CN114966935A - Polarizing film, laminated polarizing film, image display panel, and image display device - Google Patents
Polarizing film, laminated polarizing film, image display panel, and image display device Download PDFInfo
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- CN114966935A CN114966935A CN202210500105.8A CN202210500105A CN114966935A CN 114966935 A CN114966935 A CN 114966935A CN 202210500105 A CN202210500105 A CN 202210500105A CN 114966935 A CN114966935 A CN 114966935A
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- polarizing film
- film
- image display
- adhesive layer
- layer
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- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000006617 triphenylamine group Chemical group 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/50—OLEDs integrated with light modulating elements, e.g. with electrochromic elements, photochromic elements or liquid crystal elements
Abstract
The invention provides a polarizing film, which is formed by adhering a transparent protective film on at least one surface of a polarizing film through an adhesive layer, wherein iodine is adsorbed to a polyvinyl alcohol film and is oriented, and the adhesive layer contains a compound containing a nitroxyl radical or a nitroxyl radical. The polarizing film is excellent in the effect of suppressing a decrease in the monomer transmittance caused by coloring of the polarizing film in a high-temperature environment.
Description
The present application is a divisional application of applications entitled "polarizing film, laminated polarizing film, image display panel, and image display device" filed on 2019, 11/12/2019, application No. 201980017893.1.
Technical Field
The invention relates to a polarizing film, a laminated polarizing film, an image display panel, and an image display device.
Background
Conventionally, as a polarizing film used for various image display devices such as a liquid crystal display device and an organic EL display device, a polyvinyl alcohol-based film subjected to dyeing treatment (containing a dichroic material such as iodine or a dichroic dye) has been used in view of having both high transmittance and high degree of polarization. The polarizing film was produced as follows: the polyvinyl alcohol film is subjected to various treatments such as swelling, dyeing, crosslinking, and stretching in a bath, and then subjected to a cleaning treatment, followed by drying. The polarizing film is generally used in the form of a polarizing film (polarizing plate) in which a protective film such as triacetylcellulose is bonded to one surface or both surfaces thereof with an adhesive.
The polarizing film is used in the form of a laminated polarizing film (optical laminate) in which other optical layers are laminated as necessary, and the polarizing film or the laminated polarizing film (optical laminate) is used as the above-mentioned various image display devices by being bonded between an image display unit such as a liquid crystal cell or an organic EL element and a front surface transparent member such as a front surface transparent plate (window layer) on the viewing side or a touch panel via an adhesive layer or an adhesive layer.
In recent years, such various image display devices have been used as in-vehicle image display devices such as car navigation devices and rear view monitors in addition to mobile devices such as mobile phones and tablet terminals, and their applications have been widened. Accordingly, the polarizing film and the laminated polarizing film are required to have higher durability in a more severe environment (for example, a high-temperature environment) than the conventional requirements, and a polarizing film intended to ensure such durability has been proposed (patent document 1).
In addition, it is generally known that a dye-based polarizing film using a dichroic dye such as an azo-based compound is superior in light resistance under high temperature and high humidity conditions to an iodine-based polarizing film (polarizing film formed by orienting iodine by adsorbing it to a polyvinyl alcohol-based film) (patent document 2), and it is disclosed that a hindered amine-based compound is contained in an adhesive used for a polarizing plate having the dye-based polarizing film in order to improve discoloration in a light resistance test of the polarizing plate (patent document 3).
Documents of the prior art
Patent document
Patent document 1: japanese Kohyo publication No. 2012-516468
Patent document 2: japanese patent laid-open No. 2001-240762
Patent document 3: japanese patent laid-open publication No. 2005-338343
Disclosure of Invention
Problems to be solved by the invention
On the other hand, when a polarizing film or a laminated polarizing film using an iodine-based polarizing film which is considered to have inferior light resistance under high-temperature and high-humidity conditions to a dyed polarizing film as described above is exposed to a high-temperature environment, the polarizing film is colored, and the monomer transmittance thereof is lowered. In particular, an image display device configured by laminating the above-described polarizing film or laminated polarizing film between an image display unit and a front surface transparent member with an adhesive layer or an adhesive layer interposed therebetween has a problem that the polarizing film is significantly colored and the monomer transmittance is significantly reduced.
In view of the above circumstances, an object of the present invention is to provide a polarizing film having an excellent effect of suppressing a decrease in the monomer transmittance due to coloring of the polarizing film in a high-temperature environment.
Another object of the present invention is to provide a polarizing film, a laminated polarizing film, an image display panel, and an image display device, which have the above-described excellent effect of suppressing the decrease in the cell transmittance due to the coloration of the polarizing film.
Means for solving the problems
That is, the present invention relates to a polarizing film in which a transparent protective film is bonded to at least one surface of a polarizing film through an adhesive layer, the polarizing film being formed by adsorbing iodine to a polyvinyl alcohol film and orienting the film, the adhesive layer containing a compound having a nitroxyl radical or a nitroxyl group.
The present invention also relates to a laminated polarizing film, wherein the polarizing film is bonded to an optical layer.
