CN114976822A - Method and equipment for correcting cut in metal core wire of data cable - Google Patents

Abstract

The invention discloses a method and equipment for correcting the cut-in of a metal core wire of a data cable, which comprises a cable conveying mechanism, a core wire cut-in mechanism and a core wire correcting mechanism; the cable conveying mechanism comprises a cable clamping jig and a jig conveying assembly. Through cable conveying mechanism, cut mechanism and heart yearn correctional agency in the heart yearn and cooperate, especially carry out locking scattered the cutting off with lower cutter through the last cutter of special design, go up and correct the pressure head and correct down and smooth out with the pressing head extrusion, can cut off and correct many metal heart yearns after the tin sticky to the data line cable is skinned, guarantee when cutting off that the heart yearn of compriseing many metal sinle cores can not come scattered, make the whole thigh of heart yearn of data line tip obtain suitable length after cutting off, and be in and correct and smooth out with the fingers the state.

Description

Method and equipment for correcting cut in metal core wire of data cable

Technical Field

The invention relates to a core wire cutting and correcting technology, in particular to a method and equipment for correcting cut in a metal core wire of a data cable.

Background

In the process of carrying out automated production on a data line automated production line, a cable of the data line is generally stripped (i.e. peeled) through an end part to expose a metal wire core with a certain length, and then tinning (also called tinning, wherein the tinning is carried out to improve the connection effect of the data line) is carried out on the metal wire core, so that preparation is made for subsequent process steps of installing a data line plug, a metal shell and the like. However, in the operation process of the existing data line automatic production line, the exposed core wires after peeling the data line cable may have overlong length and be bent obliquely, and after being stained with tin, a plurality of core wires are adhered together by tin, so that the subsequent process steps are affected, and defective products are generated.

Disclosure of Invention

In view of the above disadvantages, an object of the present invention is to provide a method and an apparatus for straightening cut in a metal core wire of a data cable, which can cut and straighten a plurality of metal core wires after peeling and tin-wetting the data cable, and ensure that the core wire composed of a plurality of metal core wires is not scattered during cutting, so that the whole strand of the core wire at the end of the data cable is cut to obtain a suitable length and is in a straightening smooth state.

The technical scheme adopted by the invention is as follows: a method for straightening cut in a metal core wire of a data cable comprises the following steps:

1) arranging data cable metal core wire middle cutting and correcting equipment, wherein the data cable metal core wire middle cutting and correcting equipment comprises a cable conveying mechanism, a core wire middle cutting mechanism and a core wire correcting mechanism; the cable conveying mechanism comprises a cable clamping jig and a jig conveying assembly, wherein the cable clamping jig comprises a wire body clamping part and a core wire clamping part, and a plurality of core wire clamping positions are arranged on the core wire clamping part; the core wire middle cutting mechanism comprises an upper cutter, a lower cutter and a cutter driving component, wherein the cutting edge of the upper cutter is of a sawtooth structure and is provided with a plurality of inverted V-shaped upper cutting grooves which are arranged in an array way, the groove bottoms of the inverted V-shaped upper cutting grooves are of upper cambered surface structures with cross sections in an application shape, the upper cambered surface structures incline towards the lower part of the outer side of the cutting edge at an angle of 45 degrees, the cutting edge of the lower cutter is in a sawtooth structure corresponding to the upper cutter and is provided with a plurality of V-shaped lower cutting grooves which are arranged in an array way, the bottom of the V-shaped lower cutting grooves is a lower cambered surface structure with the cross section of ︶, the lower cambered surface structure inclines to the lower part of the outer side of the blade at an angle of 45 degrees, the blade of the upper cutter and the blade of the lower cutter are in an up-down corresponding state, the upper cutting groove of the inverted V shape and the lower cutting groove of the V shape are in an up-down corresponding state, and the inner side surface of the cutting edge of the upper cutter is attached to the outer side surface of the cutting edge of the lower cutter; the core wire straightening mechanism comprises an upper straightening pressure head, a lower straightening pressure head and a pressure head driving assembly, wherein a pressure blade of the upper straightening pressure head is of a sawtooth structure and is provided with a plurality of inverted V-shaped upper pressure grooves which are arranged, or a pressure blade of the lower straightening pressure head is of a sawtooth structure and is provided with a plurality of V-shaped lower pressure grooves which are arranged;

2) the data cable clamped to the cable clamping jig is tinned through a tinning process, and then is conveyed forwards through a jig conveying assembly to enter a middle cutting process; the outer skin of the end part of the data cable is stripped to expose a plurality of core wires, the wire body of the data cable is clamped to a wire body clamping part, the core wires are respectively clamped to a plurality of core wire clamping positions arranged in the core wire clamping part, so that the end parts of the core wires extend out to the front side of the cable clamping jig, the end parts of the core wires are stripped to expose metal core wires, and each metal core wire is twisted into one strand by a plurality of metal wire cores;

3) the jig conveying assembly drives the cable clamping jig to convey forwards and move to a middle cutting station corresponding to the core wire middle cutting mechanism, so that a core wire clamping portion of the cable clamping jig corresponds to the sawtooth-shaped structures of the cutting edges of the upper and lower cutters, and further metal core wires at the end portions of the plurality of core wires correspond to the plurality of inverted V-shaped upper cutting grooves and the plurality of V-shaped lower cutting grooves respectively; the upper cutter and the lower cutter are driven by the cutter driving assembly to perform vertical bisection, and redundant parts of the metal core wires, which exceed the outer sides of the lower cutting grooves, are cut off and removed;

