CN114957985A - Preparation method of microcapsule phosphazene flame retardant-based halogen-free flame-retardant polyamide composite material - Google Patents

Preparation method of microcapsule phosphazene flame retardant-based halogen-free flame-retardant polyamide composite material Download PDF

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CN114957985A
CN114957985A CN202210688303.1A CN202210688303A CN114957985A CN 114957985 A CN114957985 A CN 114957985A CN 202210688303 A CN202210688303 A CN 202210688303A CN 114957985 A CN114957985 A CN 114957985A
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flame retardant
parts
microcapsule
composite material
phosphazene
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郭继光
贺炅皓
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Zhangjiagang Otsuka Chemical Co ltd
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Zhangjiagang Otsuka Chemical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2244Oxides; Hydroxides of metals of zirconium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The application discloses a preparation method of a halogen-free flame-retardant polyamide composite material based on a microcapsule phosphazene flame retardant, which sequentially comprises the following steps: s1, preparing the following raw materials in parts by weight: 50-70 parts of semi-aromatic polyamide, 10-20 parts of microcapsule phosphazene flame retardant, 1-5 parts of flame retardant synergist, 20-40 parts of potassium titanate whisker, 1-15 parts of nano metal oxide, 0.1-5 parts of light stabilizer, 0.1-2 parts of nucleating agent and 0.1-5 parts of other processing aids; s2, mixing the semi-aromatic polyamide, the light stabilizer, the nucleating agent and other processing aids through a high-speed mixer, then adding the mixture from a main feed opening of a double-screw extruder, mixing the nano metal oxide and the potassium titanate whisker through the high-speed mixer, then adding the mixture from a first side feed opening of the double-screw extruder, mixing the microcapsule phosphazene flame retardant and the flame retardant synergist through the high-speed mixer, and then adding the mixture from a second side feed opening of the double-screw extruder; s3, melt mixing, extruding and granulating. The invention can meet the requirements on the performance of polyamide in the electronic and electric industry.

