CN114986578A - Special-shaped foam forming method and punching device thereof - Google Patents
Special-shaped foam forming method and punching device thereof Download PDFInfo
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- CN114986578A CN114986578A CN202210780125.5A CN202210780125A CN114986578A CN 114986578 A CN114986578 A CN 114986578A CN 202210780125 A CN202210780125 A CN 202210780125A CN 114986578 A CN114986578 A CN 114986578A
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- punching
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- transmission shaft
- foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/26—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
- B26D7/0633—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The invention relates to the technical field of production and processing, in particular to a special-shaped foam forming method and a punching device thereof, which comprise a base, a punching mechanism and a conveying mechanism, the punching mechanism is used for punching raw material foam to form separated foam products, the conveying mechanism is used for conveying the raw material foam to the punching mechanism, the base is provided with the punching frame and the conveying frame, the raw material foam is limited by clamping the raw material foam through the clamp, the position of the raw material foam is accurately determined by matching the infrared emitter and the infrared sensor, thereby prevent that the raw materials bubble cotton from appearing shifting after cutting out the raw materials bubble cotton through the punching press blade for the first time, avoid the punching press head to appear the deviation when the different line bubble cotton that cuts out the punching press blade is carried out the punching press and is steeped cotton separation with the raw materials, appear cutting off unclear, have the burr to improve processing equipment's automation uniformity and equipment stability.
Description
Technical Field
The invention relates to the technical field of production and processing, in particular to a special-shaped foam forming method and a punching device thereof.
Background
In the prior art, a method of blanking for two times is generally adopted in a forming process of a small foam product, and a raw material foam is firstly blanked for the first time to form a foam product, and then blanked for the second time to separate the raw material foam from the foam product.
The forming processing equipment for the foam product in the prior art comprises a first blanking mechanism provided with a pneumatic cutter, a blanking platform and a second blanking mechanism, wherein the blanking platform and the second blanking mechanism are matched with the pneumatic cutter to act, a plastic plate is arranged on the blanking platform, raw material foam is driven by a belt drawing mechanism to pass and move between the plastic plate and the pneumatic cutter along the horizontal direction, and then the pneumatic cutter punches the raw material foam for the first time, the punched foam product cannot be separated immediately and still moves along with the raw material foam, and then the second blanking mechanism punches the raw material foam for the second time to completely separate the foam product. And finally, conveying the foam product to the next process by a product transfer mechanism above the foam product.
The above production method has problems in that:
1. owing to adopt the secondary blanking, make the course of working loaded down with trivial details relatively to because raw materials bubble is cotton itself has certain elasticity, makes raw materials bubble cotton after the blanking of first time, when being pulled to second blanking mechanism by stretching strap mechanism again, can cause the die-cut position of second time to have deviation, location inaccurate, thereby makes the cotton product of bubble cut off unclear, have the burr.
2. Because the secondary punching position of the foam product at each time is possibly inconsistent, the grabbing position of the product transferring mechanism is also inconsistent, and the automation consistency and the equipment stability of the processing equipment are influenced.
3. Because the cutting knife for the first punching is generally in a sheet type, the cutting knife is quickly worn and easily becomes blunt due to frequent punching, and the cutting effect is poor; meanwhile, the plastic plate below is punched by the cutter every time, and grooves with different depths are cut in the flat plate after the plastic plate is used for a period of time, so that the foam product is punched and does not fall off easily, and the products are adhered.
4. Because the cotton product adhesion of bubble, the cotton product periphery of bubble is uneven for the die-cut position that second blanking mechanism detected is inaccurate, influences the blanking effect of secondary.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a special-shaped foam forming method and a punching device thereof.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a die-cut device of cotton shaping of dysmorphism bubble, includes base, die-cut mechanism and conveying mechanism, die-cut mechanism is used for die-cut raw materials bubble cotton in order to form the cotton product of bubble of separation, conveying mechanism is used for carrying raw materials bubble cotton extremely die-cut mechanism, be equipped with mounting bracket and carriage on the base, die-cut mechanism includes mounting bracket, punching press blade, punching press head and infrared inductor, first hydraulic press and second hydraulic press are installed to the mounting bracket, first hydraulic press and second hydraulic press all are equipped with a plurality ofly, and arrange respectively and be one row, first hydraulic press is located the front-seat, the second hydraulic press is located the back-seat, the output of first hydraulic press passes through hydraulic stem installation punching press blade, the output of second hydraulic press passes through hydraulic stem installation punching press head, infrared inductor installs the both sides at the mounting bracket, and are located the both sides of the first hydraulic press of front stall and the both sides of back row second hydraulic press, the carriage is installed in the both sides of base, conveying mechanism installs on the carriage, the last a plurality of anchor clamps that are equipped with of conveying mechanism, be equipped with infrared emitter on the anchor clamps, install the buffering platform on the base, the buffering platform is located between two carriages, install controller and control button in the base, control button and controller electric connection, controller and punching press mechanism and conveying mechanism electric connection.
