CN114987958A - Unpowered constant-voltage source device and flow control system - Google Patents

Unpowered constant-voltage source device and flow control system Download PDF

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CN114987958A
CN114987958A CN202210748226.4A CN202210748226A CN114987958A CN 114987958 A CN114987958 A CN 114987958A CN 202210748226 A CN202210748226 A CN 202210748226A CN 114987958 A CN114987958 A CN 114987958A
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sealed container
liquid
pipe
valve
source device
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CN114987958B (en
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张道马
颜庭军
李勇
鲁明华
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CILIN & CAS ENVIRONMENTAL TECHNOLOGY (ANHUI) Inc
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CILIN & CAS ENVIRONMENTAL TECHNOLOGY (ANHUI) Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/22Safety features
    • B65D90/32Arrangements for preventing, or minimising the effect of, excessive or insufficient pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/08Pipe-line systems for liquids or viscous products
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/01Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/12Arrangements for supervising or controlling working operations for injecting a composition into the line
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/40Liquid flow rate

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

The invention discloses an unpowered constant-voltage source device which comprises a sealed container 1 and a voltage stabilizing tube 2. The top of the sealed container 1 is provided with a liquid inlet pipe 11 and an exhaust pipe 12, and the bottom is provided with a liquid outlet pipe 13. The liquid inlet pipe and the exhaust pipe are in a closed state. A surge tank 2 is disposed within the sealed vessel 1 and extends through the wall of the sealed vessel 1 to the exterior of the vessel. The outer end opening 21 of the pressure stabilizing tube is higher than the highest point of the sealed container 1, and the inner end opening 22 is positioned above the outlet 130 of the liquid outlet tube 13, and forms a height difference h with the outlet 130. When the liquid material in the sealed container 1 flows out from the outlet 130, negative pressure is generated in the sealed container along with the liquid level reduction, and under the action of the negative pressure, external air is sucked into the sealed container through the pressure stabilizing tube to counteract the negative pressure generated by the liquid level reduction, so that the pressure of the outlet 130 is constant when the liquid material flows out, and the liquid material flow is constant.

Description

无动力恒压源装置及流量控制系统Unpowered constant pressure source device and flow control system

技术领域technical field

本发明涉及无动力恒压源装置及流量控制系统,尤其涉及污水处理中用于加药(水处理剂)的无动力恒压源装置及流量控制系统。The invention relates to a powerless constant pressure source device and a flow control system, in particular to a powerless constant pressure source device and a flow control system for dosing medicine (water treatment agent) in sewage treatment.

背景技术Background technique

在工业领域通常要对压力容器内的液料进行稳压,以满足液料向外输送时流量保持恒定的输送要求。例如在工业废水处理中,通常使用恒定流加药装置定量投放药剂。现有的恒定流加药装置通常使用定量泵和控制器构成。例如专利号为CN200964346Y发明专利公开了一种液体恒压源装置,该液体恒压源装置由稳压罐、压力检测装置、泵、控制箱组成。稳压罐分成上罐体和下罐体,上罐体的内腔形成储液室用于存储液体,下罐体通过进气口连通压缩空气源,下罐体的内腔形成储气室,上罐体和下罐体之间安装橡胶膜进行隔离。In the industrial field, it is usually necessary to stabilize the liquid material in the pressure vessel to meet the delivery requirement that the flow rate remains constant when the liquid material is transported outward. For example, in the treatment of industrial wastewater, a constant flow dosing device is usually used to dose pharmaceuticals. Existing constant flow dosing devices are usually constructed using a dosing pump and a controller. For example, the patent number CN200964346Y discloses a liquid constant pressure source device. The liquid constant pressure source device is composed of a pressure stabilization tank, a pressure detection device, a pump and a control box. The surge tank is divided into an upper tank body and a lower tank body. The inner cavity of the upper tank body forms a liquid storage chamber for storing liquid, the lower tank body is connected to the compressed air source through the air inlet, and the inner cavity of the lower tank body forms an air storage chamber. A rubber membrane is installed between the upper tank and the lower tank for isolation.

当向外输出恒定流液体时,随着液位变化,其储液室压力降低,使得储气室的压力大于储液室压力,此时,储气室的压力推动橡胶隔离装置的橡胶膜向上偏移,从而带动压力检测装置向上移动,压力检测装置检测到了橡胶膜向上偏移的信号,也就是检测到了储液室压力降低的信号,控制快速响应液压泵,及时向储液室注入一定量的液体,确保液体压力重新稳定在设定的压力范围内,保证液体流量恒定。When a constant flow of liquid is output to the outside, as the liquid level changes, the pressure of the liquid storage chamber decreases, so that the pressure of the air storage chamber is greater than the pressure of the liquid storage chamber. At this time, the pressure of the air storage chamber pushes the rubber membrane of the rubber isolation device upward. Offset, thereby driving the pressure detection device to move upward, the pressure detection device detects the signal that the rubber membrane is shifted upward, that is, detects the signal that the pressure of the liquid storage chamber decreases, controls the fast response hydraulic pump, and injects a certain amount into the liquid storage chamber in time. ensure that the liquid pressure is re-stabilized within the set pressure range and the liquid flow is constant.

由于该液体恒压源装置需要检测橡胶膜的偏移,并在发生偏移时快速启动液压泵,不仅结构复杂,需要不间断的电力供应,对电力供应的稳定性有较高的要求。另外泵直接与药剂接触,容易腐蚀损坏,使用寿命短,成本高。Because the liquid constant pressure source device needs to detect the deviation of the rubber membrane and start the hydraulic pump quickly when the deviation occurs, it is not only complicated in structure, but also requires uninterrupted power supply, and has high requirements on the stability of the power supply. In addition, the pump is in direct contact with the agent, which is easy to be corroded and damaged, with short service life and high cost.

随着环保要求的提高,废水处理逐渐向“工业废水近零排放及资源化利用”方向发展。与废水集中后处理的方式不同,“工业废水近零排放及资源化”需要在源头对产生的废水进行处理,大量的液体恒压源装置设置在不同的区域,不仅电源消耗巨大,其管理和维护成本也十分巨大。With the improvement of environmental protection requirements, wastewater treatment is gradually developing in the direction of "near-zero discharge and resource utilization of industrial wastewater". Different from the centralized post-treatment of wastewater, "near-zero discharge and resource utilization of industrial wastewater" requires the treatment of the generated wastewater at the source. A large number of liquid constant pressure source devices are set up in different areas, which not only consumes huge amounts of power, but also reduces its management and efficiency. Maintenance costs are also huge.

本发明的第一目的在于对现有的液体恒压源装置进行改进,提供一种结构简单、不需要外部提供动力就能实现向外输送恒定流液体的无动力恒压源装置。The first object of the present invention is to improve the existing liquid constant pressure source device, and to provide an unpowered constant pressure source device with simple structure, which can realize the outward delivery of constant flow liquid without external power supply.

第二目的在于提供一种结构简单,能持续提供恒定流的流量控制系统。The second object is to provide a flow control system with a simple structure that can continuously provide a constant flow.

发明内容SUMMARY OF THE INVENTION

本发明的第一技术方案为无动力恒压源装置,包括密封容器1、稳压管2。所述密封容器1内部用于存储液料,在顶部设置有连通所述密封容器1内部的进液管11和排气管12,底部设置有连通所述密封容器1内部的出液管13。The first technical solution of the present invention is an unpowered constant pressure source device, which includes a sealed container 1 and a voltage-stabilizing tube 2 . The inside of the sealed container 1 is used to store liquid materials, and a liquid inlet pipe 11 and an exhaust pipe 12 are arranged at the top to communicate with the inside of the sealed container 1 , and a liquid outlet pipe 13 is arranged at the bottom to communicate with the inside of the sealed container 1 .

所述进液管11中设置有进液阀111用于控制所述进液管11的开闭,所述排气管12中设置有排气阀121用于控制所述排气管12的开闭,所述出液管13中设置有控制阀131用于控制所述出液管13的开闭。The liquid inlet pipe 11 is provided with a liquid inlet valve 111 for controlling the opening and closing of the liquid inlet pipe 11 , and an exhaust valve 121 is provided in the exhaust pipe 12 for controlling the opening and closing of the exhaust pipe 12 . The liquid outlet pipe 13 is provided with a control valve 131 for controlling the opening and closing of the liquid outlet pipe 13 .