The present invention also relates to an image display panel, wherein the polarizing film or the laminated polarizing film is bonded to an image display unit.
The present invention also relates to an image display device including a front transparent member on the polarizing film or laminated polarizing film side of the image display panel.
ADVANTAGEOUS EFFECTS OF INVENTION
The details of the action mechanism of the effect of the polarizing film of the present invention are not clear, but are presumed as follows. However, the present invention can be explained without being limited to this mechanism of action.
The polarizing film of the present invention has a transparent protective film laminated on at least one surface of a polarizing film via an adhesive layer, wherein the adhesive layer contains a compound having a nitroxyl radical or a nitroxyl group. The foregoing bias is formed by adsorbing iodine to a polyvinyl alcohol film and orienting the film. As described in patent documents 2 and 3, the iodine-based polarizing film is generally considered to have inferior durability such as heat resistance compared with a dye-based polarizing film, and the reason for this is presumably because iodine contained in the polarizing film promotes polyene formation caused by a dehydration reaction of polyvinyl alcohol in a high-temperature environment.
On the other hand, it is presumed that when the compound having a nitroxyl radical or a nitroxyl group contained in the adhesive layer of the present invention is exposed to a high-temperature environment, a part of the compound having a nitroxyl radical or a nitroxyl group is eluted from the adhesive layer and permeates into the iodine-based polarizing film near the adhesive layer. In particular, in an image display device in which a front surface transparent member, the polarizing film, and an image display unit are sequentially stacked, it is presumed that, when a compound having a nitroxyl radical or a nitroxyl group contained in the adhesive layer is exposed to a high-temperature environment, the compound moves (stays) in the image display device together with moisture present in the inside (moisture present in the adhesive layer, and the like), and therefore, a part of the compound having a nitroxyl radical or a nitroxyl group easily penetrates into the iodine-based polarizing film. It is presumed that the compound having a nitroxyl radical or nitroxyl group in the polarizing film can efficiently capture radicals generated in the polyene formation reaction in a high-temperature environment, and therefore, the polarizing film of the present invention can suppress the decrease in monomer transmittance due to the coloring of the polarizing film.
Detailed Description
< Compound having nitroxyl radical or nitroxyl group >
The compound having a nitroxyl radical or nitroxyl group of the present invention includes N-oxyl compounds (having C-N (-C) -O) from the viewpoint of having relatively stable radicals at room temperature in air · Compound (O) as a functional group · Oxygen radical)), a known compound can be used. Examples of the N-oxyl compound include compounds having an organic group having the following structure. The compounds having a nitroxyl radical or a nitroxyl group may be used alone or in combination of two or more.
[ chemical formula 1]
(in the general formula (1), R 1 Represents an oxygen radical, R 2 ～R 5 Independently represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, n represents 0 or 1), and the left side of the dotted line portion in the general formula (1) represents an arbitrary organic group.
Examples of the compound having an organic group include compounds represented by the following general formulae (2) to (5).
[ chemical formula 2]
(in the general formula (2), R 1 ～R 5 And n is as defined above, R 6 Represents a hydrogen atom, or an alkyl group, an acyl group or an aryl group having 1 to 10 carbon atoms, and n represents 0 or 1. )
[ chemical formula 3]
(in the general formula (3), R 1 ～R 5 And n is as defined above, R 7 And R 8 Independently represents a hydrogen atom, or an alkyl group, an acyl group or an aryl group having 1 to 10 carbon atoms. )
[ chemical formula 4]
(in the general formula (4), R 1 ～R 5 And n is as defined above, R 9 ～R 11 Independently represents a hydrogen atom, or an alkyl group having 1 to 10 carbon atoms, an acyl group, an amino group, an alkoxy group, a hydroxyl group, or an aryl group. )
[ chemical formula 5]
(in the general formula (5), R 1 ～R 5 And n is as defined above, R 12 Represents a hydrogen atom, or an alkyl group, amino group, alkoxy group, hydroxyl group, or aryl group having 1 to 10 carbon atoms. )
In the above general formulae (1) to (5), R is R from the viewpoint of easy acquisition 2 ～R 5 Preferably an alkyl group having 1 to 6 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms. In the general formula (2), R is R from the viewpoint of easy acquisition 6 Preferably a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and more preferably a hydrogen atom. In the general formula (3), R is preferably R from the viewpoint of easy acquisition 7 And R 8 Independently a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, more preferably a hydrogen atom. In the general formula (4), R is R from the viewpoint of easy acquisition 9 ～R 11 Preferably a hydrogen atom or an alkyl group having 1 to 10 carbon atoms. In the general formula (5), R is R from the viewpoint of easy acquisition 12 Preferably hydroxyl, amino or alkoxy. In the general formulae (1) to (5), n is preferably 1 from the viewpoint of easy acquisition.
Further, examples of the N-oxyl compound include: n-oxyl compounds described in, for example, Japanese patent application laid-open Nos. 2003-64022, 11-222462, 2002-284737 and 2016/047655.
Examples of the compound having a nitroxyl radical or nitroxyl group include the following compounds.