Further, the invention has the improvement that the conveying mechanism comprises a driving motor, a transmission shaft and a conveying belt, the conveying frame comprises a first conveying frame and a second conveying frame, the transmission shaft comprises a first transmission shaft and a second transmission shaft, the first transmission shaft is arranged at two ends of the first conveying frame, the second transmission shaft is arranged at two ends of the second conveying frame, the first transmission shaft and the second transmission shaft are both provided with a transmission gear, the conveying belt is connected with the transmission gears on the first transmission shaft and the second transmission shaft through a transmission chain, the clamp is arranged on the conveying belt, the driving motor is arranged at two ends of the first conveying frame and is connected with the first transmission shaft through a coupler, and the other end of the first transmission shaft is connected with the second transmission shaft through a transmission rod.
Furthermore, the invention has the improvement that the stamping blade and the stamping head are respectively detachably connected with the hydraulic rods of the first hydraulic machine and the second hydraulic machine, and the buffer platform is detachably connected with the base.
Furthermore, the invention has the improvement that threaded pipes are arranged on the stamping head and the stamping blade, fixing rings are arranged on hydraulic rods of the first hydraulic machine and the second hydraulic machine, the threaded pipes of the stamping head and the stamping blade are rotationally connected with the hydraulic rods of the first hydraulic machine and the second hydraulic machine through threads, and the fixing rings are connected with the threaded pipes of the stamping head and the stamping blade through threads.
Further, the invention is improved in that magnetic absorbers are mounted at the end parts of hydraulic rods of the first hydraulic machine and the second hydraulic machine, mounting seats are arranged on the stamping head and the stamping blade, magnets and clamping rods are arranged at the top of the mounting seats, the clamping rods are symmetrically arranged on two sides of the mounting seats, annular clamping grooves are formed in the hydraulic rods of the first hydraulic machine and the second hydraulic machine, mounting grooves and buffer grooves are formed in the annular clamping grooves, openings are formed in the end parts of the mounting grooves, and the clamping rods are inserted into the annular clamping grooves through the clamping grooves.
Furthermore, the invention is improved in that a fixing edge is arranged on the side of the buffering platform, a fixing hole is formed in the fixing edge, and a fixing bolt is arranged in the fixing hole and connected with the base.
Further, the improved structure is characterized in that a slide way is mounted at the top of the base, the buffering platform is connected with the slide way in a sliding mode through a slide rod, a limiting plate is arranged at the tail end of the buffering platform, and the limiting plate is connected with the base through a bolt.
Further, the invention is improved in that the clamp comprises a base, the base is of a U-shaped structure, an air cylinder is arranged at the top of the opening end of the base, a lower clamping block is arranged at the lower end of the opening end of the base through a sliding groove, a connecting block is arranged on the inner side of the opening end of the base, an upper clamping block is arranged on the connecting block through a sliding groove, and the air cylinder is connected with the connecting block through a telescopic rod.
Further, the invention is improved by comprising the following steps:
placing raw material foam on a conveying mechanism and clamping corners of the raw material foam by a clamp;
step two, transmitting an infrared signal by an infrared transmitter of the conveying mechanism to be matched with an infrared sensor to convey the raw material foam to the position below a punching cutter of the punching mechanism and above a buffer platform so as to punch the raw material foam to form separated different-row foam products;
step three, transmitting an infrared signal by an infrared transmitter of the conveying mechanism to be matched with an infrared sensor to convey the raw material foam to the position below a stamping head of the punching mechanism to press the different-row foam product separated in the step two, and separating the different-row foam product from the raw material foam;
and step four, manually removing the raw material foam, and controlling the conveying mechanism to reset.
