CN114987629A - Van-type carriage body - Google Patents
Van-type carriage body Download PDFInfo
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- CN114987629A CN114987629A CN202210620794.6A CN202210620794A CN114987629A CN 114987629 A CN114987629 A CN 114987629A CN 202210620794 A CN202210620794 A CN 202210620794A CN 114987629 A CN114987629 A CN 114987629A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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- 239000003733 fiber-reinforced composite Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
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- Combustion & Propulsion (AREA)
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Abstract
The invention provides a van body, which comprises a modularized bottom plate component, a front wall component, a rear wall component, two side wall components and a top plate component. The two ends of the bottom plate component are provided with transverse connecting surfaces which are respectively connected with the bottoms of the front wall component and the rear wall component; the two sides of the bottom plate component are provided with longitudinal lapping surfaces which are lapped with the bottoms of the two side wall components respectively; the front wall assembly and the rear wall assembly respectively comprise a wallboard and stand columns respectively arranged at two ends of the wallboard, each stand column comprises an outer stand column and an inner stand column positioned at the inner side of the outer stand column, a closed cavity is formed by enclosing the outer stand column and the inner stand column, the outer stand column is provided with a lap joint part protruding relative to the closed cavity, and the outer stand column protrudes out of the inner stand column towards the direction of the wallboard so as to be lapped with the wallboard; the top plate assembly comprises a plate-shaped top plate, the top plate is located at the tops of the front wall assembly, the rear wall assembly and the two side wall assemblies, and the peripheral sides of the top plate are respectively riveted with the front wall assembly, the rear wall assembly and the two side wall assemblies.
Description
Technical Field
The invention relates to the technical field of van type transport vehicles, in particular to a van type carriage body.
Background
The van vehicle is used as a transport tool and is mainly used for transporting goods in short inland distance. At present, a van generally adopts an integral design, that is, the whole van body comprises a plurality of assemblies and parts, and the assemblies and the parts are connected through metal welding to form the van body. However, the whole design is not beneficial to modular production, the welding work time is long, the whole compartment body is almost occupied during manufacturing, and the production efficiency of the whole compartment is low. In addition, the whole design can only be manufactured on site and welded to form a whole compartment, so that the transportation cost of the whole compartment is higher and the efficiency is lower.
Disclosure of Invention
The invention aims to provide a van body with lower transportation cost and higher transportation efficiency so as to solve the problems in the prior art.
In order to solve the above technical problems, the present invention provides a van body, which comprises a modular bottom plate assembly, a front wall assembly, a rear wall assembly, two side wall assemblies and a top plate assembly;
two ends of the bottom plate component are provided with transverse connecting surfaces which are respectively connected with the bottoms of the front wall component and the rear wall component; the two sides of the bottom plate component are provided with longitudinal lapping surfaces, and the two longitudinal lapping surfaces are respectively lapped with the bottoms of the two side wall components;
the front wall assembly and the rear wall assembly respectively comprise two upright columns which are arranged in parallel at intervals, the upright columns extend vertically and comprise outer upright columns and inner upright columns positioned on the inner sides of the outer upright columns, a closed cavity is formed by enclosing the outer upright columns and the inner upright columns, the outer upright columns are provided with lap joint parts which protrude relative to the closed cavity, the lap joint parts of the front wall assembly and the rear wall assembly are arranged oppositely, and the lap joint parts are lapped with the side wall assemblies;
the roof subassembly is including being platelike roof, the roof is located preceding wall subassembly back wall subassembly and two the top of side wall subassembly, just the week side of roof respectively with preceding wall subassembly back wall subassembly and two the side wall subassembly is riveted.
In one embodiment, the overlapping portion is located at one side of the closed cavity close to the inner stand column, so that after the side wall assembly is connected with the overlapping portion, the outer side face of the side wall assembly is flush with the outer side face of the outer stand column.
In one embodiment, the inner column includes an end wall and a connecting wall, the end wall is attached to and fixed on the inner side of the outer column, one end of the connecting wall is connected to the end wall, and the other end of the connecting wall extends in a direction away from the end wall and is vertically connected to the inner wall of the outer column, so as to form the closed cavity.
In one embodiment, the connecting wall includes two bent portions, so that the closed cavity has a hexagonal shape.
In one embodiment, the connecting wall includes a bent portion, so that the shape of the closed cavity is pentagonal.
In one embodiment, the connecting wall extends along a straight line, so that the closed cavity is square.
In one embodiment, the outer pillar comprises a main body part and the overlapping part, the main body part comprises a middle wall and a first side wall and a second side wall which are respectively arranged at two sides of the middle wall, and the overlapping part is bent and extended from the second side wall to a direction far away from the middle wall;
the front wall assembly and the rear wall assembly comprise compartment plates arranged between the two upright posts, and the first side wall protrudes out of the second side wall in the direction far away from the middle wall so as to be lapped with the compartment plates.
In one embodiment, the post is integrally formed; the closed cavity is square, pentagonal or hexagonal.
In one embodiment, the van body further includes four corner pieces, two of the corner pieces are respectively arranged at two ends of the top of the front wall assembly and used for connecting the side wall assembly with the front wall assembly, and the other two of the corner pieces are respectively arranged at two ends of the top of the rear wall assembly and used for connecting the side wall assembly with the rear wall assembly.