[ chemical formula 6]
(in the general formula (6), R represents a hydrogen atom, or an alkyl group, an acyl group or an aryl group having 1 to 10 carbon atoms.)
[ chemical formula 7]
[ chemical formula 8]
The molecular weight of the compound having a nitroxyl radical or nitroxyl group is preferably 1000 or less, more preferably 500 or less, and still more preferably 300 or less, from the viewpoint of efficiently capturing radicals generated in the polyene formation reaction.
< polarizing film >
The polarizing film of the present invention is formed by adhering a transparent protective film to at least one surface of a polarizing film through an adhesive layer, wherein iodine is adsorbed to a polyvinyl alcohol film and oriented, and the adhesive layer contains the compound having a nitroxyl radical or a nitroxyl group.
< polarizing film >
The polarizing film of the present invention is formed by adsorbing iodine to a polyvinyl alcohol film and orienting the film. The polyvinyl alcohol (PVA) film may be one having a light-transmitting property in a visible light region and obtained by dispersing and adsorbing iodine, without any particular limitation. The thickness of the PVA film used in the roll is usually about 1 to 100. mu.m, and more preferably about 1 to 50 μm.
Examples of the material of the polyvinyl alcohol film include polyvinyl alcohol and derivatives thereof. Examples of the derivative of the polyvinyl alcohol include: polyvinyl formal, polyvinyl acetal; olefins such as ethylene and propylene; and derivatives obtained by modification with unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, and alkyl esters thereof, acrylamide, and the like. The polyvinyl alcohol preferably has an average polymerization degree of about 100 to 10000, more preferably about 1000 to 10000, and further preferably about 1500 to 4500. The saponification degree of the polyvinyl alcohol is preferably about 80 to 100 mol%, more preferably about 95 to 99.95 mol%. The average polymerization degree and the saponification degree can be determined according to JIS K6726.
The content of iodine in the polarizing film is preferably 1 wt% or more and 15 wt% or less. The content of iodine in the polarizing film is preferably 1.5% by weight or more, more preferably 2% by weight or more, from the viewpoint of suppressing discoloration in a durability test, and is preferably 12% by weight or less, more preferably 10% by weight or less, from the viewpoint of preventing polyalkylene oxidation.
The polarizing film can be produced by, for example, immersing the polyvinyl alcohol film in an aqueous iodine solution to dye the film and stretching the film to 3 to 7 times the original length. If necessary, the substrate may be immersed in an aqueous solution containing boric acid, potassium iodide, or the like. Further, the polyvinyl alcohol film may be immersed in water and washed with water before dyeing, if necessary. By washing the polyvinyl alcohol film with water, dirt and an anti-blocking agent on the surface of the polyvinyl alcohol film can be washed off, and the polyvinyl alcohol film can be swollen to prevent unevenness such as uneven dyeing. The stretching may be performed after the dyeing with iodine, or may be performed while dyeing, or may be performed after the stretching with iodine. Stretching may be carried out in an aqueous solution of boric acid, potassium iodide, or the like, or in a water bath.
The thickness of the polarizing film is preferably about 1 to 50 μm, more preferably about 1 to 25 μm. In particular, in order to obtain a polarizing film having a thickness of 8 μm or less, the method for producing a thin polarizing film of a polyvinyl alcohol-based film described above, which is disclosed in the above-mentioned japanese patent laid-open No. 2009-098653, japanese patent laid-open No. 2012-073580, japanese patent laid-open No. 2013-238640, japanese patent specification 4691205, japanese patent specification 4751481, and the like, using a laminate including a polyvinyl alcohol-based resin layer formed on a resin substrate such as a thermoplastic resin, can be applied.
< adhesive layer >
The adhesive layer of the present invention is formed of an adhesive. The adhesive may be applied to various adhesives used for a polarizing film, and examples thereof include: isocyanate adhesives, polyvinyl alcohol adhesives, gelatin adhesives, vinyl latexes, water-based polyesters, and the like. These adhesives are generally used in the form of an adhesive (aqueous adhesive) formed from an aqueous solution, and contain 0.5 to 60 wt% of a solid content. Among these, polyvinyl alcohol adhesives are preferred, and acetoacetyl group-containing polyvinyl alcohol adhesives are more preferred.
The aqueous adhesive may contain a crosslinking agent. As the crosslinking agent, a compound having at least 2 functional groups reactive with a component such as a polymer constituting the adhesive in 1 molecule is generally used, and examples thereof include: alkylene diamines; isocyanates; epoxy resin; aldehydes; amino-formaldehydes such as methylol urea and methylol melamine. The amount of the crosslinking agent in the adhesive is usually about 10 to 60 parts by weight per 100 parts by weight of the components such as the polymer constituting the adhesive.