(III) advantageous effects
Compared with the prior art, the invention provides a special-shaped foam forming method and a punching device thereof, and the special-shaped foam forming method and the punching device have the following beneficial effects:
according to the invention, the clamp is arranged to clamp the raw material foam to limit the raw material foam, and the infrared emitter and the infrared sensor are matched to accurately determine the position of the raw material foam, so that the raw material foam is prevented from shifting after being cut by the stamping blade for the first time, and the stamping head is prevented from deviating when the different-row foam cut by the stamping blade is stamped and separated from the raw material foam, and is prevented from being cut and burrs, so that the automation consistency of processing equipment and the equipment stability are improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the conveying mechanism of the present invention;
FIGS. 3 and 4 are schematic views of a ring slot configuration of the present invention;
FIG. 5 is a schematic view of a stamping blade configuration according to the present invention;
FIG. 6 is a schematic view of the clamp of the present invention;
in the figure: 1. a base; 2. a mounting frame; 3. a conveying frame; 4. a clamp; 5. a first hydraulic machine; 6. a first hydraulic lever; 7. punching a blade; 8. a threaded pipe; 9. connecting blocks; 10. mounting a fixed ring; 11. a conveyor belt; 12. a buffer platform; 13. a transmission rod; 14. controlling a key; 15. a first carriage; 16. a second carriage; 17. a drive motor; 18. a first drive shaft; 19. a second drive shaft; 20. a transmission gear; 21. a mounting seat; 22. a magnet; 23. a clamping rod; 24. a magnetic sucker; 25. an annular neck; 26. mounting grooves; 27. a buffer tank; 28. a base; 29. a cylinder; 30. an upper clamping block; 31. a lower clamping block; 32. an infrared emitter; 33. an infrared sensor;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the special-shaped foam molding and punching device of the present invention comprises a base 1, a punching mechanism and a conveying mechanism, wherein the punching mechanism is used for punching raw material foam to form separated foam products, the conveying mechanism is used for conveying the raw material foam to the punching mechanism, the base 1 is provided with a mounting frame 2 and a conveying frame 3, the punching mechanism comprises a mounting frame 2, a punching blade 7, a punching head and an infrared sensor 33, the mounting frame 2 is provided with a first hydraulic machine 5 and a second hydraulic machine, the first hydraulic machine 5 and the second hydraulic machine are respectively provided with a plurality of hydraulic machines which are respectively arranged in a row, the first hydraulic machine 5 is located in a front row, the second hydraulic machine is located in a rear row, the output end of the first hydraulic machine 5 is provided with the punching blade 7 through a hydraulic rod 6, the output end of the second hydraulic machine is provided with the punching head through a hydraulic rod, infrared inductor 33 installs in the both sides of mounting bracket 2, and is located the both sides of the first hydraulic press of front-seat 5 and the both sides of back row second hydraulic press, carriage 3 installs the both sides at base 1, conveying mechanism installs on carriage 3, the last a plurality of anchor clamps 4 that are equipped with of conveying mechanism, be equipped with infrared emitter 32 on anchor clamps 4, install buffering platform 12 on the base 1, buffering platform 12 is located between two carriages 3, install controller and control button 14 in the base 1, control button 14 and controller electric connection, controller and punching press mechanism and conveying mechanism electric connection.
When the special-shaped foam forming method and the special-shaped foam forming device are used, raw material foam is firstly placed on a conveying mechanism, corners of the raw material foam are clamped by a clamp 4, the raw material foam is conveyed below a punching cutter of a punching mechanism and above a buffer platform 12 by an infrared emitter 32 of the conveying mechanism transmitting an infrared signal in cooperation with an infrared sensor 33 to form separated different-row foam products, the raw material foam is conveyed below a punching head of the punching mechanism by the infrared emitter 32 of the conveying mechanism transmitting an infrared signal in cooperation with the infrared sensor 33, the different-row foam products separated by a punching blade 7 are pressed by the punching head, the different-row foam products are separated from the raw material foam, the raw material foam is manually dismantled, the conveying mechanism is controlled to reset to process the next raw material foam, a driving motor 17 of the conveying mechanism, an air cylinder 29 of the clamp 4, and a first hydraulic press 5 and a second hydraulic press of the punching mechanism are controlled by a controller and a press The key 14 is matched for operation and control, the controller is a PLC controller and is a common technical means in a numerical control program, the stamping blade 7 and the stamping head are common stamping heads and stamping blades 7 which are common in a punching device, after an infrared signal emitted by an infrared emitter 32 of the conveying mechanism is received by an infrared sensor 33, the infrared sensor 33 sends a feedback signal to the controller, the controller controls the driving motor 17 to stop rotating, when the operation of the stamping blade 7 or the stamping head is completed, the feedback signal is sent to the controller, and the controller carries out a next step command.
