounting surface through the supporting plate 12, a matching piece 16 is clamped on the clamping piece 15, and the matching piece 16 can slide on the clamping piece 15, so that the adjustment in the other direction of the horizontal plane is completed;
after the horizontal direction adjustment is completed, the matching piece 16 and the aluminum alloy frame 2 are connected relative to the vertical direction, the aluminum alloy frame 2 and the matching piece 16 can slide relative to each other, in order to fix the two, a jackscrew 17 is arranged between the two, and the jackscrew 17 can lock and fix the matching piece 16, so that the matching piece 16 can be fixed on the aluminum alloy frame 2.
Through the regulation in the above-mentioned three orientation, can realize the regulation of three positions between aluminum alloy frame 2 and the installation face, and can see out in fig. 2, about the position of first three-dimensional adjusting device 1, only set up in aluminum alloy frame 2's top and bottom, the workman can be comparatively easy when the adjustment adjust first three-dimensional adjusting device 1, and then adjusts the position of whole curtain system to reduce the difficulty of curtain installation.
In this embodiment, the connection support 11 is a steel support plate, and in order to avoid the sliding phenomenon, the inner and outer sides of the steel support plate are both provided with threads, so that when the connection support is mounted on other structures or mounting surfaces, the friction coefficients of the two can be improved, and the phenomenon of deviation under external pressure after adjustment is avoided.
Meanwhile, in order to improve the precision, the dangerous situation that the supporting plate 12 slips and the curtain wall inclines when being connected with the supporting piece 11 is avoided, the supporting plate 12 is an inclined toothed plate, one face, matched with the toothed plate, of the gasket 13 is provided with sawteeth matched with the toothed plate, as can be seen from the figure, the supporting plate 12 is provided with dense and hemp racks, the distance between the racks can be specifically formulated according to the precision of the construction position as required, a worker can change the position of the supporting plate 12 according to the deviation of the installation position, and the supporting plate 12 cannot deviate under the limitation of the sawteeth on the inner side of the gasket 13, so that the stable installation state can be kept after the position is changed, and the inclined supporting plate 12 is better in torsion resistance compared with a forward supporting plate.
In order to better fix the aluminum alloy plate 21 and the fitting piece 16 and adjust the aluminum alloy plate in the vertical position, the aluminum alloy plate 21 is provided with a hoop 27 close to the first three-dimensional adjusting device 1, the fitting piece 16 is slidably clamped in the hoop 27, the jackscrew 17 is positioned on the inner side of the hoop 27, the fitting piece 16 is clamped in the hoop 27, so that the aluminum alloy frame 2 and the first three-dimensional adjusting device 1 are tightly fixed, and the aluminum alloy frame 2 can be fixed due to the tight fixation of the first three-dimensional adjusting device 1 and the mounting surface, and even if the aluminum alloy plate 21 and the fitting piece 16 are not adjusted, the aluminum alloy plate and the fitting piece can be prevented from being separated and falling off.
If the adjustment direction between the supporting plate 12 and the gasket 13 is defined as the X direction, the adjustment between the clamping member 15 and the matching member 16 is the Y-axis direction, in order to enable the clamping member 15 and the matching member 16 to be matched and fixed and to complete the sliding adjustment, the clamping member 15 includes an extending portion 151 connected to the supporting plate 12, a clamping portion 152 connected to the extending portion 151 and having an L-like shape, a reverse bending portion 153 bent from the top of the clamping portion 152 toward the supporting plate 12, a sliding slot 161 recessed from the bottom of the matching member 16, the clamping portion 152 and the reverse bending portion 153 slidably fitted in the sliding slot 161, and a limiting bolt abutting against the clamping portion 152 and located below the reverse bending portion 153 is arranged inside the matching member 16, wherein an L-shaped structure composed of the clamping portion 152 and the extending portion 151 can be inserted into the sliding slot 161 to form a sliding structure, however, although both can complete sliding, the structure is still lack of fixing, so on the basis of the L-shaped structure formed by the clamping part 152 and the extension part 151, the inverted bending part 153 is extended and fixed by a limiting bolt, the limiting bolt can be matched and fixed with the clamping part 152, and simultaneously the inverted bending part 153 can be supported, the limiting bolt is loosened when sliding adjustment is needed, and the limiting bolt is locked when fixing is needed.