Examples of the adhesive include active energy ray-curable adhesives such as ultraviolet ray-curable adhesives and electron beam-curable adhesives other than the above. Examples of the active energy ray-curable adhesive include (meth) acrylate adhesives. Examples of the curable component in the (meth) acrylate adhesive include: a compound having a (meth) acryloyl group, a compound having a vinyl group. Examples of the compound having a (meth) acryloyl group include: alkyl (meth) acrylates such as C1-20 chain alkyl (meth) acrylates, alicyclic alkyl (meth) acrylates, and polycyclic alkyl (meth) acrylates; a hydroxyl group-containing (meth) acrylate; epoxy group-containing (meth) acrylates such as glycidyl (meth) acrylate, and the like. The (meth) acrylate-based adhesive may contain a nitrogen-containing monomer such as hydroxyethyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-ethoxymethyl (meth) acrylamide, or (meth) acryloylmorpholine. The (meth) acrylic adhesive may contain tripropylene glycol diacrylate, 1, 9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate, cyclic trimethylolpropane formal acrylate, and ditrimethylolpropane formal acrylate
A polyfunctional monomer such as alkylene glycol diacrylate or EO-modified diglycerol tetraacrylate as a crosslinking component. Further, as the cationic polymerization curing adhesive, a compound having an epoxy group or an oxetane group may be used. The compound having an epoxy group is not particularly limited as long as it is a compound having at least 2 epoxy groups in a molecule, and may beVarious conventionally known curable epoxy compounds are used.
The adhesive may contain an appropriate additive as needed. Examples of the additives include: silane coupling agents, coupling agents such as titanium coupling agents, bonding accelerators such as ethylene oxide, ultraviolet absorbers, deterioration prevention agents, dyes, processing aids, ion trapping agents, antioxidants, tackifiers, fillers, plasticizers, leveling agents, foaming inhibitors, antistatic agents, heat-resistant stabilizers, hydrolysis-resistant stabilizers and the like.
The adhesive may be applied to either the transparent protective film side (or the functional layer side) described later or the polarizing film side, or to both sides. After the bonding, a drying step is performed to form an adhesive layer formed by applying a dry layer. After the drying step, ultraviolet rays and electron beams may be irradiated as necessary. The thickness of the adhesive layer is not particularly limited, and is preferably about 30 to 5000nm, more preferably about 100 to 1000nm when an aqueous adhesive or the like is used, and is preferably about 0.1 to 100 μm, more preferably about 0.5 to 10 μm when an ultraviolet-curable adhesive, an electron beam-curable adhesive or the like is used.
The content of the compound having a nitroxyl radical or a nitroxyl group in the adhesive layer is preferably 70% by weight or less. The content of the hindered amine compound in the adhesive layer is preferably 1% by weight or more, more preferably 5% by weight or more, further preferably 10% by weight or more, and preferably 60% by weight or less, more preferably 50% by weight or less, from the viewpoint of suppressing a decrease in the monomer transmittance due to coloration of the polarizing film in a high-temperature environment.
< transparent protective film >
The transparent protective film of the present invention is not particularly limited, and various transparent protective films used in polarizing films can be used. As materials constituting the transparent protective film, for example: a thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture barrier properties, isotropy and the like. Examples of the thermoplastic resin include: cellulose ester resins such as cellulose triacetate, polyester resins such as polyethylene terephthalate and polyethylene naphthalate, polyethersulfone resins, polysulfone resins, polycarbonate resins, polyamide resins such as nylon and aromatic polyamide, polyimide resins, polyolefin resins such as polyethylene, polypropylene and ethylene-propylene copolymers, (meth) acrylic resins, cyclic polyolefin resins having a cyclic or norbornene structure (norbornene resins), polyacrylic resins, polystyrene resins, polyvinyl alcohol resins, and mixtures thereof. The transparent protective film may be a cured layer formed of a thermosetting resin or an ultraviolet-curable resin such as a (meth) acrylic resin, a urethane resin, an acrylic urethane resin, an epoxy resin, or a silicone resin. Among these, cellulose ester resins, polycarbonate resins, (meth) acrylic resins, cyclic polyolefin resins, and polyester resins are preferable.
The thickness of the transparent protective film may be suitably determined, and is generally preferably about 1 to 500 μm, more preferably about 1 to 300 μm, and still more preferably about 5 to 100 μm from the viewpoints of strength, handling properties such as handling properties, and thin layer properties.
When the transparent protective films are bonded to both surfaces of the polarizing film, the transparent protective films may be the same or different.
The transparent protective film may be a retardation plate having a front retardation of 40nm or more and/or a thickness direction retardation of 80nm or more. The front retardation is usually controlled to be in the range of 40 to 200nm, and the thickness direction retardation is usually controlled to be in the range of 80 to 300 nm. When a retardation plate is used as the transparent protective film, the retardation plate also functions as a transparent protective film, and therefore, the thickness can be reduced.
Examples of the phase difference plate include: birefringent films obtained by uniaxially or biaxially stretching a polymer material, oriented films of liquid crystal polymers, and retardation plates obtained by supporting oriented layers of liquid crystal polymers with films. The thickness of the retardation plate is not particularly limited, and is usually about 20 to 150 μm. The phase plate may be used by bonding the phase plate to a transparent protective film having no retardation.
The transparent protective film may contain any suitable additive such as an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a mold release agent, a coloring inhibitor, a flame retardant, an antistatic agent, a pigment, and a colorant. In particular, when the transparent protective film contains an ultraviolet absorber, the light resistance of the polarizing film can be improved.
