CN114960068B - Cheese dyeing device and method for fiber blended yarns - Google Patents
Cheese dyeing device and method for fiber blended yarns Download PDFInfo
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- CN114960068B CN114960068B CN202210913143.6A CN202210913143A CN114960068B CN 114960068 B CN114960068 B CN 114960068B CN 202210913143 A CN202210913143 A CN 202210913143A CN 114960068 B CN114960068 B CN 114960068B
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- barrel
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- top end
- operation terminal
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- 235000013351 cheese Nutrition 0.000 title claims abstract description 78
- 238000004043 dyeing Methods 0.000 title claims abstract description 23
- 239000000835 fiber Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000005406 washing Methods 0.000 claims abstract description 22
- 238000001914 filtration Methods 0.000 claims abstract description 12
- 230000000670 limiting effect Effects 0.000 claims description 74
- 239000003381 stabilizer Substances 0.000 claims description 22
- 238000003780 insertion Methods 0.000 claims description 17
- 230000037431 insertion Effects 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 12
- 230000000087 stabilizing effect Effects 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000009974 package dyeing Methods 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 3
- 240000002129 Malva sylvestris Species 0.000 claims 1
- 235000006770 Malva sylvestris Nutrition 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009987 spinning Methods 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 47
- 230000009471 action Effects 0.000 description 6
- 239000002351 wastewater Substances 0.000 description 5
- 238000009970 yarn dyeing Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a cheese dyeing device of fiber blended yarns, which comprises: the device comprises a base, an operation terminal, a guide rail frame, a moving platform, a lifting module, a cheese water washing component, a cheese spraying component, a cheese hoisting platform, a dye vat module, a filling module, a draining pump, a pump body and a filtering water tank; the movable platform is arranged on the right side of the top end of the guide rail frame; the lifting module is arranged at the moving end of the moving platform; the cheese washing component is arranged below the lifting end of the cheese washing component; the cheese spraying component is arranged on the left side of the top end of the guide rail frame; the dye vat module is arranged in the middle of the top end of the base; the draining pump is arranged outside the draining port of the dye vat module. The cheese dyeing device and the cheese dyeing method for the fiber blended yarns can be used for washing the outside of a yarn drum in the cheese dyeing process, so that the washing effect is improved, and water resources in the spinning process are saved.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a cheese dyeing device and a cheese dyeing method for fiber blended yarns.
Background
The fiber blended yarn is widely applied to various textiles and garment materials due to high strength, good rebound resilience, good wear resistance, good dimensional stability and good wrinkle resistance, bobbin yarn dyeing of the fiber blended yarn is carried out on a high-temperature high-pressure bobbin yarn dyeing machine by adopting a high-temperature high-pressure dyeing method, as the fiber structure is compact, disperse dyes are hardly dyed under a low-temperature condition, only the temperature is increased to be more than 90 ℃, the dyeing of the dyes is gradually increased, when the temperature is higher than 110 ℃, the movement of a high-molecular chain segment in an amorphous area in fibers is intensified, micro gaps are increased, the resistance of dye molecules to be diffused into the fibers is reduced, the diffusion speed of the dye molecules is increased, the dyeing speed of the disperse dyes is rapidly increased, a satisfactory dyeing effect can be obtained only when the temperature is 130 ℃, the dye utilization rate reaches more than 90%, the colors are well obtained, various dyeing fastness properties are excellent, and in the prior art, a large amount of water is easily wasted in the yarn dyeing process of the fiber blended yarn dyeing bobbin yarn, and a water washing mode is adopted by spraying from the inside of a bobbin yarn roller, and the purpose of water washing is achieved by gradually soaking the bobbin yarn inside the bobbin yarn.
Disclosure of Invention
The invention aims to provide a cheese dyeing device and a cheese dyeing method for fiber blended yarns, which at least solve the problem that the prior washing mode proposed in the background art is easy to cause large waste of water resources.
In order to achieve the purpose, the invention provides the following technical scheme: a package dyeing apparatus for fiber blended yarns, comprising:
a base;
the operation terminal is arranged on the front side of the top end of the base;
the guide rail frame is arranged at the top end of the base along the left-right direction;
the moving platform is arranged on the right side of the top end of the guide rail frame and is electrically connected with the operation terminal;
the lifting module is arranged at the moving end of the moving platform and is electrically connected with the operating terminal;
the cheese washing component is arranged below the lifting end of the lifting module;
the cheese spraying component is arranged on the left side of the top end of the guide rail frame and is electrically connected with the operation terminal;
the cheese hoisting platform is arranged at the moving end of the cheese spraying assembly and is electrically connected with the operation terminal;
the dye vat module is arranged in the middle of the top end of the base and is electrically connected with the operation terminal;
the filling module is arranged on the outer side of the dye vat module, is connected with the dye vat module and is electrically connected with the operation terminal;
the draining pump is arranged outside the draining port of the dye vat module and is electrically connected with the operation terminal;
the pump body is arranged on the rear side of the top end of the base and electrically connected with the operation terminal, and the pump body is connected with the filtering water tank through a guide pipe;
the filtering water tank is embedded in the right side of the top end of the base and is electrically connected with the operation terminal.