4) the jig conveying assembly drives the cable clamping jig to convey forwards and move to a correction station corresponding to the core wire correcting mechanism, so that a core wire clamping part of the cable clamping jig corresponds to the sawtooth structures of the pressing blades of the upper correcting pressure head and the lower correcting pressure head, and further metal core wires at the end parts of a plurality of core wires correspond to a plurality of inverted V-shaped upper pressing grooves or a plurality of V-shaped lower pressing grooves respectively; the upper correcting pressure head and the lower correcting pressure head are pressed up and down under the driving of the pressure head driving assembly, the cut metal core wires are corrected and smoothed out in a straightening mode, and in the correcting process, the upper pressing groove is inverted V-shaped or the lower pressing groove is V-shaped, so that the metal core wires are limited, and the metal core wires are prevented from deviating from the correcting and smoothing process.

The device for cutting and correcting the metal core wire of the data cable for implementing the method comprises a cable conveying mechanism, a core wire cutting mechanism and a core wire correcting mechanism, wherein the cable conveying mechanism comprises a cable clamping jig and a jig conveying assembly, the cable clamping jig comprises a wire body clamping part and a core wire clamping part, and a plurality of core wire clamping positions are arranged on the core wire clamping part; the core wire middle cutting mechanism comprises an upper cutter, a lower cutter and a cutter driving component, wherein the cutting edge of the upper cutter is of a sawtooth structure and is provided with a plurality of inverted V-shaped upper cutting grooves which are arranged in an array way, the groove bottoms of the inverted V-shaped upper cutting grooves are of upper cambered surface structures with cross sections in an application shape, the upper cambered surface structures incline towards the lower part of the outer side of the cutting edge at an angle of 45 degrees, the cutting edge of the lower cutter is in a sawtooth structure corresponding to the upper cutter and is provided with a plurality of V-shaped lower cutting grooves which are arranged in an array way, the bottom of the V-shaped lower cutting grooves is a lower cambered surface structure with the cross section of ︶, the lower cambered surface structure inclines to the lower part of the outer side of the blade at an angle of 45 degrees, the blade of the upper cutter and the blade of the lower cutter are in an up-down corresponding state, the upper cutting groove of the inverted V shape and the lower cutting groove of the V shape are in an up-down corresponding state, and the inner side surface of the cutting edge of the upper cutter is attached to the outer side surface of the cutting edge of the lower cutter; heart yearn correctional agency is including last correction pressure head, correction pressure head and pressure head drive assembly down, wherein, the pressure sword of going up the correction pressure head is the sawtooth configuration, has the last indent of arranging a plurality of V-arrangements that set up, perhaps, the pressure sword of correcting the pressure head down is the sawtooth configuration, has the lower indent of arranging a plurality of V-arrangements that set up.

Further, the jig conveying assembly comprises a conveying guide rail, a conveying sliding seat and a moving driving device; the cable clamping jig comprises a jig base and a jig upper cover, wherein the jig base is detachably arranged on a conveying sliding seat of the jig conveying assembly, the jig upper cover is detachably or flip-type arranged on the jig base, and the jig base and the jig upper cover are matched to form a line body clamping portion and a core wire clamping portion.

Further, the wire body clamping part and the core wire clamping part of the cable clamping jig comprise more than two groups, and the more than two groups of data cables are clamped respectively.

The cutter driving assembly comprises an upper cutter mounting seat, a lower cutter mounting seat, an upper cutter driving cylinder and an upper cutter driving cylinder mounting seat, the upper cutter is arranged on the upper cutter mounting seat, the lower cutter is arranged on the lower cutter mounting seat, and the upper cutter driving cylinder is arranged on the upper cutter driving cylinder mounting seat and connected with the upper cutter mounting seat, so that the upper cutter mounting seat is driven to move up and down, and the upper cutter is driven to move up and down.

Further, the serrated structure of the cutting edge of the upper cutter includes more than two groups, and correspondingly, the serrated structure of the cutting edge of the lower cutter includes more than two groups, and the data cables are respectively cut off by the serrated structure.

Further, the angle of the inverted V shape of the upper cutting groove is 45 degrees, the opening width of the upper cutting groove is 0.1-0.5 mm larger than the diameter of the metal core wire, the overall depth of the upper cutting groove is 0.1-0.3 mm larger than the diameter of the metal core wire, the overall thickness of the upper cutting groove is 1-2 mm, the angle of the V shape of the lower cutting groove is 45 degrees, the opening width of the lower cutting groove is 0.1-0.5 mm larger than the diameter of the metal core wire, the depth of the lower cutting groove is 0.1-0.3 mm larger than the diameter of the metal core wire, and the overall thickness of the lower cutting groove is 1-2 mm. When the diameters of the plurality of metal core wires are not uniform, the adaptability adjustment can be performed.

Further, pressure head drive assembly includes the pressure head mount pad, down the pressure head mount pad, goes up the pressure head and drives actuating cylinder and go up the pressure head and drive actuating cylinder mount pad, on correct the pressure head setting at last pressure head mount pad, correct the pressure head setting down at the pressure head mount pad, it drives actuating cylinder setting at last pressure head and drives actuating cylinder mount pad to be connected with last pressure head mount pad, thereby the pressure head mount pad carries out the upper and lower action in the drive, and then drives and correct the pressure head and carry out the upper and lower action.

