CN114958104A - Primer, preparation method thereof and BIPV product - Google Patents
Primer, preparation method thereof and BIPV product Download PDFInfo
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- CN114958104A CN114958104A CN202210679534.6A CN202210679534A CN114958104A CN 114958104 A CN114958104 A CN 114958104A CN 202210679534 A CN202210679534 A CN 202210679534A CN 114958104 A CN114958104 A CN 114958104A
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- 238000013084 building-integrated photovoltaic technology Methods 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title description 3
- 239000007822 coupling agent Substances 0.000 claims abstract description 65
- 239000002184 metal Substances 0.000 claims abstract description 63
- 239000000853 adhesive Substances 0.000 claims abstract description 46
- 230000001070 adhesive effect Effects 0.000 claims abstract description 46
- 230000007797 corrosion Effects 0.000 claims abstract description 29
- 238000005260 corrosion Methods 0.000 claims abstract description 29
- 239000003054 catalyst Substances 0.000 claims abstract description 26
- 239000003960 organic solvent Substances 0.000 claims abstract description 25
- 239000003112 inhibitor Substances 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 72
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 36
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 33
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 33
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 33
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 33
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 24
- 239000008096 xylene Substances 0.000 claims description 24
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 23
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims description 21
- 239000004593 Epoxy Substances 0.000 claims description 20
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 18
- 229920000805 Polyaspartic acid Polymers 0.000 claims description 12
- 108010064470 polyaspartate Proteins 0.000 claims description 12
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 12
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 12
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 12
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 claims description 9
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 9
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 claims description 8
- -1 dodecylthio Chemical group 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 7
- 239000002987 primer (paints) Substances 0.000 claims 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 22
- 238000000034 method Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 125000003172 aldehyde group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- NVJMGQMXNBBZIU-UHFFFAOYSA-N dibutyltin;1-dodecylsulfanyldodecane Chemical compound CCCC[Sn]CCCC.CCCCCCCCCCCCSCCCCCCCCCCCC NVJMGQMXNBBZIU-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D129/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Coating compositions based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Coating compositions based on derivatives of such polymers
- C09D129/02—Homopolymers or copolymers of unsaturated alcohols
- C09D129/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D139/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Coating compositions based on derivatives of such polymers
- C09D139/04—Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
- C09D139/06—Homopolymers or copolymers of N-vinyl-pyrrolidones
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/002—Priming paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/02—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/10—Presence of inorganic materials
- C09J2400/16—Metal
- C09J2400/166—Metal in the pretreated surface to be joined
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2429/00—Presence of polyvinyl alcohol
- C09J2429/003—Presence of polyvinyl alcohol in the primer coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The application discloses a primer, which comprises an organic solvent, a coupling agent, a catalyst and a corrosion inhibitor, wherein the content of the organic solvent is 100 parts by weight, the content of the coupling agent is 10-40 parts by weight, the content of the catalyst is 0.1-10 parts by weight, and the content of a slow release agent is 10-40 parts by weight. The present application also provides a BIPV product. When the primer is used, the number of active groups on the surface of the profiled metal sheet can be increased, and after water molecules in the air enter the surface of the primer, hydrophilic groups contained in the primer can bind the water molecules, so that corrosive media are prevented from entering and contacting the profiled metal sheet, corrosion of the corrosive media to the profiled metal sheet is avoided, and when the structural adhesive needs the water molecules to be cured, the water molecules can be released from the primer for curing the structural adhesive, so that the curing of the structural adhesive is accelerated.
Description
Technical Field
The application relates to the technical field of solar cells, in particular to a primer, a preparation method thereof and a BIPV product.
Background
In the decades of the 21 st century, energy shortage and environmental deterioration have been increasingly prominent. The development of renewable energy sources instead of traditional energy sources is the only way to solve the above problems. Solar energy has recently become the most attractive renewable energy source due to its advantages such as huge reserves, clean use, wide distribution, etc. The photovoltaic industry is considered as one of the major research points in each major country of the world and respective plans are successively introduced.
