CN114959827B - Oxidation coloring device for aluminum profile machining - Google Patents
Oxidation coloring device for aluminum profile machining Download PDFInfo
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- CN114959827B CN114959827B CN202210749735.9A CN202210749735A CN114959827B CN 114959827 B CN114959827 B CN 114959827B CN 202210749735 A CN202210749735 A CN 202210749735A CN 114959827 B CN114959827 B CN 114959827B
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- aluminum profile
- hanging
- electrolytic cell
- rods
- protection
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 99
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 99
- 238000004040 coloring Methods 0.000 title claims abstract description 51
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 21
- 230000003647 oxidation Effects 0.000 title claims abstract description 20
- 238000003754 machining Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 113
- 239000003513 alkali Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000004224 protection Effects 0.000 claims description 47
- 238000007599 discharging Methods 0.000 claims description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 239000003792 electrolyte Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000006748 scratching Methods 0.000 abstract description 4
- 230000002393 scratching effect Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 10
- 239000003086 colorant Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000004880 explosion Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- -1 hydroxyl ions Chemical class 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009979 protective mechanism Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/14—Producing integrally coloured layers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
The invention relates to the technical field of aluminum profile coloring, in particular to an oxidation coloring device for aluminum profile processing, which comprises an electrolytic cell, wherein two driving mechanisms are arranged on the electrolytic cell, a hanging mechanism for hanging an aluminum profile finished frame is arranged on the driving mechanism, an alternating mechanism for lifting the aluminum profile finished frame is arranged on the hanging mechanism, and a preheating mechanism for preheating alkali materials is arranged on the protecting mechanism; the driving mechanism cooperates with the hanging mechanism to start the alternating mechanism after the aluminum profile finished frame enters the electrolytic cell for a period of time, so that the alternating mechanism lifts the aluminum profile finished frame on the hanging mechanism, at the moment, the aluminum profile finished frame is separated from the hanging mechanism, the aluminum profile contacted with the hanging mechanism is contacted with electrolyzed water, uneven coloring is avoided, the alternating mechanism can be started and reset for many times, the comprehensive coloring of the aluminum profile finished frame is facilitated, and the problem of secondary coloring caused by scratching of the aluminum profile during production of a finished product is also avoided.
Description
Technical Field
The invention relates to the technical field of aluminum profile coloring, in particular to an oxidation coloring device for aluminum profile processing.
Background
The oxidation coloring of aluminum is a chemical change, mainly adopts an artificial mode to oxidize the surface layer of aluminum and aluminum alloy, adopts an artificial method to enable the surface of aluminum and aluminum alloy products to generate a layer of oxide film (Al 2O 3) and apply different colors so as to improve the wear resistance of the aluminum material, and adopts the principle of oxidization: the aluminum workpiece is suspended in a suitable electrolyte solution and is electrolyzed using this as an anode, during which hydroxyl ions in the water give off electrons at the anode as water and nascent oxygen which oxidizes the aluminum to a thicker aluminum oxide film, which is called anodic oxidation because the metal article is anodized.
However, when the existing aluminum profile is colored through an electrolytic oxidation tank, the long-strip-shaped aluminum profile is directly hung and soaked in electrolyte through the hooks, on one hand, the colored aluminum profile is easy to scratch when an aluminum alloy product is manufactured, electrolytic coloring is needed again, on the other hand, when the hooks are hung on the aluminum profile, the hanging positions of the hooks and the aluminum profile are in contact with each other tightly, the gaps are smaller, and the coloring effect is affected; when the electrolytic cell is used for electrolyzing the aluminum profile, the operation station of the electrolytic cell is in an exposed state, the distance between the electrolytic water and the edge of the electrolytic cell is short, and workers are easy to be scalded by the electrolytic water when walking near the electrolytic cell; when the alkali is required to be added into the electrolytic cell, workers directly pour the materials on the electrolytic cell, and under the condition that the drying of the alkali is uncertain, the direct pouring of the alkali into the electrolytic cell is easy to cause explosion and scalding.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an oxidation coloring device for aluminum profile processing.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an oxidation coloring device for aluminum profile processing, includes the electrolytic cell, install two actuating mechanism on the electrolytic cell, install the suspension mechanism that hangs aluminum profile finished frame on the actuating mechanism, install the alternating mechanism that promotes aluminum profile finished frame on the suspension mechanism, install two protection mechanisms that protect electrolyte on the electrolytic cell, be connected between protection mechanism and the actuating mechanism, be equipped with the preheating mechanism that preheats the alkali charge on the protection mechanism, install stop gear between preheating mechanism and the protection mechanism;
the utility model provides a hanging mechanism, including the fixed plate, two be equipped with the fixed plate between the actuating mechanism, the relative fixedly connected with in bottom of fixed plate is two sets of first peg, two sets of all set up the standing groove of placing aluminum alloy finished product frame on the first peg, two sets of the inside groove that the cross-section was "U" font structure has all been seted up on the first peg, alternate mechanism includes the pneumatic cylinder, the pneumatic cylinder is installed to the surface center department of fixed plate, the roof-rack is installed through the screw at the top of pneumatic cylinder, sliding connection's between the bottom four corners department fixedly connected with fixed plate, be the slide bar of cuboid structure, four the bottom of slide bar is all rotated and is connected with the second peg, a plurality of same side run through on the inside groove on the first peg has the connecting rod, two all set up two draw-in grooves with the second peg lock on the connecting rod, the thickness of connecting rod is less than the thickness of inside groove, the distance between inside groove to the standing groove is greater than the thickness of connecting rod.