A functional layer such as a hard coat layer, an antireflection layer, an adhesion prevention layer, a diffusion layer, or an antiglare layer may be provided on the surface of the transparent protective film which is not bonded to the polarizing film. The functional layers such as the hard coat layer, the antireflection layer, the adhesion prevention layer, the diffusion layer, and the antiglare layer may be provided as the protective film itself, or may be provided separately from the protective film.
In the polarizing film of the present invention, at least one surface of the polarizing film may be bonded to the transparent protective film through the adhesive layer, and the other surface (the other surface) of the polarizing film and the transparent protective film, or the other surface (the other surface) of the polarizing film and the functional layer are usually bonded through an adhesive layer or the adhesive layer. Further, the image display unit and the front surface transparent member described later may be directly bonded to the other surface (the other surface) of the polarizing film via the adhesive layer.
As the adhesive for forming the adhesive layer, various adhesives used for a polarizing film can be applied, and examples thereof include: rubber-based adhesives, acrylic-based adhesives, silicone-based adhesives, urethane-based adhesives, vinyl alkyl ether-based adhesives, polyvinyl alcohol-based adhesives, polyvinyl pyrrolidone-based adhesives, polyacrylic amide-based adhesives, cellulose-based adhesives, and the like. Among these, acrylic adhesives are preferred. The acrylic adhesive contains an acrylic polymer as a base polymer, and examples thereof include: an acrylic adhesive described in Japanese patent laid-open publication No. 2017 and 75998 and the like.
As a method of forming the adhesive layer, for example: a method in which the adhesive is applied to a separator or the like subjected to a peeling treatment, dried to form an adhesive layer, and then transferred to a polarizing film or the like; or a method of applying the adhesive to a polarizing film or the like and drying the adhesive to form an adhesive layer. The thickness of the adhesive layer is not particularly limited, and is, for example, about 1 to 100 μm, preferably about 2 to 50 μm.
The transparent protective film and the polarizing film, or the polarizing film and the functional layer may be laminated via a surface modification treatment layer, an adhesive layer, a barrier layer, a refractive index adjustment layer, or the like.
Examples of the surface modification treatment for forming the surface modification layer include: corona treatment, plasma treatment, undercoating treatment, saponification treatment and the like.
Examples of the easy adhesive agent for forming the easy adhesive layer include: the material for forming the resin composition includes various resins having a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, silicones, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, and the like. The easy-adhesion layer may be provided in advance on a protective film, and the easy-adhesion layer side of the protective film may be laminated on the polarizing film with the adhesive layer or the adhesive layer interposed therebetween.
The barrier layer is a layer having a function of preventing impurities such as oligomers and ions eluted from the transparent protective film from migrating (penetrating) into the polarizing film. The barrier layer may be any layer that has transparency and can prevent impurities from eluting from a transparent protective film or the like, and examples of materials for forming the barrier layer include: urethane prepolymer-based forming materials, cyanoacrylate-based forming materials, epoxy-based forming materials, and the like.
The refractive index adjustment layer is provided to suppress a decrease in transmittance due to reflection between the transparent protective film and the polarizing film or other layers having different refractive indices. Examples of the refractive index adjusting material for forming the refractive index adjusting layer include: including various resins and additives such as silica-based resins, acrylic-styrene resins, melamine resins, and the like.
< laminated polarizing film >
In the laminated polarizing film (optical laminate) of the present invention, the polarizing film is bonded to an optical layer. The optical layer is not particularly limited, and optical layers that are used in the formation of liquid crystal displays and the like in some cases, such as 1-layer or 2-layer or more reflective plates, semi-transmissive plates, retardation plates (including wave plates such as 1/2 and 1/4), and optical compensation films, can be used. The laminated polarizing film may be, in particular, a reflective polarizing film or a semi-transmissive polarizing film in which a reflective plate or a semi-transmissive reflective plate is further laminated on the polarizing film, an elliptical polarizing film or a circular polarizing film in which a phase difference plate is further laminated on the polarizing film, a wide-viewing-angle polarizing film in which a viewing angle compensation film is further laminated on the polarizing film, or a polarizing film in which a brightness enhancement film is further laminated on the polarizing film.
An adhesive layer for bonding an image display unit such as a liquid crystal cell or an organic EL element to another member such as a front transparent plate on the viewing side or a front transparent member such as a touch panel may be provided on one surface or both surfaces of the polarizing film or the laminated polarizing film. The adhesive layer is preferably an adhesive layer. The pressure-sensitive adhesive for forming the pressure-sensitive adhesive layer is not particularly limited, and for example, a pressure-sensitive adhesive using a polymer such as an acrylic polymer, a silicone polymer, a polyester, a polyurethane, a polyamide, a polyether, a fluorine polymer, or a rubber as a base polymer can be suitably selected and used. In particular, a pressure-sensitive adhesive excellent in optical transparency, exhibiting appropriate wettability, aggregability, adhesiveness, weather resistance, heat resistance and the like, such as a pressure-sensitive adhesive containing an acrylic polymer, can be preferably used.