所述稳压管2设置在所述密封容器1的内部,外端穿过所述密封容器1的壁,延伸到外部,连通所述密封容器1的内部与大气,内端延伸到所述密封容器1底部,内端开口22高于所述出液管13的出口130,与所述出液管13的出口130之间形成高度差h。The pressure-stabilizing tube 2 is arranged inside the sealed container 1, the outer end passes through the wall of the sealed container 1, extends to the outside, communicates the inside of the sealed container 1 with the atmosphere, and the inner end extends to the sealed container 1. At the bottom of the container 1 , the inner end opening 22 is higher than the outlet 130 of the liquid outlet pipe 13 , and a height difference h is formed between the outlet 130 of the liquid outlet pipe 13 .

因此,在密封容器1内装入液料,使稳压管2的内端开口22浸没在液料中,完成装料后,关闭进液阀111和排气阀121,使密封容器1处于封闭状态,即可依靠液料的重力以恒定流输出液料。Therefore, the liquid material is loaded into the sealed container 1, so that the inner end opening 22 of the pressure-stabilizing tube 2 is immersed in the liquid material. After the filling is completed, the liquid inlet valve 111 and the exhaust valve 121 are closed to keep the sealed container 1 in a closed state. , the liquid material can be output in a constant flow depending on the gravity of the liquid material.

即,打开控制阀131时,由于稳压管2的内端开口22与所述出液管13的出口130之间形成有高度差h,液料在重力作用下,从所述出液管13的出口130向外流出。随着密封容器1内液料的减少,液面下降,由于密封容器1内的空间被液料密封,液面上方产生负压,在负压的作用下,外部的空气通过稳压管2被吸入密封容器1内,吸入的空气抵消了液面下降产生的负压,维持了密封容器1内的压力平衡状态,出液管13的出口130处的压力不会随液面下降而变小,液料以恒定流输出。That is, when the control valve 131 is opened, due to the height difference h formed between the inner end opening 22 of the pressure-stabilizing tube 2 and the outlet 130 of the liquid outlet pipe 13, the liquid material flows from the liquid outlet pipe 13 under the action of gravity. The outlet 130 flows out. As the liquid material in the sealed container 1 decreases, the liquid level drops. Since the space in the sealed container 1 is sealed by the liquid material, a negative pressure is generated above the liquid level. When sucked into the sealed container 1, the sucked air offsets the negative pressure generated by the drop of the liquid level, and maintains the pressure balance state in the sealed container 1. The pressure at the outlet 130 of the liquid outlet pipe 13 will not decrease with the drop of the liquid level. The liquid material is output in a constant flow.

优选所述出液管(13)与所述密封容器(1)连接的入口(132)位于所述出口(130)之上,所述稳压管(2)的内端开口(22)与所述入口(132)齐平或位于入口(132)之下、所述出口(130)之上。Preferably, the inlet (132) connecting the liquid outlet pipe (13) to the sealed container (1) is located above the outlet (130), and the inner end opening (22) of the pressure-stabilizing pipe (2) is connected to the outlet (130). The inlet (132) is flush with or below the inlet (132) and above the outlet (130).

由于稳压管(2)的内端开口(22)与所述入口(132)齐平或位于入口(132)之下、所述出口(130)之上,因此,直至液面降低到出液管(13)的入口(132),整个液料输出过程中,均能保证出液管13的出口130处的压力恒定,液料以恒定流输出。Since the inner end opening (22) of the surge tube (2) is flush with the inlet (132) or is located below the inlet (132) and above the outlet (130), until the liquid level drops to the liquid outlet The inlet (132) of the pipe (13) can ensure that the pressure at the outlet 130 of the liquid outlet pipe 13 is constant during the entire liquid material output process, and the liquid material is output in a constant flow.

优选所述稳压管2和所述出液管13为圆管,所述稳压管2的内径T与所述出液管13的内径t之比为1.2~1.5:1。Preferably, the stabilizing pipe 2 and the liquid outlet pipe 13 are round pipes, and the ratio of the inner diameter T of the stabilizing pipe 2 to the inner diameter t of the liquid outlet pipe 13 is 1.2-1.5:1.

由于液料流出的同时,空气通过稳压管2进入密封容器1,即,相当于用外部的空气替代密封容器1内的液料,如果稳压管2过细,空气进入密封容器1内的阻力过大,液料输出的流量会变小,造成流量不足。When the liquid material flows out, the air enters the sealed container 1 through the pressure-stabilizing tube 2, that is, it is equivalent to replacing the liquid material in the sealed container 1 with external air. If the pressure-stabilizing tube 2 is too thin, the resistance of the air entering the sealed container 1 If it is too large, the flow rate of the liquid material output will become smaller, resulting in insufficient flow rate.

同时空气通过稳压管2进入密封容器1内时,由于液料的表面张力的原因,首先在液料中形成气泡,以气泡的形式上浮到液面破裂后释放到密封容器,即,空气是以断续的状态进入密封容器1内,稳压管过粗,产生的气泡大,液料流量的波动也大。将稳压管2的内径T与所述出液管13的内径t之比限制在1.2~1.5:1,既能降低或避免液料流量变小,又能降低液料流量的波动。At the same time, when the air enters into the sealed container 1 through the pressure-stabilizing tube 2, due to the surface tension of the liquid material, bubbles are first formed in the liquid material, which float to the liquid surface in the form of bubbles and then are released into the sealed container, that is, the air is Entering into the sealed container 1 in an intermittent state, the pressure-stabilizing tube is too thick, resulting in large air bubbles and large fluctuations in the liquid flow. The ratio of the inner diameter T of the pressure stabilizer tube 2 to the inner diameter t of the liquid outlet pipe 13 is limited to 1.2-1.5:1, which can not only reduce or avoid the reduction of the liquid flow, but also reduce the fluctuation of the liquid flow.

优选所述密封容器1呈两端向外鼓起的圆筒状,所述排气管12设置所述密封容器1的顶部中央,所述稳压管2和所述进料管11对称设置在所述排气管12的两侧,所述稳压管2的外端开口21高于所述密封容器1顶部的最高点。Preferably, the airtight container 1 is in the shape of a cylinder with both ends bulging outwards, the exhaust pipe 12 is arranged in the center of the top of the airtight container 1 , and the voltage stabilizer pipe 2 and the feed pipe 11 are symmetrically arranged at the top of the airtight container 1 . On both sides of the exhaust pipe 12 , the outer end opening 21 of the voltage stabilizer pipe 2 is higher than the highest point of the top of the sealed container 1 .

由于密封容器1呈两端向外鼓起的圆筒状,提高密封容器1的刚性的同时,增大液料的存储量。并且加装液料时,液料也不会从稳压管2的外端开口21流出。Since the airtight container 1 has a cylindrical shape with both ends bulging outward, the rigidity of the airtight container 1 is improved, and the storage capacity of the liquid material is also increased. And when adding liquid material, the liquid material will not flow out from the outer end opening 21 of the voltage stabilizer tube 2 .

优选所述出液管13设置在所述密封容器1的壁上、距离所述稳压管2最远的位置。Preferably, the liquid outlet pipe 13 is arranged on the wall of the sealed container 1 at a position farthest from the voltage stabilizer pipe 2 .

因此,能够降低空气气泡进入液料时对出液管13附近的压力产生扰动,进一步降低液料流量的波动。Therefore, the disturbance to the pressure near the liquid outlet pipe 13 when the air bubbles enter the liquid material can be reduced, and the fluctuation of the flow rate of the liquid material can be further reduced.

优选在所述密封容器1的底部中央设置有排空管14和控制所述排空管14开闭的排空阀17,围绕所述排空管14设置有多个用于支撑的支腿15,在所述密封容器1的侧壁设置有与所述密封容器1内部连通的连通式液位计3。Preferably, an emptying pipe 14 and an emptying valve 17 for controlling the opening and closing of the emptying pipe 14 are arranged in the center of the bottom of the sealed container 1 , and a plurality of supporting legs 15 are arranged around the emptying pipe 14 for supporting. , the side wall of the sealed container 1 is provided with a communication type liquid level gauge 3 communicating with the interior of the sealed container 1 .