In one embodiment, the bottom plate assembly comprises a bottom frame, the bottom frame is square and comprises two bottom cross beams and two bottom longitudinal beams, the bottom cross beams comprise a web plate and two wing plates respectively arranged at the upper end and the lower end of the web plate, the web plate extends vertically, and the web plate forms the transverse connecting surface;
the front wall assembly and the rear wall assembly respectively comprise end beams connected between the bottoms of the two upright posts, each end beam comprises a connecting plate and two side plates respectively arranged at two sides of the connecting plate, and the side plates vertically extend;
and the side plate close to the web plate is attached to the web plate and is connected with the web plate through a bolt.
In one embodiment, the bottom plate assembly comprises a bottom frame, the bottom frame is square and comprises two bottom cross beams and two bottom longitudinal beams, each bottom longitudinal beam comprises a longitudinal beam main body and a longitudinal beam extension piece, the longitudinal beam main body is in a C shape and comprises a transition plate, an upper end plate and a lower end plate, the upper end plate and the lower end plate are respectively arranged at the upper end and the lower end of the transition plate, the longitudinal beam extension piece is integrally and vertically bent upwards and extends from one end, far away from the transition plate, of the upper end plate, and the upper end plate and the longitudinal beam extension piece form the longitudinal lap joint surface.
In one embodiment, the side wall assembly includes a side frame, the side frame is square, and includes a bottom side beam disposed at the bottom, the bottom side beam includes a bottom wall and an extension wall, the bottom wall is attached to the upper end plate, and the extension wall is attached to the longitudinal beam extension.
In one embodiment, the side wall assembly includes a side frame, the side frame includes an upper side beam extending along a longitudinal direction, the upper side beam includes a side beam main body and a plurality of supporting members arranged along the longitudinal direction at intervals, each of the supporting members is arranged at an inner side of the side beam main body, the supporting members include a fixing plate and a supporting plate, the fixing plate is fixedly connected with the side beam main body, and the supporting plate is perpendicular to the fixing plate and protrudes inwards to support the top plate assembly.
In one embodiment, the top plate assembly further includes a plurality of beams disposed in parallel at intervals, the beams correspond to the supporting members, and two ends of the beams are respectively overlapped with the supporting members of the two side wall assemblies.
In one embodiment, the top plate comprises a top plate main body and flanges arranged on two lateral sides of the top plate main body, the top plate main body and the flanges clamp an upper edge beam of the side wall assembly, and the top plate main body, the upper edge beam and the flanges are riveted;
the top plate assembly further comprises pressing strips respectively arranged at two ends of the top plate main body, wherein one pressing strip is riveted with the top of the top plate main body and the top of the front wall assembly, and the other pressing strip is riveted with the top of the top plate main body and the top of the rear wall assembly.
In one embodiment, the top plate assembly further comprises four pressing bars arranged on the periphery of the top plate; the pressing strips arranged on the side portions of the top plate are riveted with the top plate and the upper edge beam of the side wall assembly, one of the pressing strips is riveted with the top plate and the top of the front wall assembly, and the other pressing strip is riveted with the top plate and the top of the rear wall assembly.
According to the technical scheme, the invention has the advantages and positive effects that:
the van body is divided into six modules, namely a bottom plate assembly, a top plate assembly, a front wall assembly, a rear wall assembly and two side wall assemblies, and modular and assembly design is adopted, so that stacking transportation of the modules can be realized, assembly in different places is realized, the transportation cost is reduced, and the transportation efficiency is improved. And the connection design between each module is high in universality, has no special requirements on the internal structure of the carriage plate, and can configure, select and design the carriage plate according to the requirements, thereby meeting diversified requirements.
Meanwhile, through the structural design, the tops of the front wall assembly, the rear wall assembly and the two side wall assemblies form a stable structure for supporting the top plate, and the design that the traditional carriage top plate is provided with a complete frame is omitted, so that the weight of the top plate assembly is greatly reduced, and the light weight of the carriage is further realized. And the roof adopts the flexible assembly of rivet, has effectively reduced the roof that the railway carriage or compartment body is because the roof rigidity is too high brings and has connected the risk that became invalid or the roof ftractures.
Drawings
Fig. 1 is a schematic structural view of a van body according to an embodiment of the present invention.
Fig. 2 is a schematic view of the structure of fig. 1 in another view direction.
Fig. 3 is an exploded view of one embodiment of the van body according to the present invention.
FIG. 4 is a schematic view of the bottom rail and bottom plate of the present invention.
FIG. 5 is a schematic view of the bottom rail and bottom panel of the present invention.
Fig. 6 is a schematic structural view of the pillar and the panel of the present invention.
Fig. 7 is a schematic view of the connection of the front wall assembly to the floor assembly of the present invention.
FIG. 8 is a schematic view of the connection of the front wall assembly, the rear wall assembly and the side wall assembly of the present invention.
Fig. 9 is a schematic view of the connection of the bottom side rail to the bottom side rail of the floor assembly of the present invention.
Fig. 10 is a schematic view of the structure of the roof side rail according to the invention.
FIG. 11 is a schematic view of the top plate assembly and one of the sidewall assemblies of the present invention.
