CN114964024A - Steel pipe measuring device - Google Patents
Steel pipe measuring device Download PDFInfo
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- CN114964024A CN114964024A CN202210889491.4A CN202210889491A CN114964024A CN 114964024 A CN114964024 A CN 114964024A CN 202210889491 A CN202210889491 A CN 202210889491A CN 114964024 A CN114964024 A CN 114964024A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/002—Measuring arrangements characterised by the use of optical techniques for measuring two or more coordinates
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/80—Analysis of captured images to determine intrinsic or extrinsic camera parameters, i.e. camera calibration
- G06T7/85—Stereo camera calibration
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30108—Industrial image inspection
- G06T2207/30136—Metal
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30244—Camera pose
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Theoretical Computer Science (AREA)
- Quality & Reliability (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention provides a steel pipe measuring device, comprising: the calibration module is used for calibrating the 3D cameras distributed on each side face of the bar material with the cross section being a regular hexagon to obtain a conversion matrix from a position point of a coordinate system of the 3D cameras to a space coordinate system of an object; the acquisition conversion module is used for mapping the position point coordinates of the surface of the steel pipe acquired by the calibrated 3D camera under the camera coordinate system to an object space coordinate system through a conversion matrix to obtain the position point coordinates of the surface of the steel pipe under the object space coordinate system, wherein the steel pipe is used for coaxially replacing the bar after the 3D camera is calibrated; and the diameter calculation module is used for obtaining the diameter of the steel pipe by taking a circular equation as a final fitting target through a least square method according to the position point coordinates of the surface of the steel pipe under the object space coordinate system. The invention can automatically detect the diameter of the pipe and ensure the accuracy and timeliness of steel pipe quality judgment.
Description
Technical Field
The invention belongs to the technical field of steel pipe production control, and particularly relates to a steel pipe measuring device.
Background
The processing technology of the seamless steel tube is complex, and at least relates to relevant equipment such as long-scale blank sawing, annular furnace, perforating machine, rolling mill, sizing mill, cooling bed, tube row sawing, straightening machine, dust blowing and sucking, flaw detector, length measuring weighing machine, packing machine and the like, wherein generally, each equipment is provided by different manufacturers, each equipment is provided with independent PLC control work, the PLC of each equipment is connected with MES (production execution system), the MES is used for carrying out flow control among the equipment, and obtaining relevant production information and the like is implemented. The material moving path is changeable when one long billet passes through each device for processing, and relates to a technological process that one long billet is changed into a plurality of fixed billets, and after the fixed billets are rolled into steel pipes, the steel pipes are sawed into a plurality of steel pipes.
In the aspect of pipe quality detection, particularly for the outer diameter of a pipe, after a batch of pipe production is completed, a quality inspector usually extracts a part of the pipe from the pipe to detect the pipe, and the off-line detection mode has time lag, and the data of off-line steel pipe size precision analysis cannot well reflect the actual condition of the steel pipe one by one. Moreover, the spot check is only to spot check several roots, perform off-line measurement and recording, and judge after comprehensively considering all factors by special quality inspection personnel. The quality testing personnel can only give final judgment through a small amount of sampling data (an off-line sampling mode), wrong judgment often occurs, and quality disputes also exist when the quality testing personnel judge the qualified outgoing products.
Under the background of continuously increasing industrial automation degree, the automatic detection of the diameter of the pipe in the production process of the steel pipe needs to be realized, and at present, no better on-line solution exists.
Disclosure of Invention
In order to solve the above problems in the prior art, the present invention provides a steel pipe measuring device, including:
the calibration module is used for calibrating the 3D cameras distributed on each side face of the bar material with the cross section being a regular hexagon to obtain a conversion matrix from a position point of a coordinate system of the 3D cameras to a space coordinate system of an object;
the acquisition conversion module is used for mapping the position point coordinates of the surface of the steel pipe acquired by the calibrated 3D camera under the camera coordinate system to an object space coordinate system through a conversion matrix to obtain the position point coordinates of the surface of the steel pipe under the object space coordinate system, wherein the steel pipe is coaxially replaced with the rod after the 3D camera is calibrated;
and the diameter calculation module is used for obtaining the diameter of the steel pipe by taking a circular equation as a final fitting target through a least square method according to the position point coordinates of the surface of the steel pipe under the object space coordinate system.