In order to conveniently convey the raw material foam, in this embodiment, the conveying mechanism includes a driving motor 17, a transmission shaft and a conveyor belt 11, the conveyor frame 3 includes a first conveyor frame 153 and a second conveyor frame 163, the transmission shaft includes a first transmission shaft 18 and a second transmission shaft 19, the first transmission shaft 18 is installed at two ends of the first conveyor frame 153, the second transmission shaft 19 is installed at two ends of the second conveyor frame 163, the first transmission shaft 18 and the second transmission shaft 19 are both provided with a transmission gear 20, the conveyor belt 11 is connected with the transmission gears 20 on the first transmission shaft 18 and the second transmission shaft 19 through a transmission chain, the clamp 4 is installed on the conveyor belt 11, the driving motor 17 is installed at two ends of the first conveyor frame 153 and connected with the first transmission shaft 18 through a coupling, the other end of the first transmission shaft 18 is connected with the second transmission shaft 19 through a transmission rod 13, through setting up two carriage 3, the cotton both ends of raw materials bubble are taken on conveyer belt 11 and are fixed by anchor clamps 4, thereby the convenience is to the cotton large tracts of land die-cut or punching press of raw materials bubble, avoid the cotton aversion of raw materials bubble when die-cut or punching press, drive motor 17 drives first transmission shaft 18 and second transmission shaft 19 and drives the cotton back of carrying the cotton product of different rows bubble and the cotton separation of raw materials bubble below with the raw materials bubble of conveyer belt 11 motion, drive motor 17 controls first transmission shaft 18 and 19 antiport of second transmission shaft, thereby reset conveyer belt 11, link through transfer line 13 between first transmission shaft 18 and the second transmission shaft 19, thereby guarantee that the rotational speed of first transmission shaft 18 and second transmission shaft 19 is with speed, improve the stability that conveying mechanism carried in this embodiment.
In order to facilitate replacement of the punching blade 7 and the punching head, in this embodiment, the punching blade 7 and the punching head are respectively detachably connected to the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine, the buffer platform 12 and the base 1 are detachably connected, in this embodiment, the detachable connection manner of the punching blade 7 and the punching head with the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine is not limited, as long as the punching blade 7 and the punching head are conveniently detachably connected to the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine, in this embodiment, the structure of the hydraulic rod 6 of the first hydraulic machine and the punching blade 7 is also included, and the structure of the hydraulic rod 6 of the second hydraulic machine and the punching head is also included.
In order to facilitate the installation of the stamping blade 7 and the stamping head, in this embodiment, threaded pipes 8 are arranged on the stamping head and the stamping blade 7, fixing rings 10 are arranged on the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine, the threaded pipes 8 of the stamping head and the stamping blade 7 are rotatably connected with the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine through threads, the fixing rings are connected with the threaded pipes 8 of the stamping head and the stamping blade 7 through threads, and after the stamping head and the stamping blade 7 are installed through the threaded pipes 8, the fixing rings are used for limiting, so that the installation tightness of the stamping head and the stamping blade 7 is improved.
In order to improve the installation manner of the punching blade 7 and the punching head, in this embodiment, the end portions of the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine are provided with magnetic attractors 24, the punching head and the punching blade 7 are provided with installation seats 21, the top of the installation seat 21 is provided with magnets 22 and clamping rods 23, the clamping rods 23 are symmetrically arranged on two sides of the installation seats 21, the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine are provided with annular clamping grooves 25, the annular clamping grooves 25 are provided with installation grooves 26 and buffer grooves 27, the end portions of the installation grooves 26 are provided with openings, the clamping rods 23 are inserted into the annular clamping grooves 25 through the clamping grooves, when the punching head or the punching blade 7 is used, the magnetic attractors 24 are electrically connected to attract the magnets 22 on the punching head and the punching blade 7, when the punching head or the punching blade 7 is not used, the magnetic attractors 24 are powered off, the clamping rods 23 on the punching head or the punching blade 7 slide into the annular clamping grooves 25 through the buffer grooves 27, the punching head and the punching blade 7 are separated from the hydraulic rods 6 of the first hydraulic machine 5 and the second hydraulic machine, and when the punching head and the punching blade 7 are replaced, the clamping rod 23 can slide out corresponding to the mounting groove 26 for replacement.