After the adjustment between the aluminum alloy frame 2 and the first three-dimensional adjusting device 1 is completed, the adjustment between the UHPC board 4 and the aluminum alloy frame 2 is started, wherein in the Z-axis direction, workers can install a corresponding threaded sleeve on the UHPC board 4 by roughly corresponding the UHPC board 4 to the aluminum alloy frame 2 at the initial stage, and then complete the positioning in the Z-axis direction by locking the UHPC board 4 to the second three-dimensional adjusting device 3 through the threaded sleeve by the Z-axis positioning device 33;
in the X-axis direction, the X-axis adjusting assembly 31 includes a first tooth plate 311 tightly attached to the UHPC board 4, a first tooth spacer 312 engaged with the first tooth plate 311, a first long groove 313 formed in the first tooth plate 311, and a first locking bolt 314 penetrating through the first tooth spacer 312 and the first tooth plate 311 and locked to the UHPC board 4, and the position of the UHPC board 4 in the X-axis direction can be adjusted by matching the locking effect of the first locking bolt 314 with the positional relationship between the first tooth plate 311 and the first tooth spacer 312, wherein the adjustment between the first tooth plate 311 and the first tooth spacer 312 is the same as the operation manner of the supporting plate 12 and the spacer 13;
in the direction of the Y axis, the Y axis adjusting assembly 32 includes a second tooth planing plate 321 tightly attached to the aluminum alloy frame 2, a second tooth planing gasket 322 engaged with the second tooth planing plate 321, a second long groove 323 arranged in the second tooth planing plate 321, and a second locking bolt 324 penetrating through the second tooth planing gasket 322 and the second tooth planing plate 321 and locked on the aluminum alloy frame 2, and the uh position of the pc board 4 in the X axis direction can be adjusted by matching the locking effect of the second locking bolt 324 with the positional relationship between the second tooth planing gasket 322 and the second tooth planing gasket 321, wherein the adjustment between the second tooth planing gasket 322 and the second tooth planing plate 321 is the same as the operation manner of the supporting board 12 and the gasket 13.
So far, through the regulation in the above-mentioned three direction, can realize the regulation of three position between aluminum alloy frame 2 and the UHPC board 4, and can see from figure 2, in order to let the connection between aluminum alloy frame 2 and the UHPC board 4 closely enough, set up second three-dimensional adjusting device 3 in a plurality of positions on aluminum alloy frame 2, in this embodiment, the number of setting of second three-dimensional adjusting device 3 is 16 totally, single row with single row evenly distributed four to this with UHPC board 4 better fixed, and because the regulation of UHPC board 4 and aluminum alloy frame 2 can be accomplished on ground, so do not have the risk of altitude mixture control.
It should be particularly emphasized that, since the adjusting directions of the X-axis adjusting assembly 31 and the Y-axis adjusting assembly 32 are different, the moving directions of the adjusting structures are also different, and therefore, the guiding directions of the second long groove 323 and the first long groove 313 are also different, so that the axes of the second long groove 323 and the first long groove 313 are perpendicular to each other, one end of the groove length of the second long groove 323 is parallel to the vertical line, and one end of the groove length of the first long groove 313 is perpendicular to the vertical line, which can ensure that the second long groove 323, the second tooth plate 321 on the first long groove 313, and the first tooth plate 311 are adjusted in different directions.
In the processing process of the aluminum alloy frame 2, the aluminum alloy frame 2 is processed in a factory, so that the operability degree is high, more fine operations can be performed, in order to adapt to a UHPC plate 4 with a larger volume, the aluminum alloy frame 2 comprises two aluminum alloy plates 21, in order to form a stable connection effect between the two aluminum alloy plates 21, the two aluminum alloy plates 21 are connected through a middle vertical frame 24, in order to form a finished curtain wall, a larger gap between the aluminum UHPC plates 4 is avoided, the connection between the aluminum alloy frames 2 is not stable enough, so that the left end of the aluminum alloy plate 21 on the left side is connected with a first female frame 22, the right end of the aluminum alloy plate 21 on the right side is connected with a first male frame 23, the upper end and the lower end of the aluminum alloy plate 21 are respectively provided with a second male frame 25 and a second female frame 26, and between the two adjacent aluminum alloy plates 21, all can connect through the mode of public female frame, be connected more stable between aluminum alloy frame 2 and the aluminum alloy frame 2, the wholeness can be better, simultaneously from the outside, the cooperation is stable between every UHPC board 4, elegant appearance can absorb the version piece deviation, can guarantee sufficient mechanical properties again, and when aluminum alloy frame 2 assembled, should beat sealed glue at frame built-up connection position and handle.