Specifically, the alternating mechanism further comprises a torsion spring, the torsion spring is arranged between the second hanging rod and the sliding rod, the section of the first hanging rod is of a J-shaped structure, and the section of the second hanging rod is of an L-shaped structure.
Specifically, the alternating mechanism further comprises limiting blocks, and the two limiting blocks which are in contact with the side walls of the first hanging rods are fixedly connected to the connecting rods.
Specifically, the alternating mechanism further comprises an adjusting rod and a nut, the fixed plate is fixedly provided with the adjusting rod penetrating through the top frame, and the adjusting rod is connected with the nut through threads.
Specifically, actuating mechanism includes two supports, two supports of screw relative fixedly connected with are passed through at the top of electrolytic cell, two the spout has been seted up stranded perpendicularly in the opposite face of support, fixed plate sliding connection is between two spouts, two all install the motor on the support, two the output of motor all has the lead screw of rotating the connection between support through the coupling joint, two on the lead screw all fixedly connected with rotate the spacing dish of being connected between the support.
Specifically, the distance between the two opposite first hanging rods is smaller than the internal width of the electrolytic cell, and the distance between the two second hanging rods on the same side is smaller than the internal length of the electrolytic cell.
Specifically, protection machanism includes the containing box, two fixedly connected with containing boxes on the electrolytic cell, two equal sliding connection in inside of containing box has the guard plate that runs through the electrolytic cell, two one side of guard plate all is fixed with the rack, rotate on the electrolytic cell and be connected with two connecting axles, one of them one end of connecting axle is fixed with the fluted disc with rack toothing, the other end fixedly connected with of connecting axle is parallel with the second bevel gear of fluted disc, rotate on the electrolytic cell be connected with the first bevel gear of second bevel gear meshing, set up perpendicularly between first bevel gear and the second bevel gear, two equal fixedly connected with tep reel in bottom of lead screw, be connected through the belt between tep reel and the first bevel gear.
Specifically, preheating mechanism includes the drain hole, one of them the drain hole has been seted up to the center department of guard plate, rotates through the pivot on the guard plate and is connected with the fixed box that is located the drain hole department, the top of fixed box rotates and is connected with the apron.
Specifically, preheating mechanism still wraps the push pedal, the inside sliding connection of fixed box has the push pedal that the side is isosceles trapezoid structure, the centre gripping has the stay cord between push pedal and the fixed box.
Specifically, stop gear includes two posts, the inner wall relative sliding connection of guard plate has the terminal part to be the projection of arc structure, and the centre gripping has the spring between projection that the cross-section is "T" shape structure and the guard plate, arc structure's spacing hole has all been seted up to the both sides wall of guard plate, the projection lock is on spacing hole.