The pressure-sensitive adhesive layer may be provided on one or both surfaces of the polarizing film or the laminated polarizing film in an appropriate manner. Examples of the adhesive layer include: a method of preparing an adhesive solution and directly applying the adhesive solution to the polarizing film or the laminated polarizing film by a suitable development method such as a casting method or a coating method; or a method of forming an adhesive layer on a separator and transferring the adhesive layer to the polarizing film or the laminated polarizing film. The thickness of the pressure-sensitive adhesive layer may be suitably determined depending on the purpose of use, adhesion and the like, and is generally 1 to 500. mu.m, preferably 5 to 200. mu.m, and more preferably 10 to 100. mu.m. The polarizing film having a pressure-sensitive adhesive layer provided on at least one surface thereof is referred to as a pressure-sensitive adhesive layer-attached polarizing film or a pressure-sensitive adhesive layer-attached laminated polarizing film.
The exposed surface of the pressure-sensitive adhesive layer is preferably covered by a temporary adhesive film for the purpose of preventing contamination or the like until the pressure-sensitive adhesive layer is actually used. This can prevent contamination of the pressure-sensitive adhesive layer and the like in a normal handling state. As the separator, for example, a separator obtained by coating an appropriate thin layer body such as a plastic film, a rubber sheet, paper, cloth, nonwoven fabric, net, foamed sheet, metal foil, or a laminate thereof with an appropriate release agent such as silicone, long-chain alkyl, fluorine, or molybdenum sulfide, as necessary, can be used.
< image display panel and image display device >
The image display panel of the present invention is formed by laminating the polarizing film or the laminated polarizing film to an image display unit. The image display device of the present invention includes a front transparent member on the polarizing film or laminated polarizing film side (viewing side) of the image display panel.
Examples of the image display means include: liquid crystal cells, organic EL cells, and the like. As the liquid crystal cell, any of a reflective liquid crystal cell using external light, a transmissive liquid crystal cell using light from a light source such as a backlight, and a transflective liquid crystal cell using both light from the outside and light from the light source can be used, for example. In the case where the liquid crystal cell uses light from a light source, the image display device (liquid crystal display device) is also provided with a polarizing film on the side opposite to the viewing side of the image display cell (liquid crystal cell) and a light source. The polarizing film on the light source side and the liquid crystal cell are preferably bonded together with an appropriate adhesive layer interposed therebetween. Examples of the driving method of the liquid crystal cell include: VA mode, IPS mode, TN mode, STN mode, bend (bend) orientation (pi-type), and the like.
As the organic EL unit, for example, an organic EL unit in which a transparent electrode, an organic light emitting layer, and a metal electrode are sequentially stacked on a transparent substrate to form a light emitting body (organic electroluminescence light emitting body) or the like can be suitably used. The organic light-emitting layer is a laminate of various organic thin films, and various layer structures including, for example: a laminate of a hole injection layer made of triphenylamine derivative or the like and a light-emitting layer made of a fluorescent organic solid such as anthracene, a laminate of these light-emitting layers and an electron injection layer made of perylene derivative or the like, a laminate of a hole injection layer, a light-emitting layer, and an electron injection layer, and the like.
Examples of the front transparent member disposed on the visible side of the image display unit include: a front surface transparent plate (window layer), a touch panel, and the like. As the front surface transparent plate, a transparent plate having appropriate mechanical strength and thickness can be used. As such a transparent plate, for example, a transparent resin plate such as an acrylic resin or a polycarbonate resin, a glass plate, or the like can be used. As the touch panel, for example, various touch panels of a resistive film type, a capacitive type, an optical type, an ultrasonic type, and the like, a glass plate having a touch sensor function, a transparent resin plate, and the like can be used. In the case of using a capacitive touch panel as the front transparent member, a front transparent plate made of glass or a transparent resin plate is preferably provided on the side closer to the visible side than the touch panel.
Examples
The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples.
< example 1 >
< preparation of polarizing film >
A polyvinyl alcohol film having an average degree of polymerization of 2400, a degree of saponification of 99.9 mol% and a thickness of 45 μm was prepared. The polyvinyl alcohol film was immersed between rolls having different peripheral speed ratios for 30 seconds in a swelling bath (water bath) at 20 ℃ to swell the film and stretched 2.2 times in the transport direction (swelling step), and then immersed for 30 seconds in a dyeing bath (aqueous iodine solution prepared by blending iodine and potassium iodide at a weight ratio of 1:7 with respect to 100 parts by weight of water) at 30 ℃ so that the concentration of iodine in the finally obtained polarizing film was 3.60% by weight, and stretched 3.3 times in the transport direction while dyeing the original polyvinyl alcohol film (polyvinyl alcohol film which was not stretched at all in the transport direction) (dyeing step) while adjusting the concentration for 30 seconds. Next, the dyed polyvinyl alcohol film was immersed in a crosslinking bath (aqueous solution having a boric acid concentration of 3.0 wt% and a potassium iodide concentration of 3.0 wt%) at 40 ℃ for 28 seconds, and the original polyvinyl alcohol film was stretched 3.6 times in the transport direction (crosslinking step). Further, the obtained polyvinyl alcohol film was immersed in a stretching bath (aqueous solution having a boric acid concentration of 4.0 wt% and a potassium iodide concentration of 5.0 wt%) at 61 ℃ for 60 seconds, stretched 6.0 times in the transport direction based on the original polyvinyl alcohol film (stretching step), and then immersed in a cleaning bath (aqueous solution having a potassium iodide concentration of 2.0 wt%) at 35 ℃ for 10 seconds (cleaning step). The washed polyvinyl alcohol film was dried at 40 ℃ for 30 seconds to prepare a polarizing film. The polarizing film had a thickness of 18 μm.