In order to facilitate installation of the buffering platform 12, in this embodiment, a fixing edge is disposed on the side of the buffering platform 12, a fixing hole is disposed on the fixing edge, and a fixing bolt is disposed in the fixing hole and connected to the base 1.
In order to fix a position the installation to buffering platform 12, in this embodiment, the slide is installed at the top of base 1, buffering platform 12 passes through slide bar and slide sliding connection, the tail end of buffering platform 12 is equipped with the limiting plate, the limiting plate passes through the bolt and is connected with base 1.
In order to improve the practicality of anchor clamps 4, in this embodiment, anchor clamps 4 include base 28, base 28 is U type structure, the open end top of base 28 is provided with cylinder 29, the lower extreme of base 28 open end is installed through the spout and is pressed from both sides tight piece 31 down, the inboard of the open end of base 28 is equipped with connecting block 9, connecting block 9 is installed through the spout and is pressed from both sides tight piece 30, cylinder 29 is connected with connecting block 9 through the telescopic link, and is controlled the flexible of telescopic link through controlling cylinder 29 pneumatics, presss from both sides tight piece 30 and down and presss from both sides the cooperation of tight piece 31 and carry the raw materials bubble cotton by last tight piece 30 of clamp.
In this embodiment, the method includes the following steps:
placing raw material foam on a conveying mechanism and clamping corners of the raw material foam by a clamp 4;
step two, transmitting an infrared signal by an infrared transmitter 32 of the conveying mechanism to be matched with an infrared sensor 33, and conveying the raw material foam to the position below a punching cutter of the punching mechanism and above a buffer platform 12 so as to punch the raw material foam to form separated different-row foam products;
step three, transmitting an infrared signal by an infrared transmitter 32 of the conveying mechanism to be matched with an infrared sensor 33, conveying the raw material foam to the position below a stamping head of the punching mechanism, pressing the different-row foam product separated in the step two, and separating the different-row foam product from the raw material foam;
and step four, manually removing the raw material foam, and controlling the conveying mechanism to reset.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a die-cut device of cotton shaping of dysmorphism bubble, its characterized in that includes base (1), die-cut mechanism and conveying mechanism, die-cut mechanism is used for die-cut raw materials bubble cotton in order to form the cotton product of bubble of separation, conveying mechanism is used for carrying raw materials bubble cotton extremely die-cut mechanism, be equipped with mounting bracket (2) and carriage (3) on base (1), die-cut mechanism includes mounting bracket (2), punching press blade (7), punching press head and infrared inductor (33), first hydraulic press (5) and second hydraulic press are installed to mounting bracket (2), first hydraulic press (5) and second hydraulic press all are equipped with a plurality ofly, and arrange respectively and arrange to be one row, first hydraulic press (5) are located the front stall, the second hydraulic press is located the back row, the output of first hydraulic press (5) passes through hydraulic stem (6) installation punching press blade (7), the output of second hydraulic press passes through hydraulic stem installation punching press head, the both sides at mounting bracket (2) are installed in infrared inductor (33), and are located the both sides of the first hydraulic press of front stall (5) and the both sides of back row second hydraulic press, the both sides at base (1) are installed in carriage (3), conveying mechanism installs on carriage (3), the last a plurality of anchor clamps (4) that are equipped with of conveying mechanism, be equipped with infrared emitter (32) on anchor clamps (4), install buffering platform (12) on base (1), buffering platform (12) are located between two carriage (3), install controller and control button (14) in base (1), control button (14) and controller electric connection, controller and punching press mechanism and conveying mechanism electric connection.
