CN114986851A - Intelligent forming device and process for cleaning-free reagent bottle - Google Patents
Intelligent forming device and process for cleaning-free reagent bottle Download PDFInfo
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- CN114986851A CN114986851A CN202210591948.3A CN202210591948A CN114986851A CN 114986851 A CN114986851 A CN 114986851A CN 202210591948 A CN202210591948 A CN 202210591948A CN 114986851 A CN114986851 A CN 114986851A
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- 239000003153 chemical reaction reagent Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000005498 polishing Methods 0.000 claims abstract description 40
- 230000000737 periodic effect Effects 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 238000000071 blow moulding Methods 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 13
- 230000010405 clearance mechanism Effects 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- 230000009467 reduction Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000007921 spray Substances 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 23
- 238000007664 blowing Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4273—Auxiliary operations after the blow-moulding operation not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of reagent bottle production equipment, and particularly relates to an intelligent forming device and process for a cleaning-free reagent bottle. The device comprises a forming table, wherein the top of the forming table is provided with a periodic polishing mechanism and at least two forming mechanisms, all the forming mechanisms are positioned on the rotating radius of the periodic polishing mechanism, and the top of the forming table is provided with cleaning mechanisms the number of which is the same as that of the forming mechanisms; according to the invention, the reagent bottles at each forming mechanism can be respectively polished through the circumferential rotation of the periodic polishing mechanism, when one reagent bottle is polished, the other forming mechanism can perform reagent bottle forming or reagent bottle cooling, the production efficiency is high, and finally when the periodic polishing mechanism is polished and rotates to the next forming mechanism, the periodic polishing mechanism can enable the cleaning mechanism to work to spray gas to clean the polished reagent bottle, so that the reagent bottle is prevented from being cleaned, and the production efficiency is further improved.
Description
Technical Field
The invention belongs to the technical field of reagent bottle production equipment, and particularly relates to an intelligent forming device and process for a cleaning-free reagent bottle.
Background
The disposable plastic reagent bottle for holding reagent has high requirement on the cleanliness of the product, and no plastic scraps and foreign matters exist in the body of the reagent bottle. At present, the traditional plastic bottle production process needs a process of cutting plastic bottle burrs by a cutter in production, the other end process is that a reagent bottle has material edges at a joint line below a bottle body after blow molding, generally, the reagent bottle can become a formal finished product only by cutting by a sharp cutter, and the cut scraps can be easily dropped into a product carelessly when the burrs are cut by the cutter in batch production, so that the condition that no foreign matter exists in the bottle can not be thoroughly ensured.
The reagent bottle after the production is polished to current reagent bottle forming device, need wash the reagent bottle, needs dry after wasing, causes production efficiency to hang down, once can only produce one simultaneously, treats to polish the reagent bottle and handles the back, just can take off, carries out next production, and grinding device is in the state of stop work all the time this moment, causes actual production efficiency to hang down.
Therefore, it is necessary to provide an intelligent forming device and process for a cleaning-free reagent bottle to solve the above problems.
Disclosure of Invention
Aiming at the problems, the invention provides an intelligent forming device and process for a cleaning-free reagent bottle, and aims to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a wash-free reagent bottle intelligence forming device, includes the moulding platform, the moulding bench top is provided with a cycle grinding machanism and two at least forming mechanism, and all forming mechanism all are located cycle grinding machanism's turning radius, the moulding bench top is provided with the clearance mechanism that quantity and forming mechanism quantity are the same, and clearance mechanism provides power through cycle grinding machanism to make clearance mechanism work.
Preferably, forming mechanism includes two half shaping covers and the cylinder that opens and shuts of drive half shaping cover horizontal migration, the cylinder bottom that opens and shuts is provided with the support frame of fixed mounting at the shaping bench top, two half shaping cover bottoms are provided with the shaping dish, the shaping dish bottom is provided with the bracing piece, the shaping dish top is provided with the rolling disc, the rolling disc bottom is provided with the dwang that runs through the shaping dish, the dwang bottom has cup jointed from the driving wheel, dwang bracing piece bottom is provided with the blowing air pump, blowing air pump bottom sets up the promotion cylinder, blowing air pump top is provided with the blowing pipe, blowing pipe top is located rolling disc top center department, blowing pipe one side is provided with changes the bottle motor, has cup jointed the action wheel on changing the output shaft of bottle motor, the action wheel with from being connected for belt transmission between the driving wheel.
