CN114970106B - Method and system for predicting radiation hardening based on microstructure - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及核电材料辐照条件下性能预测技术领域,具体而言,涉及一种基于微观组织的辐照硬化预测方法及系统。The invention relates to the technical field of performance prediction of nuclear power materials under irradiation conditions, in particular to a method and system for prediction of radiation hardening based on microstructure.
背景技术Background technique
2020-2050年,我国计划发展快中子增殖堆,项目发展的重点之一就是核材料问题。由于服役过程中大量点缺陷的产生及其与原子的相互作用,材料的主要元素在晶界、位错处产生偏析,造成辐照诱导析出、产生位错环、空洞等辐照缺陷。这些缺陷可以阻碍位错运动,造成辐照硬化,与此同时降低了材料的延性导致材料的恶化。因此,理解辐照缺陷和材料性能变化之间的关系对于核电材料的长寿命使用以及寿命预测至关重要。From 2020 to 2050, my country plans to develop fast neutron breeder reactors, and one of the key points of project development is the issue of nuclear materials. Due to the generation of a large number of point defects and their interaction with atoms during service, the main elements of the material segregate at grain boundaries and dislocations, resulting in radiation-induced precipitation, dislocation rings, voids and other radiation defects. These defects can hinder dislocation movement, causing radiation hardening, and at the same time reducing the ductility of the material leading to material deterioration. Therefore, understanding the relationship between irradiation defects and changes in material properties is crucial for the long-life use and lifetime prediction of nuclear power materials.
由于中子辐照的放射性和中子实验的困难性,目前对于核电材料的辐照效应研究多采用重离子辐照模拟中子辐照效应。但由于离子辐照的辐照层损伤程度较小(<1μm)以及样品尺寸较小,对重离子辐照材料的力学性能实验提出了挑战。目前运用较多的是纳米压痕,但此项技术只能用来检测辐照前后硬度的变化并外推出材料的屈服强度的变化,计算值往往与微观组织的测算值存在差异,并且难以建立辐照材料的应力应变响应关系。另一项测试技术是微柱拉伸/压缩实验,这项技术能较好的反应辐照硬化效应,但设备获取困难,费用高。进而有学者采用提出采用各种模拟手段进行辐照应力应变响应的预测以及缺陷交互作用的研究。辐照硬化与辐照微观组织密切相关,相场模拟作为微观尺度的模拟手段,由于其在微观组织层面的独特优势获得了国内外学者的广泛关注,相场法可以进行缺陷产生以及性能变化的协同研究,提高材料辐照硬化的预测精度并能得出应力应变响应关系,是核电材料辐照性能和寿命演化预测的一个新的方向。Due to the radioactivity of neutron radiation and the difficulty of neutron experiments, the current research on the radiation effect of nuclear power materials mostly uses heavy ion radiation to simulate the effect of neutron radiation. However, due to the small damage of the irradiated layer (<1 μm) and the small size of the sample, it poses a challenge to the mechanical property experiment of heavy ion irradiated materials. At present, nano-indentation is widely used, but this technology can only be used to detect the change of hardness before and after irradiation and extrapolate the change of yield strength of the material. The calculated value is often different from the measured value of the microstructure, and it is difficult to establish Stress-strain response relationship of irradiated materials. Another testing technique is the microcolumn tension/compression test, which can better reflect the radiation hardening effect, but the equipment is difficult to obtain and the cost is high. Furthermore, some scholars proposed to use various simulation methods to predict the radiation stress-strain response and study the interaction of defects. Radiation hardening is closely related to irradiation microstructure. Phase field simulation, as a microscopic simulation method, has attracted extensive attention from scholars at home and abroad due to its unique advantages at the microstructure level. Phase field method can be used to simulate defects and performance changes. Collaborative research to improve the prediction accuracy of material radiation hardening and obtain the stress-strain response relationship is a new direction for the prediction of radiation performance and life evolution of nuclear power materials.
发明内容Contents of the invention
为了解决上述问题,本发明的目的是提供一种基于微观组织的辐照硬化预测方法及系统,基于相场模拟和晶体塑性理论,综合考虑辐照微观缺陷,提高辐照硬化的预测精度和工程应用性。In order to solve the above problems, the object of the present invention is to provide a method and system for predicting radiation hardening based on microstructure, based on phase field simulation and crystal plasticity theory, comprehensively considering radiation microscopic defects, and improving the prediction accuracy and engineering performance of radiation hardening. applicability.