Preferably, the cheese washing assembly comprises: a seal ring, a top cover and a mobile base assembly; the sealing ring is arranged below the lifting end of the lifting module; the top cover is arranged above the sealing ring, and the top end of the top cover is fixedly connected with the lifting end of the lifting module; the number of the movable base components is four, and the four movable base components are respectively arranged at four corners of the bottom end of the top cover.
Preferably, the moving base assembly includes: the device comprises a base barrel, a middle barrel, a first electric push rod, a first stabilizing rod, a first slot, a bottom barrel, a second electric push rod, a second stabilizing rod and a second slot; the base cylinder is arranged at the top end of the sealing ring along the vertical direction; the middle cylinder is inserted into an opening below the inner cavity of the base cylinder along the up-down direction; the first electric push rod is arranged at the center of the top end of the inner cavity of the base barrel in the vertical direction, the telescopic end of the first electric push rod is fixedly connected with the top end of the middle barrel, and the first electric push rod is electrically connected with the operation terminal; the number of the first stabilizer bars is two, and the two first stabilizer bars are respectively arranged on the left side and the right side of the inner cavity of the base cylinder along the up-down direction; the number of the first slots is two, the two first slots are respectively arranged on the left side and the right side of the top end of the middle barrel along the up-down direction, and the two first stabilizer bars are respectively inserted into the inner cavities of the two first slots; the bottom barrel is inserted into an opening below the inner cavity of the middle barrel along the up-down direction; the second electric push rod is arranged at the center of the top end of the inner cavity of the middle barrel in the vertical direction, the telescopic end of the second electric push rod is fixedly connected with the top end of the bottom barrel, and the second electric push rod is electrically connected with the operation terminal; the number of the second stabilizer bars is two, and the two second stabilizer bars are respectively arranged on the left side and the right side of the inner cavity of the middle cylinder along the up-down direction; the number of the second slots is two, the two second slots are respectively arranged on the left side and the right side of the top end of the bottom cylinder along the up-down direction, and the two second stabilizer bars are respectively inserted into the inner cavities of the two second slots; wherein, the bottom of the bottom section of thick bamboo sets up limit unit.
Preferably, the bottom ends of the base barrel and the middle barrel are in the shape of conical slopes.
Preferably, the limiting unit comprises: the limiting unit comprises a limiting unit shell, a mounting groove, a limiting seat, a limiting jack, a limiting inserted rod, a first connecting rod, a first motor, a rotating disc and a connecting seat; the limiting unit shell is fixedly arranged at the bottom end of the bottom barrel; the number of the mounting grooves is three, and the three mounting grooves are respectively arranged at the top end of the side wall of the limiting unit shell at intervals of one hundred twenty degrees along the circumferential direction; the number of the limiting seats is three, and the three limiting seats are respectively inserted into the inner cavities of the three mounting grooves; the number of the limiting jacks is three, the three limiting jacks are respectively arranged in the middle of the inner sides of the inner cavities of the three mounting grooves, and the inner sides of the inner cavities of the limiting jacks are communicated with the inner cavity of the limiting unit shell; the number of the limiting insertion rods is three, the three limiting insertion rods are respectively inserted into the inner cavities of the three limiting insertion holes, and the outer ends of the three limiting insertion rods are respectively fixedly connected with the inner sides of the three limiting seats; the number of the first connecting rods is three, and one ends of the three first connecting rods are respectively rotatably connected to openings at the inner ends of the three limiting inserting rods through pin shafts; the first motor is arranged at the center of the bottom end of the inner cavity of the limiting unit shell and is electrically connected with the operation terminal; the rotating disc screw is connected to the output end of the first motor; the number of the connecting seats is three, the three connecting seats are respectively connected to the outer side of the top end of the rotating disc through pin shafts at intervals of one hundred twenty degrees along the circumferential direction, and the inner sides of the three connecting seats are respectively connected with the inner sides of the three first connecting rods through pin shafts in a rotating mode.
Preferably, the cheese spray assembly comprises: the spraying assembly comprises a spraying assembly barrel, an annular spray nozzle pipe and a tank body shell; the spraying component barrel is sleeved on the outer wall of the base barrel; the number of the annular nozzle pipes is two, the two annular nozzle pipes are respectively arranged on the upper side and the lower side of the outer wall of the spraying assembly cylinder along the circumferential direction, and the annular nozzle pipes can be connected with the pump body through guide pipes; the number of the tank body shells is three, and the three tank body shells are embedded in the inner wall of the spraying assembly cylinder body at intervals of one hundred twenty degrees along the circumferential direction; wherein, the inner sides of the inner cavities of the three tank body shells are provided with moving units.
Preferably, the mobile unit includes: the device comprises a second motor, a lead screw rod, a lead screw nut, a positioning seat, a rotating rod, a second connecting rod, a roller, a third motor and a conical gear set; the number of the second motors is two, the two second motors are respectively arranged on the upper side and the lower side of the middle part of the inner cavity of the groove body shell, and the second motors are electrically connected with the operation terminal; the number of the screw rods is two, and the two screw rods are respectively in screwed connection with the output ends of the two second motors; the number of the screw nuts is two, and the two screw nuts are respectively screwed on the outer walls of the two screw screws; the number of the positioning seats is two, and the two positioning seats are respectively arranged on the upper side and the lower side of the middle part of the inner side of the inner cavity of the groove body shell; the number of the rotating rods is two, the two rotating rods are respectively arranged at the inner sides of the two positioning seats, and the outer sides of the rotating rods extend into the inner cavity of the spraying assembly barrel from the opening at the inner side of the groove body shell; the number of the second connecting rods is two, one ends of the two second connecting rods are respectively and rotatably connected to the middle part of the outer side of the rotating rod through pin shafts, and the other ends of the two second connecting rods are respectively and rotatably connected with the inner sides of the upper screw nut and the lower screw nut through pin shaft seats; the number of the rollers is two, and one end of each roller is rotatably connected to the outer ends of the upper rotating rod and the lower rotating rod through a pin shaft; the number of the third motors is two, the two third motors are respectively arranged on the outer walls of the two rotating rods, and the third motors are electrically connected with the operation terminal; the number of the conical gear sets is two, one ends of the conical gear sets are respectively arranged at the outer side axle centers of the upper roller and the lower roller, and the other ends of the conical gear sets are fixedly connected with the output ends of the two third motors.