The reference numerals are explained below:
800. a van body; 1. a base plate assembly; 111. a bottom cross member; 1111. a web; 1112. a wing plate; 112. a bottom stringer; 1121. a stringer body; 1122. a rail extension; 1126. an extension plate; 1127. a reinforcing plate; 1128. a longitudinal faying surface; 12. a base plate; 2. a front wall assembly; 21. an outer column; 211. a main body part; 212. a lap joint section; 22. an inner upright post; 221. an end wall; 222. a connecting wall; 23. a lower frame; 24. a compartment plate; 3. a rear wall assembly; 31. an outer column; 32. an inner upright post; 34. a compartment plate; 35. a bearing wall; 4. a sidewall assembly; 41. a bottom side beam; 411. a bottom wall; 412. an extension wall; 42. a roof side rail; 421. a side sill body; 422; a support member; 4221. a fixing plate; 4222. a support plate; 43. a side frame beam; 45. a side wall panel; 5. a top plate assembly; 51. a top plate; 52. a cross beam; 53. layering; 6. a corner fitting.
Detailed Description
Exemplary embodiments that embody features and advantages of the invention are described in detail below. It is understood that the invention is capable of other and different embodiments and its several details are capable of modification in various other respects, all without departing from the scope of the present invention, and that the description and drawings are to be taken as illustrative and not restrictive in character.
For further explanation of the principles and construction of the present invention, reference will now be made in detail to the preferred embodiments of the present invention, which are illustrated in the accompanying drawings.
The invention provides a van body which adopts a modularized and assembled assembly design, can realize the stacking transportation of a plurality of modules, realizes the assembly in different places, further reduces the transportation cost and improves the transportation efficiency.
Fig. 1 and 2 show schematic structural views of a van body in different directions, and fig. 3 shows an exploded view of the van body, and in conjunction with fig. 1, 2 and 3, the van body 800 includes a modular floor assembly 1, a front wall assembly 2, a rear wall assembly 3, two side wall assemblies 4 and a roof assembly 5. Namely, the van body 800 is divided into 6 mutually independent modules, and the modules are connected by overlapping and then screwing or riveting. Wherein, a bottom plate subassembly 1, a preceding wall subassembly 2, a back wall subassembly 3, both sides wall subassembly 4 and a roof subassembly 51 adopt modularization, assembled equipment design, can realize the transportation of piling up of a plurality of modules, realize the different place equipment, and then reduced the cost of transportation, improved conveying efficiency. And the connection design between each module is high in universality, has no special requirements on the internal structure of the carriage plate, and can configure, select and design the carriage plate according to the requirements, thereby meeting diversified requirements.
Meanwhile, through the structural design, the tops of the front wall assembly, the rear wall assembly and the two side wall assemblies are made to be stable structures for supporting the top plate, and the design that the traditional compartment body top plate is provided with a complete frame is omitted, so that the weight of the top plate assembly is greatly reduced, and the light weight of the compartment body is further realized. And the roof adopts the flexible assembly of rivet, has effectively reduced the roof that the railway carriage or compartment body is because the roof rigidity is too high brings and has connected the risk that became invalid or the roof ftractures.
The above modules are described in detail below.
For convenience of description, the length direction of the van body 800 is defined as a longitudinal direction, and the width direction of the van body 800 is defined as a transverse direction.
The two ends of the bottom plate component 1 are provided with transverse connecting surfaces which are respectively lapped with the bottoms of the front wall component 2 and the rear wall component 3. The two sides of the bottom plate component 1 are provided with longitudinal lapping surfaces 1128, and the two longitudinal lapping surfaces 1128 are respectively lapped with the bottoms of the two side wall components 4.
Fig. 4 shows a schematic view of the bottom cross member 111 and the bottom plate 12, and fig. 5 shows a schematic view of the bottom longitudinal member 112 and the bottom plate 12, and in conjunction with fig. 4 and 5, the bottom plate assembly 1 includes a base frame and the bottom plate 12 disposed on the base frame. The bottom frame is square and comprises two bottom cross beams 111 and two bottom longitudinal beams 112. The bottom cross beams 111 extend in the transverse direction, and the bottom longitudinal beams 112 extend in the longitudinal direction.
With continued reference to fig. 4, the bottom beam 111 includes a web 1111 and two wings 1112 disposed at upper and lower ends of the web 1111. Wherein the web 1111 extends vertically and the wing plates 1112 extend horizontally. That is, the bottom cross member 111 has a C-shape.
The web 1111 of the bottom cross member 111 forms a transverse joint plane.
With continued reference to fig. 5, bottom stringer 112 includes a stringer body 1121 and a stringer extension 1122. The longitudinal beam main body 1121 is C-shaped and includes a transition plate, and an upper end plate and a lower end plate respectively arranged at the upper end and the lower end of the transition plate.
The longitudinal beam extension 1122 is integrally bent upward and extends from an end of the upper end plate away from the transition plate, and the upper end plate and the longitudinal beam extension 1122 form a longitudinal overlapping surface 1128.
In this embodiment, the stringer extension 1122 includes an extension plate 1126 and a reinforcement plate 1127, the extension plate 1126 extends by being bent vertically upward from the upper end plate, the reinforcement plate 1127 and the upper end plate are respectively arranged at two ends of the extension plate 1126, and the reinforcement plate 1127 extends by being bent horizontally from the extension plate 1126 in a direction away from the upper end plate.
When the bottom cross beam 111 and the bottom longitudinal beam 112 are connected to form a bottom frame, the upper surfaces of the wing plates 1112 on the upper end of the bottom cross beam 111 are flush with the upper surface of the reinforcing plate 1127, that is, at the same vertical height.
