CN114960075B - Energy-saving and environment-friendly dyeing device in printing and dyeing technology and application method thereof - Google Patents
Energy-saving and environment-friendly dyeing device in printing and dyeing technology and application method thereof Download PDFInfo
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- CN114960075B CN114960075B CN202210740911.2A CN202210740911A CN114960075B CN 114960075 B CN114960075 B CN 114960075B CN 202210740911 A CN202210740911 A CN 202210740911A CN 114960075 B CN114960075 B CN 114960075B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 86
- 238000007639 printing Methods 0.000 title claims abstract description 14
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 116
- 239000004753 textile Substances 0.000 claims abstract description 79
- 239000000243 solution Substances 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 238000011084 recovery Methods 0.000 claims abstract description 11
- 239000000975 dye Substances 0.000 claims description 127
- 238000005070 sampling Methods 0.000 claims description 27
- 238000004891 communication Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 9
- 238000005086 pumping Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 238000009987 spinning Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
- D06B23/042—Perforated supports
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/12—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length
- D06B5/22—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through materials of definite length through fabrics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an energy-saving and environment-friendly dyeing device in a printing and dyeing technology and a use method thereof, and relates to the technical field of dyeing devices, wherein the dyeing device comprises a dyeing box, a dyeing bin, a recovery mechanism and a textile frame, and at least one group of dye cylinders and a liquid injection mechanism are arranged on the upper side of the dyeing box; at least one group of dye bins are arranged in the dye box, and a pushing mechanism is arranged at one side, far away from the dye barrel, of the dye bins; the recovery mechanism is arranged in the dye box and is communicated with the corresponding dye bin; the plurality of textile frames are arranged in the corresponding dye cylinders, and connecting frames connected with the plurality of textile frames are arranged at the top ends of the dye cylinders. Compared with the prior art, when the dye solution is used for dyeing, the pushing mechanism is used for pressurizing the dye solution along the dye bin until the dye solution rises to the inside of the dye cylinder, so that the textile is soaked and dyed, and the using amount of the dye solution can be reduced.
Description
Technical Field
The invention relates to the technical field of dyeing devices, in particular to an energy-saving and environment-friendly dyeing device in the dyeing technology and a use method thereof.
Background
Printing and dyeing is one of the common processing modes in textile, printing and dyeing is a processing mode, also is a generic term of pretreatment, dyeing, printing, finishing, washing water and the like, and along with the development of textile and printing technologies, the development trend of printing and dyeing is high-efficiency, energy-saving and environment-friendly, and the three aspects complement each other and are indispensable; in the dyeing process of printing and dyeing, a large amount of dye resources are consumed.
Through retrieval, china patent discloses a high temperature and high pressure dyeing machine (bulletin number: CN 102776736B), which comprises a chassis part, a tank part, a cover opening part, a heater part and a main pump part; the underframe part is in a flat cube shape and is used as a base of the dyeing machine in the patent; the tank body part comprises a dyeing machine barrel, a heater part in the barrel and a fabric bearing member, a dyeing liquid inlet and a dyeing liquid outlet are arranged at the bottom of the barrel, a tank cover is arranged at the top end of the tank body, and a tank body is Cheng Ranliao; the cover opening part comprises a cylinder device and a transmission part, the transmission part is connected with the cylinder cover, and the combination of the cylinder device and the transmission part realizes the airtight covering.
In the prior art, when the dye is contacted with the textile during dyeing, the dye solution needs to have a higher volume, so that the dye is convenient to contact with the textile, more dye is wasted, and the dye is inconvenient to recycle.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide an energy-saving and environment-friendly dyeing device in the printing and dyeing technology and a use method thereof.
In order to achieve the above purpose, the present invention provides the following technical solutions: the energy-saving and environment-friendly dyeing device in the printing and dyeing technology comprises a dyeing box, wherein at least one group of dyeing bins are arranged in the dyeing box, at least one group of dye cylinders are arranged on one side of the upper surface of the dyeing box, and the dye cylinders are communicated with the corresponding dyeing bins;
the upper surface of the dye box is provided with a liquid injection mechanism at one side close to the dye cylinder, and a pushing mechanism is arranged at one side, far away from the corresponding dye cylinder, of the dye bin;
the inside of the dyeing box is also provided with a plurality of recovery mechanisms communicated with the corresponding dyeing bins, and the recovery mechanisms are used for discharging dye solution in each dyeing bin;
the inside of the dye barrel is provided with a plurality of textile frames, the top end of the dye barrel is provided with a connecting frame connected with the plurality of textile frames, and the top end of the dye barrel is provided with an air pump.