The dyeing method of the device comprises the following steps: a worker controls an operation terminal to start a cheese hoisting platform, a dye vat module and a filling module, the cheese hoisting platform moves on the left side of the top of a guide rail frame and hoists cheese into the dye vat module, the cheese inside the dye vat module is dyed through the matching of the dye vat module and the filling module, the worker controls the operation terminal to start the dye vat module, a movable platform and a lifting module are arranged in the dyeing process, a top sealing cover is opened on the dye vat module, the movable platform drives the lifting module to move right above the dye vat module, the lifting module drives a top cover to move to the position above the dye vat module through self extension, a sealing ring and the top cover seal the top of the dye vat module to avoid internal temperature loss, the worker controls the operation terminal to start a first electric push rod, a second electric push rod and a first motor in four movable base components and a third motor, a second motor and a pump body in cheese spraying components outside the four movable base components in sequence, the first electric push rod pushes the middle barrel to move downwards to extend out of the inner cavity of the base barrel through self extension, the first slot is kept sleeved with the first stabilizer bar to play a role in stabilizing the middle barrel after the middle barrel descends to the bottom end, the second electric push rod pushes the bottom barrel to move downwards to extend out of the inner cavity of the middle barrel through self extension, the second slot is kept sleeved with the second stabilizer bar to play a role in stabilizing the bottom barrel after the bottom barrel descends to the bottom end, the first motor drives the rotating disc to drive the connecting seat to rotate circumferentially, so that the limiting insertion rod is pushed to move outwards under the limiting effect of the limiting insertion hole under the action of the rotating force of the connecting seat and under the matching of the first connecting rod, and the limiting insertion rod drives the limiting seat to move out of the inner cavity of the mounting groove to play a limiting effect, the second motor drives the lead screw to rotate, so that the lead screw nut moves upwards or downwards under the action of the rotation force of the lead screw, the lead screw nut drives the rotating rod to rotate inwards or outwards by taking the rotating joint of the second motor and the positioning seat pin shaft as a vertex, the rotating rod drives the roller to contact with the outer walls of the base barrel, the middle barrel and the bottom barrel with different outer diameters, the third motor drives the conical gear set to rotate, the roller is driven to rotate under the transmission of the conical gear set, the cheese spraying component moves up and down along the outer walls of the base barrel, the middle barrel and the bottom barrel simultaneously, the annular nozzle pipe in the cheese spraying component moves up and down along the gap position of adjacent cheese, the pump body pumps internal water into the annular nozzle pipe to spray out the outside of the cheese outside of the annular nozzle pipe, the washing purpose is achieved, the washed waste water is discharged into the filter water tank by the drainage pump, and is purified by the filter water tank and recycled.
Compared with the prior art, the invention has the beneficial effects that:
(1) The device drives the lifting module to move right above the dye vat module through the moving platform, the lifting module extends to drive the top cover to move to the upper side of the dye vat module, the sealing ring and the top cover seal the top of the dye vat module to avoid the loss of the internal temperature of the dye vat module, the first electric push rod extends to push the middle barrel to move downwards and extend out of the inner cavity of the base barrel, then under the action of the rotating force of the connecting seat and under the cooperation of the first connecting rod, the limiting inserted rod is pushed to move outwards under the limiting effect of the limiting inserting hole, the limiting inserted rod drives the limiting seat to move out of the inner cavity of the mounting groove to play a limiting effect, the second motor drives the lead screw to rotate, the lead screw nut drives the rotating rod to rotate inwards or outwards by taking the rotating connection part of the pin shaft of the positioning seat as a vertex under the cooperation of the second connecting rod, the rotating rod drives the roller to be in contact with the outer walls of the base barrel, the middle barrel and the bottom barrel, the third motor drives the conical gear set to rotate, the roller to enable the cone yarn spraying assembly to move upwards and downwards along the outer walls of the base barrel, the middle barrel and the bottom barrel and the annular nozzle in the adjacent positions of the cone spraying assembly can uniformly move upwards and downwards;
(2) According to the invention, the pump body pumps the internal water into the annular nozzle pipe to spray out so as to wash the outside of the cheese outside the annular nozzle pipe and achieve the purpose of washing, the washed wastewater is discharged into the filtering water tank by the drainage pump and is purified by the filtering water tank and then recycled, so that the outside of the cheese winding drum can be washed in the cheese dyeing process, the washing effect is improved, and the water resource in the spinning process is saved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is an exploded view of the cheese washing assembly of FIG. 1;
FIG. 3 is an exploded view of the mobile base assembly of FIG. 2;
FIG. 4 is an exploded view of the spacing unit of FIG. 3;
FIG. 5 is an exploded view of the cheese spray assembly of FIG. 2;
fig. 6 is an enlarged view of fig. 5 at a.