因此,可以通过排空管14排放密封容器1内的沉淀物。由于支腿15抬高了密封容器1的高度,可以将出液管13的出口130设置的更低,增加稳压管2内端开口22与出液管13的出口130之间的高度差h,提高密封容器1内部空间利用率的同时,提高液料流量。Therefore, the sediment in the sealed container 1 can be discharged through the emptying pipe 14 . Since the legs 15 raise the height of the sealed container 1 , the outlet 130 of the liquid outlet pipe 13 can be set lower, and the height difference h between the opening 22 at the inner end of the voltage stabilizer pipe 2 and the outlet 130 of the liquid outlet pipe 13 can be increased. , while improving the utilization rate of the inner space of the sealed container 1, the flow rate of the liquid material is increased.

优选所述稳压管2的外端呈倒L或倒U字形,外端开口21朝向侧方或下方。Preferably, the outer end of the voltage stabilizer tube 2 is in an inverted L or inverted U shape, and the outer end opening 21 faces sideways or downwards.

因此,能够防止杂物通过稳压管2进入到密封容器1内,污染液料。Therefore, it is possible to prevent foreign matter from entering the sealed container 1 through the surge tube 2 and contaminating the liquid material.

优选所述出液管13中的控制阀131具有开度调节功能。Preferably, the control valve 131 in the liquid outlet pipe 13 has an opening adjustment function.

因此,能够通过控制阀131,调节液料的流量大小。Therefore, the flow rate of the liquid material can be adjusted by the control valve 131 .

所述密封容器1的底部可以设置成圆锥形,所述出液管13设置在圆锥形部位的侧壁上。The bottom of the sealed container 1 can be set in a conical shape, and the liquid outlet pipe 13 is set on the side wall of the conical part.

因此,能够减少出液管13以下的空间,进一步提高密封容器1内部空间的利用率。Therefore, the space below the liquid outlet pipe 13 can be reduced, and the utilization rate of the inner space of the airtight container 1 can be further improved.

第二技术方案为流量控制系统,包括至少两个所述无动力恒压源装置10a、10b、切换装置50。The second technical solution is a flow control system, which includes at least two of the unpowered constant pressure source devices 10 a and 10 b and a switching device 50 .

各个所述无动力恒压源装置的进液管与进液总管20连接,所述切换装置包括至少两个流量计,至少两个阀门控制模块、切换模块。The liquid inlet pipe of each of the unpowered constant pressure source devices is connected to the liquid inlet manifold 20 , and the switching device includes at least two flow meters, at least two valve control modules and switching modules.

各个所述流量计检测对应的所述无动力恒压源装置的液料流量,各个所述阀门控制模块具有输出液料和补充液料两种状态,输出液料状态时,打开对应的所述无动力恒压源装置的控制阀,关闭进液阀、排气阀、补充液料时,关闭所述控制阀,打开所述进液阀、排气阀,一个所述阀门控制模块处于输出液料状态时,另一个所述阀门控制模块处于补充液料状态。Each of the flow meters detects the flow rate of the corresponding liquid material of the unpowered constant pressure source device, and each of the valve control modules has two states of outputting liquid material and replenishing liquid material. When the liquid material state is output, open the corresponding The control valve of the unpowered constant pressure source device, when closing the inlet valve, exhaust valve, and replenishing liquid material, close the control valve, open the inlet valve and exhaust valve, and one of the valve control modules is in the output liquid state. When the material is in the state of replenishing the liquid material, the other valve control module is in the state of replenishing the liquid material.

所述切换模块根据所述流量计的检测值判断所述液料流量的变化,在所述流量产生线性下降或为零时,切换两个所述阀门控制模块的状态。The switching module judges the change of the flow rate of the liquid material according to the detection value of the flow meter, and switches the states of the two valve control modules when the flow rate decreases linearly or becomes zero.

因此,在密封容器内的液面降低稳压管内端开口以下位置,空气不经过液料,直接进入密封容器内时,能及时切换无动力恒压源装置,能够不受密封容器容积的限制,持续地以恒定流输出液料。Therefore, when the liquid level in the sealed container is lowered below the opening of the inner end of the pressure-stabilizing tube, when the air directly enters the sealed container without passing through the liquid material, the unpowered constant pressure source device can be switched in time, and it is not limited by the volume of the sealed container. The liquid feed is continuously output at a constant flow.

附图说明Description of drawings

图1是无动力恒定源装置的主视图;Fig. 1 is the front view of unpowered constant source device;

图2是无动力恒定源装置的俯视图;Fig. 2 is the top view of unpowered constant source device;

图3是无动力恒定源装置的侧视图;Figure 3 is a side view of an unpowered constant source device;

图4是采用细管径稳压管时,进入到液料中的气泡说明图;Figure 4 is an illustration diagram of the air bubbles entering the liquid material when a small diameter stabilizer tube is used;

图5是采用粗管径稳压管时,进入到液料中的气泡说明图;Figure 5 is an illustration diagram of the bubbles entering the liquid material when a thick-diameter pressure-stabilizing tube is used;

图6a是稳压管内端开口与出液管的出口之间形成高度差的一种结构说明图;Fig. 6a is a structural illustration diagram of the height difference formed between the inner end opening of the stabilizing pipe and the outlet of the liquid outlet pipe;

图6b是稳压管内端开口与出液管的出口之间形成高度差的另一种结构说明图;Fig. 6b is another structural illustration diagram of forming a height difference between the inner end opening of the voltage stabilizer pipe and the outlet of the liquid outlet pipe;

图7是稳压管第一变形例的说明图;7 is an explanatory diagram of a first modification of the Zener tube;

图8是稳压管第二变形例的说明图;8 is an explanatory diagram of a second modification of the Zener tube;

图9是稳压管内端开口的变形例说明图;FIG. 9 is an explanatory diagram of a modification of the inner end opening of the voltage stabilizer tube;

图10是稳压管第三变形例的说明图;10 is an explanatory diagram of a third modification of the Zener tube;

图11是带有圆锥形底的密封容器说明图;Figure 11 is an illustration of a sealed container with a conical bottom;

图12a是流量控制系统的硬件结构说明图;Fig. 12a is an explanatory diagram of the hardware structure of the flow control system;

图12b是流量控制装置的控制说明图。Fig. 12b is a control explanatory diagram of the flow rate control device.

具体实施方式Detailed ways

下面结合附图对本发明的较佳实施例进行详细阐述,参考标号是指本发明中的组件、技术,以便本发明的优点和特征在适合的环境下实现能更易于被理解。下面的描述是对本发明权利要求的具体化,并且与权利要求相关的其它没有明确说明的具体实现也属于权利要求的范围。The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings. Reference numerals refer to components and techniques in the present invention, so that the advantages and features of the present invention can be more easily understood in a suitable environment. The following description is an embodiment of the claims of the present invention, and other specific implementations related to the claims that are not expressly stated also belong to the scope of the claims.

以下以工业废水处理中投放药剂为例,对本发明的无动力恒定源装置进行说明。Hereinafter, the unpowered constant source device of the present invention will be described by taking the injection of chemicals in industrial wastewater treatment as an example.

如图1至3所示,无动力恒定源装置主要由密封容器1、稳压管2构成。密封容器1呈两端向外鼓起的圆筒状,用于存储液料。在顶部设置有进液用的进液管11和排气管12,底部设置有出液管13,出液管13中设置有控制阀131。进料管11中设置有进液阀111用于控制进料管11的开闭,排气管12中设置有排气阀121用于控制排气管12的开闭。As shown in FIGS. 1 to 3 , the powerless constant source device is mainly composed of a sealed container 1 and a voltage stabilizer tube 2 . The sealed container 1 is in the shape of a cylinder with both ends bulging outwards, and is used for storing liquid materials. A liquid inlet pipe 11 and an exhaust pipe 12 for liquid inlet are arranged at the top, and a liquid outlet pipe 13 is arranged at the bottom, and a control valve 131 is arranged in the liquid outlet pipe 13 . The feed pipe 11 is provided with a liquid feed valve 111 for controlling the opening and closing of the feed pipe 11 , and the exhaust pipe 12 is provided with an exhaust valve 121 for controlling the opening and closing of the exhaust pipe 12 .