Optionally, a two-dimensional camera coordinate system X0A0Y0, an intermediate auxiliary coordinate system X1A1Y1, and an object space coordinate system X2A1Y2 are established, wherein the camera coordinate system is A3D camera center as a coordinate origin A0 in a cross section, a camera target plane parallel direction is an X0 axis, and a camera target plane vertical direction is a Y0 axis; the middle auxiliary coordinate system takes the center of a regular hexagon as an origin A1 in the cross section, the parallel direction of the side face opposite to the 3D camera is an X1 axis, and the direction vertical to the side face is a Y1 axis; the object space coordinate system is based on the center of a regular hexagon as an origin a1, the horizontal width direction of the bar is an axis X2, and the vertical width direction of the bar is an axis Y2.
Optionally, in the calibration module, calibrating the 3D cameras distributed on each side of the bar material with the cross section being a regular hexagon to obtain a transformation matrix from a position point of a coordinate system of the 3D camera to a coordinate system of an object space, including:
obtaining an X0 axial direction position X0 on the camera target surface image corresponding to the minimum distance D position of the opposite side from the camera according to the output data of the 3D camera, obtaining an X0 axial direction position X1 of one corner point of the opposite side on the camera target surface image according to the output data of the 3D camera, obtaining an X0 axial direction position X2 of the other corner point of the opposite side on the camera target surface image according to the output data of the 3D camera,
the position information of the position point of the camera coordinate system under the middle auxiliary coordinate system is obtained as follows:
a is the position of the corner point of the adjacent side surface opposite to the side surface in the X0 axis direction on the camera target surface image;
b is the position of the corner point of the other side surface which is adjacent to the opposite side surface in the X0 axial direction on the camera target surface image;
representing the X1 axis of the camera coordinate system position point in the intermediate auxiliary coordinate systemCoordinates;
representing the Y1 axis coordinate of the position point of the camera coordinate system under the middle auxiliary coordinate system;
obtaining a conversion matrix from the position point of the camera coordinate system to the middle auxiliary coordinate system according to the position information of the position point of the camera coordinate system in the middle auxiliary coordinate systemComprises the following steps:
constructing a conversion matrix from the position point of the middle auxiliary coordinate system to the object space coordinate systemComprises the following steps:
the included angle between the middle auxiliary coordinate system and the object space coordinate system is。
Optionally, obtaining the diameter of the steel pipe by using a least square method and taking a circular equation as a final fitting target according to the coordinates of the position points of the surface of the steel pipe in the object space coordinate system, where the method includes:
and randomly taking an initial angle, extracting the position point coordinates of the surface of the steel pipe in an object space coordinate system at intervals to obtain a data subset, and performing equation fitting on the data subset by using a least square method to obtain the diameter of a fitting circle as the diameter of the steel pipe.
Optionally, randomly selecting an initial angle, extracting a data subset from coordinates of position points of the surface of the steel pipe in an object space coordinate system at intervals, and performing equation fitting on the data subset by using a least square method to obtain a diameter of a fitting circle as the diameter of the steel pipe, including: and repeatedly extracting for m times by adopting different interval angles to obtain m data subsets, respectively obtaining the diameters by utilizing a least square method, and taking the diameter mean value as the diameter of the steel pipe.
Optionally, for the m data subsets, diameters obtained by a least square method are respectively used, wherein the difference between the maximum diameter and the minimum diameter is used as the ovality of the steel pipe.
According to the steel pipe measuring device disclosed by the invention, the diameter of the pipe can be detected on line, and the diameter of all the pipes is detected, so that the misjudgment condition of the conventional spot check is avoided, and the accuracy and timeliness of the quality judgment of the steel pipe are ensured.
Drawings
The above features and technical advantages of the present invention will become more apparent and readily appreciated from the following description of the embodiments thereof taken in conjunction with the accompanying drawings.
Fig. 1 is a schematic diagram showing a camera arrangement according to the present invention.
Fig. 2 is a schematic diagram showing a two-dimensional coordinate system according to the present invention.
Fig. 3 shows the relationship between the object space coordinate system and the intermediate auxiliary coordinate system according to the present invention.
Fig. 4 is a schematic diagram showing a 3D camera according to the present invention capturing a side image of a bar.
Detailed Description
The embodiments of the present invention will be described below with reference to the accompanying drawings. Those of ordinary skill in the art will recognize that the described embodiments can be modified in various different ways, or combinations thereof, without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims. Furthermore, in the present description, the drawings are not to scale and like reference numerals refer to like parts.