In the figure: 1. a base, 2, an operation terminal, 3, a guide rail frame, 4, a mobile platform, 5, a lifting module, 6, a cheese washing component, 61, a sealing ring, 62, a top cover, 7, a mobile base component, 71, a base cylinder, 72, a middle cylinder, 73, a first electric push rod, 74, a first stabilizing rod, 75, a first slot, 76, a bottom cylinder, 77, a second electric push rod, 78, a second stabilizing rod, 79, a second slot, 710, a limiting unit shell, 711, a mounting groove, 712, a limiting seat, 713, a limiting jack, 714 and a limiting plug rod, 715, a first connecting rod, 716, a first motor, 717, a rotating disc, 718, a connecting seat, 8, a cheese spraying component, 81, a spraying component barrel, 82, an annular nozzle pipe, 83, a tank body shell, 84, a second motor, 85, a lead screw, 86, a lead screw nut, 87, a positioning seat, 88, a rotating rod, 89, a second connecting rod, 810, a roller, 811, a third motor, 812, a bevel gear set, 9, a cheese hoisting platform, 10, a dye vat module, 11, a packing module, 12, a drainage pump, 13, a pump body, 14 and a filtering water tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a package dyeing apparatus for fiber blended yarns, comprising: the device comprises a base 1, an operation terminal 2, a guide rail frame 3, a moving platform 4, a lifting module 5, a cheese washing component 6, a cheese spraying component 8, a cheese hoisting platform 9, a dye vat module 10, a filling module 11, a drainage pump 12, a pump body 13 and a filtering water tank 14; the operation terminal 2 is arranged on the front side of the top end of the base 1; the guide rail bracket 3 is arranged at the top end of the base 1 along the left-right direction; the movable platform 4 is arranged on the right side of the top end of the guide rail frame 3, the movable platform 4 is electrically connected with the operation terminal 2, the movable platform 4 can be controlled by the operation terminal 2, and the movable platform 4 can move in the horizontal left-right direction along the top end of the guide rail frame 3; the lifting module 5 is arranged at the moving end of the moving platform 4, the lifting module 5 is electrically connected with the operation terminal 2, and the lifting module 5 can be controlled by the operation terminal 2 to lift so as to drive the cheese yarn washing assembly 6 to move to a specified height position; the cheese washing component 6 is arranged below the lifting end of the lifting module 5; the cheese spraying component 8 is arranged on the left side of the top end of the guide rail frame 3, and the cheese spraying component 8 is electrically connected with the operation terminal 2; the cheese hoisting platform 9 is arranged at the moving end of the cheese spraying component 8, the cheese hoisting platform 9 is electrically connected with the operation terminal 2, the cheese hoisting platform 9 can be controlled by the operation terminal 2, and the cheese hoisting platform 9 can move in the horizontal left-right direction along the top end of the guide rail frame 3 and can hoist and carry cheese reels; the dye vat module 10 is arranged in the middle of the top end of the base 1, the dye vat module 10 is electrically connected with the operation terminal 2, the dye vat module 10 can be controlled by the operation terminal 2, and the dye vat module 10 can dye and perform front and back treatment on cheese in the dye vat module 10; the filling module 11 is arranged on the outer side of the dye vat module 10, the filling module 11 is connected with the dye vat module 10, the filling module 11 is electrically connected with the operation terminal 2, and the filling module 11 can be controlled by the operation terminal 2 to add dye and the like into the dye vat module 10; the drainage pump 12 is arranged outside the drainage port of the dye vat module 10, the drainage pump 12 is electrically connected with the operation terminal 2, and the drainage pump 12 can be controlled by the operation terminal 2 to drain the wastewater in the dye vat module 10 into the filtering water tank 14; the pump body 13 is arranged at the rear side of the top end of the base 1, the pump body 13 is electrically connected with the operation terminal 2, the pump body 13 is connected with the filtering water tank 14 through a guide pipe, and the pump body 13 can pump water into the annular nozzle pipe 82 for spraying; the filter water tank 14 is embedded in the right side of the top end of the base 1, the filter water tank 14 is electrically connected with the operation terminal 2, the filter water tank 14 can be controlled by the operation terminal 2 to purify and recycle the dyeing wastewater, and the dye vat module 10 can dye and pre-treat cheese inside the dye vat module.
More specifically, the cheese washing assembly 6 comprises: a seal ring 61, a top cover 62 and a moving base assembly 7; the sealing ring 61 is arranged below the lifting end of the lifting module 5, and the sealing ring 61 plays a role in sealing; the top cover 62 is arranged above the sealing ring 61, and the top end of the top cover 62 is fixedly connected with the lifting end of the lifting module 5; the number of the movable base assemblies 7 is four, and the four movable base assemblies 7 are respectively arranged at four corners of the bottom end of the top cover 62.