Preferably, cycle grinding machanism includes central motor, and central motor runs through to be installed in forming table top center department, and central motor top is provided with the mounting panel, and the mounting panel top is provided with and is close the cylinder, is close the cylinder level setting, and the output tip that is close the cylinder is provided with grinding motor, and grinding motor installs the head of polishing at the tip.
Preferably, clearance mechanism includes the arc installation pipe, the inside gas storage bag that is provided with of arc installation pipe, gas storage bag one end is provided with the air duct, air duct one end is just to the perpendicular bisector of dwang, gas storage bag one end is provided with the removal dish, removal dish both sides all are provided with the diaphragm of embedding on the arc installation intraductal wall, it has the baffle to peg graft at removal dish top, the baffle bottom is provided with vertical spring, the baffle surface is provided with bar magnet No. one, it is provided with bar magnet No. two to be close the cylinder surface, bar magnet and No. two bar magnet height-alike, the inside arc spring that is provided with of gas storage bag, the one end bottom that the removal dish was kept away from to the arc installation pipe is provided with No. three bar magnet.
Preferably, one side that the promotion cylinder is close to forming table center department is provided with the attaching plate, attaching plate side and half-formed cover contact, attaching plate bottom is provided with the inserted bar of pegging graft on forming table surface, attaching plate bottom center department is provided with erects and moves the set-square, erects to move set-square both sides face and be the mirror image face, erect and move the set-square thickness gradually to the bottom grow, the output top of the cylinder of polishing is provided with the sideslip set-square, when the cylinder of polishing is flexible, the sideslip set-square top is removed on the bottom surface that erects to move the set-square to make erect and move the set-square and promote attaching plate vertical movement.
Preferably, a plurality of elastic plates are arranged on the surface of the attaching plate, the elastic plates are made of heat-conducting metal, and the length of each elastic plate is larger than the minimum distance from the attaching plate to the semi-forming cover.
Preferably, the bottom of the inserted rod is provided with a noise reduction pad, and the noise reduction pad is made of a rubber material.
Preferably, the edge of the forming table is provided with a collecting frame, and the collecting frame is vertically connected to the side face of the forming table in a sliding mode.
The invention also provides a process for molding by using any one of the intelligent cleaning-free reagent bottle molding devices, which comprises the following steps,
the method comprises the following steps: putting the raw material between the two half-forming covers, then operating a blow molding air pump, performing blow molding on the raw material through a blow molding pipe, cooling the raw material, enabling the opening and closing air cylinder to drive the half-forming covers to be separated from the reagent bottles, then enabling the lifting air cylinder to operate, and driving the forming disc to move downwards until the bottom end of the forming disc is flush with the periodic polishing mechanism;
step two: starting a bottle rotating motor, wherein the bottle rotating motor is connected through a belt to drive a rotating rod to rotate so as to drive a reagent bottle on a forming disc to rotate, a polishing motor is driven by a proximity cylinder to move until a polishing head moves to the bottleneck of an inverted reagent bottle, the polishing motor drives the polishing head to rotate so as to polish the reagent bottle, and after the proximity cylinder is controlled to return to the original position, a central cylinder works to drive the proximity cylinder to rotate to the next forming mechanism;
step three: the central motor drives the proximity cylinder to rotate, the second bar magnet pushes the first bar magnet to move, so that the gas storage bag is compressed, internal gas is extruded out through the gas guide pipe, the extruded gas is blown to a bottleneck at the bottom end of the reagent bottle to clean the reagent bottle, the first bar magnet generates suction to the third bar magnet, the first bar magnet drives the baffle to move downwards, then the second bar magnet can move to the next forming mechanism through the upper part of the first bar magnet, finally the arc-shaped spring pushes the gas storage bag to return to the original position, outside air is pumped through the gas guide pipe, and the reagent bottleneck is sucked and cleaned again;
step four: and taking down the cleaned reagent bottle, putting new raw materials into the reagent bottle, and then attaching the two half-formed covers together again.