Further, at least one group of mixing mechanisms is arranged in the dyeing bin.
Further, the bottom of the liquid injection mechanism is not lower than the top of the dye bin.
Further, the recycling mechanism comprises a sampling groove, the sampling groove is arranged in the dye box, a water inlet of the sampling groove is communicated with a corresponding dye bin, and an electromagnetic valve is arranged in the water inlet of the sampling groove; the water outlet of the sampling groove extends to one side of the dyeing box, and the water outlet part of the sampling groove is provided with a pumping mechanism.
Further, the dye cylinder comprises a cylinder body, a cylinder cover is arranged at the top end of the cylinder body, and after textiles enter the cylinder body, the top of the cylinder body can be sealed by the cylinder cover.
Further, the bottom of the cylinder body is provided with a plurality of first communication holes communicated with the corresponding dyeing bins;
a base is arranged between the bottom end of the textile frame and the bottom of the cylinder body, a plurality of second communication holes are formed in the base, and two ends of each second communication hole are respectively communicated with the first communication holes and the corresponding textile frame.
Further, the connecting frame comprises a frame body, and a communicating bin is arranged in the frame body;
a plurality of connecting sleeves are arranged on the lower surface of the frame body; a plurality of communicating pipes are arranged in the communicating bin and are respectively embedded into the corresponding connecting sleeves;
further, an air supply pipe is arranged in the textile frame; the outside of the textile frame is uniformly provided with a hole structure, and the air supply pipe is uniformly provided with holes at one third of the position of the outer bottom of the air supply pipe.
The invention also discloses a use method of the energy-saving and environment-friendly dyeing device in the printing and dyeing technology, which comprises the following steps:
step one: the dye solution is conveyed into the corresponding dyeing bin through a liquid injection mechanism;
step two: sleeving textiles on the outer sides of the textile frames in sequence, and sealing the dye cylinders;
step three: assembling the connecting frame with the corresponding textile frame;
step four: the pushing mechanism is started to convey the dye solution into the dye barrel to dye the textile, and the air pump is started simultaneously to convey the high-pressure air to the inside of the textile frame, so that the textile is processed from the inside of the textile.
Compared with the prior art, the invention has the following beneficial effects:
compared with the prior art, when the dye solution is used for dyeing, the pushing mechanism is used for pressurizing the dye solution along the dye bin until the dye solution rises to the inside of the dye cylinder, so that the textile is soaked and dyed, and the using amount of the dye solution can be reduced;
the spinning frame adopts a hollow structure, the bottom of the spinning frame can be communicated with dye solution, and the top of the spinning frame can be used for conveying high-pressure gas through the connecting frame, so that the spinning frame is convenient to dye textiles from the inside of the textiles;
further, an air supply pipe is arranged in the textile frame, and the air supply pipe can convey high-pressure air at the position to the bottom of the textile frame, so that the dyeing quality of textiles is further improved;
on the other hand, the dye box is also provided with a recovery mechanism connected with each dye bin, so that the dye solution in each dye bin can be recovered.
Drawings
FIG. 1 is a schematic diagram of a dyeing apparatus with energy saving and environmental protection in printing and dyeing technology;
FIG. 2 is a partial side cross-sectional view of the dyeing apparatus of the present invention;
FIG. 3 is a side cross-sectional view of a dye cartridge of the dyeing apparatus of the present invention;
FIG. 4 is an enlarged view of the portion A of FIG. 3 in accordance with the present invention;
FIG. 5 is a partial cross-sectional view of a connector in the dyeing apparatus of the present invention;
in the figure: 1. a dyeing box; 2. a liquid injection mechanism; 3. a blocking mechanism; 4. a dye cartridge; 5. a recovery mechanism; 6. a mixing mechanism; 7. a horizontal driving mechanism; 8. a textile rack; 9. a dyeing bin; 10. a pushing mechanism; 11. a shielding cover; 51. a sampling groove; 52. a pumping mechanism; 53. an electromagnetic valve; 41. a cylinder; 42. a cylinder cover; 43. an air pump; 44. a connecting frame; 45. a pressing mechanism; 411. a first communication hole; 81. a second communication hole; 82. an air supply pipe; 83. a base; 441. a communicating bin; 442. connecting sleeves; 443. a communicating pipe; 444. a frame body.