BIPV technology is a technology that integrates solar power (photovoltaic) products into buildings. In modern society, people are pursuing more and more comfortable building environments, and energy consumption of building heating and air conditioning is increasing day by day. In developed countries, building energy accounts for 30% -40% of total national energy consumption, and a certain restriction effect is formed on economic development. The combination of photovoltaic and buildings is a new blue sea with huge potential, can effectively reduce building energy consumption, vigorously develops low-carbon and zero-carbon buildings, and has important practical significance for energy conservation, emission reduction and environmental protection. The area of a finished house in China is about 40 hundred million square meters every year, 5 percent of the finished house is replaced by BIPV, and 1000 hundred million markets and blue sea exist.
BIPV has many different forms of installation, such as photovoltaic roofing, photovoltaic curtain walls, and photovoltaic ceilings. As an important application scenario of the BIPV, the photovoltaic roof has been widely paid attention from the photovoltaic industry, and more distributed photovoltaic investors, engineering parties and developers aim at the plant roof, including the renovation and the reconstruction of an old roof and the new construction of a factory roof. The roofing of industry factory building generally is die mould metal sheet structure, and assembled BIPV product combines roofing die mould metal sheet and photovoltaic module together and makes it become the roofing system that can generate electricity, and in this system, photovoltaic module and die mould metal sheet's connection is through the bonding of structural adhesive, and the structural adhesive that uses mainly is the silicone structural adhesive. The laminated metal sheet for roof usually has a structure of an outermost fingerprint-resistant layer, an intermediate coating layer and an intermediate substrate layer, and when the laminated metal sheet is bonded with a structural adhesive, the outermost fingerprint-resistant layer of the laminated metal sheet has the greatest influence on bonding, and the chemical components and the surface physical properties of the fingerprint-resistant layer influence the bonding of the structural adhesive. The good bonding effect between the structural adhesive and the profiled metal sheet needs to be realized by firstly wetting the surface of the profiled metal sheet by the structural adhesive and secondly forming a certain number of chemical bonds between the structural adhesive and the profiled metal sheet. However, the system has the following problems in the use process:
(1) the number of surface active groups of the profiled metal sheet used generally is reduced in order to enhance the corrosion resistance of the profiled metal sheet, because the more surface active groups, the easier the surface active groups adsorb corrosive media in the air, and the corrosion of the profiled metal sheet is accelerated, and the reduced number of active groups can cause the number of chemical bonds formed by bonding the profiled metal sheet and the structural adhesive to be small, so that reliable bonding cannot be formed.
(2) When the profiled metal sheet is used, water in the air can carry a corrosive medium to penetrate through the fingerprint-resistant layer and enter the profiled metal sheet to corrode the profiled metal sheet, so that the bonding between the structural adhesive and the profiled metal sheet is affected.
(3) The structural adhesive used needs to absorb moisture of air to participate in the curing reaction in the curing process, but for some environments with low temperature and low humidity, the moisture for curing is lacked in the environment, so that the curing reaction of the structural adhesive is weakened to influence the bonding performance of the system.
Disclosure of Invention
In order to solve the problems, the primer is provided, when the primer is used, the number of active groups on the surface of the profiled metal plate can be increased, and after water molecules in the air enter the surface of the primer, the hydrophilic groups in the primer can bind the water molecules, so that a corrosion medium is prevented from entering and contacting the profiled metal plate, the corrosion of the corrosion medium on the profiled metal plate is further avoided, and when the structural adhesive needs the water molecules to be cured, the water molecules can be released from the primer for curing the structural adhesive, so that the curing of the structural adhesive is accelerated.
The technical scheme of the application is as follows:
the application provides a primer, which comprises an organic solvent, a coupling agent, a catalyst and a corrosion inhibitor, wherein when the content of the organic solvent is 100 parts by weight, the content of the coupling agent is 10-40 parts by weight, the content of the catalyst is 0.1-10 parts by weight, and the content of the slow release agent is 10-40 parts by weight.
Further, when the content of the organic solvent is 100 parts by weight,
the content of the coupling agent is 10-20 parts by weight, or
The content of the catalyst is 0.1 to 5 parts by weight, or
The content of the slow release agent is 20-30 parts by weight.
Further, the organic solvent is selected from one of ethyl acetate, xylene and toluene.
Further, the coupling agent is selected from one of amino silane coupling agent, epoxy silane coupling agent and titanate coupling agent.
Further, the catalyst is one or more than two of dibutyl tin dilaurate, stannous octoate, dibutyl tin dilauryl sulfide and dibutyl tin diacetate.
