CN1149849A - Lapping machine - Google Patents
Lapping machine Download PDFInfo
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- CN1149849A CN1149849A CN95193434A CN95193434A CN1149849A CN 1149849 A CN1149849 A CN 1149849A CN 95193434 A CN95193434 A CN 95193434A CN 95193434 A CN95193434 A CN 95193434A CN 1149849 A CN1149849 A CN 1149849A
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- ball
- abrasive sheet
- groove
- grooves
- ball grooves
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Abstract
A lapping machine of the horizontal type for balls has an approximately circular, rotary lapping wheel (3) and an opposite fixed lapping wheel (2) coaxially arranged to the rotary lapping wheel (3). Both lapping wheels (2.3) are provided on their circular face with concentric grooves for receiving the balls to be lapped. The axis of the lapping wheels (2,3) is slightly inclined in relation to the vertical. The balls are led from a magazine into grooves through a segment-shaped recessin one of the lapping wheels and return to the magazine after leaving the grooves. This lapping machine is characterized in that the fixed lapping wheel (2) is arranged below the rotary lapping wheel (3) and has the segment-shaped recess, and in that the balls are transferred between the lapping wheel (2.3) and the magazine from below through the segment shaped recess. The advantages of this lapping machine is that the balls are led into the lapping grooves and returned into the magazine by gravity, so tha.
Description
The present invention relates to a kind of horizontal ball grinder.
The demand of ball is very big, in particular for ball bearing.At present the output of ball bearing every day reaches millions of, and required ball quantity is relatively also very big.
The production of this kind ball, it is ideal that proof is used following manufacturing step at present.
For making the roll bearing ball, use the metal wire of an appropriate size, with it down from roller volume, make the cylinder piece of suitable length by a machine, then this metal wire cylinder piece is put into a spherical mould divided into two parts, mould is descending pressing energetically, form and approach spherical object, but the sphere that so makes still has serious geometrical error.
This serious geometrical error slightly flattens with following method when workpiece is still soft; This manufacturing step is called unhairing limit or corase grind.
Next manufacturing step is heat treatment.Aforesaid flexible workpiece is quenched earlier, then annealing.Generally speaking, the ball made of this stage aspect accuracy to size or the surface characteristic aspect all inadequate, therefore still to carry out many procedure of processings, as grinding and fine grinding.
All processing methods so far are well-known, do not give unnecessary details so do not do at this again.
Grind ball by one or more levels, can reach the accuracy to size and the surface quality of expection.In this kind processing method, abrasive is sneaked in the cooling agent, is called (grinding suspension).
Today, general and known so far ball grinder can be divided into two types in principle, and its main distinction is the space placement methods of abrasive sheet.But these abrasive sheets are level and upright the placement basically.
In the horizontal grinder, two abrasive sheets are horizontal positioned all, and wherein an abrasive sheet utilizes motor or similarly engine rotation, and another abrasive sheet is then coaxial, fixed placement.The opposed disc of two abrasive sheets is provided with concentric groove, and it is fan-shaped that its cross section is approximately, can accept many balls.Non-rotary abrasive sheet is bestowed an axial force, thus make below abrasive sheet when rotation, polish process is finished in the circular tumbling campaign that the ball in the groove is forced to continue during this period, or makes the ball surface processed.
The ball number of polish process processing is considerably less certainly, for processing the ball of larger amt simultaneously, well-known grinder is equipped with ball grooves usually, at this moment, ball is by the ball grooves grinder that leads, processed there, and be recycled to ball grooves again, processed again again after certain time interval.