Detailed Description
Referring to fig. 1 to 5, an energy-saving and environment-friendly dyeing device in the dyeing technology comprises a dyeing box 1, wherein a plurality of dyeing bins 9 are formed in the dyeing box 1, a plurality of dye cylinders 4 are mounted on one side of the upper surface of the dyeing box 1, the plurality of dye cylinders 4 are respectively communicated with the corresponding dyeing box 1, and in the embodiment, one group of dye cylinders 4 are communicated with one group of dyeing bins 9;
the upper surface of the dye box 1 is provided with a blocking mechanism 3 and a liquid injection mechanism 2 in sequence at one side close to the dye barrel 4, a pushing mechanism 10 is arranged at one side, far away from the corresponding dye barrel 4, of the dye bin 9, and the blocking mechanism 3 and the liquid injection mechanism 2 are both positioned between the dye barrel 4 and the output end of the pushing mechanism 10, so that dye solution is prevented from being conveyed to one side, far away from the dye barrel 4, of the pushing mechanism 10;
the separation mechanism 3 comprises a cylinder II, the output end of the cylinder II is provided with a separation plate, when the separation plate is separated, the horizontal side edge of the separation plate is attached to the output end of the pushing mechanism 10, and the bottom end of the separation plate and the two sides of the vertical direction are attached to the inner wall of the dye bin 9.
The inside of the dyeing box 1 is also provided with a plurality of recovery mechanisms 5 communicated with the corresponding dyeing bins 9, and the recovery mechanisms are used for discharging dye solution in each dyeing bin 9;
the inside of the dye cylinder 4 is provided with a plurality of textile frames 8, the top end of the dye cylinder 4 is provided with a connecting frame 44 connected with the plurality of textile frames 8, and simultaneously the top end of the dye cylinder 4 is provided with an air pump 43, and the air pump 43 supplies air to the plurality of textile frames 8 through the connecting frame 44.
Further, the device adopts reactive dye to dye textiles, and can be used for multiple times after the dye is recovered.
Referring to fig. 2, the dye cartridge 9 has at least one set of mixing mechanisms 6 mounted therein.
The bottom of the liquid injection mechanism 2 is not lower than the top of the dye bin 9, and the blockage of the output end of the pushing mechanism 10 can be avoided when the output end moves;
the pushing mechanism 10 comprises a cylinder I, a piston plate is mounted at the output end of the cylinder I, and the edge of the piston plate is attached to the inner wall of the dye bin 9.
A shielding cover 11 is arranged on the upper side of the liquid injection mechanism 2, a horizontal driving mechanism 7 is arranged on one side of the shielding mechanism 3, and the output end of the horizontal driving mechanism 7 is connected with a textile frame 8 and is used for driving the shielding cover 11 to move on the upper side of the horizontal driving mechanism 7; when the dyes are required to be conveyed into the corresponding dye bins 9, the horizontal driving mechanism 7 moves the shielding cover 11 to one side of the liquid injection mechanism 2; during dyeing, the horizontal driving mechanism 7 moves the shielding cover 11 to the upper side of the liquid injection mechanism 2 to cover the top of the liquid injection mechanism.
The recovery mechanism 5 comprises a sampling groove 51, the sampling groove 51 is arranged in the dye box 1, a water inlet of the sampling groove 51 is communicated with the corresponding dye bin 9, and an electromagnetic valve 53 is arranged in the water inlet of the sampling groove 51; the bottoms of the dyeing bins 9 are regularly inclined towards the sampling groove 51 and are used for conveying the dye into the sampling groove 51; the inclined angles are the same on the axial extension line, and when the piston plate in the pushing mechanism 10 slides along the dye bin 9, gaps are not generated between the edges of the piston plate and the dye bin 9; the water outlet of the sampling tank 51 extends to one side of the dye box 1, and a pumping mechanism 52 is arranged at the water outlet part of the sampling tank 51 and is used for pumping dye solution out of the sampling tank 51.