Furthermore, the sawtooth structures of the pressing edges of the upper correcting pressure head or the lower correcting pressure head comprise more than two groups; go up the angle of the V-arrangement of indent be 45 degrees angles, and its opening width is 0.1 to 0.5mm greater than the diameter of metal heart yearn, and whole degree of depth is 0.05 to 0.1mm greater than the diameter of metal heart yearn, and whole thickness is 1 to 2mm, perhaps, the angle of the V-arrangement of indent is 45 degrees angles down, and its open-ended width is 0.1 to 0.5mm greater than the diameter of metal heart yearn, and the degree of depth is 0.05 to 0.1mm greater than the diameter of metal heart yearn, and whole thickness is 1 to 2 mm.

Furthermore, the pressing edge of the lower correcting pressure head is of a sawtooth structure and is provided with a plurality of V-shaped lower pressing grooves which are arranged, correspondingly, the pressing edge of the upper correcting pressure head is of a sawtooth structure and is provided with a plurality of ︺ -shaped upper pressing bulges, the pressing edge of the upper correcting pressure head and the pressing edge of the lower correcting pressure head are in an up-and-down involutory state, and then the ︺ -shaped upper pressing bulges and the V-shaped lower pressing grooves are in an up-and-down involutory state.

The invention has the following advantages: through cable conveying mechanism, cut mechanism and heart yearn correctional agency in the heart yearn and cooperate, especially carry out locking scattered the cutting off with lower cutter through the last cutter of special design, go up and correct the pressure head and correct down and smooth out with the pressing head extrusion, can cut off and correct many metal heart yearns after the tin sticky to the data line cable is skinned, guarantee when cutting off that the heart yearn of compriseing many metal sinle cores can not come scattered, make the whole thigh of heart yearn of data line tip obtain suitable length after cutting off, and be in and correct and smooth out with the fingers the state.

The present invention will be further described with reference to the following description and embodiments in conjunction with the accompanying drawings.

Drawings

FIG. 1 is a schematic view of the overall structure of a device for straightening cut in a metal core of a data cable;

FIG. 2 is a schematic structural view of the hidden workbench in FIG. 1;

FIG. 3 is a schematic structural view of a cable clamping jig;

FIG. 4 is a schematic view of a fitting structure of the cable clamping jig and the cable;

FIG. 5 is a schematic view of the core wire slitting mechanism;

FIG. 6 is a schematic view of the cable clamping fixture, the data cable, and the upper and lower cutters;

FIG. 7 is a schematic structural view of a core wire straightening mechanism;

FIG. 8 is a schematic view of the cable clamping fixture, the data cable, and the upper and lower correcting indenters in cooperation;

FIG. 9 is a schematic view of the upper and lower cutters;

FIG. 10 is a perspective view of the lower cutter;

FIG. 11 is a schematic view of the front and side structure of the lower cutter;

FIG. 12 is an enlarged view of the portion A of FIG. 11;

FIG. 13 is a schematic perspective view of the upper cutter;

FIG. 14 is a schematic view of the front and side structures of the upper cutter;

FIG. 15 is an enlarged view of portion A of FIG. 14;

FIG. 16 is a schematic view of the mating of the upper and lower corrective indenters;

FIG. 17 is a schematic view of the lower corrective indenter configuration;

in the figure: a cable conveying mechanism 1; a cable clamping jig 11; a wire body clamping portion 111; a core wire clamping portion 112; a jig conveying assembly 12; a core wire middle cutting mechanism 2; an upper cutter 21; an upper cutting groove 211; an upper arc structure 212; a lower cutter 22; a lower incised slot 221; a lower arc 222; a cutter driving assembly 23; an upper cutter mount 231; a lower cutter mount 232; an upper cutter driving cylinder 233; an upper cutter driving cylinder mount 234; a core wire correcting mechanism 3; an upper straightening indenter 31; a lower corrective indenter 32; a hold-down groove 321; a ram drive assembly 33; an upper ram mount 331; a lower ram mount 332; an upper ram drive cylinder 333; an upper ram drive cylinder mount 334; a data cable 4; a core wire 41; a metal core wire 42.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that if directional indications (such as … …, which is up, down, left, right, front, back, top, bottom, inner, outer, vertical, transverse, longitudinal, counterclockwise, clockwise, circumferential, radial, axial) are provided in the embodiments of the present invention, the directional indications are only used for explaining the relative position relationship, motion condition, etc. of the components at a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indications are changed accordingly.