This kind ball grooves can be designed to annular groove, arranges around abrasive sheet.The anti-abrasive sheet direction of rotation of this ball grooves is slowly rotated.For making ball energy in the ball grooves and the ball between abrasive sheet continue to exchange.Last abrasive sheet is provided with a fan-shaped opening.Ball in the ball grooves is sent to the fan-shaped opening of abrasive sheet by various guiding mechanical devices by the rotation of groove itself, is distributed to down in the concentric groove of abrasive sheet from this again.Rotatablely moving of following abrasive sheet forces the ball between two abrasive sheets to begin to carry out polish process.Ball between two abrasive sheets is got back to the fan-shaped opening part of abrasive sheet again almost behind an intact circle, by the lift mechanism of special shaping or similarly device be raised the concentric groove that breaks away to descend abrasive sheet, and sent back to ball grooves again.They rest in the ball grooves that continues rotation, guide mechanical device until arriving again, and processed again.This program continues to carry out, and reaches up to ball till the final size of expection.
The advantage of horizontal grinder is, the tumbling campaign of all balls is more even relatively, because of the weight of ball itself can not make the tumbling campaign quicken or stop.But the shortcoming of horizontal grinder is not only ball to be imported the abrasive sheet groove, and when making ball break away from the abrasive sheet groove, must apply certain power to ball by lifting device or similar device.So regular meeting trickle injury ball surface is totally unfavorable to the quality requirement that the high value ball bearing improves day by day.The ball of noiselessness ball bearing particularly, requirement can not have any superficial injury.
In well-known vertical type grinder, abrasive sheet uprightly is provided with.Wherein also with the motor rotation, another abrasive sheet then is fixed and does not rotate an abrasive sheet.In this type, also on non-rotary abrasive sheet, this fan-shaped opening is horizontally disposed with fan-shaped opening, with the exchange of the ball between simplification and ball grooves.In this type, ball in the ball grooves is the rotation by ball grooves also, by guiding mechanical device or similar device and pushed away the ball that comes by the rear and release ball grooves, and be admitted to the not fan-shaped opening of spin finishing plate, be distributed to again in the concentric groove of spin finishing plate.Rotatablely moving of spin finishing plate forces the ball between two abrasive sheets to begin polish process.Ball between two abrasive sheets is got back to the not fan-shaped opening of spin finishing plate again almost behind an intact circle, is sent back to ball grooves again by guide plate or kindred organization.They rest in the ball grooves that continues rotation, guide mechanical device until arriving again, and are sent back between two abrasive sheets again.This program continues to carry out, and reaches until ball till the final size of expection.
The advantage of vertical type grinder is to compare with the horizontal grinder and easily send into and take out ball, because of sending into and take out the gravity that ball can utilize ball.Though so can reduce the injury that feeder and lifting device cause ball, can't avoid such injury fully.
The major defect of vertical type grinder is that the kinematic forced movement of ball can be stopped or accelerate to the gravity that adds the ball in man-hour.When especially Jia Gong ball diameter gap each other is little, unfavorable especially.Therefore slightly little ball can not touch grinder, can not carry out the tumbling campaign estimated on the kinematics, thereby need by the big slightly ball promotion in back.Debatablely especially be: if ball enter grind ditch after, go to the bottom dead centre that ring-type is ground ditch, then in advancing to the way of top dead-centre, the ball at rear is produced a resistance of motion.Be hurt in the ball surface, so that have to become sub-quality products, or can't use fully.In addition, the vertical type grinder also needs a lifting device, behind intact circle, it is taken out the grinding ditch, to send ball grooves back at ball.Also there is the danger on minor injury ball surface this moment.
Now attempted the advantage of horizontal and vertical type grinder is combined.As the horizontal grinder of abrasive sheet slight inclination appears, promptly the rotating shaft of abrasive sheet slightly tilts.The additional patent 964028 of Deutsche Bundespatent 834815 and Germany has been described the grinder of this type.
In addition, the latter's grinder is described in international monopoly WO88/08771 (international patent application no PCT/HU/88/00032).
In the horizontal grinder that these two kinds of abrasive sheets summaries are tilted, its fan-shaped opening is all the time at last abrasive sheet, and abrasive sheet is fixed on also being, following abrasive sheet is rotatable.Ball still imports the grinding groove between abrasive sheet from the top, therefore still need the guiding mechanical device and the lifting device that may damage ball.