When the bottom plate 12 is installed on the bottom frame, both sides of the bottom plate 12 are overlapped on the reinforcing plate 1127 of the bottom longitudinal beam 112, and both ends of the bottom plate 12 are overlapped on the wing plate 1112 positioned at the upper section of the bottom cross beam 111.
The front wall assembly 2 and the rear wall assembly 3 are arranged at both longitudinal ends of the floor assembly 1. The studs of the front wall assembly 2 and the studs of the rear wall assembly 3 are of substantially the same construction.
The following description will be given taking the front wall assembly 2 as an example.
The front wall assembly 2 includes two columns disposed in parallel and spaced apart, and a compartment plate 24 disposed between the two columns. Fig. 6 shows a schematic structural diagram of the pillar and the panel 24, referring to fig. 6, the pillar includes an outer pillar 21 and an inner pillar 22 located inside the outer pillar 21, a closed cavity is formed between the outer pillar 21 and the inner pillar 22, the outer pillar 21 has a bridging portion 212 protruding relative to the closed cavity, the bridging portion 212 of the front wall assembly 2 and the bridging portion 212 of the rear wall assembly 3 are oppositely disposed, and the bridging portion 212 is overlapped with the side wall assembly 4. That is, the overlapping portion 212 of the front wall assembly 2 faces the rear wall assembly 3, and the overlapping portion 212 of the rear wall assembly 3 faces the front wall assembly 2.
And the outer upright 21 protrudes out of the inner upright 22 towards the wall panel for overlapping with the compartment panel 24.
The outer column 21 includes a main body portion 211 and a bridging portion 212. The main body 211 includes a middle wall, and a first sidewall and a second sidewall respectively arranged at two sides of the middle wall, wherein the first sidewall protrudes the second sidewall in a direction away from the middle wall for overlapping with the compartment panel 24.
The first side wall, the second side wall and the middle wall are enclosed to form an opening, that is, the main body 211 has an opening.
In this embodiment, the first side wall and the second side wall are arranged in parallel at intervals, and the first side wall and the second side wall are both perpendicular to the middle wall. With reference to the use state of the car body 800, the intermediate wall and the overlapping portion 212 extend longitudinally, the first side wall and the second side wall extend transversely, and the intermediate wall is located at the outer end of the first side wall and the second side wall.
The overlapping portion 212 is bent and extended from the second side wall in a direction away from the middle wall. Specifically, the overlapping portion 212 is parallel to the intermediate wall, and the overlapping portion 212 and the intermediate wall are arranged on both sides of the second sidewall.
In this embodiment, the overlapping portion 212 is bent and extended from the inner end of the second side wall, so that the overlapping portion 212 is located at one side of the closed cavity close to the inner pillar 22, and after the side wall assembly 4 is connected to the overlapping portion 212, the outer side surface of the side wall assembly 4 is flush with the outer side surface of the outer pillar 21. The inside and outside are based on the usage status of the entire van body 800, and the direction toward the van body 800 is the inside, otherwise the inside is the outside.
Specifically, the outer column 21 is integrally formed.
The inner post 22 is located inside the outer post 21. The inner side and the outer side are based on the use state of the entire van body 800, and the direction toward the van body 800 is the inner side, and vice versa.
Specifically, the inner post 22 includes an end wall 221 and a connecting wall 222. The end wall 221 is attached and fixed to the inner side of the outer column 21, and one end of the connecting wall 222 is connected to the end wall 221, and the other end extends in a direction away from the end wall 221 and is vertically connected to the inner wall of the outer column 21, so as to form a closed cavity.
In this embodiment, the number of the end walls 221 is two, and the end walls 221 are spaced apart in parallel. Both end walls 221 are attached to the inner wall of the outer column 21. The connecting wall 222 is connected to an end wall 221 at both ends.
The two end walls 221 are connected to the two sides of the opening of the main body 211 of the outer upright 21, thereby forming a closed cavity.
In some embodiments, the connecting wall 222 includes two bends, giving the closed cavity a hexagonal shape.
In this embodiment, the bending angles of the two bending portions are right angles, so that the closed cavity is L-shaped. Specifically, the two end walls 221 are disposed in parallel at intervals, and each extend in the lateral direction. The connecting wall 222 includes a first connecting wall 222 and a second connecting wall 222 arranged in parallel at a distance, and a third connecting wall 222 connecting the first connecting wall 222 and the second connecting wall 222, wherein the first connecting wall 222 and the second connecting wall 222 extend in the longitudinal direction and are respectively connected with the end wall 221, and the third connecting wall 222 extends in the longitudinal direction.
In other embodiments, the number of end walls 221 is one, and the connecting wall 222 includes a bend, so that the shape of the closed cavity is pentagonal.
Specifically, the end wall 221 extends in the transverse direction and is attached in close contact with the inner wall, i.e., the second side wall, adjacent to the overlapping portion 212. The connecting wall 222 includes a first connecting wall and a second connecting wall, wherein the first connecting wall extends longitudinally and is perpendicularly connected to the inner wall of the outer column 21 far away from the overlapping part 212, i.e. the first side wall, the second connecting wall is close to the overlapping part 212, the second connecting wall is inclined, a bending part is formed between the first connecting wall and the second connecting wall, and the included angle between the first connecting wall and the second connecting wall is an obtuse angle.