为了实现上述技术目的,本申请提供了一种基于微观组织的辐照硬化预测方法,包括以下步骤:In order to achieve the above technical purpose, this application provides a method for predicting radiation hardening based on microstructure, including the following steps:
根据核电合金材料的阿伏伽德罗常数、原子摩尔体积、缺陷原子浓度、缺陷的形成能、玻尔兹曼常数、绝对温度,获取核电合金材料的化学自由能密度;According to the Avogadro constant, atomic molar volume, defect atom concentration, defect formation energy, Boltzmann constant, and absolute temperature of the nuclear power alloy material, the chemical free energy density of the nuclear power alloy material is obtained;
基于核电合金材料的晶体塑性,获取核电合金材料的弹性自由能密度;Based on the crystal plasticity of nuclear power alloy materials, obtain the elastic free energy density of nuclear power alloy materials;
根据化学自由能密度和弹性自由能密度,构建用于表征核电合金材料的辐照缺陷演变的热力学体系模型;According to the chemical free energy density and elastic free energy density, construct a thermodynamic system model for characterizing the evolution of radiation defects in nuclear power alloy materials;
基于热力学体系模型,通过获取核电合金材料的辐照点缺陷的化学迁移率、在辐照条件下点缺陷的产生速率、缺陷原子浓度,构建相场动力学模型,其中,相场动力学模型用于对核电合金材料进行辐照硬化预测。Based on the thermodynamic system model, the phase field dynamics model is constructed by obtaining the chemical mobility of point defects of nuclear power alloy materials, the generation rate of point defects under irradiation conditions, and the concentration of defect atoms. Among them, the phase field dynamics model is used For radiation hardening prediction of nuclear power alloy materials.
优选地,在获取弹性自由能密度的过程中,通过采集核电合金材料的弹性常数、弹性应变张量,获取弹性自由能密度。Preferably, in the process of obtaining the elastic free energy density, the elastic free energy density is obtained by collecting elastic constants and elastic strain tensors of nuclear power alloy materials.
优选地,在采集弹性应变张量的过程中,采集核电合金材料的外应变、非均匀应变、本征应变,生成弹性应变张量。Preferably, during the process of collecting the elastic strain tensor, the external strain, non-uniform strain and intrinsic strain of the nuclear power alloy material are collected to generate the elastic strain tensor.
优选地,在采集本征应变的过程中,通过获取与缺陷相关的体积膨胀系数、某一温度下的缺陷平衡浓度、塑性应变张量、缺陷原子浓度,根据耦合晶体塑性理论,获取本征应变。Preferably, in the process of collecting the intrinsic strain, by obtaining the volume expansion coefficient related to the defect, the defect equilibrium concentration at a certain temperature, the plastic strain tensor, and the concentration of defect atoms, according to the coupled crystal plasticity theory, the intrinsic strain is obtained .
优选地,在获取塑性应变张量的过程中,通过获取滑移系数量、滑移系的塑性剪切率、初始塑性剪切率、应变敏感指数、Schimid张量因子、剪切应力、临界剪切应力,生成塑性应变张量,其中,当系统剪切应力大于临界剪切应力时,发生滑移,通过获取滑移方向、滑移系的法向,获取Schimid张量因子。Preferably, in the process of obtaining the plastic strain tensor, by obtaining the slip coefficient amount, the plastic shear rate of the slip system, the initial plastic shear rate, the strain sensitivity index, the Schimid tensor factor, the shear stress, the critical shear The shear stress generates the plastic strain tensor. When the shear stress of the system is greater than the critical shear stress, slip occurs, and the Schimid tensor factor is obtained by obtaining the slip direction and the normal direction of the slip system.
优选地,在获取临界剪切应力的过程中,基于辐照硬化和应变硬化,通过获取核电合金材料的未被辐照时的临界剪切应力、被辐照后引起的临界剪切应力的增加函数,以及与缺陷类型相关的强度因子、材料的剪切模量、伯氏矢量、硬化常数、初始硬化系数、硬化指数、饱和临界剪切应力、缺陷的密度、缺陷的尺寸,构建硬化方程,并根据差分法,获取临界剪切应力。Preferably, in the process of obtaining the critical shear stress, based on radiation hardening and strain hardening, by obtaining the critical shear stress when the nuclear power alloy material is not irradiated, the increase of the critical shear stress after being irradiated function, as well as the strength factor related to the defect type, the shear modulus of the material, the Burgers vector, the hardening constant, the initial hardening coefficient, the hardening exponent, the saturated critical shear stress, the density of the defect, the size of the defect, and construct the hardening equation, And according to the differential method, the critical shear stress is obtained.
优选地,在构建硬化方程的过程中,基于相场变量,考虑奥氏体基体的第一硬化参数、位错环的第二硬化参数和缺陷原子浓度,获取初始硬化系数和饱和临界剪切应力。Preferably, in the process of constructing the hardening equation, based on the phase field variable, the initial hardening coefficient and the saturation critical shear stress are obtained by considering the first hardening parameter of the austenite matrix, the second hardening parameter of the dislocation loop and the concentration of defect atoms .
优选地,在构建相场动力学模型的过程中,构建应力应变场与塑性应变的关系表达模型;其中,通过快速傅里叶变换的方式,获取应变场,根据广义胡克定律,获取应力场,根据晶体塑性理论,获取塑性应变。Preferably, in the process of constructing the phase field dynamics model, a relationship expression model between the stress-strain field and the plastic strain is constructed; wherein, the strain field is obtained by fast Fourier transform, and the stress field is obtained according to the generalized Hooke's law , according to the theory of crystal plasticity, to obtain the plastic strain.