[ method for measuring iodine content (% by weight) in polarizing film ]
The iodine concentration (% by weight) of the polarizing film was determined by the following equation using a fluorescent X-ray analyzer (product of Shigaku corporation, trade name: ZSX-PRIMUS IV, measurement diameter: 20 mm).
Iodine concentration (wt%): 14.474 × (fluorescent X-ray intensity)/(film thickness) (kcps/. mu.m)
The coefficient for calculating the concentration differs depending on the measurement device, but the coefficient can be obtained by using an appropriate calibration curve.
< production of polarizing film >
As the adhesive, a polyvinyl alcohol resin containing acetoacetyl groups (average degree of polymerization 1200, degree of saponification 98.5 mol%, degree of acetoacetylation 5 mol%) and methylol melamine and a resin represented by the general formula (9) were used in a weight ratio of 3:1:4An aqueous solution of a compound having a nitroxyl radical or nitroxyl group. Using this adhesive, a cellulose triacetate film having a thickness of 47 μm (moisture permeability of 342 g/(m) having a hard coat layer as a transparent protective film was bonded to both sides of the polarizing film obtained above by a roll laminator 2 24 hours), manufactured by konica minolta, trade name "KC 4 UYW"), and then dried by heating in an oven (temperature 60 ℃ for 4 minutes), to prepare a polarizing film having transparent protective films attached to both surfaces of the polarizing film. The monomer transmittance of the polarizing film was 39.7%.
[ chemical formula 9]
< preparation of acrylic adhesive >
A monomer mixture containing 99 parts of butyl acrylate and 1 part of 4-hydroxybutyl acrylate was placed in a four-necked flask equipped with a stirring blade, a thermometer, a nitrogen inlet tube, and a condenser. Further, 0.1 part of 2, 2' -azobisisobutyronitrile as a polymerization initiator was added together with 100 parts of ethyl acetate to 100 parts of the monomer mixture (solid content), nitrogen gas was introduced while slowly stirring, and after nitrogen substitution, the liquid temperature in the flask was kept near 55 ℃ to conduct polymerization for 8 hours, thereby preparing a solution of an acrylic polymer having a weight average molecular weight (Mw) of 180 ten thousand. Then, an isocyanate crosslinking agent (trade name "Takenate D110N", manufactured by Tosoh corporation, trimethylolpropane/xylylene diisocyanate adduct) 0.02 parts and a silane coupling agent (trade name "X-41-1056", manufactured by shin-Etsu chemical Co., Ltd.) 0.2 parts were mixed with respect to 100 parts of the solid content of the obtained acrylic polymer solution to prepare an acrylic pressure-sensitive adhesive composition solution. Next, the solution of the acrylic pressure-sensitive adhesive composition obtained above was applied to one surface of a polyethylene terephthalate film (mitsubishi chemical polyester film, product name "MRF 38", separator) treated with a silicone-based release agent so that the thickness of the pressure-sensitive adhesive layer after drying became 20 μm, and the pressure-sensitive adhesive layer was formed on the surface of the separator by drying at 90 ℃ for 1 minute. Next, the pressure-sensitive adhesive layer formed on the separator was transferred to one surface of the polarizing film thus produced, thereby producing a polarizing film with a pressure-sensitive adhesive layer.
< production of analog image display device (laminate) >
The polarizing film with the adhesive layer obtained above was cut into a size of 40 × 40mm so that the absorption axis of the polarizing film was long, and a glass plate (analog image display unit) was bonded to the other surface of the polarizing film via the adhesive layer, and another glass plate (analog front surface transparent member) was bonded to the other surface of the polarizing film via an acrylic-free monomer adhesive (trade name "lucicacs CS 9868", manufactured by ritonan electrical corporation) having a thickness of 200 μm.
[ evaluation of monomer transmittance in high-temperature Environment ]
The analog image display device (laminate) obtained above was left to stand in a hot air oven at a temperature of 105 ℃ for 48 hours, and the monomer transmittance (Δ Ts) before and after charging (heating) was measured. The monomer transmittance was measured by a spectrophotometer (product name "DOT-3" manufactured by murakamura color technology research institute, inc.) and evaluated based on the following criteria. The monomer transmittance is a Y value obtained by correcting visibility with a 2-degree field of view (C light source) of JlS Z8701-. The measurement wavelength is 380 to 700nm (per 10 nm). The results are shown in Table 1.