When the dye in the dye bin 9 is recovered, the output end of the pushing mechanism 10 can be reset firstly, the output end of the pushing mechanism 10 is moved to one side of the electromagnetic valve 53, and the blocking mechanism 3 is reset at the same time; the pumping mechanism 52 is then activated to recover the dye solution along the sampling tank 51.
Referring to fig. 3 to 4, the dye cylinder 4 comprises a cylinder 41, a cylinder cover 42 is mounted at the top end of the cylinder 41, an electrically controlled turnover mechanism is adopted between the cylinder 41 and the cylinder cover 42, and after textiles enter the cylinder 41, the cylinder cover 42 can seal the top of the cylinder 41;
a pressing mechanism 45 is installed between the connecting frame 44 and the cylinder cover 42, and the connecting frame 44 moves in the vertical direction based on the pressing mechanism 45, so that after the cylinder cover 42 seals the cylinder 41, the connecting frame is assembled with each textile frame 8 inside the cylinder 41;
the pressing mechanism 45 includes a bidirectional screw connected to the cylinder cover 42, and rotatable transmission rods are installed between threaded portions at two ends of the bidirectional screw and the connecting frame 44.
The bottom of the cylinder 41 is provided with a plurality of first communication holes 411 communicated with the corresponding dyeing bins 9;
a base 83 is installed between the bottom end of the textile frame 8 and the bottom of the cylinder 41, a plurality of second communication holes 81 are formed in the base 83, and two ends of the second communication holes 81 are respectively communicated with the first communication holes 411 and the corresponding textile frame 8 for the dyeing solution to enter the textile frame 8.
Referring to fig. 5, the connection frame 44 includes a frame body 444 connected with two sets of transmission rods, a communication bin 441 is provided in the frame body 444, and the communication bin 441 is connected with an output end of the air pump 43 through a folding tube as shown in fig. 3;
the lower surface of the frame body 444 is provided with a plurality of connecting sleeves 442, and the distribution positions of the plurality of connecting sleeves 442 are the same as the distribution positions of the textile frames 8 in the corresponding dye cylinders 4; a plurality of communicating pipes 443 are installed inside the communicating chamber 441, and the communicating pipes 443 are respectively embedded into the corresponding connecting sleeves 442;
an air supply pipe 82 is arranged in the textile frame 8; the outer side of the textile frame 8 is uniformly provided with a hole structure, and the air supply pipe 82 is uniformly provided with holes at the position of the outer bottom third of the air supply pipe.
The connecting sleeve 442 and the communicating tube 443 are made of flexible materials, and in this embodiment, a silica gel material is used;
after the connection frame 44 contacts with the corresponding textile frame 8, the connection sleeve 442 is sleeved outside the corresponding textile frame 8, and the connection pipe 443 is inserted into the air supply pipe 82.
Working principle:
the dye solution is conveyed into the corresponding dye bin 9 through the liquid injection mechanism 2, and when the dye solution is conveyed, the shielding cover 11 is moved away from the upper side of the liquid injection mechanism 2 through the horizontal driving mechanism 7; when the raw materials of the dye solutions are separately conveyed into the dye bin 9, a mixing mechanism 6 is started to mix and stir the dye solutions;
the textile fabrics are sleeved on the outer sides of the textile frames 8 in sequence, the cylinder cover 42 covers the upper sides of the cylinder bodies 41 through the turnover mechanism, the cylinder bodies 41 are sealed, then the pressing mechanism 45 is started, the connecting frames 44 are lowered to the upper sides of the textile frames 8, after the connecting frames 44 are contacted with the corresponding textile frames 8, the connecting sleeves 442 are sleeved on the outer sides of the corresponding textile frames 8, and the communicating pipes 443 are embedded into the air supply pipes 82;
starting a pushing mechanism 10 to push the dye solution along the dye bin 9 until the dye solution is conveyed into the dye cylinder 4 to dye textiles, and starting a blocking mechanism 3 to enable the blocking mechanism 3 to descend along the side edge of the output end of the pushing mechanism 10 to separate the space inside the dye bin 9;
finally, the air pump 43 is simultaneously started for blowing high-pressure air into the textile frame 8, so that the textile is processed from the inside; at the time of blowing, a part of the gas is transferred from the top of the spin basket 8 to the inside of the spin basket 8 through the connection sleeve 442, and another part of the gas is transferred from the bottom of the spin basket 8 to the inside of the spin basket 8 through the connection pipe 443 and the air supply pipe 82.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to those skilled in the art without departing from the principles of the present invention are intended to be considered as protecting the scope of the present template.