And in order to prevent the foreign matter outside the curtain wall from penetrating through the aluminum alloy frame 2 to influence the aluminum alloy frame 2 and the installed wall surface, ethylene-propylene-diene monomer adhesive tapes are filled between the aluminum alloy plate 21 and the aluminum alloy plate 21, so that the sealing performance can be improved, and the displacement of the UHPC plate caused by vibration or thermal expansion and cold contraction can be absorbed.
Another embodiment of the present invention further provides a method for installing a three-dimensionally adjustable assembled UHPC curtain wall unit system, the method comprising:
step one; welding an aluminum alloy frame 2, and connecting the aluminum alloy frame 2 and the UHPC plate 4 into a whole through a second three-dimensional adjusting device 3;
step two; mounting a first three-dimensional adjusting device 1 on an aluminum alloy frame 2;
step three; embedding a hanging support on a main body structure to be installed;
step four; transporting the integrated whole of the aluminum alloy frame 2 and the UHPC plate 4 to a floor needing to be installed, and hanging the first three-dimensional adjusting device 1 on the hanging support after being lifted by a lifting device;
step five; and adjusting the first three-dimensional adjusting device 1 and the second three-dimensional adjusting device 3 to enable the whole integrated body of the aluminum alloy frame 2 and the UHPC plate 4 to be consistent with the placed control line, and finishing installation.
In addition, the UHPC plate is mostly formed by stacking, temperature change, thermal expansion and contraction, aggregate solidification deformation and other indelible tolerances exist in the processing process, once construction cannot be adjusted and absorbed, the installation flatness and the installation quality of the UHPC curtain wall are obviously affected, so in order to solve the problem, an insulating layer is filled between the aluminum alloy frame 2 and the UHPC plate 4, and the aluminum alloy plate 21 in the aluminum alloy frame 2 is blocked.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A three-dimensionally adjustable assembled UHPC curtain wall unit system, comprising:
a first three-dimensional adjusting device (1) arranged on the installation surface;
the first three-dimensional adjustment device (1) comprises: a connecting support piece (11) locked on the mounting surface; the supporting plate (12) is fixed to the top of the connecting supporting piece (11), and an inner ring groove (121) is formed in the supporting plate (12); a gasket (13) which is pressed against the top of the supporting plate (12), and a locking piece (14) which penetrates through the gasket (13), the supporting plate (12) and the connecting supporting piece (11); the clamping piece (15) is connected to one end, far away from the connecting support piece (11), of the supporting plate (12); a matching piece (16) clamped above the clamping piece (15), and a jackscrew (17) connected to the top of the matching piece (16);
the aluminum alloy frame (2) is clamped with the fitting piece (16), and the jackscrew (17) is positioned in the aluminum alloy frame (2);
and the second three-dimensional adjusting device (3) is L-shaped, the second three-dimensional adjusting device (3) comprises an X-axis adjusting component (31) and a Y-axis adjusting component (32), the Y-axis adjusting component (32) is connected to the aluminum alloy frame (2), the X-axis adjusting component (31) is connected to the UHPC plate (4), and the UHPC plate (4) is connected with the X-axis adjusting component (31) through a Z-axis positioning device (33).
2. The three-dimensional adjustable assembled UHPC curtain wall unit system according to claim 1, characterized in that the X-axis adjusting component (31) comprises a first tooth planing plate (311) tightly attached to the UHPC plate (4), a first tooth planing gasket (312) engaged on the first tooth planing plate (311), a first long groove (313) arranged in the first tooth planing plate (311), and a first locking bolt (314) penetrating through the first tooth planing gasket (312), the first tooth planing plate (311) and locked on the UHPC plate (4).