The beneficial effects of the invention are as follows:
(1) According to the oxidation coloring device for processing the aluminum profile, the hanging mechanism is arranged on the driving mechanism, the driving mechanism is matched with the hanging mechanism to enable the alternating mechanism to be started after the aluminum profile finished frame enters the electrolytic cell for a period of time, so that the alternating mechanism is used for lifting the aluminum profile finished frame on the hanging mechanism, at the moment, the aluminum profile finished frame is separated from the hanging mechanism, the aluminum profile contacted with the hanging mechanism is contacted with electrolyzed water, uneven coloring is avoided, the alternating mechanism can be started and reset for many times, the overall coloring of the aluminum profile finished frame is facilitated, and the problem of secondary coloring caused by scratch of the aluminum profile in the process of producing a finished product is also avoided; namely: when the aluminum profile finished frame is colored, the distance between the first hanging rods at the bottom of the fixing plate and the electrolytic cell is maximized through the motor, the rectangular frame-shaped aluminum profile finished frame is hung in the placing grooves on the two opposite first hanging rods, the placement of a plurality of aluminum profile finished frames is realized according to the method, after all the aluminum profile semi-finished frames are placed on the first hanging rods, connecting rods are inserted into the inner grooves on the plurality of first hanging rods on the same side, the second hanging rods are rotated when the connecting rods are inserted, the insertion of the connecting rods is not hindered until the limiting blocks on the connecting rods are in contact with the side walls of the first hanging rods at the extreme ends, at the moment, the clamping grooves on the connecting rods correspond to the second hanging rods, the torsion springs are reset after the second hanging rods are released, the second hanging rods are buckled on the clamping grooves on the connecting rods, the placement stability of the connecting rods is ensured, the motor drives the screw rod to rotate to realize the descending of the fixing plate, ensures that the aluminum profile on the first hanging rod enters the inside of the electrolytic cell to carry out electrolytic coloring, starts the hydraulic cylinder after coloring for a period of time, realizes that the top frame drives the four slide bars to ascend, further four second hanging rods ascend simultaneously, two connecting rods move towards the top direction of the inner groove, and finally the connecting rods lift the aluminum profile finished frame on the plurality of placing grooves until being separated from the first hanging rods, so that the aluminum profile finished frame part which is in contact with the first hanging rods is completely contacted with electrolytic water, uneven coloring is avoided, the hydraulic cylinder can be started and reset, the aluminum profile finished frame is hung at the bottoms of the first hanging rods and the connecting rods, the comprehensive coloring of the aluminum profile finished frame is facilitated, the motor is started during discharging, the second hanging rods and the connecting rods are separated and pulled out to detach the aluminum profile finished frame on the first hanging rods, and the problem of secondary coloring caused by scratching the colored aluminum profile during production can be avoided by coloring the aluminum profile finished frame.
(2) According to the oxidation coloring device for aluminum profile processing, two groups of protection mechanisms are arranged in the electrolytic cell, the driving mechanism drives the hanging mechanism to move towards the inside of the electrolytic cell and simultaneously drives the two protection mechanisms to extend out of the electrolytic cell, so that protection of the periphery of the electrolytic cell when a finished aluminum profile frame is colored is realized, injury to workers caused by splashing of electrolytic water is avoided, and when the driving mechanism drives the hanging mechanism to ascend to detach the finished aluminum profile frame, the protection mechanism is contracted into the inside of the electrolytic cell, and the detachment of the finished aluminum profile frame is facilitated; namely: when two motors drive the lead screw simultaneously and rotate and realize the fixed plate decline, the lead screw drives the tape reel and rotates, further realized that the belt drives first bevel gear and rotates, after first bevel gear rotates, the second bevel gear of connecting axle tip is driven, and the rotation direction changes, drive fluted disc rotation after the second bevel gear rotates, after fluted disc rotates, because slide between guard plate and the containing box, then drive the guard plate through the rack and stretch out from the inside of containing box after fluted disc rotates, avoided the electrolytic water to splash the accidental injury staff when the coloring, after the coloring, drive the fixed plate through the motor upset and rise, thereby realized that aluminium alloy finished frame takes out from the inside of electrolytic tank, realized that the fluted disc drives the rack to the bottom direction removal of containing box after the lead screw reversal, and then realized accomodating the guard plate, do benefit to the aluminium alloy finished frame on the first peg of coloring and carry out the unloading.