优选地,在对核电合金材料进行辐照硬化预测的过程中,根据化学自由能对成分的变分、弹性能对成分的变分,获取自由能变分;Preferably, in the process of predicting the radiation hardening of the nuclear power alloy material, the free energy variation is obtained according to the variation of the chemical free energy to the composition and the variation of the elastic energy to the composition;
基于相场动力学模型,根据半隐式傅里叶谱方法,通过获取自由能变分和关系表达模型,分别获取用于下一次迭代的化学自由能密度,塑性应变和弹性自由能密度,直到迭代至所设置的外加拉伸应变值,通过定量化处理数据后,对核电合金材料进行辐照硬化预测。Based on the phase field dynamics model, according to the semi-implicit Fourier spectrum method, by obtaining the free energy variation and the relational expression model, the chemical free energy density, plastic strain and elastic free energy density for the next iteration are respectively obtained until Iterate to the set applied tensile strain value, and after the data is quantitatively processed, the radiation hardening prediction of the nuclear power alloy material is carried out.
本发明还公开了一种基于微观组织的辐照硬化预测系统,包括:The invention also discloses a microstructure-based radiation hardening prediction system, including:
化学自由能密度生成模块,用于根据核电合金材料的阿伏伽德罗常数、原子摩尔体积、缺陷原子浓度、缺陷的形成能、玻尔兹曼常数、绝对温度,获取核电合金材料的化学自由能密度;The chemical free energy density generation module is used to obtain the chemical freedom of nuclear power alloy materials according to the Avogadro constant, atomic molar volume, defect atom concentration, defect formation energy, Boltzmann constant, and absolute temperature of nuclear power alloy materials Energy density;
弹性自由能密度生成模块,用于基于核电合金材料的晶体塑性,获取核电合金材料的弹性自由能密度;The elastic free energy density generation module is used to obtain the elastic free energy density of nuclear power alloy materials based on the crystal plasticity of nuclear power alloy materials;
热力学体系模块,用于根据化学自由能密度和弹性自由能密度,构建用于表征核电合金材料的辐照缺陷演变的热力学体系模型;The thermodynamic system module is used to construct a thermodynamic system model for characterizing the evolution of radiation defects in nuclear power alloy materials according to the chemical free energy density and elastic free energy density;
辐照硬化预测模块,用于基于热力学体系模型,通过获取核电合金材料的辐照点缺陷的化学迁移率、在辐照条件下点缺陷的产生速率、缺陷原子浓度,构建相场动力学模型,其中,相场动力学模型用于对核电合金材料进行辐照硬化预测。The radiation hardening prediction module is used to construct a phase field dynamics model based on a thermodynamic system model by obtaining the chemical mobility of point defects in nuclear power alloy materials, the generation rate of point defects under irradiation conditions, and the concentration of defect atoms. Among them, the phase field dynamics model is used to predict the radiation hardening of nuclear power alloy materials.
本发明公开了以下技术效果:The invention discloses the following technical effects:
本发明利用相场模拟可以研究辐照硬化和缺陷之间的关系,并得出应力应变曲线,可以有限弥补实验研究的不足;The present invention uses phase field simulation to study the relationship between radiation hardening and defects, and obtains stress-strain curves, which can make up for the shortcomings of experimental research to a limited extent;
本发明在考虑辐照的过程中引入微观缺陷,考虑缺陷在拉伸过程中的硬化,提高了辐照硬化的预测精度和计算模拟的工程应用价值;The present invention introduces microscopic defects in the process of considering irradiation, considers the hardening of defects in the stretching process, and improves the prediction accuracy of radiation hardening and the engineering application value of calculation simulation;
本发明提到的预测方法简单,所需要的参数采用常规的TEM表征和拉伸实验获得。The prediction method mentioned in the present invention is simple, and the required parameters are obtained by conventional TEM characterization and tensile experiments.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.
图1为本发明所述的预测辐照硬化的相场模拟流程图示意图。Fig. 1 is a schematic flowchart of phase field simulation for predicting radiation hardening according to the present invention.
图2为本发明所述的316奥氏体不锈钢室温下辐照1dpa的位错环分布实验和模拟对比。Fig. 2 is a comparison of dislocation loop distribution experiments and simulations of 316 austenitic stainless steel irradiated at room temperature at room temperature according to the present invention.
图3为本发明所述的316奥氏体不锈钢室温和550℃应力应变曲线的实验和模拟对比。Fig. 3 is a comparison between experiment and simulation of stress-strain curves of 316 austenitic stainless steel at room temperature and 550°C according to the present invention.
图4为本发明所述的316奥氏体不锈钢辐照硬化应力应变曲线预测。Fig. 4 is the prediction of the stress-strain curve of the radiation hardening of 316 austenitic stainless steel according to the present invention.
图5为本发明所述的316奥氏体不锈钢相场预测的辐照硬化与实验对比。Fig. 5 is a comparison between the radiation hardening predicted by the phase field of the 316 austenitic stainless steel according to the present invention and the experiment.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.