In addition, if there is a description relating to "first" or "second", etc. in the embodiments of the present invention, the description of "first" or "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

Referring to fig. 1 to 17, the method for straightening the cut in the metal core wire of the data cable provided by the embodiment includes the following steps:

1) arranging data cable metal core wire middle cutting and correcting equipment, wherein the data cable metal core wire middle cutting and correcting equipment comprises a cable conveying mechanism 1, a core wire middle cutting mechanism 2 and a core wire correcting mechanism 3; the cable conveying mechanism 1 comprises a cable clamping jig 11 and a jig conveying assembly 12, wherein the cable clamping jig 11 comprises a cable body clamping portion 111 and a core wire clamping portion 112, and a plurality of core wire clamping positions (a plurality of groove positions, such as a U-shaped groove and an O-shaped groove, etc.) are arranged on the core wire clamping portion 111; the core wire middle cutting mechanism 2 comprises an upper cutter 21, a lower cutter 22 and a cutter driving assembly 23, wherein the cutting edge of the upper cutter 21 is of a sawtooth structure and is provided with a plurality of upper cutting grooves 211 in an inverted V shape, the bottoms of the upper cutting grooves 211 in the inverted V shape are upper arc structures 212 with cross sections in an 'application' shape, the upper arc structures 212 are inclined towards the lower part of the outer side of the cutting edge at an angle of 45 degrees and correspond to the upper cutter 21, the cutting edge of the lower cutter 22 is of a sawtooth structure and is provided with a plurality of lower cutting grooves 221 in an inverted V shape, the bottoms of the lower cutting grooves 221 in the V shape are lower arc structures 222 with cross sections in an '︶' shape, the lower arc structures 222 are inclined towards the lower part of the outer side of the cutting edge at an angle of 45 degrees, the cutting edge of the upper cutter 21 and the cutting edge of the lower cutter 22 are in an upper and lower corresponding state, and the upper cutting grooves 211 in the V shape and the upper cutting grooves 221 in the V shape are further, The lower corresponding state, and the inner side surface of the blade of the upper cutter 21 is attached to the outer side surface of the blade of the lower cutter 22; the core wire straightening mechanism 3 comprises an upper straightening pressure head 31, a lower straightening pressure head 32 and a pressure head driving assembly 33, wherein the pressing edge of the upper straightening pressure head 31 is of a saw-toothed structure and is provided with a plurality of inverted-V-shaped upper pressing grooves arranged in a row, or the pressing edge of the lower straightening pressure head 22 is of a saw-toothed structure and is provided with a plurality of V-shaped lower pressing grooves 321 arranged in a row. The embodiment adopts the following steps: the pressing edge of the lower straightening press head 22 has a saw-toothed structure and has a plurality of V-shaped lower pressing grooves 221 arranged in an array.

2) The data cable 4 clamped to the cable clamping jig 11 is tinned through a tinning process (namely, the data cable 4 clamped to the cable clamping jig 11 is tinned after the tinning process in advance), and then is conveyed forwards through the jig conveying assembly to enter a middle cutting process (because the assembly line type processing operation is adopted, the jig conveying assembly can convey the cable clamping jig 11 forwards to pass through each process); the outer skin of the end of the data cable 4 has been stripped, a plurality of core wires 41 are exposed, the wire body of the data cable 4 is clamped to the wire body clamping portion 111, the plurality of core wires 41 are respectively clamped to a plurality of core wire clamping positions arranged in the core wire clamping portion 112, so that the ends of the plurality of core wires 41 extend out to the front side of the cable clamping jig 11, the ends of the plurality of core wires 41 have also been stripped, metal core wires 42 are exposed, and each metal core wire 42 is twisted into a strand by a plurality of metal wire cores (metal wires).

3) The jig conveying assembly 12 drives the cable clamping jig 11 to convey and move forwards to a middle cutting station corresponding to the core wire middle cutting mechanism 2, so that the core wire clamping portion 112 of the cable clamping jig 11 corresponds to the saw-toothed structure of the cutting edges of the upper and lower cutters, and further the metal core wires 42 at the ends of the plurality of core wires 41 correspond to the plurality of inverted-V-shaped upper cutting grooves 211 and the plurality of V-shaped lower cutting grooves 221 respectively (namely, the metal core wires 42 can enter the V-shaped cutting grooves); under the drive of the cutter driving component 23, the upper cutter 21 and the lower cutter 22 are vertically cut to cut off the excessive part of the metal core wire 42 beyond the outer side of the lower cutting groove 221, and in the cutting process, because the upper cutting groove 211 is in an inverted V shape, the lower cutting groove 221 is in a V shape, and the upper arc-shaped structure 212 and the lower arc-shaped structure 222 at the bottom of the groove are inclined towards the outer lower part of the cutting edge at an angle of 45 degrees, the metal core wire 42 is limited and uniformly extruded downwards, and a plurality of metal core wires (metal wires) are prevented from being scattered in the process that the excessive part of the metal core wire 42 is cut off.

It should be noted here that since each metal core wire is composed of a plurality of metal wire cores (metal wires) twisted into a strand, if the cutting is directly performed by a planar blade, the metal wires are crushed and spread when being interfered by the cutting force of the blade. That is, the end of the metal core wire cut by the flat cutting blade is generally flat and loose, and the subsequent assembly process cannot be guaranteed. Moreover, since the exposed portion of each metal core wire is stained with tin material, if a planar cutting edge is used, the tin plating (staining) effect is also affected, for example, the tin plating structure is damaged by cutting. In addition, the serrated cutting edges have the advantage that each wire can be combed once to avoid the adhesion of tin materials, besides the function of preventing the metal core wires from being loose after being cut. Structural design is carried out through the cutting edge to upper and lower cutter, adopts the form that the grooving adds the inclined plane, because the existence on V groove and cambered surface structure inclined plane guarantees the strand shape of metal heart yearn, leads to loosely when avoiding just cutting off. And the existence of the inclined plane also has certain avoiding effect, and avoids damaging the rubber of the core wire.