Therefore, the present invention's purpose provides a kind of horizontal grinder of abrasive sheet inclination of improvement, and in this machine, ball neither meeting when importing grinding groove and taking out comes to harm.
The following grinder of purpose mat of the present invention and reaching, be that horizontal ball grinder comprises a circular spin finishing plate and fixing, positive relative coaxial abrasive sheet, the disc in two abrasive sheet fronts is provided with the concentric groove of accepting desire processing ball, the axle of abrasive sheet favours vertical line, and comprise a ball grooves, ball imports groove by this groove through the fan-shaped opening of an abrasive sheet, and ball returns this groove after leaving groove, it is characterized by: fixedly abrasive sheet is set at the below and the fan-shaped opening of tool of spin finishing plate, and the fan-shaped opening via the fixedly abrasive sheet of below carries out from the below in the exchange of the ball between abrasive sheet and ball grooves.
Be provided with in the present invention's grinding machine for grinding plate substantial horizontal, kinematicly do not force the tumbling campaign so the weight of ball can not hinder grinding, the ball at rear can not cause the resistance of motion thus.And can reduce ball friction each other, thereby produce the wear damage of hindering the surface can not resembling in the vertical type grinder.
Though slight inclination is desired in the abrasive sheet substantial horizontal setting of grinder of the present invention, promptly the rotating shaft and the vertical line of abrasive sheet (speaking by the book is the spin finishing plate) constitute a little angle.At this, the not spin finishing plate with fan-shaped opening is set at the spin finishing plate below of sealing.Ball is imported in the grinding groove through fan-shaped opening by the below; Ball rolls out through fan-shaped opening downwards after leaving grinding groove.The present invention's grinder does not need that ball imported grinding groove or ball is lifted out the instrument of grinding groove.Importing and lifting process are all realized by the gravity of ball, thereby ball are not applied any power of forcing that may injure its surface.
Below will further specify the present invention with reference to the accompanying drawings.
The upward view of two abrasive sheet settings when the grinder that Figure 1 shows that the present invention does not have ball.
Figure 2 shows that a side view, part is a sectional view.
The grinder that Figure 3 shows that the present invention comprises the stereogram of the important component of ball grooves.
Figure 4 shows that another embodiment of ball grooves.
Figure 5 shows that the main detailed schematic of ball guiding.
Abrasive sheet under 2 expressions are not rotated among Fig. 1.This abrasive sheet 2 has a fan-shaped opening 4, and from then on opening can partly be seen the last abrasive sheet 3 of rotation above it.On the relative disc of two abrasive sheets 2,3, be provided with groove 5 to accept the ball 6 of desire processing with conventional method.Last abrasive sheet 3 with shown in direction of rotation (arrow) rotation.What the ball 6 of desire processing was led grinding groove 5 rolls into edge 8, leaves grinding groove from rolling out edge 9 again then.
Can find out that by side view shown in Figure 2 and stereogram shown in Figure 3 ball 6 at machine, comprises ball grooves, on stroke.The ball 6 that quilt is observed separately is positioned at and rolls into 8 places, edge, and the rotation of abrasive sheet 3 is admitted to grinding groove 5 on the mat, there, it since the tumbling campaign continued to transport, to rolling out edge 9 and leaving grinding groove 5.The gravity of itself makes its groove that then falls into ball grooves 7 10, and simultaneously, guide plate 11 can be proofreaied and correct its motion of dropping before dropping.Because 6 on ball utilizes itself gravity to leave grinding groove 5, thus can exempt from special lifting device, thus do not have the danger that this instrument does not cause the surface detail microtrauma to do harm to.Ball 6 is continued to be transported to eminence by the slow rotation of ball grooves 7.Ball grooves 7 has a base that slowly rotates and an exterior part 12 and a fixing inner part 13, their common looping grooves 10.And exterior part is near highest point, ball 6 in the ball grooves 7 is passed in the perforate 14 in the inner part 13 that leaves standstill, thereby ball 6 because of leaving ball grooves 7, gravity own is inwardly tumbled, at this moment, ball 6 is fallen on the guide plate 15, guide plate so is provided with and is downward-sloping slightly, makes ball 6 go back to again and rolls into 8 places, edge.