The invention has the technical effects and advantages that:
1. according to the invention, the reagent bottles at each forming mechanism can be respectively polished through the circumferential rotation of the periodic polishing mechanism, when one reagent bottle is polished, the other forming mechanism can perform reagent bottle forming or reagent bottle cooling, the production efficiency is high, and finally when the periodic polishing mechanism is polished and rotates to the next forming mechanism, the periodic polishing mechanism can enable the cleaning mechanism to work to spray gas to clean the polished reagent bottle, so that the reagent bottle is prevented from being cleaned, and the production efficiency is further improved;
2. according to the invention, the binding plate is bound on the surface of the semi-forming cover, so that the temperature reduction effect is achieved on the surface of the semi-forming cover, the forming of a reagent bottle is accelerated, then when the binding plate is close to the stretching of the cylinder, the vertical movement of the vertical movement triangle is pushed by the horizontal movement triangle, the temperature loss on the surface of the binding plate can be accelerated when the binding plate vertically moves, the next heat conduction work is facilitated, after the top end of the horizontal movement triangle is completely contacted with the bottom end of the vertical movement triangle, the contact area between the binding plate and the semi-forming cover is maximized, the binding plate is continuously close to the stretching of the cylinder, the binding plate moves downwards again, the contact area between the binding plate and the semi-forming cover is gradually reduced, after the binding plate moves downwards to the lowest position, the contact area between the binding plate and the semi-forming cover is minimized, then the opening and closing cylinder is started to work, and when the semi-forming cover is driven to be separated from the reagent bottle, the friction is smaller.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of an intelligent forming device for cleaning-free reagent bottles according to the present invention;
FIG. 2 is a schematic view of a part of the structure of the molding mechanism of the present invention;
FIG. 3 is a schematic view of a periodic grinding mechanism and a cleaning mechanism of the present invention;
FIG. 4 is a partial view of portion A of FIG. 4 in accordance with the present invention;
FIG. 5 is a position view of the cross plate and the arcuate mounting tube of the present invention;
FIG. 6 is a process flow diagram of the present invention.
In the figure: 1. a forming table; 2. a periodic polishing mechanism; 21. a central motor; 22. mounting a plate; 23. approaching the cylinder; 24. polishing head; 3. a molding mechanism; 31. a semi-formed cover; 32. an opening and closing cylinder; 33. forming a disc; 34. a support bar; 35. rotating the disc; 36. rotating the rod; 37. a blow molding air pump; 38. a lift cylinder; 39. blowing the tube; 310. a bottle rotating motor; 4. a cleaning mechanism; 41. an arc-shaped installation pipe; 42. a gas storage bag; 43. an air duct; 44. a movable tray; 45. a transverse plate; 46. a baffle plate; 47. a first bar magnet; 48. a second bar magnet; 49. a third bar magnet; 5. attaching a plate; 6. inserting a rod; 7. vertically moving the set square; 8. transversely moving a set square; 9. an elastic plate; 10. and (5) collecting the frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort belong to the protection scope of the present invention;
in the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The invention provides an intelligent forming device for cleaning-free reagent bottles, which comprises a forming table 1, wherein the top of the forming table 1 is provided with a periodic polishing mechanism 2 and at least two forming mechanisms 3, all the forming mechanisms 3 are positioned on the rotating radius of the periodic polishing mechanism 2, the top of the forming table 1 is provided with cleaning mechanisms 4, the number of the cleaning mechanisms 4 is the same as that of the forming mechanisms 3, and the cleaning mechanisms 4 provide power through the periodic polishing mechanisms 2 so as to enable the cleaning mechanisms 4 to work.
Periodic grinding machanism 2 can circumferential direction, thereby can polish to the reagent bottle of 3 departments of every forming mechanism respectively, when one of them reagent bottle polishes, other forming mechanism 3 can carry out the shaping of reagent bottle or the cooling of reagent bottle, the production efficiency is fast, at last when periodic grinding machanism 2 polishes and accomplishes and rotate next forming mechanism 3 departments, periodic grinding machanism 2 can make 4 work blowout gases of clearance mechanism, clear up the reagent bottle that has polished, thereby avoid wasing the reagent bottle, further improve the production efficiency.