Claims (1)
1. The energy-saving and environment-friendly dyeing device in the printing and dyeing technology is characterized by comprising a dyeing box (1), wherein a plurality of dyeing bins (9) are formed in the dyeing box (1), a plurality of dye cylinders (4) are arranged on one side of the upper surface of the dyeing box (1), the dye cylinders (4) are respectively communicated with the corresponding dyeing boxes (1), and a group of dye cylinders (4) are communicated with a group of dyeing bins (9);
a blocking mechanism (3) and a liquid injection mechanism (2) are sequentially arranged on one side, close to the dye barrel (4), of the upper surface of the dye box (1), a pushing mechanism (10) is arranged on one side, far away from the corresponding dye barrel (4), of the inside of the dye bin (9), and the blocking mechanism (3) and the liquid injection mechanism (2) are both positioned between the dye barrel (4) and the output end of the pushing mechanism (10), so that dye solution is prevented from being conveyed to one side, far away from the dye barrel (4), of the pushing mechanism (10);
the separation mechanism (3) comprises a cylinder II, a separation plate is arranged at the output end of the cylinder II, when the separation plate is used for separating, the horizontal side edge of the separation plate is attached to the output end of the pushing mechanism (10), and the bottom end of the separation plate and the two sides in the vertical direction are attached to the inner wall of the dye bin (9);
the inside of the dyeing box (1) is also provided with a plurality of recovery mechanisms (5) communicated with the corresponding dyeing bins (9) and used for discharging dye solution in each dyeing bin (9);
a plurality of textile frames (8) are arranged in the dye barrel (4), a connecting frame (44) connected with the textile frames (8) is arranged at the top end of the dye barrel (4), and an air pump (43) is arranged at the top end of the dye barrel (4), and the air pump (43) supplies air to the textile frames (8) through the connecting frame (44);
at least one group of mixing mechanisms (6) are arranged in the dyeing bin (9);
the bottom of the liquid injection mechanism (2) is not lower than the top of the dye bin (9), and the blockage of the output end of the pushing mechanism (10) can be avoided when the output end moves;
the pushing mechanism (10) comprises a cylinder I, a piston plate is arranged at the output end of the cylinder I, and the edge of the piston plate is attached to the inner wall of the dye bin (9);
a shielding cover (11) is arranged on the upper side of the liquid injection mechanism (2), a horizontal driving mechanism (7) is arranged on one side of the blocking mechanism (3), and the output end of the horizontal driving mechanism (7) is connected with a textile frame (8) and is used for driving the shielding cover (11) to move on the upper side of the horizontal driving mechanism (7); when the dyes are required to be conveyed into the corresponding dye bins (9), the horizontal driving mechanism (7) moves the shielding cover (11) to one side of the liquid injection mechanism (2); during dyeing, the horizontal driving mechanism (7) moves the shielding cover (11) to the upper side of the liquid injection mechanism (2) to cover the top of the liquid injection mechanism;
the recovery mechanism (5) comprises a sampling groove (51), the sampling groove (51) is arranged in the dye box (1), a water inlet of the sampling groove (51) is communicated with a corresponding dye bin (9), and an electromagnetic valve (53) is arranged in the water inlet of the sampling groove (51); the bottoms of the dyeing bins (9) are regularly inclined towards the sampling groove (51) and are used for conveying dyes into the sampling groove (51); the inclined angles are the same on the axial extension line, and when the piston plate in the pushing mechanism (10) slides along the dye bin (9), gaps are not generated between the edge of the piston plate and the dye bin (9); the water outlet of the sampling groove (51) extends to one side of the dyeing box (1), and a pumping mechanism (52) is arranged at the water outlet part of the sampling groove (51) and is used for pumping dye solution out of the sampling groove (51);
when the dye in the dye bin (9) is recovered, firstly resetting the output end of the pushing mechanism (10), moving the output end of the pushing mechanism (10) to one side of the electromagnetic valve (53), and resetting the blocking mechanism (3); starting the pumping mechanism (52) again, and recycling the dye solution along the sampling groove (51);