In order to make full use of gravity, abrasive sheet 2,3 is arranged to tilt a little, i.e. the axle 20 of abrasive sheet and the vertical line α that has angle.
The plane of containing the ball grooves 7 of annular groove 10 also slightly tilts, its rotating shaft 21 and the vertical line β that has angle.
The support of abrasive sheet 2,3, the bearing arrangement of rotatable abrasive sheet 3 can design the device of abrasive sheet 3 and ball grooves 7 rotations according to conventional method, come into plain view for making diagram, it are not shown among the figure.The mechanical device that is used to adjust two abrasive sheets distance and bestow pressure also is a well-known form, therefore also is not shown among the figure.In the present invention's grinder, the last abrasive sheet 3 of rotation is applied in pressure.
Figure 4 shows that another embodiment of ball grooves 7.Ball grooves 7 has the cannelure 10 of a single member herein, is made of base plate 16 and two side 17,18.At this, ball can fill up 3/4ths circles in ball grooves 7, thereby has obviously improved the charging quantity of ball grooves.Guide plate 11 is designed to be deep in the ring-type ball grooves 7, thereby the rotation of ball by ball grooves 7 self in the ball grooves 7 is pulled on the ball guide plate 11, and the gravity because of itself rolls into grinding groove therefrom again.
Fig. 5 illustrates transition portion among ball rolls into down abrasive sheet 2 from guide plate 11 the grinding groove in the mode of schematic diagram especially.Below guide plate 11, be provided with the rolling groove, ball is imported in the rolling groove of fan out, thereby make them directly before grinding ditch, roll into edge 8, can not bump against in advance on two partition walls that grind between the ditches, also needn't act on rotation on look for the road to enter the grinding ditch voluntarily under the effect of power of abrasive sheet 3.Therefore on guide plate 11, be provided with member 19 to cut the branch groove.In another embodiment, the bottom of guide plate spatially so is shaped, make smooth top carry out the transition to a bottom of rolling channel that is divided into groove, has the interruption of mutual isolation, these rolling channels can only be accepted tandem each ball, at this, arrange front and back and the ball stream of motion directly rolls to one and grinds ditch.Guarantee that thus ball does not have the influence of deface.
In process of lapping, under the situation of extensively utilizing ball gravity, for making full use of the advantage that depends on system, make every effort to make 2,3 pairs of horizontal inclinations angle of abrasive sheet as far as possible little, perhaps make between the rotating shaft 20 of vertical line and abrasive sheet 31 as far as possible little with angle α.For making diagram clear, the inclination of abrasive sheet 2,3 and ball grooves 7 is all obviously by exaggerative among the figure.It is necessarily identical that the inclination angle of abrasive sheet rotating shaft 20 and the inclination angle of ball grooves 7 rotating shafts 21 do not need usually, but preferential to be all mutually.The inclination angle of rotating shaft 20,21 is identical, and is very favourable to the manufacturing of grinder.
The subtended angle of fan-shaped opening 4 shown in the figure on fixing abrasive sheet 2 is 90 °, but this only is an example, visual actual needs and departing to some extent.Subtended angle should be the smaller the better in principle, thereby make milled-in path longer, makes process of lapping the most effective.
Claims (6)
1. horizontal ball grinder, the spin finishing plate (3) and one that comprises an approaching circle is fixed, positive relative coaxial abrasive sheet (2), two abrasive sheets (2,3) Zheng Mian disc is provided with the concentric groove (5) of accepting desire processing ball (6), abrasive sheet (2,3) axle (20) favours vertical line, and comprise a ball grooves (7), ball (6) by this groove through two abrasive sheets (2,3) the fan-shaped opening (4) on the abrasive sheet in is imported into groove (5), and ball (6) returns this ball grooves after leaving groove (5), it is characterized in that: fixedly abrasive sheet (2) is set at the below of spin finishing plate (3), and having fan-shaped opening (4), the exchange of the ball (6) between abrasive sheet (2,3) and the ball grooves (7) is carried out from the below through fan-shaped opening (4).