Referring to the attached drawings 1-2 of the specification, the forming mechanism 3 comprises two half-formed covers 31 and an opening and closing cylinder 32 for driving the half-formed covers 31 to move horizontally, a support frame fixedly installed at the top of the forming table 1 is arranged at the bottom of the opening and closing cylinder 32, a forming disc 33 is arranged at the bottom of each half-formed cover 31, a support rod 34 is arranged at the bottom of each forming disc 33, a rotating disc 35 is arranged at the top of each forming disc 33, a rotating rod 36 penetrating through each forming disc 33 is arranged at the bottom of each rotating disc 35, a driven wheel is sleeved at the bottom end of each rotating rod 36, a blow molding air pump 37 is arranged at the bottom of each support rod 34 of each rotating rod 36, a lifting cylinder 38 is arranged at the bottom of each blow molding air pump 37, a blow molding pipe 39 is arranged at the top of each blow molding air pump 37, the top end of each blow molding pipe 39 is positioned at the center of the top of each rotating disc 35, a bottle rotating motor 310 is arranged on one side of the blowing pipe 39, a driving wheel is sleeved on an output shaft of the bottle rotating motor 310, and the driving wheel is in transmission connection with a driven wheel through a belt.
The working process of the forming mechanism 3 is as follows: put into the raw materials between two half-formed cover 31, blow air pump 37 work afterwards, carry out blow molding to the raw materials through blow pipe 39, treat its cooling back, make the cylinder 32 that opens and shuts drive half-formed cover 31 and break away from the reagent bottle, make promotion cylinder 38 work afterwards, drive shaping dish 33 and shift down, until shaping dish 33 bottom and the 2 parallel and level of cycle grinding machanism, start commentaries on classics bottle motor 310, commentaries on classics bottle motor 310 connects through belt transmission and drives dwang 36 and rotate, thereby it polishes to drive the reagent bottle rotation grinding motor on the shaping dish 33 to the pivoted reagent bottle.
Referring to the attached drawings 1 and 3 in the specification, the periodic polishing mechanism 2 comprises a central motor 21, the central motor 21 is installed at the center of the top of the forming table 1 in a penetrating mode, a mounting plate 22 is arranged at the top of the central motor 21, a proximity cylinder 23 is arranged at the top of the mounting plate 22, the proximity cylinder 23 is horizontally arranged, a polishing motor is arranged at the end portion of the output end close to the cylinder 23, and a polishing head 24 is installed at the end portion of the polishing motor.
The working process of the periodic grinding mechanism 2 is as follows: the proximity cylinder 23 drives the polishing motor to move until the polishing head 24 moves to the bottleneck of the inverted reagent bottle, the polishing motor drives the polishing head 24 to rotate, the reagent bottle is polished, after polishing is completed, the proximity cylinder 23 is controlled to return to the original position, the central cylinder works, and the proximity cylinder 23 is driven to rotate to the next forming mechanism 3.
Referring to specification figure 1, figure 3 and figure 4, clearance mechanism 4 includes arc installation pipe 41, the inside gas storage bag 42 that is provided with of arc installation pipe 41, gas storage bag 42 one end is provided with air duct 43, air duct 43 one end is just to the perpendicular bisector of dwang 36, gas storage bag 42 one end is provided with removes dish 44, it all is provided with the diaphragm 45 that imbeds on the arc installation pipe 41 inner wall to remove dish 44 both sides, it has baffle 46 to peg graft at removal dish 44 top, the baffle 46 bottom is provided with vertical spring, baffle 46 surface is provided with bar magnet 47 No. one, it is provided with bar magnet 48 No. two to be close cylinder 23 surface, bar magnet 47 is highly the same with bar magnet 48 No. two, the inside arc spring that is provided with of gas storage bag 42, the one end bottom that removes dish 44 is kept away from to arc installation pipe 41 is provided with bar magnet 49 No. three.