本实施方式中控制阀131不仅能够关闭出液管13,其开度能够调节,控制流量大小。In this embodiment, the control valve 131 can not only close the liquid outlet pipe 13 , but also can adjust the opening degree to control the flow rate.

稳压管2如图1所示,设置在密封容器1的内部,外端穿过密封容器1的壁,延伸到外部,连通密封容器1的内部与大气。稳压管2的外端开口21高于密封容器1的内部最高点。稳压管2的内端向下延伸到底部,内端开口22与出液管13的入口132处于同一高度,高于出液管13的出口130。As shown in FIG. 1 , the surge tube 2 is arranged inside the sealed container 1 , and its outer end passes through the wall of the sealed container 1 , extends to the outside, and communicates the inside of the sealed container 1 with the atmosphere. The outer end opening 21 of the surge tube 2 is higher than the inner highest point of the sealed container 1 . The inner end of the stabilizing tube 2 extends downward to the bottom, and the inner end opening 22 is at the same height as the inlet 132 of the liquid outlet pipe 13 , and is higher than the outlet 130 of the liquid outlet pipe 13 .

即,出液管13采用90度弯折的管,水平部分安装在密封容器1上,与内端开口22相同的高度,垂直部分向下弯折,出口130与稳压管2的内端开口22之间形成高度差h。图中只是示例性的显示了出液管13的出口130与稳压管2的内端开口22之间形成高度差h,高度差h可以根据需要如图6a、6b设置的更高,以增大流量。在密封容器1内部加装水处理剂(液料)时,稳压管2的内端开口22位于水处理剂的液面之下(参见附图4、5)。That is, the liquid outlet pipe 13 is a pipe bent at 90 degrees, the horizontal part is installed on the sealed container 1, the height is the same as the inner end opening 22, the vertical part is bent downward, the outlet 130 and the inner end opening of the voltage stabilizer pipe 2 A height difference h is formed between 22 . The figure only exemplarily shows that the height difference h is formed between the outlet 130 of the liquid outlet pipe 13 and the inner end opening 22 of the stabilizing pipe 2, and the height difference h can be set higher as shown in Figs. Large Flow. When the water treatment agent (liquid material) is added in the sealed container 1, the inner end opening 22 of the pressure stabilizer tube 2 is located below the liquid level of the water treatment agent (see Figures 4 and 5).

密封容器1、稳压管2等与水处理剂接触的部件采用耐腐蚀性材料制成。The parts that are in contact with the water treatment agent, such as the airtight container 1 and the pressure-stabilizing tube 2, are made of corrosion-resistant materials.

本实施方式中,稳压管2和出液管13采用圆管,稳压管2的内径D大于出液管13的内径d。In this embodiment, the stabilizing pipe 2 and the liquid outlet pipe 13 are round pipes, and the inner diameter D of the stabilizing pipe 2 is larger than the inner diameter d of the liquid outlet pipe 13 .

稳压管2的外端呈倒L字形,外端开口21朝向侧方。作为变形例,稳压管2的外端也可呈倒U字形,外端开口21朝向下方。在稳压管2的外端中设置有用于控制空气流大小的稳压阀211。The outer end of the Zener tube 2 is in an inverted L shape, and the outer end opening 21 faces to the side. As a modification example, the outer end of the Zener tube 2 may also be in an inverted U-shape, and the outer end opening 21 faces downward. A voltage-stabilizing valve 211 for controlling the size of the air flow is provided in the outer end of the voltage-stabilizing tube 2 .

正面看时,如图1、3所示,排气管12设置密封容器1的顶部中央,稳压管2和进料管11对称设置在排气管12的两侧。以密封容器1的中心轴为中心,出液管13设置在稳压管2的相反一侧,与稳压管2保持最大的距离。When viewed from the front, as shown in FIGS. 1 and 3 , the exhaust pipe 12 is arranged in the center of the top of the sealed container 1 , and the voltage stabilizer pipe 2 and the feed pipe 11 are symmetrically arranged on both sides of the exhaust pipe 12 . Taking the central axis of the airtight container 1 as the center, the liquid outlet pipe 13 is arranged on the opposite side of the voltage stabilizer tube 2 , and maintains a maximum distance from the voltage stabilizer tube 2 .

密封容器1的底部中央设置有排空管14和控制排空管14开闭的排空阀17。围绕排空管14设置有三个用于支撑的支腿15。设置支腿15也抬高了密封容器1的高度,可以将出液管13的出口130设置在更低的位置,增加与稳压管2的内端开口22之间的距离h,以加大水处理剂的流量。在密封容器1的侧壁设置有与密封容器1内部连通的连通式液位计3。An emptying pipe 14 and an emptying valve 17 for controlling the opening and closing of the emptying pipe 14 are provided in the center of the bottom of the airtight container 1 . Three supporting legs 15 are provided around the emptying tube 14 . Setting the outriggers 15 also raises the height of the sealed container 1, the outlet 130 of the liquid outlet pipe 13 can be set at a lower position, and the distance h from the inner end opening 22 of the voltage stabilizer pipe 2 can be increased to increase the Flow rate of water treatment agent. The side wall of the sealed container 1 is provided with a communication-type liquid level gauge 3 that communicates with the inside of the sealed container 1 .

本实施方式中,密封容器1的高度为容器1高1600mm,直径1000mm,进液管11的管径为DN100,出液管13的管径为DN40,稳压管2的管径为DN50,排气管12的管径为DN100,稳压管2的内端开口22与出液管13的入口132设置距密封容器1底端约200mm的高度。In this embodiment, the height of the sealed container 1 is 1600mm high and 1000mm in diameter, the diameter of the liquid inlet pipe 11 is DN100, the pipe diameter of the liquid outlet pipe 13 is DN40, the pipe diameter of the voltage stabilizer pipe 2 is DN50, and the diameter of the discharge pipe is DN50. The diameter of the gas pipe 12 is DN100, and the inner end opening 22 of the stabilizing pipe 2 and the inlet 132 of the liquid outlet pipe 13 are set at a height of about 200 mm from the bottom end of the sealed container 1 .

由于采用密封容器1存储水处理剂,并且稳压管2内端开口22和出液管13的入口132位于水处理剂的液面之下,稳压管2内端开口22与出液管13的出口130之间形成有高度差h,因此关闭进液阀111、排气阀121和排空阀17时,密封容器1内部处于封闭状态。Since the sealed container 1 is used to store the water treatment agent, and the inner end opening 22 of the stabilizing pipe 2 and the inlet 132 of the liquid outlet pipe 13 are located below the liquid level of the water treatment agent, the inner end opening 22 of the stabilizing pipe 2 and the liquid outlet pipe 13 are located below the liquid level of the water treatment agent. A height difference h is formed between the outlets 130 of the two, so when the inlet valve 111, the exhaust valve 121 and the exhaust valve 17 are closed, the interior of the airtight container 1 is in a closed state.

加药(输出液料)时,打开稳压阀211和控制阀131,此时密封容器1内的水处理剂在重力作用下,从出液管13的出口130向外流出。随着密封容器1内水处理剂的减少,液面下降,由于密封容器1内的空间被水处理剂密封,液面上方产生负压,在负压的作用下,外部的空气通过稳压管2被吸入密封容器1内,吸入的空气抵消了液面下降产生的负压,维持密封容器1内的压力平衡,出液管13的出口130处的压力不会随液面下降而变小,不需要外界提供动力,就可以恒定流向处理的工业废水处理投放水处理剂。When adding medicine (outputting liquid material), open the pressure regulator valve 211 and the control valve 131, at this time, the water treatment agent in the sealed container 1 flows out from the outlet 130 of the liquid outlet pipe 13 under the action of gravity. With the reduction of the water treatment agent in the sealed container 1, the liquid level drops. Since the space in the sealed container 1 is sealed by the water treatment agent, a negative pressure is generated above the liquid level. Under the action of the negative pressure, the external air passes through the stabilizer tube 2 is sucked into the sealed container 1, the sucked air offsets the negative pressure generated by the drop of the liquid level, maintains the pressure balance in the sealed container 1, and the pressure at the outlet 130 of the liquid outlet pipe 13 will not decrease with the drop of the liquid level, No external power is required, and the water treatment agent can be injected into the treated industrial wastewater in a constant flow.