More specifically, the mobile base assembly 7 comprises: a base cylinder 71, a middle cylinder 72, a first electric push rod 73, a first stabilizer bar 74, a first insertion groove 75, a bottom cylinder 76, a second electric push rod 77, a second stabilizer bar 78, and a second insertion groove 79; the base cylinder 71 is vertically arranged at the top end of the seal ring 61; the middle cylinder 72 is inserted into an opening below the inner cavity of the base cylinder 71 along the up-down direction; the first electric push rod 73 is arranged at the center of the top end of the inner cavity of the base barrel 71 in the vertical direction, the telescopic end of the first electric push rod 73 is fixedly connected with the top end of the middle barrel 72, the first electric push rod 73 is electrically connected with the operation terminal 2, and the first electric push rod 73 can be controlled by the operation terminal 2 to extend and contract; the number of the first stabilizer bars 74 is two, and the two first stabilizer bars 74 are respectively arranged on the left side and the right side of the inner cavity of the base cylinder 71 along the up-down direction; the number of the first slots 75 is two, the two first slots 75 are respectively arranged at the left side and the right side of the top end of the middle cylinder 72 along the up-down direction, and the two first stabilizer bars 74 are respectively inserted into the inner cavities of the two first slots 75; the bottom cylinder 76 is inserted into the opening below the inner cavity of the middle cylinder 72 along the up-down direction; the second electric push rod 77 is arranged at the center of the top end of the inner cavity of the middle barrel 72 along the up-down direction, the telescopic end of the second electric push rod 77 is fixedly connected with the top end of the bottom barrel 76, the second electric push rod 77 is electrically connected with the operation terminal 2, and the second electric push rod 77 can be controlled by the operation terminal 2 to extend and contract; the number of the second stabilizer bars 78 is two, and the two second stabilizer bars 78 are respectively arranged at the left and right sides of the inner cavity of the middle barrel 72 along the up-down direction; the number of the second slots 79 is two, the two second slots 79 are respectively arranged on the left side and the right side of the top end of the bottom cylinder 76 along the up-down direction, and the two second stabilizer bars 78 are respectively inserted into the inner cavities of the two second slots 79; wherein, the bottom of a bottom section of thick bamboo 76 is provided with spacing unit, and spacing unit includes: a limiting unit housing 710, a mounting groove 711, a limiting seat 712, a limiting jack 713, a limiting insert rod 714, a first connecting rod 715, a first motor 716, a rotating disc 717 and a connecting seat 718; the limiting unit shell 710 is fixedly arranged at the bottom end of the bottom barrel 76; the number of the mounting grooves 711 is three, and the three mounting grooves 711 are respectively arranged at the top end of the side wall of the limiting unit shell 710 at intervals of one hundred twenty degrees along the circumferential direction; the number of the limiting seats 712 is three, and the three limiting seats 712 are respectively inserted into the inner cavities of the three mounting grooves 711; the number of the limiting jacks 713 is three, the three limiting jacks 713 are respectively arranged in the middle of the inner sides of the inner cavities of the three mounting grooves 711, and the inner sides of the inner cavities of the limiting jacks 713 are communicated with the inner cavity of the limiting unit shell 710; the number of the limiting insertion rods 714 is three, the three limiting insertion rods 714 are respectively inserted into the inner cavities of the three limiting insertion holes 713, and the outer ends of the three limiting insertion rods 714 are respectively fixedly connected with the inner sides of the three limiting seats 712; the number of the first connecting rods 715 is three, and one ends of the three first connecting rods 715 are respectively rotatably connected to the inner end openings of the three limiting inserting rods 714 through pin shafts; the first motor 716 is installed at the center of the bottom end of the inner cavity of the limiting unit shell 710, the first motor 716 is electrically connected with the operation terminal 2, and the first motor 716 can be controlled by the operation terminal 2 to drive the rotating disc 717 to drive the connecting seat 718 to circumferentially rotate clockwise or counterclockwise; the rotating disc 717 is screwed at the output end of the first motor 716; the number of the coupling seats 718 is three, three coupling seats 718 are respectively rotatably coupled to the outer side of the top end of the rotating disc 717 at intervals of one hundred twenty degrees in the circumferential direction, and the inner sides of the three coupling seats 718 are respectively rotatably coupled to the inner sides of the three first connecting rods 715 through pins.
Preferably, the bottom ends of the base drum 71 and the middle drum 72 are tapered to move the cheese spraying assembly 8 along the bottom slope of the base drum 71 and the middle drum 72.