Further, the organic solvent is ethyl acetate or xylene; or
The coupling agent is an amino silane coupling agent or an epoxy silane coupling agent; or
The catalyst is dibutyltin dilaurate.
Further, the corrosion inhibitor is a polymer containing hydrophilic groups.
Further, the polymer containing hydrophilic groups is selected from one of polyvinyl alcohol, polyvinylpyrrolidone and polyaspartic acid.
Further, the polymer containing hydrophilic groups is polyvinyl alcohol.
The application also provides a BIPV product, which comprises a profiled metal sheet, a structural adhesive, the primer and a photovoltaic module, wherein the profiled metal sheet and the photovoltaic module are bonded together through the structural adhesive and the primer.
The BIPV product is selected from a photovoltaic roof, a photovoltaic curtain wall or a photovoltaic ceiling.
The primer provided by the application, when the primer is used, the catalyst can catalyze the cross-linking reaction of the coupling agent and the corrosion inhibitor to form a molecular cross-linked network structure, so that the stability of the primer is improved, the strength after adhesion can be improved, in addition, the cross-linked structure formed by the corrosion inhibitor and the coupling agent is a three-dimensional network structure, and a large number of hydrophilic groups are arranged on the three-dimensional network structure, when external moisture enters the primer, external water molecules can be bound, the corrosion to the profiling metal plate is relieved, and when the structural adhesive is cured, the primer can release the bound water molecules for the curing reaction of the structural adhesive, so that the curing of the structural adhesive is accelerated.
Detailed Description
The following description of the exemplary embodiments of the present application, including various details of the embodiments of the present application to assist in understanding, should be taken as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present application. Also, descriptions of well-known functions and constructions are omitted in the following description for clarity and conciseness. The upper and lower positions in the present application depend on the incident direction of the light, and the incident position of the light is the upper position.
When the BIPV roof is subjected to structural adhesive bonding construction, a photovoltaic module needs to be bonded to the surface of a profiled metal plate of the roof through structural adhesive, different profiled metal plates have larger difference in bonding performance with the structural adhesive due to difference in material, and in the actual construction process, some profiled metal plates which are difficult to bond with the structural adhesive are often encountered. The profiled metal sheet lies in that the structure glues after the bonding when being on active service in the open air, and corrosive medium such as Cl ion in the air, S ion etc. can adsorb in the hydrone, enters into the inside of profiled metal sheet along with the hydrone to cause the corruption of profiled metal sheet, and the profiled metal sheet corruption time can make the bonding stability variation between structure glue and the profiled metal sheet, thereby influence the safety in utilization of BIPV product. In addition, after the construction of the structural adhesive is completed, about one month of curing time is needed, water molecules in the air are needed to participate in the curing reaction of the structural adhesive in the curing process of the structural adhesive, and if the humidity in the air is low, the curing of the structural adhesive is slowed down, so that the normal operation of the BIPV product is influenced.
Based on the primer, the primer comprises an organic solvent, a coupling agent, a catalyst and a corrosion inhibitor, wherein when the content of the organic solvent is 100 parts by weight, the content of the coupling agent is 10-40 parts by weight, the content of the catalyst is 0.1-10 parts by weight, and the content of the slow release agent is 10-40 parts by weight.
In the application, the primer consists of an organic solvent, a coupling agent, a catalyst and a corrosion inhibitor, wherein when the content of the organic solvent is 100 parts by weight, the content of the coupling agent is 10-40 parts by weight, the content of the catalyst is 0.1-10 parts by weight, and the content of the slow release agent is 10-40 parts by weight.
In the application, the content of the organic solvent is 100 parts by weight, the content of the coupling agent is 10-20 parts by weight, the content of the catalyst is 0.1-5 parts by weight, and the content of the slow release agent is 20-30 parts by weight.
In the primer herein, the coupling agent may be contained in an amount of 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight, 14 parts by weight, 15 parts by weight, 16 parts by weight, 17 parts by weight, 18 parts by weight, 19 parts by weight, or 20 parts by weight, when the content of the organic solvent is 100 parts by weight.