4) The jig conveying assembly drives the cable clamping jig to convey forwards and move to a correction station corresponding to the core wire correcting mechanism, so that a core wire clamping part of the cable clamping jig corresponds to the sawtooth structures of the pressing blades of the upper correcting pressure head and the lower correcting pressure head, and further metal core wires at the end parts of a plurality of core wires correspond to a plurality of inverted V-shaped upper pressing grooves or a plurality of V-shaped lower pressing grooves respectively; under the drive of the pressure head drive assembly, the upper correcting pressure head and the lower correcting pressure head are pressed up and down, the cut metal core wire is corrected and smoothed out, and in the correcting process, the upper pressing groove is inverted V-shaped or the lower pressing groove is V-shaped, so that the metal core wire is limited, and the metal core wire is prevented from deviating from the correcting and smoothing process.

It should be noted that, because the cutting edges of the upper and lower cutters in step 3) are in the form of grooving and beveling, the metal wire core is pressed downward to generate a certain bending deformation after being cut off, and therefore, straightening and correcting are performed in step 4), so that the forward straight state of the metal wire core is ensured, and the subsequent transfer process is facilitated.

The device for cutting and correcting the metal core wire of the data cable comprises a cable conveying mechanism 1, a core wire cutting mechanism 2 and a core wire correcting mechanism 3; the cable conveying mechanism 1 comprises a cable clamping jig 11 and a jig conveying assembly 12, wherein the cable clamping jig 11 comprises a cable body clamping portion 111 and a core wire clamping portion 112, and a plurality of core wire clamping positions (a plurality of groove positions, such as a U-shaped groove and an O-shaped groove, etc.) are arranged on the core wire clamping portion 111; the core wire middle cutting mechanism 2 comprises an upper cutter 21, a lower cutter 22 and a cutter driving assembly 23, wherein the cutting edge of the upper cutter 21 is of a sawtooth structure and is provided with a plurality of upper cutting grooves 211 in an inverted V shape, the bottoms of the upper cutting grooves 211 in the inverted V shape are upper arc structures 212 with cross sections in an 'application' shape, the upper arc structures 212 are inclined towards the lower part of the outer side of the cutting edge at an angle of 45 degrees and correspond to the upper cutter 21, the cutting edge of the lower cutter 22 is of a sawtooth structure and is provided with a plurality of lower cutting grooves 221 in an inverted V shape, the bottoms of the lower cutting grooves 221 in the V shape are lower arc structures 222 with cross sections in an '︶' shape, the lower arc structures 222 are inclined towards the lower part of the outer side of the cutting edge at an angle of 45 degrees, the cutting edge of the upper cutter 21 and the cutting edge of the lower cutter 22 are in an upper and lower corresponding state, and the upper cutting grooves 211 in the V shape and the upper cutting grooves 221 in the V shape are further, The lower corresponding state, and the inner side surface of the blade of the upper cutter 21 is attached to the outer side surface of the blade of the lower cutter 22; the core wire straightening mechanism 3 comprises an upper straightening pressure head 31, a lower straightening pressure head 32 and a pressure head driving assembly 33, wherein the pressure blade of the upper straightening pressure head 31 is of a sawtooth structure and is provided with a plurality of inverted-V-shaped upper pressure grooves which are arranged, or the pressure blade of the lower straightening pressure head 22 is of a sawtooth structure and is provided with a plurality of V-shaped lower pressure grooves 321 which are arranged. The embodiment adopts the following steps: the pressing edge of the lower straightening press head 22 has a saw-toothed structure and has a plurality of V-shaped lower pressing grooves 221 arranged in an array.

It should specifically be said here that, it is 45 degrees angle slopes to the outside below of cutting edge to go up the ARC structure, the ARC structure is 45 degrees angle slopes to the outside below of cutting edge down, two ARC structures all are outside slopes, and all from top to bottom slope, because, the last grooving of the V-arrangement of falling the V-arrangement and the lower grooving of V-arrangement are only through such last, lower ARC structure, just can be at the in-process that cuts off to the metal heart yearn, have spacing and unanimous extrusion downwards effect to the metal heart yearn, guarantee that the shape of metal heart yearn is not loose, thereby make the metal heart yearn still can keep whole strand shape after cutting off.

Specifically, the jig conveying assembly 12 includes a conveying guide rail, a conveying slide, and a movement driving device; the cable clamping jig 11 comprises a jig base and a jig upper cover, the jig base is detachably arranged on a conveying sliding seat of the jig conveying assembly, the jig upper cover is detachably or flip-type arranged on the jig base, and the jig base and the jig upper cover are matched to form a line clamping portion 111 and a core wire clamping portion 112.

It should be noted that the conveying assembly may also adopt a conveying manner such as a chain, a belt, etc., which is a conventional technique in the art and is not described herein again. In addition, the wire body clamping part is used for clamping and fixing the wire body of the data cable, and the core wire clamping part is used for clamping and positioning a plurality of core wires of the multi-cable in an arrangement mode, so that the core wires can correspond to cutters and correction heads of the core wire centering mechanism and the core wire correction mechanism, namely, the plurality of core wires of the cable can accurately fall into the V-shaped groove, such as: an inverted V-shaped upper cutting groove, a V-shaped lower pressing groove and an inverted V-shaped upper pressing groove. Because only the accurate alignment can the cutting and the correction be accurately, pertinently and relatively independently carried out.