FIG. 1 is a schematic diagram showing a camera arrangement to which the present invention relates; fig. 2 is a schematic diagram showing the invention in relation to a two-dimensional coordinate system. Fig. 3 shows the relationship between the object space coordinate system and the intermediate auxiliary coordinate system according to the present invention. Fig. 4 is a schematic diagram showing a 3D camera according to the present invention capturing a side image of a bar. A steel pipe measuring apparatus, which measures the diameter of a pipe by a 3D camera, will be described with reference to fig. 1 to 4, and includes the following steps:
in step S1, as shown in fig. 1, one 3D camera 10 is disposed on each side of the bar 100 having a regular hexagonal cross section, so that each 3D camera is on the same cross section and the target surface of the 3D camera 10 is parallel to the corresponding side. As shown in fig. 2 and 3, a two-dimensional camera coordinate system X0A0Y0, an intermediate auxiliary coordinate system X1A1Y1, and an object space coordinate system X2A1Y2 are established. The camera coordinate system takes the center of a 3D camera as a coordinate origin A0 in the cross section, the parallel direction of the camera target surface is an X0 axis, and the vertical direction of the camera target surface is a Y0 axis; the middle auxiliary coordinate system takes the center of a regular hexagon as an origin A1 in the cross section, the parallel direction of the side face opposite to the 3D camera is an X1 axis, and the direction vertical to the side face is a Y1 axis; the object space coordinate system takes the center of a regular hexagonal shape as an origin a1, the horizontal width direction of the bar as an X2 axis, and the vertical width direction of the bar as a Y2 axis. The camera coordinate system is the same as the number of cameras, for example, 6 camera coordinate systems are established by arranging one 3D camera along each of six sides of the regular hexagon. Correspondingly, since the camera coordinate system location points are to be converted to the object space coordinate system, there is an intermediate auxiliary coordinate system for each camera coordinate system.
Step S2, each camera shoots the corresponding side image, and establishes the transformation matrix from the camera coordinate system position point to the object space coordinate system by using the side image, which comprises:
step S21, as shown in fig. 4, obtaining an X0 axis direction position on the shot camera target surface image corresponding to the minimum distance D position of the side from the camera according to the 3D camera output data as X0, obtaining an X0 axis direction position X1 of one corner point of the opposite side on the camera target surface image according to the 3D camera output data, obtaining an X0 axis direction position X2 of the other corner point of the opposite side on the camera target surface image according to the 3D camera output data, thereby obtaining position information of the camera coordinate system position points in the middle auxiliary coordinate system as follows:
representing the X1 axis coordinates of the position point of the camera coordinate system under the middle auxiliary coordinate system;
indicating the Y1 axis coordinates of the camera coordinate system location point in the intermediate secondary coordinate system.
a is the position of the edge of the adjacent side surface of the opposite side surface in the X0 axial direction on the camera target surface image;
b is the position of the edge of the other side surface adjacent to the opposite side surface in the X0 axial direction on the camera target surface image.
Step S22, according to the position information of the camera coordinate system position point in the middle auxiliary coordinate system, obtaining the transformation matrix from the camera coordinate system position point to the middle auxiliary coordinate systemComprises the following steps:
step S23, constructing an intermediate aidTransformation matrix from coordinate system position point to object space coordinate systemComprises the following steps:
the included angle between the middle auxiliary coordinate system and the object space coordinate system is。
S3, using a calibrated 3D camera to surround the steel pipe, namely using the steel pipe to coaxially replace a rod material for calibration, and shooting the periphery of the steel pipe, wherein the output data of the 3D camera comprises the transverse position of the surface of the steel pipe under a camera coordinate system and the position away from the surface of the steel pipe;
step S4, the data output by each camera in the camera coordinate system is based on the two transformation matrixes obtained in step S2Andand synchronously mapping to an object space coordinate system, wherein the data mapping relation is as follows:
wherein,Outputting the position of the surface of the steel pipe in the camera coordinate system parallel to the direction of the target surface of the camera and the position away from the surface of the steel pipe in the camera coordinate system;,the position information of the surface of the steel pipe under the object space coordinate system is obtained.
And step S5, according to the position point coordinates in the object space coordinate system obtained in the step S4, obtaining the diameter and ellipticity information of the steel pipe by using a circular equation as a final fitting target through a least square method according to the position point coordinates.
Specifically, the output data points of each 3D camera may be counted according to the transformation matrix obtained in step S4Andand obtaining data under an object space coordinate system, randomly taking an initial angle from the data, extracting the data at certain intervals, performing equation fitting on the extracted data subset by using a least square method to obtain the diameter of a fitting circle, namely the diameter of the steel pipe, repeating the process for m times to obtain m groups of diameter values, taking the average value as the average diameter of the steel pipe, wherein the difference between the maximum diameter and the minimum diameter is the ellipticity of the steel pipe.