(3) According to the oxidation coloring device for aluminum profile processing, disclosed by the invention, one of the protection mechanisms is provided with the preheating mechanism, alkali can be placed in the preheating mechanism, heat is transferred to the protection mechanism after the electrolytic cell heats, and then is transferred to the preheating mechanism through the protection mechanism, so that the alkali powder is dried, the preheating mechanism is pushed, the preheating mechanism is inclined towards the inner direction of the electrolytic cell, automatic pouring is realized, and the splashing or guarantee of electrolytic water when the alkali is added into the electrolytic cell is avoided; namely: when the electrolytic cell colors the aluminum profile finished frame, the protection plate is in an open state, the cover plate on the fixed box can be opened, alkali is added into the fixed box, a large amount of heat is generated when the electrolytic cell colors the aluminum profile finished frame, the heat is transferred to the fixed box through the protection plate, heating and drying of the alkali are realized, when the alkali is required to be added into the electrolytic cell, the fixed box is pushed, separation of the convex column and the limiting hole is realized, the fixed box inclines towards the inner direction of the electrolytic cell, the push plate pushes the alkali in the fixed box into the electrolytic cell, and explosion caused by non-drying of the alkali is avoided.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the overall structure of a preferred embodiment of an oxidation coloring device for aluminum profile processing according to the present invention;
FIG. 2 is an enlarged schematic view of the portion A shown in FIG. 1;
FIG. 3 is a schematic view showing the connection structure of the first hanger bar, the inner groove and the connecting bar according to the present invention;
FIG. 4 is an enlarged schematic view of the B-section structure shown in FIG. 1;
FIG. 5 is an enlarged schematic view of the structure of the portion C shown in FIG. 1;
FIG. 6 is a schematic view showing the connection structure of an electrolytic cell, a bracket, a chute, a screw rod, a limiting disc, a tape reel, a belt, a storage box, a protection plate and a rack;
FIG. 7 is an enlarged schematic view of the structure of the portion D shown in FIG. 6;
FIG. 8 is a schematic view showing the connection structure of the electrolytic cell, the belt, the first bevel gear, the second bevel gear, the connecting shaft, the fluted disc, the rack, the storage box and the protection plate according to the present invention;
FIG. 9 is a schematic view showing the connection structure of the protection plate, the rotating shaft, the discharging hole, the fixing box, the cover plate, the pull rope and the push plate;
fig. 10 is a schematic diagram of the connection structure of the protection plate, the discharging hole, the rotating shaft, the fixing box, the cover plate, the convex column, the spring and the limiting hole.
In the figure: 1. an electrolytic cell; 2. a driving mechanism; 201. a bracket; 202. a screw rod; 203. a chute; 204. a motor; 205. a limiting disc; 3. a suspension mechanism; 301. a fixing plate; 302. a first hanger bar; 303. a placement groove; 304. an inner tank; 4. an alternating mechanism; 401. a slide bar; 402. a top frame; 403. a hydraulic cylinder; 404. a second hanging rod; 405. a torsion spring; 406. a connecting rod; 407. a limiting block; 408. a clamping groove; 409. an adjusting rod; 410. a screw cap; 5. a protective mechanism; 501. a protection plate; 502. a storage box; 503. a rack; 504. fluted disc; 505. a tape reel; 506. a belt; 507. a connecting shaft; 508. a first bevel gear; 509. a second bevel gear; 6. a preheating mechanism; 601. a fixed box; 602. a cover plate; 603. a rotating shaft; 604. a discharge port; 605. a pull rope; 606. a push plate; 7. a limiting mechanism; 701. a spring; 702. a convex column; 703. and a limiting hole.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-10, the oxidation coloring device for aluminum profile processing comprises an electrolytic cell 1, wherein two driving mechanisms 2 are arranged on the electrolytic cell 1, a hanging mechanism 3 for hanging an aluminum profile finished frame is arranged on the driving mechanism 2, an alternating mechanism 4 for lifting the aluminum profile finished frame is arranged on the hanging mechanism 3, two protection mechanisms 5 for protecting electrolyte are arranged on the electrolytic cell 1, the protection mechanisms 5 are connected with the driving mechanism 2, a preheating mechanism 6 for preheating alkali materials is arranged on the protection mechanisms 5, and a limiting mechanism 7 is arranged between the preheating mechanism 6 and the protection mechanisms 5;