Wherein the second connecting wall is gradually close to the first connecting wall along the direction far away from the middle wall. Illustratively, the second connecting wall is inclined from the inside to the outside in the front-to-rear direction, taking the front wall assembly 2 as an example.
In other embodiments, the connecting wall 222 extends in a linear direction, giving the closed chamber a square shape. I.e., the connecting wall 222 has no bends.
Specifically, the two end walls 221 are disposed in parallel at intervals, and each extend in the lateral direction. The connecting wall 222 is perpendicular to the end wall 221, and the connecting wall 222 extends in the longitudinal direction.
The first side wall of the outer pillar 21 of the front wall assembly 2 is used for overlapping with the compartment plate 24, and the overlapping part 212 is used for overlapping with the side wall assembly 4.
The front wall assembly 2 includes end beams connected between the bottoms of two uprights. Fig. 7 shows a schematic view of the connection of the front wall assembly 2 to the floor assembly 1, and referring to fig. 7, the end beam comprises a connecting plate and two side plates respectively arranged on both sides of the connecting plate, the side plates extending vertically. I.e. the end beam is C-shaped. The side plate close to the web 1111 is attached to the web 1111 and is connected thereto by bolts. I.e. the side plates at the inner side are attached to the web 1111. The connecting plate is connected to the platform plate 24 by a structural member.
Further, the bottom of the side plate located at the outer side is also provided with a folded edge bent inward and extending horizontally to increase the strength of the lower frame 23.
Fig. 8 shows a schematic connection diagram of the front wall assembly 2, the rear wall assembly 3 and the side wall assembly 4, and referring to fig. 8, the rear wall assembly 3 is different from the front wall assembly 2 in that the rear wall assembly 3 further includes a rear wall frame, and the compartment plate 34 is disposed in the rear wall frame. In this case, the outer column 31 further includes a receiving wall 35 extending from the inner end of the first side wall in a horizontal bending manner. One of the two end walls of the inner upright column 32 extends along the transverse direction and is connected with the second side wall in an attaching mode; the other end wall extends longitudinally and is in abutting connection with the receiving wall 35. The connecting wall can be free of a bending part or provided with a bending part, so that the shape of the closed cavity is square, pentagonal or hexagonal. The receiving wall 35 is used for connection with the rear wall frame.
Specifically, the pillar is integrally formed. Namely, the outer column 31 and the inner column 32 are integrally formed to obtain the column.
The upright columns of the front wall component 2 and the rear wall component 3 respectively comprise an outer upright column 21 and an inner upright column 22, and a closed cavity is formed by enclosing the outer upright column and the inner upright column, so that the strength and the rigidity of the upright columns are better. The lap joint part 212 is convenient for be connected with the side wall assembly 4, and then can carry out the burst equipment with the side wall assembly 4, has avoided using extra railway carriage or compartment board 24 concatenation connecting piece.
Further, the thickness of the outer upright post 21 is larger than that of the inner upright post 22, so that the material cost is effectively saved and the weight is reduced on the premise of meeting the bearing, namely stress requirements of the upright posts.
The two side wall assemblies 4 are respectively arranged at two lateral sides of the bottom plate assembly 1. Each side wall component 4 is overlapped with the longitudinal overlapping surface 1128 of the bottom plate component 1 and is riveted and connected.
Specifically, each sidewall assembly 4 includes a side frame and a side wall panel 45.
The side frame is square, and includes two side frame beams 43, a bottom side beam 41 connecting the bottoms of the two side frame beams 43, and a roof side beam 42 connecting the tops of the two side frame beams 43. The side frame beams 43 extend vertically, and the bottom side beams 41 and the top side beams 42 each extend longitudinally.
With continued reference to fig. 8, in this embodiment, the side frame beams 43 are P-shaped. It has a square closed space and a connecting part protruding out of the closed space. The connecting portion is used to connect the side wall plates 45. The chevrons overlap the bridging portion 212 of the post.
Specifically, the outer side surfaces of the side wall assemblies 4 are flush with the outer side surfaces of the pillars.
The bottom side member 41 includes a bottom wall 411 and an extension wall 412, the bottom wall 411 is attached to the upper end plate, and the extension wall 412 is attached to the side member extension 1122.
Illustratively, the bottom side rail 41 may be L-shaped, C-shaped, square-shaped, or letter-shaped, ensuring that it has a bottom wall 411 and an extension wall 412 that are in overlapping engagement with the longitudinal overlapping surface 1128 of the floor assembly 1.
Fig. 9 shows a schematic connection diagram of the bottom side beam 41 and the bottom longitudinal beam 112 of the floor assembly 1, and referring to fig. 9, in the present embodiment, the bottom side beam 41 is in a P shape. I.e. it comprises a closed space in the shape of a square and an extended edge for overlapping the side wall panel 45. In other embodiments, the specific structure of the bottom side beam 41 can be selected according to actual requirements.
Referring to fig. 10, which shows a structural schematic view of the roof side rail 42, the roof side rail 42 includes a roof side rail main body 421 and a plurality of supports 422 provided at intervals in a longitudinal direction, and each support 422 is provided on an inner side of the roof side rail main body 421.
The side sill main body 421 can be in an L-shaped, C-shaped, square-shaped or P-shaped structure, and is specifically arranged according to actual needs.