Specifically, the wire body clamping portion and the core wire clamping portion of the cable clamping jig 11 include two or more sets, and respectively clamp two or more data cables.

It should be noted that, the device for correcting the cut-in-place of the metal core wire of the data cable can perform cut-in correction operation on a plurality of data cables at one time, the cable clamping jig can clamp a plurality of data cables, the upper and lower cutters can be provided with a plurality of groups of blades, and the upper and lower correction heads can be provided with a plurality of groups of pressing blades.

Specifically, the cutter driving assembly 23 includes an upper cutter mounting seat 231, a lower cutter mounting seat 232, an upper cutter driving cylinder 233 and an upper cutter driving cylinder mounting seat 234, the upper cutter 21 is disposed on the upper cutter mounting seat 231, the lower cutter 22 is disposed on the lower cutter mounting seat 232, and the upper cutter driving cylinder 233 is disposed on the upper cutter driving cylinder mounting seat 234 and connected to the upper cutter mounting seat 231, so as to drive the upper cutter mounting seat 231 to move up and down, and further drive the upper cutter 21 to move up and down.

It should be noted that, the cutter driving assembly can drive the upper cutter and the lower cutter simultaneously, for example, a lower cutter driving cylinder and a lower cutter driving cylinder mounting seat may be provided in many cases. In addition, a motor screw and other structures can be adopted for driving, which is not described herein.

Specifically, the serrated structure of the blade of the upper cutter 21 includes two or more groups, and correspondingly, the serrated structure of the blade of the lower cutter 22 includes two or more groups, and cuts off the plurality of metal core wires of two or more data cables 4, respectively.

Specifically, the angle of the inverted V shape of the upper incised slot 211 is 45 degrees, the opening width thereof is 0.1 to 0.5mm larger than the diameter of the metal core wire, the overall depth thereof is 0.1 to 0.3mm larger than the diameter of the metal core wire, the overall thickness thereof is 1 to 2mm, the angle of the V shape of the lower incised slot 221 is 45 degrees, the opening width thereof is 0.1 to 0.5mm larger than the diameter of the metal core wire, the depth thereof is 0.1 to 0.3mm larger than the diameter of the metal core wire, and the overall thickness thereof is 1 to 2 mm. When the diameters of the plurality of metal core wires are inconsistent, adaptability adjustment can be performed.

It should be noted here that, in actual production, the diameter of the metal core wire 42 of the data cable 4 is generally about 0.7mm, and therefore, for a general metal core wire, the preferable arrangement is as described above for the inverted V shape of the upper notch and the V shape of the lower notch. In addition, some metal core wires of the data cable may have different sizes, and the inverted V-shape of the upper slot and the V-shape of the lower slot may be set specifically.

Specifically, the pressure head driving assembly 33 includes an upper pressure head mounting seat 331, a lower pressure head mounting seat 332, an upper pressure head driving cylinder 333 and an upper pressure head driving cylinder mounting seat 334, the upper correcting pressure head 31 is disposed on the upper pressure head mounting seat 331, the lower correcting pressure head 32 is disposed on the lower pressure head mounting seat 332, the upper pressure head driving cylinder 333 is disposed on the upper pressure head driving cylinder mounting seat 334 and is connected with the upper pressure head mounting seat 331, so that the upper pressure head mounting seat 331 is driven to move up and down, and the upper correcting pressure head 31 is driven to move up and down.

Specifically, the saw-tooth structure of the pressing edge of the upper correcting indenter 31 or the lower correcting indenter 32 includes more than two groups; go up the angle of the V-arrangement of indent is 45 degrees angles, and its opening width is 0.1 to 0.5mm greater than the diameter of metal heart yearn, and whole degree of depth is 0.05 to 0.1mm greater than the diameter of metal heart yearn, and whole thickness is 1 to 2mm, perhaps, the angle of the V-arrangement of indent 321 is 45 degrees angles down, and its open-ended width is 0.1 to 0.5mm greater than the diameter of metal heart yearn, and the degree of depth is 0.05 to 0.1mm greater than the diameter of metal heart yearn, and whole thickness is 1 to 2 mm. The latter is adopted in the present embodiment.

It should be noted that, in actual production, the diameter of the metal core wire of the data cable is generally about 0.7mm, and therefore, for a general metal core wire, the inverted V shape of the upper pressing groove and the V shape of the lower pressing groove are preferably arranged as described above. In addition, some metal core wires of the data cable may have different sizes, and the inverted V-shape of the upper slot and the V-shape of the lower slot may be set specifically.

In another embodiment, the pressing blade of the lower correcting indenter has a saw-toothed structure and a plurality of V-shaped lower pressing grooves arranged in a row, and correspondingly, the pressing blade of the upper correcting indenter has a saw-toothed structure and a plurality of ︺ -shaped upper pressing protrusions arranged in a row, and the pressing blade of the upper correcting indenter and the pressing blade of the lower correcting indenter are in an up-and-down involutive state, so that the ︺ -shaped upper pressing protrusions and the V-shaped lower pressing grooves are in an up-and-down involutive state. So set up, can play the effect of compaction. In some special processing requirements, the metal core wire needs to be compacted, and then the upper straightening pressure head and the lower straightening pressure head which are oppositely combined can be adopted to compact the metal core wire.