2. grinder according to claim 1, it is characterized in that: ball grooves (7) is design so, the motion of ball (6) by ball grooves (7) self that makes and roll out groove (5), tumbles in the ball grooves (7) is sent to eminence, and make full use of gravity and roll from ball grooves (7) by guide plate (11), roll once again to groove (5).
3. grinder according to claim 1 and 2 is characterized in that: ball grooves (7) has a cannelure (10), and it rotates around the rotating shaft that favours vertical line (21).
4. grinder according to claim 3 is characterized in that: the gradient of the axle (20) of abrasive sheet (2,3) equals the gradient of the rotating shaft (21) of ball grooves (7).
5. according to claim 3 or 4 described grinders, it is characterized in that: ball grooves (7) and abrasive sheet (2,3) reverse rotation.
6. according to the described grinder of arbitrary claim in the claim 2 to 5, it is characterized in that: guide plate (11) is divided into independent ball rolling groove, and they are accurately sent into the ball in it (6) one respectively and grind groove (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN95193434A CN1072544C (en) | 1995-04-19 | 1995-04-19 | Lapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN95193434A CN1072544C (en) | 1995-04-19 | 1995-04-19 | Lapping machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1149849A true CN1149849A (en) | 1997-05-14 |
| CN1072544C CN1072544C (en) | 2001-10-10 |
Family
ID=5082562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN95193434A Expired - Fee Related CN1072544C (en) | 1995-04-19 | 1995-04-19 | Lapping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1072544C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101370620B (en) * | 2006-02-10 | 2011-07-06 | 沈相培 | Bowling ball surface treatment device |
| CN103567833A (en) * | 2012-08-07 | 2014-02-12 | 安顺市虹翼特种钢球制造有限公司 | Plane grinding plate for processing minitype copper balls |
| CN104117900A (en) * | 2014-07-28 | 2014-10-29 | 陈晓 | Upper gland of wooden-bead polishing machine |
| CN108237464A (en) * | 2016-12-27 | 2018-07-03 | 上海崇明机床厂 | A kind of horizontal steel ball grinder |
| CN112621393A (en) * | 2020-12-18 | 2021-04-09 | 中国航发哈尔滨轴承有限公司 | Grinding plate for steel ball superfinishing cycle processing and method for preparing steel ball by grinding plate |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101602181B (en) * | 2009-07-13 | 2011-05-18 | 包德宏 | Process and grinding plate for processing low-noise precise steel ball |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HUT47878A (en) * | 1987-05-08 | 1989-04-28 | Magyar Goerdueloecsapagy Mueve | Ball lapping machine for fine surfacing bearing balls |
-
1995
- 1995-04-19 CN CN95193434A patent/CN1072544C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101370620B (en) * | 2006-02-10 | 2011-07-06 | 沈相培 | Bowling ball surface treatment device |
| CN103567833A (en) * | 2012-08-07 | 2014-02-12 | 安顺市虹翼特种钢球制造有限公司 | Plane grinding plate for processing minitype copper balls |
| CN104117900A (en) * | 2014-07-28 | 2014-10-29 | 陈晓 | Upper gland of wooden-bead polishing machine |
| CN108237464A (en) * | 2016-12-27 | 2018-07-03 | 上海崇明机床厂 | A kind of horizontal steel ball grinder |
| CN112621393A (en) * | 2020-12-18 | 2021-04-09 | 中国航发哈尔滨轴承有限公司 | Grinding plate for steel ball superfinishing cycle processing and method for preparing steel ball by grinding plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1072544C (en) | 2001-10-10 |
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| C53 | Correction of patent for invention or patent application | ||
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Free format text: CORRECT: APPLICANT; FROM: J MESSERSCHMIDT TO: AH VICTOR FAROE |
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Address after: The German Aurach River City Applicant after: Herbert Bockelmann Address before: Germany: Ford Applicant before: J may Schmidt |
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