In the primer in the present application, when the content of the organic solvent is 100 parts by weight, the content of the catalyst may be 0.1 part by weight, 0.2 part by weight, 0.3 part by weight, 0.4 part by weight, 0.5 part by weight, 0.6 part by weight, 0.7 part by weight, 0.8 part by weight, 0.9 part by weight, 1 part by weight, 1.1 part by weight, 1.2 parts by weight, 1.3 parts by weight, 1.4 parts by weight, 1.5 parts by weight, 1.6 parts by weight, 1.7 parts by weight, 1.8 parts by weight, 1.9 parts by weight, 2.1 parts by weight, 2.2 parts by weight, 2.3 parts by weight, 2.4 parts by weight, 2.5 parts by weight, 2.6 parts by weight, 2.7 parts by weight, 2.8 parts by weight, 2.9 parts by weight, 3.0 parts by weight, 3.1 parts by weight, 3.2 parts by weight, 3.5 parts by weight, 3.4 parts by weight, 3.5 parts by weight, 3.6 parts by weight, 3.7 parts by weight, 4.8 parts by weight, 3.9 parts by weight, 3.0 parts by weight, 3.1 parts by weight, 3.4 parts by weight, 3.4.4 parts by weight, 3.4 parts by weight, 4 parts by weight, 3.4 parts by weight, 3.8 parts by weight, 4.8 parts by weight, 4.9 parts by weight, 4 parts by weight, 3.9 parts by weight, 4.9 parts by weight, 4 parts by weight, 3.9 parts by weight, 4 parts by weight, or more parts by weight of the like, 4.5 parts by weight, 4.6 parts by weight, 4.7 parts by weight, 4.8 parts by weight, 4.9 parts by weight or 5 parts by weight.
In the primer in the present application, the content of the slow-release agent may be 20 parts by weight, 21 parts by weight, 22 parts by weight, 23 parts by weight, 24 parts by weight, 25 parts by weight, 26 parts by weight, 27 parts by weight, 28 parts by weight, 29 parts by weight, or 30 parts by weight, when the content of the organic solvent is 100 parts by weight.
In the present application, the organic solvent is selected from one of ethyl acetate, xylene, and toluene, preferably ethyl acetate or xylene.
When the primer is used, the organic solvent can dissolve grease or dirt on the surface of the profiled metal sheet and uniformly disperse other components in the solution.
In the present application, the coupling agent is selected from one of aminosilane coupling agents, epoxy silane coupling agents, titanate coupling agents, and preferably is an aminosilane coupling agent or an epoxy silane coupling agent. When the primer is used, the coupling agent is used for introducing a large number of-OH and other active groups to the surface of the profiled metal sheet, so that the bonding strength between the structural adhesive and the profiled metal sheet is increased.
In the present application, the catalyst is one or more selected from the group consisting of dibutyltin dilaurate, stannous octoate, dibutyltin bis (dodecylthio) and dibutyltin diacetate, and preferably dibutyltin dilaurate.
When the primer is used, the catalyst can catalyze the crosslinking reaction of the coupling agent and the corrosion inhibitor to form a molecular crosslinking network structure, so that the stability of the primer is improved.
In the present application, the corrosion inhibitor is a polymer containing hydrophilic groups.
Specifically, the corrosion inhibitor is selected from one of polyvinyl alcohol, polyvinylpyrrolidone and polyaspartic acid, and is preferably polyvinyl alcohol.
Hydrophilic groups, also called oleophobic groups, have atomic groups that are soluble in water or readily have affinity for water, and may attract water molecules or dissolve in water, and the solid surface formed by such molecules is readily wetted by water. The hydrophilic group can be hydroxyl (-OH), carboxyl (-COOH), amide, or amino (-NH) 2 ) Aldehyde group (-CHO), carbonyl group (-CO), etc.
The corrosion inhibitor has three functions: (1) the corrosion inhibitor has a large amount of hydrophilic groups, and after water molecules in the air carry corrosive media to enter the bottom coating, the hydrophilic groups can bind the water molecules, so that the water molecules are prevented from contacting the profiled metal sheet, and the profiled metal sheet is prevented from being corroded; (3) after absorbing water molecules in the air, the corrosion inhibitor can provide water molecules required by curing in the process of curing the structural adhesive, so that the curing of the structural adhesive is accelerated.