specifically, the suspension mechanism 3 includes a fixing plate 301, a fixing plate 301 is disposed between two driving mechanisms 2, two groups of first hanging rods 302 are fixedly connected to the bottom of the fixing plate 301, two groups of first hanging rods 302 are provided with a placing groove 303 for placing an aluminum alloy finished product frame, two groups of first hanging rods 302 are provided with an inner groove 304 with a cross section in a U-shaped structure, the alternating mechanism 4 includes a hydraulic cylinder 403, a hydraulic cylinder 403 is mounted at the center of the surface of the fixing plate 301, a top frame 402 is mounted at the top of the hydraulic cylinder 403 through screws, sliding rods 401 which are in a cuboid structure and are connected to the fixing plate 301 in a sliding manner are fixedly connected to four corners of the bottom of the top frame 402, the bottoms of the four sliding rods 401 are respectively connected with a second hanging rod 404 in a rotating manner, connecting rods 406 penetrate through the inner groove 304 on the same side of the first hanging rods 302, two clamping grooves 408 buckled with the second hanging rod 404 are formed in the two connecting rods 406, the thickness of the connecting rods 406 is smaller than that of the inner groove 304, the distance from the inner groove 304 to the placing groove 303 is larger than that of the connecting rods 406, the alternating mechanism 4 further comprises a torsion spring 405, a torsion spring 405 is arranged between the second hanging rod 404 and the sliding rod 401, the section of the first hanging rod 302 is in a J-shaped structure, the section of the second hanging rod 404 is in an L-shaped structure, the alternating mechanism 4 further comprises a limiting block 407, the two connecting rods 406 are fixedly connected with the limiting block 407 which is in contact with the side wall of the first hanging rod 302, the alternating mechanism 4 further comprises an adjusting rod 409 and a nut 410, an adjusting rod 409 penetrating through the top frame 402 is fixedly arranged on the fixing plate 301, the nut 410 is connected with the adjusting rod 409 in a threaded manner, the distance between the two opposite first hanging rods 302 is smaller than the inner width of the electrolytic cell 1, and the distance between the two second hanging rods 404 on the same side is smaller than the inner length of the electrolytic cell 1; when the aluminum profile finished frame is colored, the distance between the first hanging rod 302 at the bottom of the fixing plate 301 and the electrolytic cell 1 is maximized through the motor 204, the aluminum profile finished frame in a rectangular frame shape is hung inside the placing grooves 303 on the two opposite first hanging rods 302, the placement of a plurality of aluminum profile finished frames is realized according to the method, after all the aluminum profile semi-finished frames are placed on the first hanging rods 302, the connecting rods 406 are inserted into the inner grooves 304 on the plurality of first hanging rods 302 on the same side, the second hanging rods 404 are rotated when the connecting rods 406 are inserted, the insertion of the connecting rods 406 is not prevented until the limiting blocks 407 on the connecting rods 406 are in contact with the side walls of the first hanging rods 302 at the extreme ends, at this time, the clamping groove 408 on the connecting rod 406 corresponds to the second hanging rod 404, the torsion spring 405 is reset after the second hanging rod 404 is loosened, the second hanging rod 404 is buckled on the clamping groove 408 on the connecting rod 406, the stability of the placement of the connecting rod 406 is ensured, the screw rod 202 is driven to rotate by the motor 204, the fixing plate 301 is realized to descend, the aluminum profile on the first hanging rod 302 is ensured to enter the inside of the electrolytic cell 1 for electrolytic coloring, after a period of coloring, the hydraulic cylinder 403 is started, the top frame 402 is realized to drive the four sliding rods 401 to ascend, the further four second hanging rods 404 are simultaneously ascended, the two connecting rods 406 move towards the top direction of the inner groove 304, finally, the connecting rod 406 lifts the aluminum profile finished frames on the plurality of placing grooves 303 until being separated from the first hanging rod 302, the aluminum profile finished frame part which is in contact with the first hanging rod 302 is completely in contact with electrolyzed water, uneven coloring is avoided, the hydraulic cylinder 403 can be started and reset, the hanging of the aluminum profile finished frame with the first hanging rod 302 and the connecting rod 406 is realized, the full coloring of the aluminum profile finished frame is facilitated, the motor 204 is started during discharging, the second hanging rod 404 and the connecting rod 406 are separated and pulled out, the connecting rod 406 is used for disassembling the aluminum profile finished frame on the first hanging rod 302, and the problem of secondary coloring caused by scratching of the colored aluminum profile during production can be avoided when the aluminum profile finished frame is colored.