The working process of the cleaning mechanism 4 is as follows: when the central motor 21 drives the approaching cylinder 23 to rotate, the polarity of the end of the approaching cylinder 23, which is close to the second bar magnet 48, is the same as that of the end of the first bar magnet 47, so as to push the first bar magnet 47 to move, the first bar magnet 47 drives the moving disc 44 and the transverse plate 45 to move in the arc-shaped mounting tube 41, so as to compress the air storage bag 42, the arc-shaped spring inside the air storage bag 42 compresses, the internal air is extruded out through the air guide tube 43, the extruded air is blown to the bottom end bottleneck of the reagent bottle, so as to clean the reagent bottle, when the first bar magnet 47 is close to the third bar magnet 49, the close ends of the first bar magnet 47 and the third bar magnet are opposite, so as to generate suction force, the first bar magnet 47 drives the baffle plate 46 to move downwards, then the second bar magnet 48 can move to the next forming mechanism 3 through the upper part of the first bar magnet 47, and finally the arc-shaped spring pushes the air storage bag 42 to return to the original position, the outside air is pumped through the air duct 43, and the reagent bottle mouth is sucked and cleaned again.
Referring to the attached drawing 1 of the specification, one side of the lifting cylinder 38 close to the center of the forming table 1 is provided with an attaching plate 5, the side face of the attaching plate 5 is in contact with the semi-forming cover 31, the bottom of the attaching plate 5 is provided with an inserting rod 6 inserted into the surface of the forming table 1, the bottom of the inserting rod 6 is provided with a noise reduction pad, the noise reduction pad is made of rubber materials, and when the inserting rod 6 moves downwards and impacts the inside of the forming table 1, the noise reduction pad made of rubber can reduce the generation of noise; 5 bottom centers department of rigging plate is provided with erectly moves set-square 7, erects to move 7 both sides face of set-square for the mirror image face, erects the thickness that moves set-square 7 gradually to the bottom grow, and the output top of the cylinder of polishing is provided with sideslip set-square 8, and when the cylinder of polishing was flexible, 8 tops of sideslip set-square moved on erectting the bottom surface that moves set-square 7 to make erectly move set-square 7 and promote 5 vertical removal of rigging plate.
The binding plate 5 can be laminated on the surface of the semi-forming cover 31, the surface of the semi-forming cover 31 is cooled, the forming of a reagent bottle is accelerated, when the approaching cylinder 23 extends, the transverse triangular plate 8 pushes the vertical movement of the vertical movement triangular plate 7, when the binding plate 5 moves vertically, the temperature on the surface of the binding plate can be accelerated to dissipate, the next heat conduction work is facilitated, after the top end of the transverse triangular plate 8 is completely contacted with the bottom end of the vertical movement triangular plate 7, the contact area between the binding plate 5 and the semi-forming cover 31 is maximized, the approaching cylinder 23 continues to extend, the binding plate 5 moves downwards again, the contact area with the semi-forming cover 31 is gradually reduced, after the binding plate moves downwards to the lowest position, the contact area with the semi-forming cover is minimized, then the opening and closing cylinder 32 is started to work, and when the semi-forming cover 31 is driven to be separated from the reagent bottle, the friction is small.
Referring to the attached fig. 1 of the specification, a plurality of elastic plates 9 are arranged on the surface of the attaching plate 5, the elastic plates 9 are made of heat conducting metal, and the length of the elastic plates 9 is greater than the minimum distance from the attaching plate 5 to the semi-forming cover 31.
The elastic plate 9 can be bent and deformed when contacting with the half-formed cover 31, the contact with the half-formed cover 31 is tighter, after the elastic plate 9 is separated from the half-formed cover 31, the elastic plate 9 can shake in the process of restoration, and the heat on the surface can be quickly diffused into the air to accelerate the heat dissipation.
Referring to the attached figure 1 of the specification, a collecting frame 10 is arranged at the edge of the forming table 1, and the collecting frame 10 is vertically connected to the side surface of the forming table 1 in a sliding mode.
The glass scraps falling on the surface of the forming table 1 can be ground and cleaned in the collecting frame 10, and after the collecting frame 10 is filled, the collecting frame 10 is lifted up to be separated from the top of the forming table 1, so that the glass scraps in the collecting frame 10 can be conveniently treated.