Description

Preparation method of microcapsule phosphazene flame retardant-based halogen-free flame-retardant polyamide composite material
Technical Field
The invention relates to the field of composite materials, and particularly relates to a preparation method of a halogen-free flame-retardant polyamide composite material based on a microcapsule phosphazene flame retardant.
Background
The high-temperature resistant polyamide material in the current market still occupies the mainstream position in the electronic and electric industry due to the advantages of short forming period, high strength, good heat resistance and dimensional stability and relatively low cost. For safety reasons, the material needs to have good flame retardancy in order to prevent short-circuiting of the circuit or the occurrence of fire due to local temperature rise. Flame retardants commonly used in polyamides include halogen-based flame retardants such as tetrabromobisphenol A (TBBPA), decabromodiphenyl oxide (DBOPO), and polydibromophenyl ether (PDBPO), among others. The halogen flame retardant can effectively improve the flame retardance of the alloy, but generates a large amount of corrosive gas during combustion to cause secondary damage. Inorganic flame retardants, such as aluminum hydroxide and magnesium hydroxide, have low flame retardant efficiency and high addition levels, and have adverse effects on the mechanical properties of the alloy.
The traditional halogen-containing flame retardant can generate toxic substances during combustion, seriously harms human health and causes environmental pollution. The inorganic flame retardant has low flame retardant efficiency and high addition amount, and has adverse effect on the alloy performance. And the flame retardant is directly melt-blended with polyamide to hardly obtain a good dispersion effect, so that the flame retardance is unstable and potential safety hazards still exist. Microencapsulation of the flame retardant is an efficient method for easily and uniformly dispersing the flame retardant in the resin.
CN111607221A adopts in-situ coated red phosphorus flame retardant to prepare flame-retardant polyamide material. Red phosphorus is easy to react at high temperature to produce virulent phosphine gas, and has certain harm. In addition, the red phosphorus is dark red in appearance, has colorability on the prepared material, and limits the application range of the material.
Disclosure of Invention
The invention aims to provide a preparation method of a halogen-free flame-retardant polyamide composite material based on a microcapsule phosphazene flame retardant.
In order to achieve the above object, the present invention provides the following technical solutions.
The embodiment of the application discloses a preparation method of a halogen-free flame-retardant polyamide composite material based on a microcapsule phosphazene flame retardant, which sequentially comprises the following steps:
s1, preparing the following raw materials in parts by weight: 50-70 parts of semi-aromatic polyamide, 10-20 parts of microcapsule phosphazene flame retardant, 1-5 parts of flame retardant synergist, 20-40 parts of potassium titanate whisker, 1-15 parts of nano metal oxide, 0.1-5 parts of light stabilizer, 0.1-2 parts of nucleating agent and 0.1-5 parts of other processing aids;
s2, mixing the semi-aromatic polyamide, the light stabilizer, the nucleating agent and other processing aids through a high-speed mixer, then adding the mixture from a main feed opening of a double-screw extruder, mixing the nano metal oxide and the potassium titanate whisker through the high-speed mixer, then adding the mixture from a first side feed opening of the double-screw extruder, mixing the microcapsule phosphazene flame retardant and the flame retardant synergist through the high-speed mixer, and then adding the mixture from a second side feed opening of the double-screw extruder;
s3, carrying out melt mixing extrusion granulation, wherein the rotating speed of a high-speed mixer is 60-120 rpm, the mixing time is 5-10 min, the output of a double-screw extruder is 50-200 Kg/h, the rotating speed is 100-300 rpm, the temperature of each section of a machine barrel is 300 +/-20 ℃, the head temperature is 310 +/-10 ℃, and the extraction pressure of a vacuum section is-0.08 +/-0.02 MPa.
Preferably, in the preparation method of the halogen-free flame retardant polyamide composite material based on the microcapsule phosphazene flame retardant, the semi-aromatic polyamide is one or more of PA6T/66, PA6T/6I, PA9T, PA10T, PA11T and PA 12T.
Preferably, in the preparation method of the halogen-free flame-retardant polyamide composite material based on the microcapsule phosphazene flame retardant, the microcapsule phosphazene flame retardant is prepared by microencapsulating the phosphazene flame retardant, and the particle size is 1-20 microns.
Preferably, in the preparation method of the halogen-free flame-retardant polyamide composite material based on the microencapsulated phosphazene flame retardant, the microencapsulation treatment sequentially comprises the following steps: dissolving a phosphazene flame retardant into a certain amount of acetone solvent in a reaction kettle, dissolving epoxy resin by using ethanol and acetone at room temperature, mixing and stirring the two solutions, gradually increasing the temperature to 50 ℃ after the two solutions are completely mixed, gradually dropwise adding a curing agent of the epoxy resin, continuously stirring in the reaction kettle, carrying out condensation reflux, keeping the reaction for about 5 hours, carrying out suction filtration on a reactant, washing, and drying to obtain the microencapsulated phosphazene flame retardant.
Preferably, in the preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material, the flame retardant synergist comprises at least one of zinc stannate, zinc molybdate, antimony trioxide or aluminum hydroxide.
Preferably, in the preparation method of the halogen-free flame-retardant polyamide composite material based on the microcapsule phosphazene flame retardant, the potassium titanate whisker is a TISMO series produced by Japanese Otsuka chemistry, the fiber length is 5-30 μm, and the fiber diameter is 0.1-2 μm.
Preferably, in the preparation method of the halogen-free flame-retardant polyamide composite material based on the microencapsulated phosphazene flame retardant, the nano metal oxide comprises one or more of zinc oxide, aluminum oxide and zirconium oxide.
Preferably, in the preparation method of the halogen-free flame-retardant polyamide composite material based on the microcapsule phosphazene flame retardant, the light stabilizer comprises one or more of benzotriazoles and hindered amine light stabilizers, and the 5% decomposition temperature is more than 300 ℃.
Preferably, in the preparation method of the halogen-free flame-retardant polyamide composite material based on the microcapsule phosphazene flame retardant, the nucleating agent is superfine talcum powder, the particle size is 1-5 μm, and the pH value is 8-10.
Preferably, in the preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material, the other processing aids comprise an antioxidant 168, an antioxidant 1098 and an aliphatic metal salt lubricant.
Compared with the prior art, the phosphazene flame retardant is adopted as a raw material, and is microencapsulated through microcapsule treatment, and the flame retardant is suitable for high-temperature processing after microcapsule treatment and has the characteristics of no migration, low volatilization, high flame retardant efficiency and small influence on the mechanical property and heat resistance of a material; the halogen-free flame-retardant polyamide composite material is prepared by blending polyamide and the microcapsule phosphazene flame retardant by adopting a double-screw extruder, has excellent flame retardant property and mechanical property and good molding processability, and can meet the requirement on the performance of the polyamide in the electronic and electric industry.
Detailed Description
Technical solutions in the embodiments of the present invention will be described in detail below, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The formulations of example 1 and example 2 are as follows (in parts by mass):
Figure BDA0003700581410000031
Figure BDA0003700581410000041
the performance of the composite material prepared by the invention reaches the following level, and the whiteness, the flame retardance and the crystallinity are superior to those of a comparative example (PPA/20 percent potassium titanate whisker/15 percent phosphazene flame retardant)
Figure BDA0003700581410000042
The present embodiments are to be considered as illustrative and not restrictive, and the scope of the patent is to be determined by the appended claims.