The present invention is not limited to the above embodiments, and other methods and devices for straightening the cut in the metal core of the data cable, which are obtained by using the same or similar technical features as the above embodiments of the present invention, are within the protection scope of the present invention.

Claims (10)

1. A method for straightening cut in a metal core wire of a data cable is characterized by comprising the following steps:

1) arranging data cable metal core wire middle cutting and correcting equipment, wherein the data cable metal core wire middle cutting and correcting equipment comprises a cable conveying mechanism, a core wire middle cutting mechanism and a core wire correcting mechanism; the cable conveying mechanism comprises a cable clamping jig and a jig conveying assembly, wherein the cable clamping jig comprises a wire body clamping part and a core wire clamping part, and a plurality of core wire clamping positions are arranged on the core wire clamping part; the core wire middle cutting mechanism comprises an upper cutter, a lower cutter and a cutter driving component, wherein the cutting edge of the upper cutter is of a sawtooth structure and is provided with a plurality of inverted V-shaped upper cutting grooves which are arranged in an array way, the groove bottoms of the inverted V-shaped upper cutting grooves are of an upper cambered surface structure with the cross section in an applied shape, the upper cambered surface structure inclines at an angle of 45 degrees towards the lower part of the outer side of the cutting edge, the cutting edge of the lower cutter is in a sawtooth structure corresponding to the upper cutter and is provided with a plurality of V-shaped lower cutting grooves which are arranged in an array way, the bottom of the V-shaped lower cutting grooves is a lower cambered surface structure with the cross section of ︶, the lower cambered surface structure inclines to the lower part of the outer side of the blade at an angle of 45 degrees, the blade of the upper cutter and the blade of the lower cutter are in an up-down corresponding state, the upper cutting groove of the inverted V shape and the lower cutting groove of the V shape are in an up-down corresponding state, and the inner side surface of the cutting edge of the upper cutter is attached to the outer side surface of the cutting edge of the lower cutter; the core wire straightening mechanism comprises an upper straightening pressure head, a lower straightening pressure head and a pressure head driving assembly, wherein a pressure blade of the upper straightening pressure head is of a sawtooth structure and is provided with a plurality of inverted V-shaped upper pressure grooves which are arranged, or a pressure blade of the lower straightening pressure head is of a sawtooth structure and is provided with a plurality of V-shaped lower pressure grooves which are arranged;

2) the data cable clamped to the cable clamping jig is tinned through a tinning process, and then is conveyed forwards through a jig conveying assembly to enter a middle cutting process; the outer skin of the end part of the data cable is stripped to expose a plurality of core wires, the wire body of the data cable is clamped to a wire body clamping part, the core wires are respectively clamped to a plurality of core wire clamping positions arranged in the core wire clamping part, so that the end parts of the core wires extend out to the front side of the cable clamping jig, the end parts of the core wires are stripped to expose metal core wires, and each metal core wire is twisted into one strand by a plurality of metal wire cores;

3) the jig conveying assembly drives the cable clamping jig to convey forwards and move to a middle cutting station corresponding to the core wire middle cutting mechanism, so that a core wire clamping portion of the cable clamping jig corresponds to the sawtooth-shaped structures of the cutting edges of the upper and lower cutters, and further metal core wires at the end portions of the plurality of core wires correspond to the plurality of inverted V-shaped upper cutting grooves and the plurality of V-shaped lower cutting grooves respectively; under the drive of the cutter driving assembly, the upper cutter and the lower cutter are subjected to vertical bisection, and the redundant part of the metal core wire, which exceeds the outer side of the lower cutting groove, is cut off and removed;

4) the jig conveying assembly drives the cable clamping jig to convey forwards and move to a correction station corresponding to the core wire correcting mechanism, so that a core wire clamping part of the cable clamping jig corresponds to the sawtooth structures of the pressing blades of the upper correcting pressure head and the lower correcting pressure head, and further metal core wires at the end parts of a plurality of core wires correspond to a plurality of inverted V-shaped upper pressing grooves or a plurality of V-shaped lower pressing grooves respectively; under the drive of the pressure head drive assembly, the upper correcting pressure head and the lower correcting pressure head are pressed up and down, the cut metal core wire is corrected and smoothed out, and in the correcting process, the upper pressing groove is inverted V-shaped or the lower pressing groove is V-shaped, so that the metal core wire is limited, and the metal core wire is prevented from deviating from the correcting and smoothing process.