如图1-5所示,本发明提供了一种基于微观组织的辐照硬化预测方法,包括以下步骤:As shown in Figures 1-5, the present invention provides a method for predicting radiation hardening based on microstructure, comprising the following steps:
根据核电合金材料的阿伏伽德罗常数、原子摩尔体积、缺陷原子浓度、缺陷的形成能、玻尔兹曼常数、绝对温度,获取核电合金材料的化学自由能密度;According to the Avogadro constant, atomic molar volume, defect atom concentration, defect formation energy, Boltzmann constant, and absolute temperature of the nuclear power alloy material, the chemical free energy density of the nuclear power alloy material is obtained;
基于核电合金材料的晶体塑性,获取核电合金材料的弹性自由能密度;Based on the crystal plasticity of nuclear power alloy materials, obtain the elastic free energy density of nuclear power alloy materials;
根据化学自由能密度和弹性自由能密度,构建用于表征核电合金材料的辐照缺陷演变的热力学体系模型;According to the chemical free energy density and elastic free energy density, construct a thermodynamic system model for characterizing the evolution of radiation defects in nuclear power alloy materials;
基于热力学体系模型,通过获取核电合金材料的辐照点缺陷的化学迁移率、在辐照条件下点缺陷的产生速率、缺陷原子浓度,构建相场动力学模型,其中,相场动力学模型用于对核电合金材料进行辐照硬化预测。Based on the thermodynamic system model, the phase field dynamics model is constructed by obtaining the chemical mobility of point defects of nuclear power alloy materials, the generation rate of point defects under irradiation conditions, and the concentration of defect atoms. Among them, the phase field dynamics model is used For radiation hardening prediction of nuclear power alloy materials.
进一步优选地,在获取弹性自由能密度的过程中,本发明通过采集核电合金材料的弹性常数、弹性应变张量,获取弹性自由能密度。Further preferably, in the process of obtaining the elastic free energy density, the present invention obtains the elastic free energy density by collecting the elastic constant and elastic strain tensor of the nuclear power alloy material.
进一步优选地,在采集弹性应变张量的过程中,本发明通过采集核电合金材料的外应变、非均匀应变、本征应变,生成弹性应变张量。Further preferably, in the process of collecting the elastic strain tensor, the present invention generates the elastic strain tensor by collecting external strain, non-uniform strain, and intrinsic strain of the nuclear power alloy material.
进一步优选地,在采集本征应变的过程中,本发明通过获取与缺陷相关的体积膨胀系数、某一温度下的缺陷平衡浓度、、塑性应变张量、缺陷原子浓度,根据耦合晶体塑性理论,获取本征应变。Further preferably, in the process of collecting the intrinsic strain, the present invention obtains the volume expansion coefficient related to the defect, the defect equilibrium concentration at a certain temperature, the plastic strain tensor, and the concentration of defect atoms. According to the coupled crystal plasticity theory, Get the eigenstrain.
进一步优选地,在获取塑性应变张量的过程中,本发明通过获取滑移系数量、滑移系的塑性剪切率、初始塑性剪切率、应变敏感指数、Schimid张量因子、剪切应力、临界剪切应力,生成塑性应变张量,其中,当系统剪切应力大于临界剪切应力时,发生滑移,通过获取滑移方向、滑移系的法向,获取Schimid张量因子。Further preferably, in the process of obtaining the plastic strain tensor, the present invention obtains the slip coefficient amount, the plastic shear rate of the slip system, the initial plastic shear rate, the strain sensitivity index, the Schmid tensor factor, the shear stress , the critical shear stress to generate the plastic strain tensor, wherein, when the system shear stress is greater than the critical shear stress, slip occurs, and the Schimid tensor factor is obtained by obtaining the slip direction and the normal direction of the slip system.
进一步优选地,本发明在获取临界剪切应力的过程中,基于辐照硬化和应变硬化,通过获取核电合金材料的未被辐照时的临界剪切应力、被辐照后引起的临界剪切应力的增加函数,以及与缺陷类型相关的强度因子、材料的剪切模量、伯氏矢量、硬化常数、初始硬化系数、硬化指数、饱和临界剪切应力、缺陷的密度、缺陷的尺寸,构建硬化方程,并根据差分法,获取临界剪切应力。Further preferably, in the process of obtaining the critical shear stress, the present invention is based on radiation hardening and strain hardening, by obtaining the critical shear stress when the nuclear power alloy material is not irradiated, and the critical shear stress caused after being irradiated. Increasing function of stress, and strength factor related to defect type, shear modulus of material, Burgers vector, hardening constant, initial hardening coefficient, hardening exponent, saturation critical shear stress, density of defects, size of defects, build Hardening equation, and according to the difference method, the critical shear stress is obtained.
进一步优选地,在构建硬化方程的过程中,基于相场变量,考虑本发明根据奥氏体基体的第一硬化参数、位错环的第二硬化参数和缺陷原子浓度,获取初始硬化系数和饱和临界剪切应力。Further preferably, in the process of constructing the hardening equation, based on the phase field variable, considering the first hardening parameter of the austenite matrix, the second hardening parameter of the dislocation loop and the concentration of defect atoms in the present invention, the initial hardening coefficient and saturated critical shear stress.