ΔTs(％)＝Ts 48 －Ts 0
Wherein, Ts 0 The monomer transmittance, Ts, of the analog image display device (laminate) before heating 48 The monomer transmittance of the simulated image display device (laminate) after heating for 48 hours was shown.
○：5≥ΔTs(％)≥0
X: Δ Ts (%) > 5, or Δ Ts (%) < 0
The Δ Ts (%) is preferably 5. gtoreq.DELTA.Ts (%). gtoreq.0, and more preferably 4. gtoreq.DELTA.Ts (%). gtoreq.0.
< example 2 >
< production of polarizing film, and analog image display device (laminate) >
A polarizing film, a double-sided protective polarizing film, and a pseudo-image display device (laminate) were produced in the same manner as in example 1 except that the compound having a nitroxyl radical or a nitroxyl group represented by general formula (10) was added to two adhesives used in the production of the polarizing film so that the weight ratio of the compound to the polyvinyl alcohol resin was 4:3, potassium hydroxide was added so that the molar ratio of the compound having a nitroxyl radical or a nitroxyl group to the compound having a nitroxyl radical or a nitroxyl group was 1:1 so as not to affect the curing reaction of the adhesives, and the pH was adjusted (neutralized). The monomer transmittance of the polarizing film was 40.0%.
[ chemical formula 10]
< example 3 >
< production of polarizing film, and analog image display device (laminate) >
A polarizing film, a double-sided protective polarizing film, and a pseudo image display device (laminate) were produced in the same manner as in example 1, except that the compound having a nitroxyl radical or a nitroxyl group represented by general formula (8) was used instead of the compound represented by general formula (9) for the two adhesives used in the production of the polarizing film. The monomer transmittance of the polarizing film was 39.6%.
< example 4 >
< production of polarizing film, and analog image display device (laminate) >
A polarizing film, a double-sided protective polarizing film, and a pseudo image display device (laminate) were produced in the same manner as in example 1, except that an aqueous solution containing an acetoacetyl group-containing polyvinyl alcohol resin, methylolmelamine, and a compound having a nitroxyl radical or nitroxyl group represented by general formula (6) in a weight ratio of 7:2:1 was used as an adhesive in the production of the polarizing film. The monomer transmittance of the polarizing film was 39.7%.
< comparative example 1 >
< production of polarizing film, and analog image display device (laminate) >
A polarizing film, and a pseudo image display device (laminate) were produced in the same manner as in example 1, except that the compound having a nitroxyl radical or a nitroxyl group represented by general formula (9) was not added in the production of the polarizing film. The monomer transmittance of the polarizing film was 39.6%.
The above-described [ evaluation of monomer transmittance in a high-temperature environment ] was carried out using the simulated image display devices (laminates) of the examples and comparative examples obtained above, and the results are shown in table 1.
[ Table 1]
Claims (6)
1. A polarizing film comprising a transparent protective film bonded to at least one surface of a polarizing film with an adhesive layer interposed therebetween,
the polarizing film is formed by adsorbing iodine to a polyvinyl alcohol film and orienting the film,
the adhesive layer contains a compound having a nitroxyl radical or a nitroxyl group.
2. The polarizing film of claim 1,
the compound having a nitroxyl radical or nitroxyl group is an N-oxyl compound.
3. The polarizing film according to claim 1 or 2,
the content of the compound having a nitroxyl radical or a nitroxyl group in the adhesive layer is 70% by weight or less.
4. A laminated polarizing film, wherein the polarizing film of any one of claims 1 to 3 is laminated to an optical layer.
5. An image display panel, wherein the polarizing film according to any one of claims 1 to 3 or the laminated polarizing film according to claim 4 is bonded to an image display unit.
6. An image display device comprising a front surface transparent member on the polarizing film or laminated polarizing film side of the image display panel according to claim 5.
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| JP2018212227 | 2018-11-12 | ||
| JP2018-212227 | 2018-11-12 | ||
| PCT/JP2019/044217 WO2020100845A1 (en) | 2018-11-12 | 2019-11-12 | Polarizing film, laminated polarizing film, image display panel and image display device |
| CN201980017893.1A CN111837061B (en) | 2018-11-12 | 2019-11-12 | Polarizing film, laminated polarizing film, image display panel, and image display device |
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| CN201980017893.1A Division CN111837061B (en) | 2018-11-12 | 2019-11-12 | Polarizing film, laminated polarizing film, image display panel, and image display device |
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| CN201980017893.1A Active CN111837061B (en) | 2018-11-12 | 2019-11-12 | Polarizing film, laminated polarizing film, image display panel, and image display device |
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| KR20220045928A (en) * | 2019-08-28 | 2022-04-13 | 닛토덴코 가부시키가이샤 | Polarizing film, laminated polarizing film, image display panel, and image display device |
| CN114080551A (en) * | 2019-08-28 | 2022-02-22 | 日东电工株式会社 | Polarizing film, laminated polarizing film, image display panel, and image display device |
| KR20220049492A (en) * | 2019-08-28 | 2022-04-21 | 닛토덴코 가부시키가이샤 | Polarizing film, laminated polarizing film, image display panel, and image display device |
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| CN111837061B (en) | 2022-05-27 |
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