More specifically, the cheese spray assembly 8 includes: a spraying component cylinder 81, an annular spray nozzle pipe 82 and a tank body shell 83; the spraying component cylinder 81 is sleeved on the outer wall of the base cylinder 71; the number of the annular nozzle pipes 82 is two, the two annular nozzle pipes 82 are respectively arranged on the upper side and the lower side of the outer wall of the spraying assembly cylinder 81 along the circumferential direction, and the annular nozzle pipes 82 can be connected with the pump body 13 through guide pipes; the number of the tank body shells 83 is three, and the three tank body shells 83 are embedded in the inner wall of the spraying assembly cylinder body 81 at intervals of one hundred twenty degrees along the circumferential direction; wherein, the inner chamber inboard of three cell body shell 83 all is provided with the mobile unit, and the mobile unit includes: a second motor 84, a screw rod screw 85, a screw rod nut 86, a positioning seat 87, a rotating rod 88, a second connecting rod 89, a roller 810, a third motor 811 and a bevel gear set 812; the number of the second motors 84 is two, the two second motors 84 are respectively arranged on the upper side and the lower side of the middle part of the inner cavity of the groove body shell 83, the second motors 84 are electrically connected with the operation terminal 2, and the second motors 84 can be controlled by the operation terminal 2 to drive the screw rod and the screw rod 85 to rotate clockwise or anticlockwise; the number of the screw rods 85 is two, and the two screw rods 85 are respectively in screw connection with the output ends of the two second motors 84; the number of the lead screw nuts 86 is two, the two lead screw nuts 86 are respectively screwed on the outer walls of the two lead screw rods 85, and the lead screw nuts 86 can move up and down along the outer walls of the lead screw rods 85 under the rotating force of the lead screw rods 85; the number of the positioning seats 87 is two, and the two positioning seats 87 are respectively arranged at the upper side and the lower side of the middle part of the inner side of the inner cavity of the groove body shell 83; the number of the rotating rods 88 is two, the two rotating rods 88 are respectively arranged at the inner sides of the two positioning seats 87, and the outer sides of the rotating rods 88 extend into the inner cavity of the spraying assembly cylinder 81 from the opening at the inner side of the groove body shell 83; the number of the second connecting rods 89 is two, one end of each of the two second connecting rods 89 is rotatably connected to the middle of the outer side of the rotating rod 88 through a pin shaft, and the other end of each of the two second connecting rods 89 is rotatably connected to the inner sides of the upper and lower screw nuts 86 through a pin shaft seat; the number of the rollers 810 is two, and one end of each of the two rollers 810 is rotatably connected to the outer ends of the upper rotating rod 88 and the lower rotating rod 88 through a pin shaft; the number of the third motors 811 is two, the two third motors 811 are respectively arranged on the outer walls of the two rotating rods 88, the third motors 811 are electrically connected with the operation terminal 2, and the third motors 811 can be controlled by the operation terminal 2 to drive the bevel gear sets 812 at the corresponding positions to rotate clockwise or anticlockwise; the number of the bevel gear sets 812 is two, one ends of the two bevel gear sets 812 are respectively arranged at the outer side axes of the upper roller 810 and the lower roller 810, the other ends of the two bevel gear sets 812 are fixedly connected with the output ends of the two third motors 811, and the bevel gear sets 812 play a role in transmission between the third motors 811 and the rollers 810.
A dyeing method of a cheese dyeing device of fiber blended yarns comprises the following specific steps: the worker controls the operation terminal 2 to start the cheese hoisting platform 9, the dye vat module 10 and the filler module 11, the cheese hoisting platform 9 moves on the left side of the top of the guide rail frame 3 and hoists cheese to be dyed, the cheese is hoisted into the dye vat module 10, the cheese inside the dye vat module 10 is dyed through the matching of the dye vat module 10 and the filler module 11, in the dyeing process, the worker controls the operation terminal 2 to start the dye vat module 10, the movable platform 4 and the lifting module 5, the dye vat module 10 opens a top sealing cover, the movable platform 4 drives the lifting module 5 to move right above the dye vat module 10, the lifting module 5 drives the top cover 62 to move to the upper side of the dye vat module 10 through self extension, the top of the dye vat module 10 is sealed by the stabilizing rod 61 and the stabilizing rod 62 to avoid the loss of the internal temperature, the worker controls the operation terminal 2 to sequentially start the first electric push rod 73, the second electric push rod 77, the first motor 716 and the first electric motor 718 in the four movable base assemblies 7 and the third electric push rod 811, the second electric push rod 84 and the bottom end of the cone spraying assembly 8, the connecting seat 72 and the bottom end of the second movable base assembly 7 are sleeved to move downwards through the bottom end of the second electric push rod 72, the bottom connecting seat 72 and the bottom connecting seat 72 to move downwards through the bottom end of the bottom connecting seat 72 to move downwards and the bottom of the bottom connecting seat 72 to move downwards through the bottom connecting seat 72 and the bottom of the bottom connecting seat 72, the limit insert rod 714 is pushed to move outwards under the limit action of the limit insert hole 713, the limit insert rod 714 drives the limit seat 712 to move out of the inner cavity of the installation groove 711 to play a limit role, the second motor 84 drives the lead screw 85 to rotate, the lead screw nut 86 further moves upwards or downwards under the action of the rotation force of the lead screw 85, the lead screw nut 86 drives the rotating rod 88 to rotate inwards or outwards by taking the pin shaft rotation connection part with the positioning seat 87 as a vertex under the matching of the second connecting rod 89, the rotating rod 88 drives the roller 810 to be in contact with the outer walls of different outer diameters of the base barrel 71, the middle barrel 72 and the bottom barrel 76, the third motor 811 drives the conical gear set 812 to rotate, the roller 810 is further driven to rotate under the transmission of the conical gear set 812, the cheese spraying assembly 8 moves upwards and downwards along the outer walls of the base barrel 71, the middle barrel 72 and the bottom barrel 76 under the action of the rotation force of the roller 810, the annular spray pipe 82 in the cheese spraying assembly 8 moves upwards and downwards along the gap position of the adjacent cheese, the annular spray pipe 82 is pumped and sprayed out to the annular spray pipe 82 to wash the outer side of the annular spray pipe 82 to wash the filter tank, and the waste water is discharged from the filter tank 14 and is recycled by the filter tank 14.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. A package dyeing apparatus for fiber blended yarns, comprising:
a base (1);
the operation terminal (2) is arranged on the front side of the top end of the base (1);
the guide rail bracket (3) is arranged at the top end of the base (1) along the left-right direction;
the moving platform (4) is installed on the right side of the top end of the guide rail frame (3), and the moving platform (4) is electrically connected with the operation terminal (2);
the lifting module (5) is arranged at the moving end of the moving platform (4), and the lifting module (5) is electrically connected with the operation terminal (2);
the cheese washing component (6) is arranged below the lifting end of the lifting module (5);
the cheese spraying component (8) is installed on the left side of the top end of the guide rail frame (3), and the cheese spraying component (8) is electrically connected with the operation terminal (2);
the cheese hoisting platform (9) is arranged at the moving end of the cheese spraying component (8), and the cheese hoisting platform (9) is electrically connected with the operation terminal (2);
the dye vat module (10) is arranged in the middle of the top end of the base (1), and the dye vat module (10) is electrically connected with the operation terminal (2);
the filling module (11) is arranged on the outer side of the dye vat module (10), the filling module (11) is connected with the dye vat module (10), and the filling module (11) is electrically connected with the operation terminal (2);
the draining pump (12) is arranged outside the draining port of the dye vat module (10), and the draining pump (12) is electrically connected with the operation terminal (2);
the pump body (13) is arranged on the rear side of the top end of the base (1), the pump body (13) is electrically connected with the operation terminal (2), and the pump body (13) is connected with the filtering water tank (14) through a guide pipe;
the filtering water tank (14) is embedded in the right side of the top end of the base (1), and the filtering water tank (14) is electrically connected with the operation terminal (2);
the cheese washing component (6) comprises:
a sealing ring (61) arranged below the lifting end of the lifting module (5);
the top cover (62) is arranged above the sealing ring (61), and the top end of the top cover (62) is fixedly connected with the lifting end of the lifting module (5);
the number of the movable base assemblies (7) is four, and the four movable base assemblies (7) are respectively arranged at four corners of the bottom end of the top cover (62);
the mobile base assembly (7) comprises:
a base cylinder (71) disposed at the top end of the seal ring (61) in the vertical direction;
the middle barrel (72) is inserted into an opening below the inner cavity of the base barrel (71) along the vertical direction;
the first electric push rod (73) is arranged at the center of the top end of the inner cavity of the base barrel (71) in the vertical direction, the telescopic end of the first electric push rod (73) is fixedly connected with the top end of the middle barrel (72), and the first electric push rod (73) is electrically connected with the operation terminal (2);
the number of the first stabilizer bars (74) is two, and the two first stabilizer bars (74) are respectively arranged on the left side and the right side of the inner cavity of the base cylinder (71) along the vertical direction;
the number of the first slots (75) is two, the two first slots (75) are respectively arranged on the left side and the right side of the top end of the middle barrel (72) along the vertical direction, and the two first stabilizer bars (74) are respectively inserted into the inner cavities of the two first slots (75);
the bottom barrel (76) is inserted into an opening below the inner cavity of the middle barrel (72) along the up-down direction;
the second electric push rod (77) is arranged at the center of the top end of the inner cavity of the middle barrel (72) in the vertical direction, the telescopic end of the second electric push rod (77) is fixedly connected with the top end of the bottom barrel (76), and the second electric push rod (77) is electrically connected with the operation terminal (2);
the number of the second stabilizing rods (78) is two, and the two second stabilizing rods (78) are respectively arranged on the left side and the right side of the inner cavity of the middle barrel (72) along the up-down direction;
the number of the second slots (79) is two, the two second slots (79) are respectively arranged on the left side and the right side of the top end of the bottom cylinder (76) along the vertical direction, and the two second stabilizer bars (78) are respectively inserted into the inner cavities of the two second slots (79);
wherein the bottom end of the bottom barrel (76) is provided with a limiting unit;
the bottom ends of the base barrel (71) and the middle barrel (72) are conical inclined planes;
the spacing unit includes:
the limiting unit shell (710) is fixedly arranged at the bottom end of the bottom barrel (76);
the number of the mounting grooves (711) is three, and the three mounting grooves (711) are respectively arranged at the top end of the side wall of the limiting unit shell (710) at intervals of one hundred twenty degrees along the circumferential direction;
the number of the limiting seats (712) is three, and the three limiting seats (712) are respectively inserted into the inner cavities of the three mounting grooves (711);
the number of the limiting jacks (713) is three, the three limiting jacks (713) are respectively arranged in the middle of the inner sides of the inner cavities of the three mounting grooves (711), and the inner sides of the inner cavities of the limiting jacks (713) are communicated with the inner cavity of the limiting unit shell (710);
the number of the limiting insertion rods (714) is three, the three limiting insertion rods (714) are respectively inserted into the inner cavities of the three limiting insertion holes (713), and the outer ends of the three limiting insertion rods (714) are respectively fixedly connected with the inner sides of the three limiting seats (712);
the number of the first connecting rods (715) is three, and one ends of the three first connecting rods (715) are respectively and rotatably connected to the inner end openings of the three limiting inserting rods (714) through pin shafts;