The support 422 includes a fixing plate 4221 and a support plate 4222. The fixing plate 4221 is fixedly connected with the side sill main body 421, and the supporting plate 4222 is perpendicular to the fixing plate 4221 and protrudes inward for supporting the roof panel assembly 5. I.e., the support 422 is L-shaped.
The bottom plate component 1, the front wall component 2, the rear wall component 3 and the two side wall components 4 form a box-shaped structure with an open top end after being connected.
The top plate component 5 covers the opening of the box-shaped structure.
The top plate component 5 comprises a plate-shaped top plate 51, the top plate 51 is positioned at the tops of the front wall component 2, the rear wall component 3 and the two side wall components 4, and the peripheral sides of the top plate 51 are riveted with the front wall component 2, the rear wall component 3 and the two side wall components 4 respectively.
The top plate 51 is made of aluminum, composite material or glass fiber reinforced plastic. The composite material comprises a middle layer and outer layers respectively arranged above and below the middle layer, namely, the composite material is in a sandwich structure, wherein the middle layer can be made of fiber, fiber reinforced composite material or plastic, and the outer layers on two sides of the middle layer can be made of stainless steel, iron or aluminum.
In one embodiment, the top plate 51 includes a top plate main body and flanges disposed on two lateral sides of the top plate main body, the top plate main body and the flanges clamp the upper edge beam 42 of the side wall assembly 4, and the top plate main body, the upper edge beam 42 and the flanges are riveted. That is, the top plate 51 is bent downward and further bent and extended horizontally inward, thereby realizing the edge covering function. In this structure, the top plate 51 is made of aluminum.
Meanwhile, the top plate component 5 further comprises pressing strips respectively arranged at two ends of the top plate main body, wherein one pressing strip is riveted with the top of the top plate main body and the top of the front wall component 2, and the other pressing strip is riveted with the top of the top plate main body and the top of the rear wall component 3. And the carriage body is connected through the sealant, so that the sealing effect is realized, and the possibility of water seepage of the carriage body is effectively avoided.
In another embodiment, the top plate assembly 5 further includes four beads 53 disposed on the peripheral side of the top plate 51. The pressing strips 53 arranged on the side portions of the top plate 51 are riveted with the top plate 51 and the upper edge beam 42 of the side wall assembly 4, one pressing strip 53 is riveted with the tops of the top plate 1 and the front wall assembly 2, and the other pressing strip 43 is riveted with the tops of the top plate and the rear wall assembly 3. That is, the periphery of the top plate 51 is provided with the pressing strips 53, and the pressing strips 53 and the top plate 51 are riveted with the front wall assembly 2, the rear wall assembly 3 and the two side wall assemblies 4. And the sealing is realized by the connection of the sealing glue, so that the possibility of water seepage of the carriage body is effectively avoided. In this case, the top plate 51 is made of a composite material or glass fiber reinforced plastic.
Further, the top plate assembly 5 also includes a plurality of parallel spaced cross members 52. The cross member 52 is provided at the bottom of the top plate 51. The cross beam 52 corresponds to the supporting member 422, and two ends of the cross beam 52 are respectively overlapped with the supporting members 422 of the two side wall assemblies 4.
Referring to fig. 11, which shows the top plate assembly 5 connected to one of the side wall assemblies 4, the cross member 52 is overlapped on the support member 422, and the bead 53 is located on the top of the top plate 51 and covers the outer sides of the top plate 51 and the upper side rail 42. The bead 53, the top plate 51, and the roof rail 42 are riveted.
In this embodiment, because the strength of the columns of the front wall assembly 2 and the rear wall assembly 3 is high, the four wall bodies enclosed by the front wall assembly 2, the rear wall assembly 3 and the two side wall assemblies 4 have stable structures, so that the roof plate assembly 5 does not need to be provided with a frame, the weight of the roof plate 51 is reduced, and the lightweight of the van body 800 is realized.
Moreover, the roof 51 in this embodiment is flexibly assembled by rivets, and the installation and sealing effects of the roof 51 are achieved by matching with the use of edge wrapping or sealant, so that the risk of roof 51 connection failure or roof 51 cracking caused by too high top rigidity of the van body 800 can be effectively reduced.
Further, with continued reference to fig. 3, the van body 800 further includes four corner pieces 6. Wherein two corner fittings 6 are listed at the both ends of preceding wall subassembly 2 for connect side wall subassembly 4 and preceding wall subassembly 2, and two corner fittings 6 are listed at the both ends of back wall subassembly 3 respectively in addition, are used for connecting side wall subassembly 4 and back wall subassembly 3.
Specifically, the corner fitting 6 is disposed outside the outer pillar 21. The corner fitting 6 is welded to the outer column 21.
The upper parts of the front wall component 2, the rear wall component 3 and the two side wall components 4 are connected through the corner pieces 6, so that the structure of the part of the van body, which is used for removing the top plate component 5, is stable, and the top plate component 5 is better supported.
The van body 800 in this application divide into bottom plate subassembly 1, roof subassembly 5, preceding wall subassembly 2, back wall subassembly 3 and two side wall subassemblies 4 six modules, and the module is connected conveniently between the module, and the commonality is higher. And each module has no special requirement on the internal structures of the wall plate, the side plate and the bottom plate 12, and can be used for configuring, selecting and designing the plates according to different requirements, thereby meeting diversified requirements.