Specifically, the driving mechanism 2 includes two brackets 201, the top of the electrolytic cell 1 is fixedly connected with two brackets 201 relatively through screws, sliding grooves 203 are formed in opposite surfaces of the two brackets 201 in a vertical manner, the fixing plate 301 is slidably connected between the two sliding grooves 203, motors 204 are mounted on the two brackets 201, screw rods 202 rotationally connected with the brackets 201 are connected with output ends of the two motors 204 through couplings, and limiting discs 205 rotationally connected with the brackets 201 are fixedly connected with the two screw rods 202; the protection mechanism 5 comprises a storage box 502, two storage boxes 502 are fixedly connected to the electrolytic cell 1, protection plates 501 penetrating through the electrolytic cell 1 are slidably connected to the two storage boxes 502, racks 503 are fixedly arranged on one sides of the two protection plates 501, two connecting shafts 507 are rotatably connected to the electrolytic cell 1, a fluted disc 504 meshed with the racks 503 is fixedly arranged at one end of each connecting shaft 507, a second bevel gear 509 parallel to the fluted disc 504 is fixedly connected to the other end of each connecting shaft 507, a first bevel gear 508 meshed with the second bevel gear 509 is rotatably connected to the electrolytic cell 1, the first bevel gears 508 and the second bevel gears 509 are vertically arranged, reel 505 are fixedly connected to the bottoms of the two lead screws 202, and the reels 505 are connected with the first bevel gears 508 through belts 506; when two motors 204 drive simultaneously lead screw 202 rotates to realize the fixed plate 301 descends, lead screw 202 drives the reel 505 rotates, further realized that belt 506 drives first bevel gear 508 rotates, after first bevel gear 508 rotates, the second bevel gear 509 of connecting axle 507 tip is driven, and the rotation direction changes, the second bevel gear 509 rotates the back and drives fluted disc 504 rotates, when fluted disc 504 rotates, owing to slide between guard plate 501 and the containing box 502, then pass through toothed disc 504 rotates the back drive guard plate 501 stretches out from the inside of containing box 502, has avoided the electrolytic water to splash the staff of misinjuring when the coloring, after the coloring finishes, through motor 204 upset drive fixed plate 301 rises to realize that aluminium alloy finished product frame is taken out from the inside of electrolytic cell 1, lead screw 202 has realized after the reversal toothed disc 504 drives fluted disc 503 moves to the bottom direction of containing box 502, and then realized that the fluted disc 501 is favorable to the following of a guard plate 501 the finished product frame of hanging down on the aluminium alloy is favorable to the following bar of guard plate 501.
Specifically, the preheating mechanism 6 includes a discharging hole 604, wherein the center of one of the protection plates 501 is provided with the discharging hole 604, the protection plate 501 is rotatably connected with a fixing box 601 located at the discharging hole 604 through a rotating shaft 603, the top of the fixing box 601 is rotatably connected with a cover plate 602, the preheating mechanism 6 further includes a pushing plate 606, the inside of the fixing box 601 is slidably connected with the pushing plate 606 with a side surface having an isosceles trapezoid structure, a pull rope 605 is clamped between the pushing plate 606 and the fixing box 601, the limiting mechanism 7 includes two convex columns 702, the inner wall of the protection plate 501 is relatively slidably connected with a convex column 702 with an arc-shaped end part, a spring 701 is clamped between the convex column 702 with a T-shaped section structure and the protection plate 501, both side walls of the protection plate 501 are provided with limiting holes 703 with arc-shaped structures, and the convex columns 702 are buckled on the limiting holes 703; when the electrolytic cell 1 colors an aluminum profile finished frame, the protection plate 501 is in an open state, the cover plate 602 on the fixing box 601 can be opened, alkali is added into the fixing box 601, a large amount of heat is generated when the electrolytic cell 1 colors the aluminum profile finished frame, the heat is transferred to the fixing box 601 through the protection plate 501, heating and drying of the alkali are realized, when the alkali is required to be added into the electrolytic cell 1, the fixing box 601 is pushed, separation of the convex column 702 and the limiting hole 703 is realized, the fixing box 601 inclines towards the inner direction of the electrolytic cell 1, and the pushing plate 606 pushes the alkali in the fixing box 601 into the electrolytic cell 1, so that explosion caused by non-drying of the alkali is avoided.