For example, the initial angle is 60 degrees, the interval angle is 60 degrees, the data subset is obtained by extraction, and the diameter of the fitting circle is obtained by performing equation fitting by using the least square method, namely the diameter of the steel pipe. Then extracting data subsets with the initial angle of 30 degrees and the interval angle of 50 degrees, performing equation fitting by using a least square method to obtain the diameter of a fitting circle, namely the diameter of the steel pipe, then obtaining m groups of diameter values, and taking an average value to obtain the diameter of the steel pipe. Wherein the difference between the maximum diameter and the minimum diameter is the ovality of the steel tube.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A steel pipe measuring device, characterized by comprising:
the calibration module is used for calibrating the 3D cameras distributed on each side face of the bar material with the cross section being a regular hexagon to obtain a conversion matrix from a position point of a coordinate system of the 3D cameras to a space coordinate system of an object;
the acquisition conversion module is used for mapping the position point coordinates of the surface of the steel pipe acquired by the calibrated 3D camera under the camera coordinate system to an object space coordinate system through a conversion matrix to obtain the position point coordinates of the surface of the steel pipe under the object space coordinate system, wherein the steel pipe is coaxially replaced with the rod after the 3D camera is calibrated;
and the diameter calculation module is used for obtaining the diameter of the steel pipe by taking a circular equation as a final fitting target through a least square method according to the position point coordinates of the surface of the steel pipe under the object space coordinate system.
2. The steel pipe measuring apparatus according to claim 1,
establishing a two-dimensional camera coordinate system X0A0Y0, an intermediate auxiliary coordinate system X1A1Y1 and an object space coordinate system X2A1Y2, wherein the camera coordinate system takes the center of A3D camera as a coordinate origin A0 in the cross section, the parallel direction of a camera target surface is an X0 axis, and the vertical direction of the camera target surface is a Y0 axis; the middle auxiliary coordinate system takes the center of a regular hexagon as an origin A1 in the cross section, the parallel direction of the side face opposite to the 3D camera is an X1 axis, and the direction vertical to the side face is a Y1 axis; the object space coordinate system is based on the center of a regular hexagon as an origin a1, the horizontal width direction of the bar is an axis X2, and the vertical width direction of the bar is an axis Y2.
3. The steel pipe measuring apparatus according to claim 2,
in the calibration module, 3D cameras distributed on each side face of a regular hexagon bar with a cross section are calibrated to obtain a conversion matrix from a position point of a coordinate system of the 3D camera to a space coordinate system of an object, and the method comprises the following steps:
obtaining an X0 axial direction position X0 on the camera target surface image corresponding to the minimum distance D position of the opposite side from the camera according to the output data of the 3D camera, obtaining an X0 axial direction position X1 of one corner point of the opposite side on the camera target surface image according to the output data of the 3D camera, obtaining an X0 axial direction position X2 of the other corner point of the opposite side on the camera target surface image according to the output data of the 3D camera,
the position information of the position point of the camera coordinate system under the middle auxiliary coordinate system is obtained as follows:
a is the position of the corner point of the adjacent side surface opposite to the side surface in the X0 axis direction on the camera target surface image;
b is the position of the corner point of the other side surface which is opposite to the side surface and adjacent to the side surface in the X0 axis direction on the camera target surface image;
representing the X1 axis coordinates of the position point of the camera coordinate system under the middle auxiliary coordinate system;
representing the Y1 axis coordinate of the position point of the camera coordinate system under the middle auxiliary coordinate system;
obtaining a conversion matrix from the position point of the camera coordinate system to the middle auxiliary coordinate system according to the position information of the position point of the camera coordinate system in the middle auxiliary coordinate systemComprises the following steps:
constructing a conversion matrix from the position point of the middle auxiliary coordinate system to the object space coordinate systemComprises the following steps:
4. The steel pipe measuring device according to claim 3, wherein the obtaining of the diameter of the steel pipe by using the least square method with the circular equation as a final fitting target according to the coordinates of the position points of the surface of the steel pipe in the object space coordinate system comprises:
and randomly taking an initial angle, extracting the position point coordinates of the surface of the steel pipe in an object space coordinate system at intervals to obtain a data subset, and performing equation fitting on the data subset by using a least square method to obtain the diameter of a fitting circle as the diameter of the steel pipe.
5. The steel pipe measuring apparatus according to claim 4, wherein the step of obtaining the initial angle at random, extracting the data subset from the coordinates of the position points of the surface of the steel pipe in the object space coordinate system at the interval angle, and performing equation fitting on the data subset by using a least square method to obtain the diameter of the fitting circle as the diameter of the steel pipe comprises:
and repeatedly extracting for m times by adopting different interval angles to obtain m data subsets, respectively obtaining the diameters by utilizing a least square method, and taking the diameter mean value as the diameter of the steel pipe.
6. The steel pipe measuring apparatus according to claim 5, wherein diameters obtained by a least square method are respectively used for the m subsets of data, and a difference between a maximum diameter and a minimum diameter is used as an ovality of the steel pipe.
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