the first motor (716) is arranged at the center of the bottom end of the inner cavity of the limiting unit shell (710), and the first motor (716) is electrically connected with the operation terminal (2);
a rotating disc (717) screwed to the output end of the first motor (716);
the number of the connecting seats (718) is three, three connecting seats (718) are respectively connected to the outer side of the top end of the rotating disc (717) at intervals of one hundred twenty degrees along the circumferential direction in a rotating mode through a pin shaft, and the inner sides of the three connecting seats (718) are respectively connected with the inner sides of the three first connecting rods (715) in a rotating mode through pin shafts;
the cheese spraying assembly (8) comprises:
the spraying component cylinder (81) is sleeved on the outer wall of the base cylinder (71);
the number of the annular nozzle pipes (82) is two, the two annular nozzle pipes (82) are respectively arranged on the upper side and the lower side of the outer wall of the spraying assembly cylinder body (81) along the circumferential direction, and the annular nozzle pipes (82) can be connected with the pump body (13) through guide pipes;
the number of the tank body shells (83) is three, and the three tank body shells (83) are embedded in the inner wall of the spraying assembly barrel (81) at intervals of one hundred twenty degrees along the circumferential direction;
wherein, the inner sides of the inner cavities of the three tank body shells (83) are provided with a mobile unit;
the mobile unit includes:
the number of the second motors (84) is two, the two second motors (84) are respectively arranged on the upper side and the lower side of the middle part of the inner cavity of the groove body shell (83), and the second motors (84) are electrically connected with the operation terminal (2);
the number of the screw rods (85) is two, and the two screw rods (85) are respectively in screwed connection with the output ends of the two second motors (84);
the number of the lead screw nuts (86) is two, and the two lead screw nuts (86) are respectively screwed on the outer walls of the two lead screw screws (85);
the number of the positioning seats (87) is two, and the two positioning seats (87) are respectively arranged on the upper side and the lower side of the middle part of the inner side of the inner cavity of the groove body shell (83);
the number of the rotating rods (88) is two, the two rotating rods (88) are respectively arranged at the inner sides of the two positioning seats (87), and the outer side of each rotating rod (88) extends into the inner cavity of the spraying assembly barrel (81) from the opening of the inner side of the groove body shell (83);
the number of the second connecting rods (89) is two, one end of each of the two second connecting rods (89) is rotatably connected to the middle of the outer side of the rotating rod (88) through a pin shaft, and the other end of each of the two second connecting rods (89) is rotatably connected with the inner sides of the upper and lower screw nuts (86) through a pin shaft seat;
the number of the rollers (810) is two, and one ends of the two rollers (810) are respectively and rotatably connected to the outer ends of the upper rotating rod (88) and the lower rotating rod (88) through pin shafts;
the number of the third motors (811) is two, the two third motors (811) are respectively arranged on the outer walls of the two rotating rods (88), and the third motors (811) are electrically connected with the operation terminal (2);
the number of the bevel gear sets (812) is two, one ends of the two bevel gear sets (812) are respectively arranged at the outer axes of the upper roller (810) and the lower roller (810), and the other ends of the two bevel gear sets (812) are fixedly connected with the output ends of the two third motors (811).
2. The method for dyeing a fiber blended yarn package dyeing apparatus according to claim 1, characterized by comprising the steps of:
the method comprises the following steps: a bobbin to be dyed is hoisted into a dye vat module (10) by a bobbin hoisting platform (9), and the bobbin in the dye vat module (10) is dyed by the matching of the dye vat module (10) and a filler module (11);
step two: the movable platform (4) drives the lifting module (5) to move right above the dye vat module (10), the lifting module (5) drives the top cover (62) to move and seals the top of the dye vat module (10) to avoid internal temperature loss, the first electric push rod (73) pushes the middle barrel (72) to move downwards, the first slot (75) is kept sleeved with the first stabilizer bar (74) to play a role in stabilizing the middle barrel (72), the second electric push rod (77) drives the bottom barrel (76) to move and extend out of the inner cavity of the middle barrel (72), and the second slot (79) is kept sleeved with the second stabilizer bar (78) to play a role in stabilizing the bottom barrel (76);
step three: the first motor (716) drives the connecting seat (718) to drive the limiting inserted rod (714) to move under the matching of the rotating disc (717), and enables the limiting seat (712) to move out of the inner cavity of the mounting groove (711), the second motor (84) drives the lead screw and the screw rod (85) to enable the lead screw and the screw nut (86) to drive the rotating rod (88) to rotate inwards or outwards under the matching of the second connecting rod (89), and the rotating rod (88) drives the roller (810) to be in contact with the outer walls of the base cylinder (71), the middle cylinder (72) and the bottom cylinder (76) with different outer diameters;
step four: the third motor (811) enables the roller (810) to rotate under the transmission of the bevel gear group (812), so that the cheese spraying component (8) moves along the outer walls of the base barrel (71), the middle barrel (72) and the bottom barrel (76), the annular nozzle pipe (82) in the cheese spraying component (8) moves up and down along the gap position of adjacent cheeses, and the pump body (13) pumps internal water into the annular nozzle pipe (82) to spray out so as to wash the outside of the cheese outside the annular nozzle pipe (82) and achieve the washing purpose.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210913143.6A CN114960068B (en) | 2022-08-01 | 2022-08-01 | Cheese dyeing device and method for fiber blended yarns |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210913143.6A CN114960068B (en) | 2022-08-01 | 2022-08-01 | Cheese dyeing device and method for fiber blended yarns |
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| CN114960068B true CN114960068B (en) | 2022-10-18 |
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