When the invention is used, firstly, when the aluminum profile finished product frame is colored, the distance between the first hanging rod 302 at the bottom of the fixed plate 301 and the electrolytic cell 1 is maximized through the motor 204, the rectangular frame-shaped aluminum profile finished product frame is hung in the placing grooves 303 on the two opposite first hanging rods 302, the placement of a plurality of aluminum profile finished product frames is realized according to the method, after all the aluminum profile semi-finished product frames are placed on the first hanging rods 302, connecting rods 406 are inserted into the inner grooves 304 on the plurality of first hanging rods 302 on the same side, the second hanging rods 404 are rotated when the connecting rods 406 are inserted, the insertion of the connecting rods 406 is not blocked until the limiting blocks 407 on the connecting rods 406 are in contact with the side walls of the first hanging rods 302 at the end parts, at the moment, the clamping grooves 408 on the connecting rods 406 correspond to the second hanging rods 404, the torsion springs 405 are reset after the second hanging rods 404 are released, the second hanging rod 404 is buckled on the clamping groove 408 on the connecting rod 406 to ensure the stability of the placement of the connecting rod 406, the motor 204 drives the screw rod 202 to rotate to realize the descending of the fixing plate 301, the aluminum profile on the first hanging rod 302 is ensured to enter the inside of the electrolytic cell 1 for electrolytic coloring, after a period of coloring, the hydraulic cylinder 403 is started to realize the lifting of the top frame 402 to drive the four sliding rods 401, the further four second hanging rods 404 are lifted at the same time, the two connecting rods 406 move towards the top direction of the inner groove 304, finally the connecting rods 406 lift the aluminum profile finished frames on the plurality of placing grooves 303 until the aluminum profile finished frames are separated from the first hanging rods 302, so that the aluminum profile finished frames which are in contact with the first hanging rods 302 are completely contacted with electrolytic water to avoid uneven coloring, the hydraulic cylinder 403 can be started and reset to realize the hanging of the aluminum profile finished frames at the bottom of the first hanging rods 302 and the connecting rods 406, the full coloring of the aluminum profile finished frame is facilitated, the motor 204 is started during discharging, the second hanging rod 404 and the connecting rod 406 are separated, the connecting rod 406 is pulled out, the aluminum profile finished frame on the first hanging rod 302 is detached, and the aluminum profile finished frame is colored, so that the problem of secondary coloring caused by scratching of the colored aluminum profile during production can be avoided; then, when the two motors 204 drive the screw rod 202 to rotate simultaneously to realize the lowering of the fixed plate 301, the screw rod 202 drives the belt disc 505 to rotate, further, the belt 506 drives the first bevel gear 508 to rotate, after the first bevel gear 508 rotates, the second bevel gear 509 at the end part of the connecting shaft 507 is driven, and the rotating direction is changed, after the second bevel gear 509 rotates, the fluted disc 504 is driven to rotate, after the fluted disc 504 rotates, the fluted disc 501 slides with the containing box 502, then the fluted disc 504 drives the baffle 501 to extend out of the containing box 502 through the rack 503 after the fluted disc 504 rotates, so that personnel are prevented from being accidentally injured by electrolytic water splashing during coloring, after coloring is finished, the fixed plate 301 is driven to rise through the overturning of the motor 204, thereby realizing the taking out of an aluminum profile finished frame from the electrolytic cell 1, after the screw rod 202 is reversed, the fluted disc 504 drives the rack 503 to move towards the bottom of the containing box 502, further realizing the containing of the baffle 501, and facilitating the blanking of the aluminum profile finished frame on the colored first hanging rod 302; finally, when the electrolytic cell 1 colors the aluminum profile finished frame, the protection plate 501 is in an open state, the cover plate 602 on the fixing box 601 can be opened, alkali is added into the fixing box 601, a large amount of heat is generated when the electrolytic cell 1 colors the aluminum profile finished frame, the heat is transferred to the fixing box 601 through the protection plate 501, heating and drying of the alkali are realized, when the alkali is required to be added into the electrolytic cell 1, the fixing box 601 is pushed, separation of the convex column 702 and the limiting hole 703 is realized, the fixing box 601 inclines towards the inner direction of the electrolytic cell 1, and the push plate 606 pushes the alkali in the fixing box 601 into the electrolytic cell 1, so that explosion caused by the fact that the alkali is not dried is avoided.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (6)
1. The utility model provides an oxidation coloring device for aluminum profile processing, which is characterized by comprising an electrolytic cell (1), install two actuating mechanism (2) on electrolytic cell (1), install on actuating mechanism (2) and hang mechanism (3) that hang aluminum profile finished frame, install on hanging mechanism (3) and promote alternate mechanism (4) to aluminum profile finished frame, install two protection mechanism (5) to the electrolyte on electrolytic cell (1), be connected between protection mechanism (5) and actuating mechanism (2), be equipped with on protection mechanism (5) and carry out preheating mechanism (6) to the alkali material, install stop gear (7) between preheating mechanism (6) and protection mechanism (5);