进一步优选地,本发明在构建相场动力学模型的过程中,本发明还构建了基于应力应变场与塑性应变的关系表达模型;其中,通过快速傅里叶变换的方式,获取应变场,根据广义胡克定律,获取应力场,根据晶体徐行理论,获取塑性应变。Further preferably, in the process of constructing the phase field dynamics model in the present invention, the present invention also constructs a relationship expression model based on the stress-strain field and plastic strain; wherein, the strain field is obtained by fast Fourier transform, according to The generalized Hooke's law obtains the stress field, and according to the crystal creeping theory, obtains the plastic strain.
进一步优选地,在对核电合金材料进行辐照硬化预测的过程中,本发明根据化学自由能对成分的变分、弹性能对成分的变分,获取了自由能变分;Further preferably, in the process of predicting the radiation hardening of nuclear power alloy materials, the present invention obtains the free energy variation according to the variation of chemical free energy to composition and the variation of elastic energy to composition;
基于相场动力学模型,根据半隐式傅里叶谱方法,通过获取自由能变分和关系表达模型,分别获取用于下一次迭代的化学自由能密度塑性应变和弹性自由能密度,直到迭代至所设置的外加拉伸应变值,通过定量化处理数据后,对核电合金材料进行辐照硬化预测。Based on the phase field dynamics model, according to the semi-implicit Fourier spectrum method, by obtaining the free energy variation and the relational expression model, the chemical free energy density, plastic strain and elastic free energy density for the next iteration are respectively obtained until the iteration To the set applied tensile strain value, after quantitative processing of the data, the radiation hardening prediction of the nuclear power alloy material is carried out.
本发明还公开了一种基于微观组织的辐照硬化预测系统,包括:The invention also discloses a microstructure-based radiation hardening prediction system, including:
化学自由能密度生成模块,用于根据核电合金材料的阿伏伽德罗常数、原子摩尔体积、缺陷原子浓度、缺陷的形成能、玻尔兹曼常数、绝对温度,获取核电合金材料的化学自由能密度;The chemical free energy density generation module is used to obtain the chemical freedom of nuclear power alloy materials according to the Avogadro constant, atomic molar volume, defect atom concentration, defect formation energy, Boltzmann constant, and absolute temperature of nuclear power alloy materials Energy density;
弹性自由能密度生成模块,用于基于核电合金材料的晶体塑性,获取核电合金材料的弹性自由能密度;The elastic free energy density generation module is used to obtain the elastic free energy density of nuclear power alloy materials based on the crystal plasticity of nuclear power alloy materials;
热力学体系模块,用于根据化学自由能密度和弹性自由能密度,构建用于表征核电合金材料的辐照缺陷演变的热力学体系模型;The thermodynamic system module is used to construct a thermodynamic system model for characterizing the evolution of radiation defects in nuclear power alloy materials according to the chemical free energy density and elastic free energy density;
辐照硬化预测模块,用于基于热力学体系模型,通过获取核电合金材料的辐照点缺陷的化学迁移率、在辐照条件下点缺陷的产生速率、缺陷原子浓度,构建相场动力学模型,其中,相场动力学模型用于对核电合金材料进行辐照硬化预测。The radiation hardening prediction module is used to construct a phase field dynamics model based on a thermodynamic system model by obtaining the chemical mobility of point defects in nuclear power alloy materials, the generation rate of point defects under irradiation conditions, and the concentration of defect atoms. Among them, the phase field dynamics model is used to predict the radiation hardening of nuclear power alloy materials.
实施例1:实施例采用本发明提供的一种基于微观组织的辐照硬化预测方法,以316奥氏体不锈钢为例,包括以下步骤:Embodiment 1: The embodiment uses a microstructure-based radiation hardening prediction method provided by the present invention, taking 316 austenitic stainless steel as an example, including the following steps:
图1为本说明书实施例提供的一种基于微观组织辐照硬化的预测方法的流程示意图。Fig. 1 is a schematic flowchart of a prediction method based on microstructure radiation hardening provided by the embodiment of this specification.
步骤102:建立316奥氏体不锈钢辐照热力学体系模型,获取热力学参数Step 102: Establish a 316 austenitic stainless steel irradiation thermodynamic system model to obtain thermodynamic parameters
体系热力学具体表达为场变量的函数:The system thermodynamics is specifically expressed as a function of field variables:
其中,F为系统总自由能(单位为J),由化学自由能Fch(单位为J)和弹性自由能Fel(单位为J)组成。fch为化学自由能密度(单位为J/m3),fel为弹性自由能密度(单位为J/m3),dV为体系的单元体积(单位为m3)。Among them, F is the total free energy of the system (unit is J), which is composed of chemical free energy F ch (unit is J) and elastic free energy F el (unit is J). f ch is the chemical free energy density (in J/m 3 ), f el is the elastic free energy density (in J/m 3 ), and dV is the unit volume of the system (in m 3 ).
化学自由能密度的表达式为:The expression for the chemical free energy density is:
其中,N为阿伏伽德罗常数(单位为mol-1),Ω为原子摩尔体积(单位为m3/mol),ci为缺陷原子浓度(单位为at.%),Ei为缺陷的形成能(单位为J),kB为玻尔兹曼常数(单位为J/K),T为绝对温度(单位为K)。Among them, N is Avogadro's constant (unit is mol-1), Ω is atomic molar volume (unit is m 3 /mol), c i is defect atom concentration (unit is at.%), E i is defect The formation energy of (in J), k B is Boltzmann's constant (in J/K), and T is the absolute temperature (in K).