Referring to the attached figure 6 of the specification, the invention also provides a process for molding by using any one of the intelligent cleaning-free reagent bottle molding devices, which comprises the following steps,
the method comprises the following steps: putting the raw materials between the two half-forming covers 31, then operating a blow-molding air pump 37, performing blow-molding on the raw materials through a blow-molding pipe 39, cooling the raw materials, enabling the opening-closing air cylinder 32 to drive the half-forming covers 31 to be separated from the reagent bottles, then operating a lifting air cylinder 38 to drive the forming disc 33 to move downwards until the bottom end of the forming disc 33 is aligned with the periodic polishing mechanism 2;
step two: starting a bottle rotating motor 310, wherein the bottle rotating motor 310 is connected through a belt to drive a rotating rod 36 to rotate, so as to drive reagent bottles on a forming plate 33 to rotate, a proximity cylinder 23 drives a polishing motor to move until a polishing head 24 moves to the bottleneck of an inverted reagent bottle, the polishing motor drives the polishing head 24 to rotate, the reagent bottles are polished, and after the proximity cylinder 23 is controlled to return to the original position, a central cylinder works to drive the proximity cylinder 23 to rotate to the next forming mechanism 3;
step three: the central motor 21 drives the approaching cylinder 23 to rotate, the second bar magnet 48 pushes the first bar magnet 47 to move, the gas storage bag 42 is compressed, internal gas is extruded out through the gas guide pipe 43, the extruded gas is blown to a bottleneck at the bottom end of the reagent bottle to clean the reagent bottle, the first bar magnet 47 generates suction to the third bar magnet 49, the first bar magnet 47 drives the baffle 46 to move downwards, then the second bar magnet 48 can move to the next forming mechanism 3 through the upper part of the first bar magnet 47, finally the arc-shaped spring pushes the gas storage bag 42 to return to the original position, external air is pumped through the gas guide pipe 43, and the reagent bottleneck is sucked and cleaned again;
step four: and taking down the cleaned reagent bottle, putting new raw materials into the reagent bottle, and then re-attaching the two half-formed covers 31 together.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. The utility model provides a wash-free reagent bottle intelligence forming device, includes moulding platform (1), its characterized in that: forming table (1) top is provided with a cycle grinding machanism (2) and two at least forming mechanism (3), and all forming mechanism (3) all are located the turning radius of cycle grinding machanism (2), and forming table (1) top is provided with clearance mechanism (4) that quantity is the same with forming mechanism (3) quantity, and clearance mechanism (4) provide power through cycle grinding machanism (2) to make clearance mechanism (4) work.
2. The intelligent forming device of claim 1, wherein: the forming mechanism (3) comprises two semi-forming covers (31) and an opening and closing cylinder (32) for driving the semi-forming covers (31) to horizontally move, a support frame fixedly arranged at the top of the forming table (1) is arranged at the bottom of the opening and closing cylinder (32), a forming disc (33) is arranged at the bottom of each semi-forming cover (31), a support rod (34) is arranged at the bottom of the forming disc (33), a rotating disc (35) is arranged at the top of the forming disc (33), a rotating rod (36) penetrating through the forming disc (33) is arranged at the bottom of the rotating disc (35), a driven wheel is sleeved at the bottom end of the rotating rod (36), a blow molding air pump (37) is arranged at the bottom of the rotating rod (36) support rod (34), a lifting cylinder (38) is arranged at the bottom of the blow molding air pump (37), a blow molding pipe (39) is arranged at the top of the blow molding air pump (37), the top end of the blow molding pipe (39) is positioned at the center of the top of the rotating disc (35), a bottle rotating motor (310) is arranged at one side of the blow molding pipe (39), the output shaft of the bottle rotating motor (310) is sleeved with a driving wheel, and the driving wheel is in transmission connection with a driven wheel through a belt.
3. The intelligent forming device of claim 1, wherein: periodic grinding mechanism (2) include central motor (21), and central motor (21) run through to be installed in forming table (1) top center department, and central motor (21) top is provided with mounting panel (22), and mounting panel (22) top is provided with and is close cylinder (23), is close cylinder (23) level setting, and the output tip that is close cylinder (23) is provided with grinding motor, and grinding head (24) are installed to grinding motor tip.
4. The intelligent forming device of claim 2, wherein: clearance mechanism (4) are including arc installation pipe (41), inside gas storage bag (42) that is provided with of arc installation pipe (41), gas storage bag (42) one end is provided with air duct (43), air duct (43) one end is just to the perpendicular bisector of dwang (36), gas storage bag (42) one end is provided with removes dish (44), it all is provided with diaphragm (45) of embedding on arc installation pipe (41) inner wall to remove dish (44) both sides, it has baffle (46) to peg graft at removal dish (44) top, baffle (46) bottom is provided with vertical spring, baffle (46) surface is provided with bar magnet (47) No. one, it is provided with No. two bar magnet (48) to be close cylinder (23) surface, bar magnet (47) and No. two bar magnet (48) height-alike, inside arc spring that is provided with of gas storage bag (42), the one end bottom that arc installation pipe (41) kept away from removal dish (44) is provided with No. three bar magnet (49).