Claims (10)

1. A preparation method of a halogen-free flame-retardant polyamide composite material based on a microcapsule phosphazene flame retardant is characterized by sequentially comprising the following steps:
s1, preparing the following raw materials in parts by weight: 50-70 parts of semi-aromatic polyamide, 10-20 parts of microcapsule phosphazene flame retardant, 1-5 parts of flame retardant synergist, 20-40 parts of potassium titanate whisker, 1-15 parts of nano metal oxide, 0.1-5 parts of light stabilizer, 0.1-2 parts of nucleating agent and 0.1-5 parts of other processing aids;
s2, mixing the semi-aromatic polyamide, the light stabilizer, the nucleating agent and other processing aids through a high-speed mixer, then adding the mixture from a main feed opening of a double-screw extruder, mixing the nano metal oxide and the potassium titanate whisker through the high-speed mixer, then adding the mixture from a first side feed opening of the double-screw extruder, mixing the microcapsule phosphazene flame retardant and the flame retardant synergist through the high-speed mixer, and then adding the mixture from a second side feed opening of the double-screw extruder;
s3, carrying out melt mixing extrusion granulation, wherein the rotating speed of a high-speed mixer is 60-120 rpm, the mixing time is 5-10 min, the output of a double-screw extruder is 50-200 Kg/h, the rotating speed is 100-300 rpm, the temperature of each section of a machine barrel is 300 +/-20 ℃, the head temperature is 310 +/-10 ℃, and the extraction pressure of a vacuum section is-0.08 +/-0.02 MPa.
2. The preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the semi-aromatic polyamide is one or more of PA6T/66, PA6T/6I, PA9T, PA10T, PA11T and PA 12T.
3. The preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the microcapsule phosphazene flame retardant is microencapsulated, and the particle size is 1-20 microns.
4. The preparation method of the microencapsulated phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 3, wherein the microencapsulation treatment comprises the following steps in sequence: dissolving a phosphazene flame retardant into a certain amount of acetone solvent in a reaction kettle, dissolving epoxy resin by using ethanol and acetone at room temperature, mixing and stirring the two solutions, gradually increasing the temperature to 50 ℃ after the two solutions are completely mixed, gradually dropwise adding a curing agent of the epoxy resin, continuously stirring in the reaction kettle, carrying out condensation reflux, keeping the reaction for about 5 hours, carrying out suction filtration on a reactant, washing, and drying to obtain the microencapsulated phosphazene flame retardant.
5. The method for preparing the microencapsulated phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the flame retardant synergist comprises at least one of zinc stannate, zinc molybdate, antimony trioxide or aluminum hydroxide.
6. The preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the potassium titanate whisker is of a TISMO series produced by japanese red jar chemistry, the fiber length is 5 to 30 μm, and the fiber diameter is 0.1 to 2 μm.
7. The preparation method of the microencapsulated phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the nano metal oxide comprises one or more of zinc oxide, aluminum oxide and zirconium oxide.
8. The preparation method of the microencapsulated phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the light stabilizer comprises one or more of benzotriazoles and hindered amine light stabilizers, and the 5% decomposition temperature is more than 300 ℃.
9. The preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the nucleating agent is superfine talcum powder, the particle size is 1-5 μm, and the pH value is 8-10.
10. The preparation method of the microcapsule phosphazene flame retardant-based halogen-free flame retardant polyamide composite material according to claim 1, wherein the other processing aids comprise an antioxidant 168, an antioxidant 1098 and an aliphatic metal salt lubricant.
CN202210688303.1A 2022-06-17 2022-06-17 Preparation method of microcapsule phosphazene flame retardant-based halogen-free flame-retardant polyamide composite material Pending CN114957985A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017082229A (en) * 2016-12-21 2017-05-18 株式会社伏見製薬所 Microncapsulated flame retardant and flame retardant resin composition containing the same
CN110883975A (en) * 2019-11-06 2020-03-17 张家港大塚化学有限公司 Preparation method of low-roughness high-CTI-value flame-retardant polyamide composite material
CN110922749A (en) * 2019-10-26 2020-03-27 张家港大塚化学有限公司 Preparation method of high-weather-resistance and high-reflectivity polyamide composite material for LED
CN112646341A (en) * 2020-11-27 2021-04-13 张家港大塚化学有限公司 Preparation process of halogen-free flame-retardant, antistatic, high-wear-resistance and high-strength PC/ASA alloy
CN113004688A (en) * 2021-02-04 2021-06-22 张家港大塚化学有限公司 Preparation process of high-performance polyamide composite material for halogen-free flame-retardant LED

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017082229A (en) * 2016-12-21 2017-05-18 株式会社伏見製薬所 Microncapsulated flame retardant and flame retardant resin composition containing the same
CN110922749A (en) * 2019-10-26 2020-03-27 张家港大塚化学有限公司 Preparation method of high-weather-resistance and high-reflectivity polyamide composite material for LED
CN110883975A (en) * 2019-11-06 2020-03-17 张家港大塚化学有限公司 Preparation method of low-roughness high-CTI-value flame-retardant polyamide composite material
CN112646341A (en) * 2020-11-27 2021-04-13 张家港大塚化学有限公司 Preparation process of halogen-free flame-retardant, antistatic, high-wear-resistance and high-strength PC/ASA alloy
CN113004688A (en) * 2021-02-04 2021-06-22 张家港大塚化学有限公司 Preparation process of high-performance polyamide composite material for halogen-free flame-retardant LED

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Application publication date: 20220830