根据第一性原理计算或文献参考值确定Ei,Ei值的确定需使得模拟得到的缺陷微观组织与实验类似,其余常数均为常数值。Determine E i based on first-principle calculations or literature reference values. The value of E i must be determined so that the simulated defect microstructure is similar to the experiment, and the rest of the constants are constant values.
步骤104:考虑晶体塑性,建立316奥氏体不锈钢弹性自由能表达式,获取参数,Step 104: Consider crystal plasticity, establish the elastic free energy expression of 316 austenitic stainless steel, obtain parameters,
基于晶体塑性建立弹性自由能密度的表达式为:The expression for establishing the elastic free energy density based on crystal plasticity is:
其中,Cijkl为弹性常数,为弹性应变张量。Among them, C ijkl is the elastic constant, is the elastic strain tensor.
为外应变,εij为非均匀应变,为体系总的本征应变,其表达式为, is the external strain, ε ij is the non-uniform strain, is the total eigenstrain of the system, and its expression is,
其中,ε0为与缺陷相关的体积膨胀系数,为某一温度下的缺陷平衡浓度(单位为at.%),δij为Kronecker常数,为塑性应变张量,通过在相场模拟中耦合晶体塑性理论计算而得。where ε0 is the volume expansion coefficient associated with defects, is the defect equilibrium concentration (in at.%) at a certain temperature, δij is the Kronecker constant, is the plastic strain tensor, calculated by coupling the theory of crystal plasticity in the phase field simulation.
取值ε0=0.001;由计算而得,室温下Cijkl由第一性原理计算或文献得到。Value ε 0 =0.001; Depend on Calculated at room temperature C ijkl is obtained from first-principles calculations or literature.
步骤106:晶体塑性模型建立,获取参数Step 106: Establish crystal plasticity model and obtain parameters
塑性应变张量的表达式为:The expression of the plastic strain tensor is:
其中,N是体系总的滑移系数量,为滑移系α的塑性剪切率(单位为s-1),为初始塑性剪切率(单位为s-1),n为应变敏感指数,为Schimid张量因子,Iα为滑移方向,nα为滑移系的法向,τα=σ:mα为剪切应力,σ为应力张量,为临界剪切应力。当系统剪切应力大于临界剪切应力时,发生滑移。Among them, N is the total slip coefficient of the system, is the plastic shear rate of the slip system α (unit is s-1), is the initial plastic shear rate (unit is s-1), n is the strain sensitivity index, is the Schimid tensor factor, I α is the slip direction, n α is the normal direction of the slip system, τ α = σ:m α is the shear stress, σ is the stress tensor, is the critical shear stress. Slip occurs when the system shear stress is greater than the critical shear stress.
n取值为根据晶体塑性有限元为20;mα的计算取决于不同材料的滑移系,对于316奥氏体不锈钢为{111}<110>滑移系;的初始值τ0由计算而得,τ0=Sσy,其中σy为材料的屈服强度,由实验而得,S为Schmid因子,取0.41。The value of n is 20 according to the crystal plastic finite element; the calculation of m α depends on the slip system of different materials, for 316 austenitic stainless steel it is {111}<110> slip system; The initial value τ 0 of is obtained by calculation, τ 0 =Sσ y , where σ y is the yield strength of the material, obtained by experiment, and S is the Schmid factor, which is 0.41.
步骤108:确定辐照硬化和应变硬化,获取临界剪切应力的硬化值:Step 108: Determine the radiation hardening and strain hardening, and obtain the hardening value of the critical shear stress:
考虑辐照硬化和应变硬化的具体表达式为,The specific expression considering radiation hardening and strain hardening is,
其中,为未辐照材料的临界剪切应力,为辐照引起的临界剪切应力的增加,α为与缺陷类型相关的强度因子,μ为材料的剪切模量,b为伯氏矢量,qαβ为硬化常数,为初始硬化系数(单位为MPa),m为硬化指数,τs为饱和临界剪切应力(MPa),N为缺陷的密度,d为缺陷的尺寸,dt为模拟时间步长,为β滑移系的塑性剪切率。in, is the critical shear stress of the unirradiated material, is the increase of the critical shear stress caused by irradiation, α is the intensity factor related to the defect type, μ is the shear modulus of the material, b is the Burgers vector, q αβ is the hardening constant, is the initial hardening coefficient (in MPa), m is the hardening exponent, τ s is the saturation critical shear stress (MPa), N is the defect density, d is the defect size, dt is the simulation time step, is the plastic shear rate of the β-slip system.
对于位错环的硬化参数应与奥氏体基体有所区别,基于相场模拟的成分场和晶体塑性的结合,整体系统的硬化参数表达如下,The hardening parameters of the dislocation loops should be different from those of the austenite matrix. Based on the combination of the composition field and crystal plasticity of the phase field simulation, the hardening parameters of the overall system are expressed as follows,
其中,为奥氏体基体的硬化参数,为位错环的硬化参数。和被认为与奥氏体集体参数成比例, 其中k为常数。in, is the hardening parameter of the austenitic matrix, is the hardening parameter of the dislocation loop. and is considered to be proportional to the austenite collective parameter, where k is a constant.