由于稳压管2的内端开口22与出液管13的入口132处于同一高度,液面下降到稳压管2的内端开口22,密封容器1内与大气连通时,水处理剂不会从出液管13的出口130流出。保证整个加药过程中,水处理剂始终以恒定流投放到工业废水中,不会出现投放量不足造成的污染物超标排放。Since the inner end opening 22 of the voltage stabilizer tube 2 is at the same height as the inlet 132 of the liquid outlet pipe 13, the liquid level drops to the inner end opening 22 of the voltage stabilizer tube 2. When the airtight container 1 is connected to the atmosphere, the water treatment agent will not It flows out from the outlet 130 of the liquid outlet pipe 13 . It is ensured that the water treatment agent is always put into the industrial wastewater at a constant flow during the entire dosing process, and there will be no excessive discharge of pollutants caused by insufficient dosage.

作为变形例,稳压管2的内端开口22也可以设置在出液管13的入口132之下、出口130之上,这种设置同样能在整个液料输出过程中,保证出液管13的出口130处的压力恒定,液料以恒定流输出。As a modified example, the inner end opening 22 of the voltage stabilizer tube 2 can also be arranged below the inlet 132 of the liquid outlet pipe 13 and above the outlet 130 . The pressure at the outlet 130 is constant, and the liquid material is output in a constant flow.

向密封容器1内加装水处理剂时,关闭出液管13上的控制阀131,并打开进液阀111和排气阀121,由进液管11将水处理剂输送到稳压管2内端开口22以上的位置H(参见附图4、5)。When filling the water treatment agent into the sealed container 1, close the control valve 131 on the liquid outlet pipe 13, and open the liquid inlet valve 111 and the exhaust valve 121, and the water treatment agent is transported from the liquid inlet pipe 11 to the voltage stabilizer pipe 2. Position H above the inner end opening 22 (see Figures 4 and 5).

由于进液管11和排气管12,稳压管2的外端开口21高于密封容器1顶部的最高点,加装水处理剂时,水处理剂不会从各管的开口流出,保证了安全性。Due to the liquid inlet pipe 11 and the exhaust pipe 12, the outer end opening 21 of the voltage stabilizer pipe 2 is higher than the highest point of the top of the sealed container 1. When the water treatment agent is added, the water treatment agent will not flow out from the opening of each pipe, ensuring that security.

由于水处理剂流出的同时,空气通过稳压管2进入密封容器1,即,相当于用外部的空气替代密封容器1内的液料,将稳压管2的内径D设置成大于出液管13的内径d,能避免空气进入时受到较大的阻力,影响水处理剂的输出流量。Since the water treatment agent flows out, the air enters the sealed container 1 through the pressure-stabilizing tube 2, that is, it is equivalent to replacing the liquid material in the sealing container 1 with external air, and the inner diameter D of the pressure-stabilizing tube 2 is set larger than that of the liquid outlet pipe. The inner diameter d of 13 can avoid large resistance when air enters and affect the output flow of water treatment agent.

由于水处理剂的表面张力,空气通过稳压管2进入密封容器1内时,首先在液料中形成气泡,气泡上浮到液面破裂后放出空气,即,空气是以断续的状态进入密封容器1内,受其影响,水处理剂的流量会产生较大的波动。由于将稳压管2的内径T与所述出液管13的内径t之比限制在1.2~1.5:1,能避免大气泡的产生,降低水处理剂流量的波动。Due to the surface tension of the water treatment agent, when the air enters the sealed container 1 through the voltage stabilizer tube 2, air bubbles are first formed in the liquid material, and the air bubbles float to the liquid surface and rupture and release the air, that is, the air enters the seal in an intermittent state. In the container 1, due to its influence, the flow rate of the water treatment agent will fluctuate greatly. Since the ratio of the inner diameter T of the voltage stabilizer tube 2 to the inner diameter t of the liquid outlet tube 13 is limited to 1.2-1.5:1, the generation of large air bubbles can be avoided and the fluctuation of the flow rate of the water treatment agent can be reduced.

图4是采用细管径稳压管时,排入到液料中的气泡说明图,图5是采用粗管径稳压管时,排入到液料中的气泡说明图。图4、5为图2中密封容器1的A-A剖面图。Figure 4 is an illustration diagram of the air bubbles discharged into the liquid material when a small-diameter pressure stabilizer is used, and Figure 5 is an illustration of the air bubbles discharged into the liquid material when a large-diameter pressure stabilizer is used. 4 and 5 are A-A sectional views of the sealed container 1 in FIG. 2 .

采用细管径稳压管2时,如图4所示,由于管径细,产生的气泡小而密,气泡浮到液面破裂时造成密封容器1内压力的波动较小。When using a small diameter stabilizer tube 2, as shown in Figure 4, due to the small diameter of the tube, the bubbles generated are small and dense, and when the bubbles float to the liquid surface and rupture, the pressure fluctuation in the sealed container 1 is small.

相反,采用粗管径稳压管2时,由于管径粗,如图5所所示,产生的气泡大而少,气泡破裂时造成密封容器(1)内压力的波动就大。On the contrary, when a large diameter stabilizer tube 2 is used, due to the large diameter, as shown in Figure 5, the generated air bubbles are large and few, and the pressure fluctuation in the sealed container (1) is large when the air bubbles burst.

综合考虑,稳压管2的内径T与出液管13的内径t之比限制在1.2~1.5:1,能平衡管径过细带来的阻力影响和管径过粗带来的流量波动。Comprehensive consideration, the ratio between the inner diameter T of the voltage stabilizer tube 2 and the inner diameter t of the liquid outlet tube 13 is limited to 1.2-1.5:1, which can balance the resistance effect caused by the too thin pipe diameter and the flow fluctuation caused by the too thick pipe diameter.

由于水处理剂的流量(流速)取决于稳压管2内端开口22与出液管13的出口130之间的高度差h。如图6a所示,例如使用软管连接到出液管13上,将出口130向下移动以提高稳压管2内端开口22与出液管13的出口130之间的高度差h,增加流量。也可以如图6b所示,通过缩短稳压管2的长度,增加稳压管2内端开口22与出液管13的出口130之间高度差h以达到增大水处理剂流量的目的。由于恒定流只能在稳压管2的内端开口22处于液面下时才能实现,与前者相比,后者在容器内容积的利用上不如前者。Since the flow rate (flow rate) of the water treatment agent depends on the height difference h between the inner end opening 22 of the surge tube 2 and the outlet 130 of the liquid outlet pipe 13 . As shown in Fig. 6a, for example, a hose is used to connect to the liquid outlet pipe 13, and the outlet 130 is moved downward to increase the height difference h between the opening 22 at the inner end of the voltage stabilizer pipe 2 and the outlet 130 of the liquid outlet pipe 13, increasing the height difference h. flow. 6b, by shortening the length of the voltage stabilizer tube 2, the height difference h between the inner end opening 22 of the voltage stabilizer tube 2 and the outlet 130 of the liquid outlet pipe 13 can be increased to achieve the purpose of increasing the flow rate of the water treatment agent. Since the constant flow can only be achieved when the inner end opening 22 of the voltage stabilizer tube 2 is below the liquid surface, compared with the former, the latter is not as good as the former in the utilization of the inner volume of the container.

以下对本发明的变形例进行说明。Modifications of the present invention will be described below.

图7是稳压管第一变形例的说明图。如图7所示,第一变形例中,稳压管2a采用曲管,其余与以上实施方式相同。稳压管2a可以采用方管、椭圆管或横截面规律或不规律的异型管。FIG. 7 is an explanatory diagram of a first modification of the Zener tube. As shown in FIG. 7 , in the first modification, the voltage stabilizer tube 2a is a curved tube, and the rest is the same as the above embodiment. The voltage stabilizer tube 2a can be a square tube, an oval tube or a special-shaped tube with regular or irregular cross-section.