the dye cylinder (4) comprises a cylinder body (41), a cylinder cover (42) is arranged at the top end of the cylinder body (41), an electric control turnover mechanism is adopted between the cylinder body (41) and the cylinder cover (42), and after textiles enter the cylinder body (41), the top of the cylinder body (41) is closed by the cylinder cover (42);
a pressing mechanism (45) is arranged between the connecting frame (44) and the cylinder cover (42), and the connecting frame (44) moves in the vertical direction based on the pressing mechanism (45), so that after the cylinder cover (42) seals the cylinder body (41), the connecting frame is assembled with each textile frame (8) in the cylinder body;
the pressing mechanism (45) comprises a bidirectional screw rod connected with the cylinder cover (42), and rotatable transmission rods are arranged between thread parts at two ends of the bidirectional screw rod and the connecting frame (44);
the bottom of the cylinder body (41) is provided with a plurality of first communication holes (411) communicated with the corresponding dyeing bins (9);
a base (83) is arranged between the bottom end of the textile frame (8) and the bottom of the cylinder body (41), a plurality of second communication holes (81) are formed in the base (83), and two ends of each second communication hole (81) are respectively communicated with the corresponding textile frame (8) and the first communication holes (411) for the dyeing solution to enter the textile frame (8);
the connecting frame (44) comprises a frame body (444) connected with two groups of transmission rods, a communicating bin (441) is arranged in the frame body (444), and a folding pipe of the communicating bin (441) is connected with the output end of the air pump (43);
the lower surface of the frame body (444) is provided with a plurality of connecting sleeves (442), and the distribution positions of the plurality of connecting sleeves (442) are the same as the distribution positions of the textile frames (8) in the corresponding dye cylinders (4); a plurality of communicating pipes (443) are arranged in the communicating bin (441), and the communicating pipes (443) are respectively embedded into the corresponding connecting sleeves (442);
an air supply pipe (82) is arranged in the textile frame (8); the outer side of the textile frame (8) is uniformly provided with a hole structure, and the air supply pipe (82) is uniformly provided with holes at the position of one third of the outer bottom of the air supply pipe;
the connecting sleeve (442) and the communicating pipe (443) are made of silica gel;
after the connecting frame (44) is contacted with the corresponding textile frame (8), the connecting sleeve (442) is sleeved outside the corresponding textile frame (8), and the communicating pipe (443) is embedded into the air supply pipe (82);
the dye solution is conveyed into the corresponding dye bin (9) through the liquid injection mechanism (2), and the shielding cover (11) is moved away from the upper side of the liquid injection mechanism (2) through the horizontal driving mechanism (7) when the dye solution is conveyed; when the raw materials of a plurality of dye solutions are separately conveyed into the dye bin (9), a mixing mechanism (6) is started to mix and stir the dye solutions;
the textile is sleeved on the outer side of each textile frame (8) in sequence, the cylinder cover (42) covers the upper side of the cylinder body (41) through the turnover mechanism, the cylinder body (41) is sealed, then the pressing mechanism (45) is started, the connecting frames (44) are lowered to the upper side of each textile frame (8), after the connecting frames (44) are contacted with the corresponding textile frames (8), the connecting sleeves (442) are sleeved on the outer sides of the corresponding textile frames (8), and the communicating pipes (443) are embedded into the air supply pipes (82);
starting a pushing mechanism (10) to push the dye solution along the dye bin (9) until the dye solution is conveyed into the dye cylinder (4) to dye textiles, and starting a blocking mechanism (3), wherein the blocking mechanism (3) descends along the side edge of the output end of the pushing mechanism (10) to separate the space inside the dye bin (9);
finally, simultaneously starting the air pump (43) for blowing high-pressure air into the textile frame (8) so as to process the textile from the inside of the textile; during the blowing, part of the gas is conveyed to the inside of the textile rack (8) from the top of the textile rack (8) through the connecting sleeve (442), and the other part of the gas is conveyed to the inside of the textile rack (8) from the bottom of the textile rack (8) through the communicating pipe (443) and the air supply pipe (82).
Priority Applications (1)
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| CN114960075A (en) | 2022-08-30 |
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