2. The special-shaped foam forming and punching device according to claim 1, wherein the conveying mechanism comprises a driving motor (17), a transmission shaft and a conveying belt (11), the conveying frame (3) comprises a first conveying frame (15) and a second conveying frame (16), the transmission shaft comprises a first transmission shaft (18) and a second transmission shaft (19), the first transmission shaft (18) is installed at two ends of the first conveying frame (15) (3), the second transmission shaft (19) is installed at two ends of the second conveying frame (16), transmission gears (20) are respectively arranged on the first transmission shaft (18) and the second transmission shaft (19), the conveying belt (11) is connected with the transmission gears (20) on the first transmission shaft (18) and the second transmission shaft (19) through transmission chains, the clamp (4) is installed on the conveying belt (11), the driving motor (17) is installed at two ends of the first conveying frame (15) and is connected with the first transmission shaft (18) through a coupler, and the other end of the first transmission shaft (18) is connected with the second transmission shaft (19) through a transmission rod (13).
3. The special-shaped foam molding and punching device according to claim 2, wherein the punching blade (7) and the punching head are detachably connected with the hydraulic rods (6) of the first hydraulic machine (5) and the second hydraulic machine respectively, and the buffering platform (12) is detachably connected with the base (1).
4. The special-shaped foam molding and punching device according to claim 3, wherein threaded pipes (8) are arranged on the punching head and the punching blade (7), fixing rings (10) are arranged on the hydraulic rods (6) of the first hydraulic machine (5) and the second hydraulic machine, the threaded pipes (8) of the punching head and the punching blade (7) are rotatably connected with the hydraulic rods (6) of the first hydraulic machine (5) and the second hydraulic machine through threads, and the fixing rings are connected with the threaded pipes (8) of the punching head and the punching blade (7) through threads.
5. The special-shaped foam forming and punching device according to claim 3, wherein a magnetic sucker (24) is mounted at the end of a hydraulic rod (6) of the first hydraulic machine (5) and the second hydraulic machine, mounting seats (21) are arranged on the punching heads and the punching blades (7), a magnet (22) and a clamping rod (23) are arranged at the top of each mounting seat (21), the clamping rods (23) are symmetrically arranged on two sides of each mounting seat (21), annular clamping grooves (25) are arranged on the hydraulic rods (6) of the first hydraulic machine (5) and the second hydraulic machine, mounting grooves (26) and buffer grooves (27) are arranged on the annular clamping grooves (25), openings are formed in the end portions of the mounting grooves (26), and the clamping rods (23) are inserted into the annular clamping grooves (25) through the clamping grooves.
6. The special-shaped foam forming and punching device as claimed in claim 3, wherein a fixing edge is arranged at the side of the buffering platform (12), a fixing hole is arranged on the fixing edge, and a fixing bolt is arranged in the fixing hole and connected with the base (1).
7. The special-shaped foam forming and punching device according to claim 3, wherein a slide way is mounted at the top of the base (1), the buffering platform (12) is slidably connected with the slide way through a slide rod, a limiting plate is arranged at the tail end of the buffering platform (12), and the limiting plate is connected with the base (1) through a bolt.
8. The special-shaped foam molding and punching device according to claim 1, wherein the clamp (4) comprises a base (28), the base (28) is of a U-shaped structure, a cylinder (29) is arranged at the top of the open end of the base (28), a lower clamping block (31) is installed at the lower end of the open end of the base (28) through a sliding groove, a connecting block (9) is arranged on the inner side of the open end of the base (28), an upper clamping block (30) is installed on the connecting block (9) through a sliding groove, and the cylinder (29) is connected with the connecting block (9) through an expansion rod.
9. The forming method of the special-shaped foam according to claim 1, characterized by comprising the following steps:
placing raw material foam on a conveying mechanism and clamping corners of the raw material foam by a clamp (4);
step two, transmitting an infrared signal through an infrared transmitter (32) of the conveying mechanism, matching the infrared signal with an infrared sensor (33), conveying the raw material foam to the position below a punching cutter of the punching mechanism and above a buffer platform (12) so as to punch the raw material foam to form separated different-row foam products;
step three, transmitting an infrared signal by an infrared transmitter (32) of the conveying mechanism to be matched with an infrared sensor (33) to convey the raw material foam to the position below a stamping head of the punching mechanism to press the different-row foam products separated in the step two, and separating the different-row foam products from the raw material foam;
and step four, manually removing the raw material foam, and controlling the conveying mechanism to reset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115519625A (en) * | 2022-11-03 | 2022-12-27 | 无锡忆嘉包装材料制造有限公司 | EVA bubble cotton processing die-cutting machine |
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