图8是稳压管第二变形例的说明图。如图8所示,稳压管2b斜向穿过密封容器1的侧方的壁进入密封容器1内部,稳压管2b的出口为斜向。与图7相同,由于稳压管2b的开口呈斜向,空气更容易进入水处理剂,空气通过稳压管2b进入密封容器1内时,能够产生相对较小的气泡。由于小气泡产生的扰动相较于大气泡较小,从而减小了空气进入水处理剂产生的扰动,降低了水处理剂流量的波动。8 is an explanatory diagram of a second modification of the Zener tube. As shown in FIG. 8 , the voltage stabilizer tube 2b penetrates the side wall of the airtight container 1 obliquely and enters the airtight container 1, and the outlet of the voltage stabilizer tube 2b is oblique. 7, since the opening of the surge tube 2b is inclined, air can enter the water treatment agent more easily. When the air enters the sealed container 1 through the surge tube 2b, relatively small air bubbles can be generated. Since the disturbance generated by the small air bubbles is smaller than that of the large air bubbles, the disturbance caused by the air entering the water treatment agent is reduced, and the fluctuation of the flow rate of the water treatment agent is reduced.

图9是稳压管内端开口的变形例说明图。如图9所示,稳压管2c的内端开口22c封闭,在靠近内端开口22c的管壁上开设多个供空气流通的孔。孔可以采用圆形、方形、三角形或其他不规则形状。各个孔的面积大于或等于稳压管2c的内径横截面面积。FIG. 9 is an explanatory diagram of a modification of the inner end opening of the Zener tube. As shown in FIG. 9 , the inner end opening 22c of the stabilizing tube 2c is closed, and a plurality of holes for air circulation are opened on the tube wall near the inner end opening 22c. The holes can be circular, square, triangular, or other irregular shapes. The area of each hole is greater than or equal to the cross-sectional area of the inner diameter of the Zener tube 2c.

因此空气通过稳压管2c进入密封容器1内部时,形成的气泡较为分散且体积较小,从而减小由于气泡的扰动造成的水处理剂流量波动。Therefore, when the air enters the sealed container 1 through the surge tube 2c, the formed air bubbles are relatively dispersed and small in volume, thereby reducing the fluctuation of the flow rate of the water treatment agent caused by the disturbance of the air bubbles.

图10是稳压管第三变形例的说明图。如图10所示,稳压管2d为L形管,竖向部分位于密封容器1外,横向部分设置为横向或斜向穿过密封容器1侧方的壁进入密封容器1内。其余部分与图1的结构相同。FIG. 10 is an explanatory diagram of a third modification of the Zener tube. As shown in FIG. 10 , the stabilizing tube 2d is an L-shaped tube, the vertical part is located outside the airtight container 1 , and the lateral part is arranged to pass through the side wall of the airtight container 1 laterally or obliquely into the airtight container 1 . The rest of the structure is the same as that of FIG. 1 .

采用上述结构,例如可将稳压管2d的竖向部分设置为透明材质,例如亚克力、玻璃等,以代替连通式液位计3。With the above structure, for example, the vertical part of the voltage stabilizer tube 2d can be made of a transparent material, such as acrylic, glass, etc., to replace the communication type liquid level gauge 3 .

图11是带有圆锥形底的密封容器说明图。如图11所示,密封容器1a底部为圆锥形底,出液管13a设置在锥形底的侧壁上,靠近锥形的顶点设置。Fig. 11 is an explanatory view of a sealed container with a conical bottom. As shown in FIG. 11 , the bottom of the sealed container 1a is a conical bottom, and the liquid outlet pipe 13a is provided on the side wall of the conical bottom, and is provided near the apex of the conical bottom.

密封容器1a的底部为锥形,锥形部分容积较小,可最大限度的利用密封容器1a的内部空间。The bottom of the sealed container 1a is tapered, and the volume of the tapered part is small, so that the inner space of the sealed container 1a can be utilized to the maximum extent.

本发明中,在密封容器1内设置稳压管,利用水处理剂的密封作用,在液面下降时密封容器1内产生的负压自动吸入空气,增加密封容器1内的压力,抵消因液面下降,出液管13的出口130造成的压力降低,保持出液管13的出口130压力稳定,达到无动力提供恒定流水处理剂的效果。通过设置稳压管2与出液管13的出口130的管径比,降低了空气进入对水处理剂流量产生的影响和造成的流量波动。进一步提高了无动力流量控制装置以恒定流投放水处理剂的效果。In the present invention, a pressure-stabilizing tube is arranged in the sealed container 1, and by utilizing the sealing effect of the water treatment agent, the negative pressure generated in the sealed container 1 automatically sucks in air when the liquid level drops, increasing the pressure in the sealed container 1, and offsetting the liquid When the surface drops, the pressure caused by the outlet 130 of the liquid outlet pipe 13 is reduced, and the pressure of the outlet 130 of the liquid outlet pipe 13 is kept stable, so as to achieve the effect of providing a constant flow of water treatment agent without power. By setting the pipe diameter ratio of the pressure stabilizer pipe 2 to the outlet 130 of the liquid outlet pipe 13, the influence of the air entering on the flow rate of the water treatment agent and the flow rate fluctuation caused by it are reduced. It further improves the effect of the unpowered flow control device to inject the water treatment agent in a constant flow.

由于整个控制过程,不需要泵等外部动力或辅助动力以及控制流量的控制器,在设置时不需要考虑电力供应情况,使用寿命长,成本低,管理维护成本也低。Due to the whole control process, there is no need for external power or auxiliary power such as a pump and a controller for controlling the flow, and there is no need to consider the power supply when setting it up. The service life is long, the cost is low, and the management and maintenance cost is also low.

尤其适合于在源头对产生的废水进行处理时的投药,即,不用将废水集中后处理,可以在不同的废水源头设置无动力流量控制装置,针对废水中的污染物选择相应的处理剂单独进行处理,实现废水零排放和资源化。由于本发明的无动力流量控制装置既不需要电力供应也没有泵之类的易损件,没有电源消耗,管理和维护也非常简单,显著降低了废水处理的成本。It is especially suitable for dosing when treating the generated wastewater at the source, that is, without centralized post-treatment of wastewater, unpowered flow control devices can be installed at different wastewater sources, and the corresponding treatment agent can be selected for the pollutants in the wastewater. Treatment to achieve zero discharge and resource utilization of wastewater. Since the unpowered flow control device of the present invention requires neither power supply nor consumable parts such as pumps, there is no power consumption, management and maintenance are also very simple, and the cost of wastewater treatment is significantly reduced.

以上以工业废水处理中的药剂投放为例,对本发明的无动力流量控制装置进行了说明。由于受到密封容器1的容积限制,加装水处理剂时,需要停止工作,无法持续的以恒定流量投放水处理剂。以下对不受密封容器1容积限制,能持续以恒定流投放水处理剂量的流量控制系统进行说明。The unpowered flow control device of the present invention has been described above by taking the drug injection in industrial wastewater treatment as an example. Due to the volume limitation of the sealed container 1, when adding the water treatment agent, the operation needs to be stopped, and the water treatment agent cannot be continuously injected at a constant flow rate. Hereinafter, a flow control system that can continuously deliver the water treatment dose at a constant flow regardless of the volume of the sealed container 1 will be described.

图12a是流量控制系统的结构说明图。如图12a所示,流量控制系统由两个无动力流量控制装置,即无动力流量控制装置10a和无动力流量控制装置10b、切换装置50构成。Fig. 12a is an explanatory diagram of the configuration of the flow control system. As shown in FIG. 12 a , the flow control system is composed of two unpowered flow control devices, ie, the unpowered flow control device 10 a and the unpowered flow control device 10 b , and the switching device 50 .

无动力流量控制装置10a的进液管11a和无动力流量控制装置10b的进液管11b与进液总管20连接。The liquid inlet pipe 11 a of the unpowered flow control device 10 a and the liquid inlet pipe 11 b of the unpowered flow control device 10 b are connected to the liquid inlet main pipe 20 .

无动力流量控制装置10a中,稳压管2a的内端开口22a高于出液管13a的入口132a。无动力流量控制装置10b与无动力流量控制装置10a完全相同,稳压管2b的内端开口22b高于出液管13b的入口132b。In the unpowered flow control device 10a, the inner end opening 22a of the stabilizing pipe 2a is higher than the inlet 132a of the liquid outlet pipe 13a. The unpowered flow control device 10b is exactly the same as the unpowered flow control device 10a, and the inner end opening 22b of the stabilizing pipe 2b is higher than the inlet 132b of the liquid outlet pipe 13b.

图12b是流量控制装置的控制说明图。Fig. 12b is a control explanatory diagram of the flow rate control device.