N和d由辐照试样的TEM确定,分别为4.27×1022m-3和5.7nm。本实施例的辐照缺陷为位错环,α为位错环的强化因子,可由相关文献获得,取0.4,计算τir为121.9MPa。N and d, determined by TEM of the irradiated sample, are 4.27×1022m-3 and 5.7nm, respectively. The irradiation defect in this embodiment is a dislocation loop, and α is the strengthening factor of the dislocation loop, which can be obtained from relevant literature. It is taken as 0.4, and the calculated τ ir is 121.9 MPa.
考虑相同滑移系的硬化过程,qαβ取值为1;和τs为拟合值,采用与τ0成比例的方式,τs/τ0,分别根据室温和550℃的实验的应力应变曲线拟合得到。m采用文献值和拟合相结合的方式。Considering the hardening process of the same slip system, the value of q αβ is 1; and τ s are fitted values, which are proportional to τ 0 , τ s /τ 0 are obtained by fitting the stress-strain curves of experiments at room temperature and 550°C, respectively. m uses a combination of literature values and fitting.
对于位错环的硬化参数应与奥氏体基体应与有所区分。根据公式, The hardening parameters for dislocation loops should be differentiated from those for the austenitic matrix. According to the formula,
其中,αL分别表示辐照位错环和αρ林位错的强化因子,αL通常取0.3-0.45,αρ通常取0.2。在本实施例中位错环在晶体塑性模型中k取2。Among them, α L represents the strengthening factor of the irradiated dislocation loop and α ρ forest dislocation respectively, α L usually takes 0.3-0.45, and α ρ usually takes 0.2. In this embodiment, k is 2 for the dislocation loop in the crystal plasticity model.
利用差分法求解硬化方程,Using the difference method to solve the hardening equation,
求解出的临界剪切应力为步骤106的塑性应变求解必要参数。The calculated critical shear stress is a necessary parameter for calculating the plastic strain in
步骤110:求解应力方程Step 110: Solve the stress equation
通过求解如下关系获得应力应变场与塑性应变,The stress-strain field and plastic strain are obtained by solving the following relationship,
其中,考虑模拟初始时的塑性应变为0。in, Consider the plastic strain at the beginning of the simulation to be 0.
应力应变场的求解采用快速傅里叶变换的方式,The solution of the stress-strain field adopts the method of fast Fourier transform,
其中,Ωik(n)为格林函数,nj,nl为傅里叶空间的单位矢量,ci(g)为成分的傅里叶变换。塑性应变初始值εkl(r)为傅里叶逆变换求解的应变场,由广义胡克定律可以求得应力场。Among them, Ω ik (n) is the Green's function, n j , n l are the unit vectors in Fourier space, and ci (g) is the Fourier transform of the components. Initial value of plastic strain ε kl (r) is the strain field obtained by inverse Fourier transform, and the stress field can be obtained by generalized Hooke's law.
再根据步骤106的晶体塑性公式可以求得塑性应变。Then the plastic strain can be obtained according to the crystal plasticity formula in
步骤112:建立缺陷演化相场方程并求解Step 112: Establish the defect evolution phase field equation and solve it
相场动力学模型具体如下:The details of the phase field dynamics model are as follows:
其中,Mi为辐照点缺陷的化学迁移率,gi为辐照条件下点缺陷的产生速率。自由能对成分的变分分别与化学自由能和弹性能相关,δF/δci=δ(Fch+Fel)/δci。化学自由能对成分的变分可由步骤102中的公式求得,根据步骤110应力应变场求解方法求解出的应变场与塑性应变场,根据步骤104弹性能对成分的变分可以具体表达为,Among them, M i is the chemical mobility of point defects under irradiation, and g i is the generation rate of point defects under irradiation conditions. The variation of free energy with respect to composition is related to chemical free energy and elastic energy, respectively, δF/δc i =δ(F ch +F el )/δc i . The variation of chemical free energy to composition can be obtained by the formula in
Mi=ciDi/kB/T,其中Di为点缺陷的扩散系数;M i = c i D i /k B /T, where D i is the diffusion coefficient of point defects;
将求得的自由能变分代入相场动力学方程,采用半隐式傅里叶谱方法对相场动力学方程进行求解。求得的成分场迭代入步骤102化学自由能和步骤110求解应力应变场,可以求得下一迭代步的塑性应变和自由能变分,直到迭代至所设置的外加拉伸应变值。通过MATLAB等软件定量化处理数据,可以对辐照硬化的预测,表1提供了具体实施例的主要物性参数,在上述技术方案中,辐照硬化预测方法适用的服役温度为25℃-600℃,辐照硬化预测方法适用的应变范围为0-0.05。Substitute the obtained free energy variation into the phase field dynamics equation, and use the semi-implicit Fourier spectrum method to solve the phase field dynamics equation. The obtained component field is iterated into the chemical free energy in
表1Table 1
图2是利用本发明提出的一种基于微观组织的辐照硬化预测方法对316奥氏体不锈钢室温辐照1dpa的微观组织的实验和模拟对比,辐照缺陷主要为位错环,与实际实验相比具有较好的一致性,较好的模拟出重离子辐照缺陷分布不均匀的特征,表明本发明提出的方法可以用来预测材料辐照微观组织。Fig. 2 is the experimental and simulated comparison of the microstructure of 316 austenitic stainless steel irradiated at room temperature by 1dpa using a method for predicting radiation hardening based on microstructure proposed by the present invention. The irradiation defects are mainly dislocation loops, which is different from the actual experiment. Compared with the better consistency, the characteristics of uneven distribution of heavy ion irradiation defects are better simulated, indicating that the method proposed by the present invention can be used to predict the microstructure of materials irradiated.