3. The three-dimensionally adjustable assembled UHPC curtain wall unit system according to claim 2, wherein the Y-axis adjusting assembly (32) comprises a second tooth planing plate (321) tightly attached to the aluminum alloy frame (2), a second tooth planing gasket (322) engaged with the second tooth planing plate (321), a second elongated slot (323) formed in the second tooth planing plate (321), and a second locking bolt (324) penetrating through the second tooth planing gasket (322) and the second tooth planing plate (321) and locked on the aluminum alloy frame (2), wherein the second elongated slot (323) is perpendicular to the axis of the first elongated slot (313), one end of the slot length of the second elongated slot (323) is parallel to a vertical line, and one end of the slot length of the first elongated slot (313) is perpendicular to the vertical line.
4. The UHPC curtain wall unit system capable of realizing three-dimensional adjustment and assembly according to claim 1, wherein the supporting plate (12) is an inclined toothed plate, and one surface of the gasket (13) matched with the toothed plate is provided with sawteeth matched with the toothed plate.
5. The three-dimensional adjustable assembled UHPC curtain wall unit system of claim 1, characterized in that, the aluminum alloy frame (2) comprises two aluminum alloy plates (21), the left end of the aluminum alloy plate (21) on the left side is connected with a first female frame (22), the right end of the aluminum alloy plate (21) on the right side is connected with a first male frame (23), two aluminum alloy plates (21) are connected through a middle vertical frame (24), and the upper and lower ends of the aluminum alloy plate (21) are respectively provided with a second male frame (25) and a second female frame (26).
6. The three-dimensional adjustable assembled UHPC curtain wall unit system according to the claim 5, characterized in that the aluminum alloy plate (21) is provided with a hoop (27) near the first three-dimensional adjusting device (1), the fitting piece (16) is slidingly clamped in the hoop (27), and the jackscrew (17) is positioned at the inner side of the hoop (27).
7. The three-dimensional adjustable assembled UHPC curtain wall unit system of claim 5, wherein an ethylene propylene diene monomer rubber strip is filled between the aluminum alloy plate (21) and the aluminum alloy plate (21).
8. The three-dimensionally adjustable assembled UHPC curtain wall unit system according to claim 1, characterized in that the clamping member (15) comprises an extending part (151) connected with the supporting plate (12), a clamping part (152) which is connected with the extending part (151) and is L-shaped, an inverted bending part (153) which is bent from the top of the clamping part (152) towards the direction of the supporting plate (12), a sliding groove (161) is inwards recessed at the bottom of the matching piece (16), the clamping part (152) and the inverted bending part (153) are slidably matched in the sliding groove (161), and a limiting bolt which abuts against the clamping part (152) and is positioned below the inverted bending part (153) is arranged inside the matching piece (16).
9. A method for installing a three-dimensionally adjustable assembled UHPC curtain wall unit system according to any of claims 1-8, wherein the method comprises:
step one; welding an aluminum alloy frame (2), and connecting the aluminum alloy frame (2) and the UHPC plate (4) into a whole through a second three-dimensional adjusting device (3);
step two; mounting a first three-dimensional adjusting device (1) on an aluminum alloy frame (2);
step three; embedding a hanging support on a main body structure to be installed;
step four; the integral body of the aluminum alloy frame (2) and the UHPC plate (4) is transported to a floor needing to be installed, and the first three-dimensional adjusting device (1) is hung on the hanging support after being hoisted by a hoisting device;
step five; and adjusting the first three-dimensional adjusting device (1) and the second three-dimensional adjusting device (3) to enable the whole integrated aluminum alloy frame (2) and the UHPC plate (4) to be consistent with the placed control line, and finishing installation.
10. The assembled UHPC curtain wall unit system capable of being adjusted in three dimensions as claimed in claim 9, wherein in the step one, the system further comprises:
and an insulating layer is filled between the aluminum alloy frame (2) and the UHPC plate (4), and the aluminum alloy plate (21) in the aluminum alloy frame (2) is blocked.
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| CN202210739351.9A CN114991364A (en) | 2022-06-28 | 2022-06-28 | Assembled UHPC curtain wall unit system capable of being adjusted in three dimensions and installation method |
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| CN202210739351.9A CN114991364A (en) | 2022-06-28 | 2022-06-28 | Assembled UHPC curtain wall unit system capable of being adjusted in three dimensions and installation method |
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