5. The intelligent forming device of claim 2, wherein: promote cylinder (38) and be close to one side of forming table (1) center department and be provided with attaching plate (5), attaching plate (5) side and half shaping cover (31) contact, attaching plate (5) bottom is provided with inserted bar (6) of pegging graft on forming table (1) surface, attaching plate (5) bottom center department is provided with erects and moves set-square (7), it is mirror image face to erect set-square (7) both sides face, the thickness that erects to move set-square (7) is gradually to the bottom grow, the output top of the cylinder of polishing is provided with sideslip set-square (8), when the cylinder of polishing is flexible, sideslip set-square (8) top is removed on the bottom surface that erects to move set-square (7) in order to make to erect and move set-square (7) and promote attaching plate (5) vertical movement.
6. The intelligent forming device for cleaning-free reagent bottles of claim 5, wherein: the surface of the attaching plate (5) is provided with a plurality of elastic plates (9), the elastic plates (9) are made of heat-conducting metal, and the length of each elastic plate (9) is larger than the minimum distance from the attaching plate (5) to the semi-forming cover (31).
7. The intelligent forming device of claim 5, wherein: the bottom of the inserted link (6) is provided with a noise reduction pad which is made of rubber material.
8. The intelligent forming device of claim 1, wherein: the edge of the forming table (1) is provided with a collecting frame (10), and the collecting frame (10) is vertically connected to the side surface of the forming table (1) in a sliding manner.
9. The process for forming the intelligent forming device of the cleaning-free reagent bottle as claimed in any one of claims 1 to 8, is characterized in that: the process comprises the following steps of,
the method comprises the following steps: putting raw materials between the two half-forming covers (31), then operating a blow-molding air pump (37), carrying out blow-molding on the raw materials through a blow-molding pipe (39), cooling the raw materials, driving the half-forming covers (31) to be separated from the reagent bottle by an opening and closing air cylinder (32), and then operating a lifting air cylinder (38) to drive a forming disc (33) to move downwards until the bottom end of the forming disc (33) is aligned with the periodic polishing mechanism (2);
step two: starting a bottle rotating motor (310), wherein the bottle rotating motor (310) is connected through a belt to drive a rotating rod (36) to rotate, so that a reagent bottle on a forming disc (33) is driven to rotate, a grinding motor is driven to move by a proximity cylinder (23) until a grinding head (24) moves to the bottle mouth of the placed reagent bottle, the grinding motor drives the grinding head (24) to rotate, the reagent bottle is ground, and after the proximity cylinder (23) is controlled to return to the original position, a central cylinder works to drive the proximity cylinder (23) to rotate to the next forming mechanism (3);
step three: the central motor (21) drives the approaching air cylinder (23) to rotate, the second bar magnet (48) pushes the first bar magnet (47) to move, the air storage bag (42) is compressed, internal air is extruded out through the air guide pipe (43), the extruded air is blown to a bottle mouth at the bottom end of the reagent bottle to clean the reagent bottle, the first bar magnet (47) generates suction force on the third bar magnet (49), the first bar magnet (47) drives the baffle plate (46) to move downwards, then the second bar magnet (48) can move to the next forming mechanism (3) through the upper part of the first bar magnet (47), finally the arc spring pushes the air storage bag (42) to return to the original position, external air is pumped through the air guide pipe (43), and air suction cleaning is performed on the reagent bottle mouth again;
step four: and taking down the cleaned reagent bottle, putting new raw materials into the reagent bottle, and then re-attaching the two half-forming covers (31) together.
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| CN202210591948.3A CN114986851A (en) | 2022-05-27 | 2022-05-27 | Intelligent forming device and process for cleaning-free reagent bottle |
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| CN202210591948.3A CN114986851A (en) | 2022-05-27 | 2022-05-27 | Intelligent forming device and process for cleaning-free reagent bottle |
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