如图12b所示,切换装置50由两个流量计51a、51b,两个阀门控制模块52a、52b、切换模块53构成。As shown in FIG. 12 b , the switching device 50 is composed of two flow meters 51 a and 51 b , two valve control modules 52 a and 52 b , and a switching module 53 .

流量计51a检测无动力流量控制装置10a投放水处理剂时的流量;阀门控制模块52a控制无动力流量控制装置10a的控制阀131a、进液阀111a、排气阀121a。The flow meter 51a detects the flow rate when the unpowered flow control device 10a injects the water treatment agent; the valve control module 52a controls the control valve 131a, the inlet valve 111a and the exhaust valve 121a of the unpowered flow control device 10a.

流量计51b检测无动力流量控制装置10b投放水处理剂的流量;阀门控制模块52b控制无动力流量控制装置10b的控制阀131b、进液阀111b、排气阀121b。The flowmeter 51b detects the flow rate of the water treatment agent injected by the unpowered flow control device 10b; the valve control module 52b controls the control valve 131b, the inlet valve 111b, and the exhaust valve 121b of the unpowered flow control device 10b.

阀门控制模块52a和阀门控制模块52b具有输出水处理剂(输出液料)和补充水处理剂(补充液料)两种状态,输出水处理剂时,打开对应的无动力流量控制装置的控制阀,关闭进液阀、排气阀。补充水处理剂时,关闭控制阀,打开进液阀、排气阀。阀门控制模块52a处于输出水处理剂状态时,阀门控制模块52b处于补充水处理剂状态,反之也相同。The valve control module 52a and the valve control module 52b have two states of outputting water treatment agent (output liquid material) and replenishing water treatment agent (supplementing liquid material). When outputting water treatment agent, open the control valve of the corresponding unpowered flow control device , close the inlet valve and exhaust valve. When replenishing water treatment agent, close the control valve and open the inlet valve and exhaust valve. When the valve control module 52a is in the state of outputting the water treatment agent, the valve control module 52b is in the state of replenishing the water treatment agent, and vice versa.

切换模块53根据流量计51a、51b的检测值判断水处理剂流量的变化,在流量产生线性下降时,切换两个阀门控制模块52a、52b的状态。例如,阀门控制模块52a处于输出水处理剂状态时,由于液面(参见图4、5)在稳压管2a的内端开口22a以上,如上所述,密封容器1a内部被液料封闭,随着水处理剂流出,液面上方产生负压,空气被吸入密封容器1a内,密封容器1内的压力保持平衡,出口130a处的压力一定,水处理剂以恒定流投放到工业废水中。The switching module 53 judges the change of the flow rate of the water treatment agent according to the detection values of the flow meters 51a and 51b, and switches the states of the two valve control modules 52a and 52b when the flow rate decreases linearly. For example, when the valve control module 52a is in the state of outputting the water treatment agent, since the liquid level (see FIGS. 4 and 5 ) is above the inner end opening 22a of the pressure-stabilizing tube 2a, as described above, the interior of the airtight container 1a is closed by the liquid material. When the water treatment agent flows out, a negative pressure is generated above the liquid level, air is sucked into the sealed container 1a, the pressure in the sealed container 1 is kept balanced, the pressure at the outlet 130a is constant, and the water treatment agent is put into the industrial wastewater at a constant flow.

但当液面下降到稳压管2a的内端开口22a位置时,由于失去水处理剂的密封,密封容器1与外界的空气直接连通,密封容器1a内的压力始终维持在一个大气压。之后,液面下降时,出液管13的出口130的压力随着液面高度的降低而线性下降,水处理剂的流量由恒定流转为线性下降。However, when the liquid level drops to the position of the inner end opening 22a of the stabilizing tube 2a, due to the loss of the seal of the water treatment agent, the airtight container 1 is directly connected to the outside air, and the pressure in the airtight container 1a is always maintained at one atmospheric pressure. After that, when the liquid level drops, the pressure at the outlet 130 of the liquid outlet pipe 13 decreases linearly with the decrease of the liquid level height, and the flow rate of the water treatment agent changes from a constant flow to a linear decrease.

当切换模块53检测到流量由恒定流转为线性下降时,切换阀门控制模块52a和阀门控制模块52b的状态,使阀门控制模块52a 处于补充水处理剂状态,阀门控制模块52b处于输出水处理剂状态。When the switching module 53 detects that the flow has changed from constant flow to linear decrease, it switches the states of the valve control module 52a and the valve control module 52b, so that the valve control module 52a is in the state of replenishing the water treatment agent, and the valve control module 52b is in the state of outputting the water treatment agent .

通过本发明的方法能及时判断切换时机,为处于补充水处理剂状态的无动力流量控制装置10a或无动力流量控制装置10b加装水处理剂,最大限度利用无动力流量控制装置提供恒定流水处理剂的能力。Through the method of the present invention, the switching timing can be judged in time, the water treatment agent can be added to the unpowered flow control device 10a or the unpowered flow control device 10b in the state of supplementing the water treatment agent, and the unpowered flow control device can be used to the maximum extent to provide constant flow water treatment the ability of the agent.

利用本发明的流量控制系统,能够不受密封容器(1)容积的限制,持续地以恒定流投放水处理剂。With the flow control system of the present invention, the water treatment agent can be continuously injected in a constant flow without being restricted by the volume of the sealed container (1).

作为变形例,也可以将无动力流量控制装置10a中的稳压管2a的内端开口22a设置在与出液管13a的入口132a相同的高度。无动力流量控制装置10b同样,将稳压管2b的内端开口22b设置在与出液管13b的入口132b相同的高度。As a modification example, the inner end opening 22a of the surge tube 2a in the unpowered flow control device 10a may be provided at the same height as the inlet 132a of the liquid outlet tube 13a. Similarly, in the unpowered flow control device 10b, the inner end opening 22b of the surge tube 2b is provided at the same height as the inlet 132b of the liquid outlet pipe 13b.

切换模块53检测到水处理剂的流量为零时,切换阀门控制模块52a和阀门控制模块52b的状态。When the switching module 53 detects that the flow rate of the water treatment agent is zero, it switches the states of the valve control module 52a and the valve control module 52b.

变形例也同样能不受密封容器(1)容积的限制,持续地以恒定流投放水处理剂。In the modified example, the water treatment agent can be continuously fed in a constant flow without being limited by the volume of the sealed container (1).

由于不需要外部提供动力即可实现恒定压,恒定流的投放水处理剂,与使用泵和控制器的结构相比,使用和维护成本较低,尤其适合于没有电力供应的地方使用。Because no external power is required to achieve constant pressure and constant flow of water treatment agent, the use and maintenance costs are lower compared to the structure using a pump and a controller, and it is especially suitable for use in places without power supply.

以上对无动力流量控制装置以及流量控制装置用于工业废水处理中投放水处理剂进行了说明。无动力流量控制装置以及流量控制系统不限于水处理剂的投放,也可以作为定量计量、定量灌装和定量配料用设备使用。The unpowered flow control device and the application of the flow control device to the water treatment agent in industrial wastewater treatment have been described above. The unpowered flow control device and flow control system are not limited to the delivery of water treatment agents, but can also be used as equipment for quantitative measurement, quantitative filling and quantitative batching.

应该注意的是,上述实施例对本发明进行说明而不是对本发明进行限制,并且本领域技术人员在不脱离所附权利要求的范围的情况下可设计出替换实施例。在权利要求中,不应将位于括号之间的任何参考符号构造成对权利要求的限制。It should be noted that the above-described embodiments illustrate rather than limit the invention, and that alternative embodiments may be devised by those skilled in the art without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim.