the suspension mechanism (3) comprises a fixed plate (301), two fixed plates (301) are arranged between the driving mechanisms (2), two groups of first hanging rods (302) are fixedly connected to the bottoms of the fixed plates (301) relatively, placing grooves (303) for placing aluminum alloy finished frames are formed in the two groups of first hanging rods (302), inner grooves (304) with cross sections in a U-shaped structure are formed in the two groups of first hanging rods (302), the alternating mechanism (4) comprises hydraulic cylinders (403), the hydraulic cylinders (403) are arranged at the center of the surface of the fixed plates (301), top frames (402) are arranged at the tops of the hydraulic cylinders (403) through screws, sliding rods (401) which are in sliding connection with the fixed plates (301) and are in a cuboid structure are fixedly connected to the bottoms of the four sliding rods (401), connecting rods (406) on the same side are rotatably connected with second hanging rods (404), connecting rods (406) on the first hanging rods (302) penetrate through the connecting rods (406) and are buckled with the connecting rods (408) on the two connecting rods (404), the distance between the inner groove (304) and the placing groove (303) is larger than the thickness of the connecting rod (406);
the driving mechanism (2) comprises two brackets (201), the two brackets (201) are fixedly connected to the top of the electrolytic cell (1) relatively through screws, and the brackets (201) are rotationally connected with the screw rod (202);
the protection mechanism (5) comprises storage boxes (502), two storage boxes (502) are fixedly connected to the electrolytic cell (1), protection plates (501) penetrating through the electrolytic cell (1) are slidably connected to the two storage boxes (502), racks (503) are fixedly arranged on one sides of the two protection plates (501), two connecting shafts (507) are rotatably connected to the electrolytic cell (1), fluted discs (504) meshed with the racks (503) are fixedly arranged at one ends of the connecting shafts (507), second bevel gears (509) parallel to the fluted discs (504) are fixedly connected to the other ends of the connecting shafts (507), first bevel gears (508) meshed with the second bevel gears (509) are rotatably connected to the electrolytic cell (1), the first bevel gears (508) are vertically arranged between the second bevel gears (509), the bottoms of the two lead screws (202) are fixedly connected with belt discs (505), and the belt discs (505) are connected with the first bevel gears (508) through belts (506);
the preheating mechanism (6) comprises a discharging hole (604), wherein the discharging hole (604) is formed in the center of the protection plate (501), a fixed box (601) located at the discharging hole (604) is connected to the protection plate (501) in a rotating mode through a rotating shaft (603), a cover plate (602) is connected to the top of the fixed box (601) in a rotating mode, the preheating mechanism (6) further comprises a pushing plate (606), the pushing plate (606) with the isosceles trapezoid structure is connected to the inner sliding mode of the fixed box (601), a pull rope (605) is clamped between the pushing plate (606) and the fixed box (601), the limiting mechanism (7) comprises two convex columns (702), the end portions of the convex columns (702) with arc structures are connected to the inner wall of the protection plate (501) in a sliding mode, springs (701) are clamped between the convex columns (702) with the protection plate (501) with the T-shaped structures, limiting holes (703) with arc structures are formed in two side walls of the protection plate (501), and the convex columns (702) are buckled on the limiting holes (703).
2. The oxidation coloring device for aluminum profile processing according to claim 1, wherein: the alternating mechanism (4) further comprises a torsion spring (405), the torsion spring (405) is arranged between the second hanging rod (404) and the sliding rod (401), the section of the first hanging rod (302) is of a J-shaped structure, and the section of the second hanging rod (404) is of an L-shaped structure.
3. The oxidation coloring device for aluminum profile processing according to claim 1, wherein: the alternating mechanism (4) further comprises limiting blocks (407), and the two connecting rods (406) are fixedly connected with limiting blocks (407) which are in contact with the side walls of the first hanging rods (302).
4. The oxidation coloring device for aluminum profile processing according to claim 1, wherein: the alternating mechanism (4) further comprises an adjusting rod (409) and a screw cap (410), the adjusting rod (409) penetrating through the top frame (402) is fixed on the fixing plate (301), and the screw cap (410) is connected to the adjusting rod (409) in a threaded mode.
5. The oxidation coloring device for aluminum profile processing according to claim 1, wherein: the two opposite faces of the support (201) are provided with sliding grooves (203) in a trapped and vertical mode, the fixing plate (301) is connected between the two sliding grooves (203) in a sliding mode, motors (204) are installed on the two support (201), lead screws (202) which are connected with the support (201) in a rotating mode are connected to the output ends of the motors (204) through couplings, and limiting plates (205) which are connected with the support (201) in a rotating mode are fixedly connected to the lead screws (202).
6. The oxidation coloring device for aluminum profile processing according to claim 1, wherein: the distance between the two opposite first hanging rods (302) is smaller than the inner width of the electrolytic cell (1), and the distance between the two second hanging rods (404) on the same side is smaller than the inner length of the electrolytic cell (1).
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| CN110965103A (en) * | 2019-12-26 | 2020-04-07 | 新兴国琳铝业有限公司 | Composite anodic oxidation surface process and treatment device for aluminum profile |
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| CN110965103A (en) * | 2019-12-26 | 2020-04-07 | 新兴国琳铝业有限公司 | Composite anodic oxidation surface process and treatment device for aluminum profile |
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