For convenience of understanding, the steps of the car body 800 in the present embodiment are described below in one of the car-closing methods, specifically as follows:
and S1, respectively assembling the five modules of the bottom plate assembly 1, the front wall assembly 2, the rear wall assembly 3 and the two side wall assemblies 4.
That is, the bottom cross member 111, the bottom side member 112, and the floor panel 12 of the floor panel assembly 1 are assembled to complete the assembly of the floor panel assembly 1.
The upright posts and the compartment plate 24 are assembled to complete the assembly of the front wall assembly 2 and the rear wall assembly 3.
And assembling the side frame and the side wall plate 45 to complete the assembling of the side wall assembly 4.
And S2, positioning the bottom plate assembly 1.
The floor assembly 1 is placed in the operating position and the position thereof is properly adjusted, thereby completing the positioning of the floor assembly 1.
And S3, installing the front wall assembly 2 and the rear wall assembly 3.
The bottom of the front wall component 2 is positioned with the transverse connecting surface of the bottom plate component 1, and the bottom of the front wall component 2 is connected with the transverse connecting surface through bolts.
The bottom of the rear wall component 3 is positioned with the transverse connecting surface of the bottom plate component 1, and the bottom of the rear wall component 3 is connected with the transverse connecting surface through bolts.
And S4, installing the two side wall assemblies 4.
The lap joint surfaces of the two stand columns of the side wall component 4 are respectively positioned with the front wall component 2 and the rear wall component 3 and are connected in a riveting mode. And the contact surfaces of the lap joint surfaces and the front wall component 2 and the rear wall component 3 are coated with structural adhesive, so that the connection strength is further increased.
Meanwhile, the bottom of the side wall assembly 4 is positioned with the longitudinal lapping surface 1128 of the bottom plate assembly 1 and is riveted. And the contact surface of the longitudinal lapping surface 1128 and the side wall component 4 is coated with structural adhesive, so that the connection strength is further increased.
In addition, the corner fittings 6 are pre-installed on the tops of the front wall assembly 2 and the rear wall assembly 3 in advance, after the side wall assemblies 4 are positioned with the front wall assembly 2 and the rear wall assembly 3, holes are drilled and riveted on the corner fittings 6 on site according to the upper edge beams of the side wall assemblies 4 with the holes being pre-drilled as positioning references, and the corner fittings 6 are installed and fixed.
And S5, mounting the top plate assembly 5.
Through steps S1 to S4, the bottom plate assembly 1, the front wall assembly 2, the rear wall assembly 3, and the two side wall assemblies 4 are enclosed to form a box-shaped structure with an open top. The box-like combination has stable structure.
When the top plate assembly 5 is installed, the cross beam 52 is firstly lapped on the support 422 of the side wall assembly 4, and the cross beam 52 is riveted with the support 422. Then, the whole top plate 51 is laid, and the bead 53 is pressed against the edge of the top plate 51 and is riveted.
And finally, sealing and bonding are carried out at the connecting position to finish the installation of the top plate 51, and finally the compartment combination is realized.
The car combining method is performed according to a certain assembly process sequence, but actual car assembly is not limited to the assembly process sequence, and the car can be assembled in a connection mode between modules in the application.
The assembly method, i.e., the carriage combining method, of the carriage body 800 in this embodiment is simple to operate.
According to the technical scheme, the invention has the advantages and positive effects that:
the van body is divided into six modules, namely a bottom plate assembly, a top plate assembly, a front wall assembly, a rear wall assembly and two side wall assemblies, and modular and assembly design is adopted, so that stacking transportation of the modules can be realized, assembly in different places is realized, the transportation cost is reduced, and the transportation efficiency is improved. And the connection design between each module is high in universality, has no special requirements on the internal structure of the carriage plate, and can configure, select and design the carriage plate according to the requirements, thereby meeting diversified requirements.
Meanwhile, through the structural design, the tops of the front wall assembly, the rear wall assembly and the two side wall assemblies are made to be stable structures for supporting the top plate, and the design that the traditional compartment body top plate is provided with a complete frame is omitted, so that the weight of the top plate assembly is greatly reduced, and the light weight of the compartment body is further realized. And the roof adopts the flexible assembly of rivet, has effectively reduced the roof that the railway carriage or compartment body brought because the rigidity of top is too high and has connected the risk of losing efficacy or roof fracture.
While the present invention has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.
Claims (16)
1. A van body is characterized by comprising a modularized bottom plate component, a front wall component, a rear wall component, two side wall components and a top plate component;
two ends of the bottom plate component are provided with transverse connecting surfaces which are respectively connected with the bottoms of the front wall component and the rear wall component; two sides of the bottom plate component are provided with longitudinal lapping surfaces, and the two longitudinal lapping surfaces are respectively lapped with the bottoms of the two side wall components;
the front wall assembly and the rear wall assembly respectively comprise two upright columns which are arranged in parallel at intervals, the upright columns extend vertically and comprise outer upright columns and inner upright columns positioned on the inner sides of the outer upright columns, a closed cavity is formed by enclosing the outer upright columns and the inner upright columns, the outer upright columns are provided with lap joint parts which protrude relative to the closed cavity, the lap joint parts of the front wall assembly and the rear wall assembly are arranged oppositely, and the lap joint parts are lapped with the side wall assemblies;
the roof subassembly is including being platelike roof, the roof is located preceding wall subassembly back wall subassembly and two the top of side wall subassembly, just the week side of roof respectively with preceding wall subassembly back wall subassembly and two the side wall subassembly is riveted.