Claims (10)

1.无动力恒压源装置,其特征在于,包括密封容器(1)、稳压管(2),1. An unpowered constant pressure source device, characterized in that it comprises a sealed container (1), a voltage stabilizer tube (2), 所述密封容器(1)内部用于存储液料,在顶部设置有连通所述密封容器(1)内部的进液管(11)和排气管(12),底部设置有连通所述密封容器(1)内部的出液管(13);The inside of the sealed container (1) is used for storing liquid material, a liquid inlet pipe (11) and an exhaust pipe (12) are arranged at the top and communicate with the inside of the sealed container (1), and the bottom is arranged with a connection with the sealed container. (1) Internal liquid outlet pipe (13); 所述进液管(11)中设置有进液阀(111)用于控制所述进液管(11)的开闭,所述排气管(12)中设置有排气阀(121)用于控制所述排气管(12)的开闭,所述出液管(13)中设置有控制阀(131)用于控制所述出液管(13)的开闭;The liquid inlet pipe (11) is provided with a liquid inlet valve (111) for controlling the opening and closing of the liquid inlet pipe (11), and the exhaust pipe (12) is provided with an exhaust valve (121) for controlling the opening and closing of the liquid inlet pipe (11). In order to control the opening and closing of the exhaust pipe (12), a control valve (131) is provided in the liquid outlet pipe (13) for controlling the opening and closing of the liquid outlet pipe (13); 所述稳压管(2)设置在所述密封容器(1)的内部,外端穿过所述密封容器(1)的壁,延伸到外部,连通所述密封容器(1)的内部与大气,内端延伸到所述密封容器(1)底部,内端开口(22)高于所述出液管(13)的出口(130),与所述出液管(13)的出口(130)之间形成高度差(h)。The pressure-stabilizing tube (2) is arranged inside the sealed container (1), and the outer end passes through the wall of the sealed container (1), extends to the outside, and communicates the inside of the sealed container (1) with the atmosphere , the inner end extends to the bottom of the sealed container (1), the inner end opening (22) is higher than the outlet (130) of the liquid outlet pipe (13), and the outlet (130) of the liquid outlet pipe (13) A height difference (h) is formed between them. 2.根据权利要求1所述的无动力恒压源装置,其特征在于,所述出液管(13)与所述密封容器(1)连接的入口(132)位于所述出口(130)之上,所述稳压管(2)的内端开口(22)与所述入口(132)齐平或位于入口(132)之下、所述出口(130)之上。2 . The unpowered constant pressure source device according to claim 1 , wherein the inlet ( 132 ) connecting the liquid outlet pipe ( 13 ) with the sealed container ( 1 ) is located between the outlet ( 130 ). 3 . Above, the inner end opening (22) of the voltage stabilizer tube (2) is flush with the inlet (132) or is located below the inlet (132) and above the outlet (130). 3.根据权利要求2所述的无动力恒压源装置,其特征在于,所述稳压管(2)和所述出液管(13)为圆管,所述稳压管(2)的内径(T)与所述出液管(13)的内径(t)之比为1.2~1.5:1。3. The unpowered constant voltage source device according to claim 2, characterized in that, the voltage stabilizer tube (2) and the liquid outlet pipe (13) are round pipes, and the voltage stabilizer tube (2) has a The ratio of the inner diameter (T) to the inner diameter (t) of the liquid outlet pipe (13) is 1.2-1.5:1. 4.根据权利要求3所述的无动力恒压源装置,其特征在于,所述密封容器(1)呈两端向外鼓起的圆筒状,所述排气管(12)设置所述密封容器(1)的顶部中央,所述稳压管(2)和所述进液管(11)对称设置在所述排气管(12)的两侧,所述稳压管(2)的外端开口(21)高于所述密封容器(1)顶部的最高点。4 . The unpowered constant pressure source device according to claim 3 , wherein the sealed container ( 1 ) is in the shape of a cylinder with both ends bulging outward, and the exhaust pipe ( 12 ) is provided with the In the top center of the sealed container (1), the voltage stabilizer pipe (2) and the liquid inlet pipe (11) are symmetrically arranged on both sides of the exhaust pipe (12). The outer end opening (21) is higher than the highest point of the top of the sealed container (1). 5.根据权利要求4所述的无动力恒压源装置,其特征在于,所述出液管(13)设置在所述密封容器(1)的壁上、距离所述稳压管(2)最远的位置。5 . The unpowered constant pressure source device according to claim 4 , wherein the liquid outlet pipe ( 13 ) is arranged on the wall of the sealed container ( 1 ), at a distance from the voltage stabilizer pipe ( 2 ). 6 . farthest location. 6.根据权利要求5所述的无动力恒压源装置,其特征在于,在所述密封容器(1)的底部中央设置有排空管(14)和控制所述排空管(14)开闭的排空阀(17),围绕所述排空管(14)设置有多个用于支撑的支腿(15),在所述密封容器(1)的侧壁设置有与所述密封容器(1)内部连通的连通式液位计(3)。6. The unpowered constant pressure source device according to claim 5, characterized in that, an emptying pipe (14) is arranged in the center of the bottom of the sealed container (1) and the opening of the emptying pipe (14) is controlled. A closed emptying valve (17), a plurality of legs (15) for supporting are arranged around the emptying pipe (14), and a side wall of the sealed container (1) is provided with the sealed container (1) Connected liquid level gauge (3) connected internally. 7.根据权利要求6所述的无动力恒压源装置,其特征在于,所述稳压管(2)的外端呈倒L或倒U字形,外端开口(21)向侧方或向下。7 . The unpowered constant voltage source device according to claim 6 , wherein the outer end of the voltage stabilizer tube ( 2 ) is in the shape of an inverted L or an inverted U, and the opening ( 21 ) of the outer end faces to the side or to the side. 8 . Down. 8.根据权利要求7所述的无动力恒压源装置,其特征在于,所述出液管(13)中的控制阀(131)具有开度调节功能。8 . The unpowered constant pressure source device according to claim 7 , wherein the control valve ( 131 ) in the liquid outlet pipe ( 13 ) has an opening adjustment function. 9 . 9.根据权利要求1至8任一项所述的无动力恒压源装置,其特征在于,所述密封容器(1)的底部为圆锥形,所述出液管(13)设置在圆锥形部位的侧壁上。9 . The unpowered constant pressure source device according to claim 1 , wherein the bottom of the sealed container ( 1 ) is conical, and the liquid outlet pipe ( 13 ) is arranged in a conical shape. 10 . on the side wall of the site. 10.流量控制系统,其特征在于,包括权利要求1至9中任一项所述的无动力恒压源装置、切换装置,其中,所述无动力恒压源装置至少两个,10. A flow control system, characterized in that it comprises the unpowered constant pressure source device and the switching device according to any one of claims 1 to 9, wherein there are at least two unpowered constant pressure source devices, 各个所述无动力恒压源装置的进液管与进液总管连接,所述切换装置包括至少两个流量计,至少两个阀门控制模块、切换模块,The liquid inlet pipe of each of the unpowered constant pressure source devices is connected to the liquid inlet main pipe, and the switching device includes at least two flow meters, at least two valve control modules and switching modules, 各个所述流量计检测对应的所述无动力恒压源装置的液料流量,各个所述阀门控制模块具有输出液料和补充液料两种状态,输出液料状态时,打开对应的所述无动力恒压源装置的控制阀,关闭进液阀、排气阀、补充液料状态时,关闭所述控制阀,打开所述进液阀、排气阀,一个所述阀门控制模块处于输出液料状态时,另一个所述阀门控制模块处于补充液料状态,Each of the flow meters detects the flow rate of the corresponding liquid material of the unpowered constant pressure source device, and each of the valve control modules has two states of outputting liquid material and replenishing liquid material. When the liquid material state is output, open the corresponding For the control valve of the unpowered constant pressure source device, when the inlet valve, the exhaust valve and the liquid replenishment state are closed, the control valve is closed, and the inlet valve and the exhaust valve are opened, and one of the valve control modules is in the output state. In the state of liquid material, the other valve control module is in the state of replenishing liquid material, 所述切换模块根据所述流量计的检测值判断所述液料流量的变化,在所述流量产生线性下降或为零时,切换两个所述阀门控制模块的状态。The switching module judges the change of the flow rate of the liquid material according to the detection value of the flow meter, and switches the states of the two valve control modules when the flow rate decreases linearly or becomes zero.
CN202210748226.4A 2022-06-29 2022-06-29 Constant pressure source dosing device and flow control system Active CN114987958B (en)

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JP2002151458A (en) * 2000-11-13 2002-05-24 Sato Jushi Kogyo Kk Fluid constant flow rate feeding apparatus
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Denomination of invention: Constant pressure source dosing device and flow control system

Granted publication date: 20230110

Pledgee: Shanghai Pudong Development Bank Limited by Share Ltd. Hefei branch

Pledgor: CILIN & CAS ENVIRONMENTAL TECHNOLOGY (ANHUI) Inc.

Registration number: Y2025980017187