图3是利用本发明提出的一种基于微观组织的辐照硬化预测方法对未辐照316奥氏体不锈钢应力应变响应的实验和模拟对比。可以发现,基于本发明模拟的室温和高温应力应变响应与实验和文献具有较好的对应。本发明提出的方法可以用来获取材料的应力应变响应。Fig. 3 is a comparison between experiments and simulations of the stress-strain response of unirradiated 316 austenitic stainless steel using a microstructure-based radiation hardening prediction method proposed by the present invention. It can be found that the room temperature and high temperature stress-strain responses simulated based on the present invention correspond well to experiments and literature. The method proposed by the invention can be used to obtain the stress-strain response of materials.
图4是利用本发明提出的一种基于微观组织的辐照硬化预测方法对室温辐照1dpa的316奥氏体不锈钢获取的辐照硬化后的应力应变曲线。由该应力应变曲线得到的辐照后的屈服强度为813MPa。根据TEM组织图得到缺陷密度以及尺寸由离散强化模型(DBH模型)(M取3.06)计算得到的屈服强度值为673MPa,由纳米压痕测试得到的实际屈服强度为865MPa,可以发现,本发明不仅可以得到离子辐照后材料的应力应变响应,同时可以提高辐照硬化的预测精度。Fig. 4 is a stress-strain curve after radiation hardening obtained by using a microstructure-based radiation hardening prediction method proposed by the present invention for 316 austenitic stainless steel irradiated at room temperature at 1 dpa. The yield strength after irradiation obtained from this stress-strain curve was 813 MPa. According to the TEM tissue map, the defect density and size are obtained from the discrete hardening model (DBH model) (M takes 3.06) the calculated yield strength value is 673MPa, and the actual yield strength obtained by the nanoindentation test is 865MPa. It can be found that the present invention not only can obtain the stress-strain response of the material after ion irradiation, but also can improve the irradiation Hardened prediction accuracy.
图5是利用本发明提供的一种基于微观组织的辐照硬化预测方法对316奥氏体不锈钢辐照后屈服强度变化的预测与实验值的对比,同时与传统的离散强化模型(DBH模型)预测的屈服强度变化进行预测精度的对比。根据以上几组实验的辐照微观缺陷均以辐照位错环为主,可以发现,相场模型可以很好地预测辐照硬化,并且具有较高的预测精度。同时,相比传统的离散强化模型(DBH模型)α取值的不确定性,相场模型中的α取统一值0.4,提高了预测结果的统一性和确定性。Fig. 5 is a comparison of the prediction and experimental value of the yield strength change of 316 austenitic stainless steel after irradiation by a radiation hardening prediction method based on microstructure provided by the present invention, and it is compared with the traditional discrete strengthening model (DBH model) at the same time The predicted yield strength change was compared with the prediction accuracy. According to the above several groups of experiments, the irradiation microscopic defects are mainly irradiation dislocation loops. It can be found that the phase field model can predict the irradiation hardening well, and has a high prediction accuracy. At the same time, compared with the uncertainty of the value of α in the traditional discrete hardening model (DBH model), α in the phase field model takes a uniform value of 0.4, which improves the unity and certainty of the prediction results.
实施例结果表明,本发明预测材料辐照硬化效应以及得出应力应变响应关系,为材料的辐照硬化提供一种新的预测方法。这可以作为辐照条件下核电结构材料设计和寿命预测的理论参考,提高了相场理论的工程应用性。The results of the examples show that the invention predicts the radiation hardening effect of the material and obtains the stress-strain response relationship, providing a new prediction method for the radiation hardening of the material. This can be used as a theoretical reference for the design of nuclear power structural materials and life prediction under irradiation conditions, which improves the engineering applicability of phase field theory.
本发明是参照根据本发明实施例的方法、设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It should be understood that each procedure and/or block in the flowchart and/or block diagram, and a combination of procedures and/or blocks in the flowchart and/or block diagram can be realized by computer program instructions. These computer program instructions may be provided to a general purpose computer, special purpose computer, embedded processor, or processor of other programmable data processing equipment to produce a machine such that the instructions executed by the processor of the computer or other programmable data processing equipment produce a An apparatus for realizing the functions specified in one or more procedures of the flowchart and/or one or more blocks of the block diagram.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "first" and "second" are used for description purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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