In one embodiment, the primer may consist of ethyl acetate, an aminosilane coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an aminosilane coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of toluene, an aminosilane coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of ethyl acetate, an epoxy silane coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an epoxy silane coupling agent, dibutyl tin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of toluene, an epoxy silane coupling agent, dibutyl tin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may be composed of ethyl acetate, a titanate-based coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, a titanate-based coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may be composed of toluene, a titanate-based coupling agent, dibutyltin dilaurate, polyvinyl alcohol.
In one embodiment, the primer may consist of ethyl acetate, an aminosilane coupling agent, stannous octoate, polyvinyl alcohol.
In one embodiment, the primer may consist of ethyl acetate, an aminosilane coupling agent, dibutyltin bis (dodecylthio), polyvinyl alcohol.
In one embodiment, the primer may consist of ethyl acetate, an aminosilane coupling agent, dibutyltin diacetate, polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an aminosilane coupling agent, stannous octoate, polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an aminosilane coupling agent, dibutyltin bis (dodecylthio), polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an aminosilane coupling agent, dibutyltin diacetate, polyvinyl alcohol.
In one embodiment, the primer may consist of ethyl acetate, an aminosilane coupling agent, dibutyltin dilaurate, polyvinylpyrrolidone.
In one embodiment, the primer may consist of ethyl acetate, an aminosilane coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of xylene, an aminosilane coupling agent, dibutyltin dilaurate, polyvinylpyrrolidone.
In one embodiment, the primer may consist of xylene, an aminosilane coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of toluene, an aminosilane coupling agent, dibutyltin dilaurate, polyvinylpyrrolidone.
In one embodiment, the primer may consist of toluene, an aminosilane coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of ethyl acetate, an epoxy silane coupling agent, stannous octoate, polyvinyl alcohol.
In one embodiment, the primer may be composed of ethyl acetate, an epoxy silane coupling agent, dibutyltin bis (dodecylthio), polyvinyl alcohol.
In one embodiment, the primer can be composed of ethyl acetate, an epoxy silane coupling agent, dibutyltin diacetate and polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an epoxy silane coupling agent, stannous octoate, polyvinyl alcohol.
In one embodiment, the primer may be composed of xylene, an epoxy silane coupling agent, dibutyltin bis (dodecylthio), polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, an epoxy silane coupling agent, dibutyltin diacetate, polyvinyl alcohol.
In one embodiment, the primer may consist of ethyl acetate, an epoxy silane coupling agent, dibutyltin dilaurate, polyvinylpyrrolidone.
In one embodiment, the primer may consist of ethyl acetate, an epoxy silane coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of xylene, an epoxy silane coupling agent, dibutyl tin dilaurate, polyvinyl pyrrolidone.
In one embodiment, the primer may consist of xylene, an epoxy silane coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of toluene, an epoxy silane coupling agent, dibutyl tin dilaurate, polyvinyl pyrrolidone.
In one embodiment, the primer may consist of toluene, an epoxy silane coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of ethyl acetate, titanate-based coupling agents, stannous octoate, polyvinyl alcohol.
In one embodiment, the primer may be composed of ethyl acetate, a titanate-based coupling agent, dibutyltin bis (dodecylthio), polyvinyl alcohol.
In one embodiment, the primer may be composed of ethyl acetate, a titanate-based coupling agent, dibutyltin diacetate, and polyvinyl alcohol.
In one embodiment, the primer may consist of xylene, titanate-based coupling agents, stannous octoate, polyvinyl alcohol.
In one embodiment, the primer may be composed of xylene, a titanate-based coupling agent, dibutyltin bis (dodecylthio), polyvinyl alcohol.
In one embodiment, the primer can be composed of xylene, a titanate coupling agent, dibutyltin diacetate and polyvinyl alcohol.
In one embodiment, the primer may be composed of ethyl acetate, a titanate-based coupling agent, dibutyl tin dilaurate, and polyvinylpyrrolidone.
In one embodiment, the primer may consist of ethyl acetate, a titanate-based coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may consist of xylene, a titanate-based coupling agent, dibutyltin dilaurate, polyvinylpyrrolidone.
In one embodiment, the primer may consist of xylene, a titanate-based coupling agent, dibutyltin dilaurate, polyaspartic acid.
In one embodiment, the primer may be composed of toluene, a titanate-based coupling agent, dibutyl tin dilaurate, and polyvinylpyrrolidone.
In one embodiment, the primer may consist of toluene, a titanate-based coupling agent, dibutyltin dilaurate, polyaspartic acid.