2. The device for cutting and correcting the metal core wire of the data cable for implementing the method of claim 1 is characterized by comprising a cable conveying mechanism, a core wire cutting mechanism and a core wire correcting mechanism, wherein the cable conveying mechanism comprises a cable clamping jig and a jig conveying assembly, the cable clamping jig comprises a wire body clamping part and a core wire clamping part, and the core wire clamping part is provided with a plurality of core wire clamping positions in an arrangement manner; the core wire middle cutting mechanism comprises an upper cutter, a lower cutter and a cutter driving component, wherein the cutting edge of the upper cutter is of a sawtooth structure and is provided with a plurality of inverted V-shaped upper cutting grooves which are arranged in an array way, the groove bottoms of the inverted V-shaped upper cutting grooves are of upper cambered surface structures with cross sections in an application shape, the upper cambered surface structures incline towards the lower part of the outer side of the cutting edge at an angle of 45 degrees, the cutting edge of the lower cutter is in a sawtooth structure corresponding to the upper cutter and is provided with a plurality of V-shaped lower cutting grooves which are arranged in an array way, the bottom of the V-shaped lower cutting grooves is a lower cambered surface structure with the cross section of ︶, the lower cambered surface structure inclines to the lower part of the outer side of the blade at an angle of 45 degrees, the blade of the upper cutter and the blade of the lower cutter are in an up-down corresponding state, the upper cutting groove of the inverted V shape and the lower cutting groove of the V shape are in an up-down corresponding state, and the inner side surface of the cutting edge of the upper cutter is attached to the outer side surface of the cutting edge of the lower cutter; heart yearn correctional agency is including last correction pressure head, correction pressure head and pressure head drive assembly down, wherein, the pressure sword of going up the correction pressure head is the sawtooth configuration, has the last indent of arranging a plurality of V-arrangements that set up, perhaps, the pressure sword of correcting the pressure head down is the sawtooth configuration, has the lower indent of arranging a plurality of V-arrangements that set up.

3. The device for straightening cut in metal core wire of data cable according to claim 2, wherein the jig conveying assembly comprises a conveying guide rail, a conveying slide seat and a movement driving device; the cable clamping jig comprises a jig base and a jig upper cover, wherein the jig base is detachably arranged on a conveying sliding seat of the jig conveying assembly, the jig upper cover is detachably or flip-type arranged on the jig base, and the jig base and the jig upper cover are matched to form a line body clamping portion and a core wire clamping portion.

4. The data cable metal core wire cut straightening device according to claim 3, wherein the wire body clamping portion and the core wire clamping portion of the cable clamping jig include two or more groups, and the two or more groups are configured to clamp two or more data cables, respectively.

5. The device for straightening the cut in the metal core wire of the data cable according to claim 2, wherein the cutter driving assembly comprises an upper cutter mounting seat, a lower cutter mounting seat, an upper cutter driving cylinder and an upper cutter driving cylinder mounting seat, the upper cutter is arranged on the upper cutter mounting seat, the lower cutter is arranged on the lower cutter mounting seat, and the upper cutter driving cylinder is arranged on the upper cutter driving cylinder mounting seat and connected with the upper cutter mounting seat, so that the upper cutter mounting seat is driven to move up and down, and the upper cutter is driven to move up and down.

6. The apparatus for straightening cutting in a metal core of a data cable according to claim 2 or 5, wherein the serrated structure of the cutting edge of the upper cutter includes two or more groups, and the serrated structure of the cutting edge of the lower cutter includes two or more groups, and cuts two or more data cables, respectively.

7. The device for correcting the undercut of claim 2, wherein the upper notch has an inverted V-shape with an angle of 45 degrees, and an opening width 0.1 to 0.5mm larger than the diameter of the metal core wire, an overall depth 0.1 to 0.3mm larger than the diameter of the metal core wire, and an overall thickness 1 to 2mm, and the lower notch has a V-shape with an angle of 45 degrees, and an opening width 0.1 to 0.5mm larger than the diameter of the metal core wire, a depth 0.1 to 0.3mm larger than the diameter of the metal core wire, and an overall thickness 1 to 2 mm.

8. The data cable metal core wire cut straightening device as claimed in claim 2, wherein the indenter driving assembly includes an upper indenter mounting base, a lower indenter mounting base, an upper indenter driving cylinder and an upper indenter driving cylinder mounting base, the upper straightening indenter is disposed on the upper indenter mounting base, the lower straightening indenter is disposed on the lower indenter mounting base, and the upper indenter driving cylinder is disposed on the upper indenter driving cylinder mounting base and connected to the upper indenter mounting base so as to drive the upper indenter mounting base to move up and down and further drive the upper straightening indenter to move up and down.

9. The data cable metal core wire cut straightening device according to claim 2 or 8, wherein the saw-toothed structure of the pressing edge of the upper straightening indenter or the lower straightening indenter includes two or more groups; go up the angle of the V-arrangement of indent be 45 degrees angles, and its opening width is 0.1 to 0.5mm greater than the diameter of metal heart yearn, and whole degree of depth is 0.05 to 0.1mm greater than the diameter of metal heart yearn, and whole thickness is 1 to 2mm, perhaps, the angle of the V-arrangement of indent is 45 degrees angles down, and its open-ended width is 0.1 to 0.5mm greater than the diameter of metal heart yearn, and the degree of depth is 0.05 to 0.1mm greater than the diameter of metal heart yearn, and whole thickness is 1 to 2 mm.

10. The device for straightening cutting in metal core wire of data cable according to claim 2, wherein the pressing blade of the lower straightening press head is of a saw-toothed structure having a plurality of V-shaped lower pressing grooves arranged in a row, and correspondingly, the pressing blade of the upper straightening press head is of a saw-toothed structure having a plurality of ︺ -shaped upper pressing protrusions arranged in a row, and the pressing blade of the upper straightening press head and the pressing blade of the lower straightening press head are in a vertically-aligned state, so that the inverted ︺ -shaped upper pressing protrusions and the V-shaped lower pressing grooves are in a vertically-aligned state.

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