2. The van body according to claim 1, wherein the overlapping portion is located at a side of the closed cavity close to the inner pillar, so that an outer side surface of the side wall assembly is flush with an outer side surface of the outer pillar after the side wall assembly is connected to the overlapping portion.
3. The van body according to claim 1, wherein the inner pillar includes an end wall and a connecting wall, the end wall is attached to and fixed to an inner side of the outer pillar, one end of the connecting wall is connected to the end wall, and the other end of the connecting wall extends in a direction away from the end wall and is perpendicularly connected to an inner wall of the outer pillar to form the closed cavity.
4. A van body according to claim 3, wherein the connecting wall comprises two folds, so that the closed cavity is hexagonal in shape.
5. A van body according to claim 3, wherein the connecting wall comprises a bent portion, so that the closed cavity is pentagonal in shape.
6. A van body according to claim 3, wherein the connecting wall extends in a linear direction so that the closed cavity is square in shape.
7. The van body according to claim 1, wherein the outer pillar comprises a main body portion and the overlapping portion, the main body portion comprises a middle wall and a first side wall and a second side wall respectively arranged at two sides of the middle wall, and the overlapping portion is bent and extended from the second side wall in a direction away from the middle wall;
the front wall assembly and the rear wall assembly comprise a compartment plate arranged between the two upright posts, and the first side wall protrudes out of the second side wall in the direction far away from the middle wall so as to be lapped with the compartment plate.
8. A van body according to claim 1, wherein the uprights are integrally formed;
the closed cavity is square, pentagonal or hexagonal.
9. A van body according to claim 1, wherein the van body further comprises four corner members, two of the corner members are respectively arranged at two ends of the top of the front wall assembly for connecting the side wall assembly and the front wall assembly, and the other two corner members are respectively arranged at two ends of the top of the rear wall assembly for connecting the side wall assembly and the rear wall assembly.
10. The van body according to claim 1, wherein the floor assembly comprises a bottom frame, the bottom frame is square and comprises two bottom cross beams and two bottom longitudinal beams, the bottom cross beams comprise a web and two wing plates respectively arranged at upper and lower ends of the web, the web extends vertically, and the web forms the transverse connecting surface;
the front wall assembly and the rear wall assembly respectively comprise end beams connected between the bottoms of the two upright posts, each end beam comprises a connecting plate and two side plates respectively arranged at two sides of the connecting plate, and the side plates vertically extend;
and the side plate close to the web plate is attached to the web plate and is connected with the web plate through a bolt.
11. The van body according to claim 1, wherein the bottom plate assembly comprises a bottom frame, the bottom frame is square and comprises two bottom cross beams and two bottom longitudinal beams, the bottom longitudinal beams comprise longitudinal beam bodies and longitudinal beam extensions, the longitudinal beam bodies are C-shaped and comprise transition plates and upper end plates and lower end plates respectively arranged at the upper ends and the lower ends of the transition plates, the longitudinal beam extensions integrally and vertically bend upwards and extend from one ends of the upper end plates, which are far away from the transition plates, and the upper end plates and the longitudinal beam extensions form the longitudinal overlapping surfaces.
12. The van body of claim 11, wherein the side wall assembly comprises a side frame, the side frame being square and including a bottom side sill disposed at a bottom, the bottom side sill including a bottom wall and an extension wall, the bottom wall being attached to the upper end plate, the extension wall being attached to the rail extension.
13. A van body in accordance with claim 1, wherein said side wall assembly comprises a side frame, said side frame comprises a top side rail extending along a longitudinal direction, said top side rail comprises a side rail main body and a plurality of supporting members spaced along the longitudinal direction, each of said supporting members is disposed at an inner side of said side rail main body, said supporting members comprises a fixing plate and a supporting plate, said fixing plate is fixedly connected with said side rail main body, said supporting plate is perpendicular to said fixing plate and protrudes inwardly for supporting said top plate assembly.
14. The van body according to claim 13, wherein the top plate assembly further comprises a plurality of cross beams arranged in parallel at intervals, the cross beams correspond to the supporting members, and two ends of the cross beams are respectively overlapped with the supporting members of the two side wall assemblies.
15. The van body according to claim 1, wherein the roof panel includes a roof panel main body and flanges disposed at both lateral sides of the roof panel main body, the roof panel main body and the flanges sandwich an upper side sill of the side wall assembly, and the roof panel main body, the upper side sill and the flanges are riveted;
the top plate assembly further comprises pressing strips which are respectively arranged at two ends of the top plate main body, wherein one pressing strip is riveted with the top of the top plate main body and the top of the front wall assembly, and the other pressing strip is riveted with the top of the top plate main body and the top of the rear wall assembly.
16. The van body of claim 1, wherein the roof assembly further comprises four beads disposed on a peripheral side of the roof; the pressing strips arranged on the side portions of the top plate are riveted with the top plate and the upper edge beam of the side wall assembly, one of the pressing strips is riveted with the top plate and the top of the front wall assembly, and the other pressing strip is riveted with the top plate and the top of the rear wall assembly.
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CN202210620794.6A CN114987629A (en) | 2022-06-02 | 2022-06-02 | Van-type carriage body |
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CN202210620794.6A CN114987629A (en) | 2022-06-02 | 2022-06-02 | Van-type carriage body |
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