The application also provides a BIPV product, which comprises a profiled metal plate, a structural adhesive, the primer and a photovoltaic module, wherein the profiled metal plate and the photovoltaic module are bonded together through the structural adhesive and the primer.
The BIPV product is selected from a photovoltaic roof, a photovoltaic curtain wall or a photovoltaic ceiling.
The primer is in a solution state, when the BIPV product is constructed, firstly the profiled metal plate is cleaned, then the primer is coated on the surface of the profiled metal plate, a gluing process is carried out after a solvent is volatilized, the solvent is volatilized for about half an hour, and then the photovoltaic module is mounted on the structural glue, so that the photovoltaic module and the profiled metal plate are bonded together.
The primer can effectively improve the bonding reliability of the structural adhesive and the profiled metal plate, prolong the service life of the BIPV product, accelerate the curing of the structural adhesive and improve the operation efficiency of the BIPV product.
Examples
The experimental methods used in the following examples are all conventional methods, unless otherwise specified.
Materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
Example 1
Mixing an organic solvent, a coupling agent, a catalyst and a corrosion inhibitor together, and uniformly stirring to obtain the primer for later use, wherein the content of each component in the primer is shown in table 1.
Application of the primer:
firstly, cleaning a profiled metal sheet, cleaning the profiled metal sheet by using alcohol or acetone, then uniformly coating the prepared primer on the surface of the profiled metal sheet, coating the prepared primer twice by using a soft wool brush and a compression roller or cloth, and uniformly coating the structural adhesive on the primer position on the profiled metal sheet after a solvent in the primer is volatilized for half an hour.
The test of the bonding strength between the profiled metal sheet and the structural adhesive and the corrosion performance of the profiled metal sheet is to test the tensile bonding strength of the structural adhesive by using a method for testing the bonding strength between the metal sheet and the structural adhesive in the standard of' JG/T475-: cutting the pressed metal plate and the glass into 50mm multiplied by 50mm, injecting the silicone structural sealant between the pressed metal plate and the glass to prepare an H-shaped test sample, and finally curing the H-shaped sample for 28 days under a standard condition environment for subsequent test and analysis.
The parameters are shown in Table 1.
The primers of examples 2 to 6 and comparative examples 2 to 3 are different from the primer of example 1 in the content of organic solvent, coupling agent, catalyst and corrosion inhibitor, and the parameters are shown in table 1.
The primers of examples 7 to 9 differ from the primer of example 4 in the content of coupling agent, and the parameters are shown in Table 1.
The primers of examples 10 to 12 differ from the primer of example 4 in the catalyst content, and the parameters are shown in Table 1.
The primers of examples 13 to 15 differ from the primer of example 4 in the content of corrosion inhibitor, the parameters of which are shown in Table 1.
The primers of examples 16 to 17 are different from the primer of example 4 in the kind of the organic solvent, and the respective parameters are shown in Table 1.
The primers of examples 18 to 19 are different from the primer of example 4 in the kind of the coupling agent, and the parameters are shown in Table 1.
The primers of examples 20 to 21 are different from the primer of example 4 in the kind of the catalyst, and the parameters are shown in Table 1.
The primer of example 22 differs from the primer of example 4 in the type of corrosion inhibitor, and the parameters are shown in Table 1.
Comparative example 1 is a press metal sheet bonded to a structural adhesive without primer, and the parameters are shown in table 1.
The primer in comparative example 4 differs from the primer in example 4 in that no coupling agent is added, and the parameters are shown in table 1.
The primer in comparative example 5 differs from the primer in example 4 in that no catalyst is added, and the parameters are shown in table 1.
The primer of comparative example 5 differs from the primer of example 4 in that no corrosion inhibitor is added, and the parameters are shown in table 1.
Table 1 shows the performance parameters of the examples and comparative examples
And (3) knotting: from the above table, it can be seen that: the primer provided by the application can be coated on the profiled metal sheet, so that the bonding strength between the profiled metal sheet and the structural adhesive can be improved, the slow release function of the primer can accelerate the curing of the structural adhesive, the curing time of the primer is short, the curing efficiency of a colloid can be improved, and in addition, the primer covered on the surface of the profiled metal sheet after assembly can block the contact between a corrosive medium and the profiled metal sheet, so that the corrosion resistance of the profiled metal sheet is improved, and the service life of the profiled metal sheet is prolonged.
While embodiments of the present application have been described above in connection with specific embodiments thereof, the present application is not limited to the above-described embodiments and fields of application, which are intended to be illustrative, instructive, and not restrictive. Those skilled in the art, having the benefit of this disclosure, may effect numerous modifications thereto and changes may be made without departing from the scope of the invention as defined by the appended claims.
Claims (10)
1. The primer is characterized by comprising an organic solvent, a coupling agent, a catalyst and a corrosion inhibitor, wherein when the content of the organic solvent is 100 parts by weight, the content of the coupling agent is 10-40 parts by weight, the content of the catalyst is 0.1-10 parts by weight, and the content of the slow release agent is 10-40 parts by weight.
2. The primer according to claim 1, wherein when the content of the organic solvent is 100 parts by weight,
the content of the coupling agent is 10 to 20 parts by weight, or
The content of the catalyst is 0.1 to 5 parts by weight, or
The content of the slow release agent is 20-30 parts by weight.
3. A primer according to claim 1 or 2, wherein the organic solvent is selected from one of ethyl acetate, xylene and toluene.
4. A primer according to claim 1 or 2, wherein the coupling agent is selected from one of aminosilane coupling agents, epoxysilane coupling agents and titanate coupling agents.
5. The primer according to claim 1 or 2, wherein the catalyst is one or more selected from the group consisting of dibutyltin dilaurate, stannous octoate, dibutyltin bis (dodecylthio) and dibutyltin diacetate.
6. The primer according to any one of claims 3 to 5, wherein the primer is a primer for a primer for a primer for a primer for a primer for a primer for a primer for a,
the organic solvent is ethyl acetate or xylene; or
The coupling agent is an amino silane coupling agent or an epoxy silane coupling agent; or
The catalyst is dibutyltin dilaurate.
7. A primer coating according to claim 1 or 2, characterized in that the corrosion inhibitor is a polymer containing hydrophilic groups.
8. The primer according to claim 6, wherein the polymer containing hydrophilic groups is one selected from polyvinyl alcohol, polyvinylpyrrolidone, and polyaspartic acid.
9. A primer according to claim 8, wherein the polymer containing hydrophilic groups is polyvinyl alcohol.
10. A BIPV product comprising a profiled metal sheet, a structural adhesive, a photovoltaic module and the primer of any one of claims 1 to 9, wherein the profiled metal sheet and the photovoltaic module are bonded together by the structural adhesive and the primer.
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JPS60238372A (en) * | 1984-05-14 | 1985-11-27 | Toagosei Chem Ind Co Ltd | Composition for preventing corrosion of metal |
JP2002188039A (en) * | 2000-12-21 | 2002-07-05 | Kyodo Printing Co Ltd | Gas-barrier coating composition and gas-barrier film |
JP2012009479A (en) * | 2010-06-22 | 2012-01-12 | Konica Minolta Holdings Inc | Transparent conductive support |
CN108410286A (en) * | 2018-03-27 | 2018-08-17 | 纳琳威纳米科技南通有限公司 | A kind of coating fluid and preparation method thereof being used to prepare high-barrier water boiling resistance film |
CN113429908A (en) * | 2021-08-19 | 2021-09-24 | 西安隆基绿能建筑科技有限公司 | Adhesion promoter and BIPV system |
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2022
- 2022-06-16 CN CN202210679534.6A patent/CN114958104B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS60238372A (en) * | 1984-05-14 | 1985-11-27 | Toagosei Chem Ind Co Ltd | Composition for preventing corrosion of metal |
JP2002188039A (en) * | 2000-12-21 | 2002-07-05 | Kyodo Printing Co Ltd | Gas-barrier coating composition and gas-barrier film |
JP2012009479A (en) * | 2010-06-22 | 2012-01-12 | Konica Minolta Holdings Inc | Transparent conductive support |
CN108410286A (en) * | 2018-03-27 | 2018-08-17 | 纳琳威纳米科技南通有限公司 | A kind of coating fluid and preparation method thereof being used to prepare high-barrier water boiling resistance film |
CN113429908A (en) * | 2021-08-19 | 2021-09-24 | 西安隆基绿能建筑科技有限公司 | Adhesion promoter and BIPV system |
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