CN114957575A - Modified phenolic resin, preparation method thereof and positive photoresist - Google Patents
Modified phenolic resin, preparation method thereof and positive photoresist Download PDFInfo
- Publication number
- CN114957575A CN114957575A CN202210425589.4A CN202210425589A CN114957575A CN 114957575 A CN114957575 A CN 114957575A CN 202210425589 A CN202210425589 A CN 202210425589A CN 114957575 A CN114957575 A CN 114957575A
- Authority
- CN
- China
- Prior art keywords
- phenolic resin
- tert
- modified phenolic
- mixture
- photoresist
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 title claims abstract description 115
- 229920002120 photoresistant polymer Polymers 0.000 title claims abstract description 56
- 238000002360 preparation method Methods 0.000 title claims description 5
- 239000005011 phenolic resin Substances 0.000 claims abstract description 89
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 88
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000002253 acid Substances 0.000 claims abstract description 32
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 20
- 239000003054 catalyst Substances 0.000 claims abstract description 8
- DYHSDKLCOJIUFX-UHFFFAOYSA-N tert-butoxycarbonyl anhydride Chemical compound CC(C)(C)OC(=O)OC(=O)OC(C)(C)C DYHSDKLCOJIUFX-UHFFFAOYSA-N 0.000 claims description 24
- 239000002904 solvent Substances 0.000 claims description 22
- 125000004213 tert-butoxy group Chemical group [H]C([H])([H])C(O*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 22
- 239000000126 substance Substances 0.000 claims description 16
- RKSOPLXZQNSWAS-UHFFFAOYSA-N tert-butyl bromide Chemical compound CC(C)(C)Br RKSOPLXZQNSWAS-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- KGFLCEBDHIFNEP-UHFFFAOYSA-N 2-(2-hydroxy-4-methylphenyl)-5-methylphenol Chemical compound OC1=CC(C)=CC=C1C1=CC=C(C)C=C1O KGFLCEBDHIFNEP-UHFFFAOYSA-N 0.000 claims description 6
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 claims description 6
- WUGKVYDVIGOPSI-UHFFFAOYSA-N 4-(4-hydroxy-3-methylphenyl)-2-methylphenol Chemical compound C1=C(O)C(C)=CC(C=2C=C(C)C(O)=CC=2)=C1 WUGKVYDVIGOPSI-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 125000001424 substituent group Chemical group 0.000 claims description 4
- BBIBSQMKHNGXBQ-UHFFFAOYSA-N 3-(3-hydroxy-2,4-dimethylphenyl)-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC=C1C1=CC=C(C)C(O)=C1C BBIBSQMKHNGXBQ-UHFFFAOYSA-N 0.000 claims description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 51
- 239000000203 mixture Substances 0.000 description 49
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 36
- 238000006243 chemical reaction Methods 0.000 description 33
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 28
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 25
- 239000000243 solution Substances 0.000 description 19
- 239000007864 aqueous solution Substances 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 18
- 238000003786 synthesis reaction Methods 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 15
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 13
- 238000010992 reflux Methods 0.000 description 13
- 230000003321 amplification Effects 0.000 description 12
- 238000003199 nucleic acid amplification method Methods 0.000 description 12
- 235000006408 oxalic acid Nutrition 0.000 description 12
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 11
- 238000001035 drying Methods 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 238000010907 mechanical stirring Methods 0.000 description 9
- 238000006482 condensation reaction Methods 0.000 description 8
- 229920003986 novolac Polymers 0.000 description 8
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 8
- -1 oxime sulfonate Chemical class 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 6
- 239000002274 desiccant Substances 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- PQAMFDRRWURCFQ-UHFFFAOYSA-N 2-ethyl-1h-imidazole Chemical compound CCC1=NC=CN1 PQAMFDRRWURCFQ-UHFFFAOYSA-N 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 5
- 238000010298 pulverizing process Methods 0.000 description 5
- 230000035945 sensitivity Effects 0.000 description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- 230000002194 synthesizing effect Effects 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- DOVZUKKPYKRVIK-UHFFFAOYSA-N 1-methoxypropan-2-yl propanoate Chemical compound CCC(=O)OC(C)COC DOVZUKKPYKRVIK-UHFFFAOYSA-N 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 3
- 238000003491 array Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 239000008098 formaldehyde solution Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000012953 triphenylsulfonium Substances 0.000 description 3
- UNYRLCIIWZHCQZ-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)-2,4-dimethylbenzene phenol Chemical compound C1(=CC=CC=C1)O.C1(=CC=CC=C1)O.CC=1C(=CC=C(C1)C)C1=CC=C(C=C1C)C UNYRLCIIWZHCQZ-UHFFFAOYSA-N 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- WKBALTUBRZPIPZ-UHFFFAOYSA-N 2,6-di(propan-2-yl)aniline Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N WKBALTUBRZPIPZ-UHFFFAOYSA-N 0.000 description 2
- KFTDXHBDGMLDNR-UHFFFAOYSA-N 2-hydroxyisoindole-1,3-dione;4-methylbenzenesulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1.C1=CC=C2C(=O)N(O)C(=O)C2=C1 KFTDXHBDGMLDNR-UHFFFAOYSA-N 0.000 description 2
- IKQSNVOJJISMJS-UHFFFAOYSA-N 2-methylpropane Chemical compound C[C+](C)C IKQSNVOJJISMJS-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 description 2
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 2
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 2
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N propionic acid ethyl ester Natural products CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- 125000006239 protecting group Chemical group 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 2
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical class C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 2
- 239000012498 ultrapure water Substances 0.000 description 2
- LJHFIVQEAFAURQ-ZPUQHVIOSA-N (NE)-N-[(2E)-2-hydroxyiminoethylidene]hydroxylamine Chemical class O\N=C\C=N\O LJHFIVQEAFAURQ-ZPUQHVIOSA-N 0.000 description 1
- QRFMXBKGNQEADL-UHFFFAOYSA-N 1,1'-biphenyl;phenol Chemical compound OC1=CC=CC=C1.OC1=CC=CC=C1.C1=CC=CC=C1C1=CC=CC=C1 QRFMXBKGNQEADL-UHFFFAOYSA-N 0.000 description 1
- LEEANUDEDHYDTG-UHFFFAOYSA-N 1,2-dimethoxypropane Chemical compound COCC(C)OC LEEANUDEDHYDTG-UHFFFAOYSA-N 0.000 description 1
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 1
- LIPRQQHINVWJCH-UHFFFAOYSA-N 1-ethoxypropan-2-yl acetate Chemical compound CCOCC(C)OC(C)=O LIPRQQHINVWJCH-UHFFFAOYSA-N 0.000 description 1
- ODDDCGGSPAPBOS-UHFFFAOYSA-N 1-ethoxypropan-2-yl propanoate Chemical compound CCOCC(C)OC(=O)CC ODDDCGGSPAPBOS-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- DMFAHCVITRDZQB-UHFFFAOYSA-N 1-propoxypropan-2-yl acetate Chemical compound CCCOCC(C)OC(C)=O DMFAHCVITRDZQB-UHFFFAOYSA-N 0.000 description 1
- AZUHIVLOSAPWDM-UHFFFAOYSA-N 2-(1h-imidazol-2-yl)-1h-imidazole Chemical class C1=CNC(C=2NC=CN=2)=N1 AZUHIVLOSAPWDM-UHFFFAOYSA-N 0.000 description 1
- JEUPWQVILXWUFD-UHFFFAOYSA-N 2-(1h-imidazol-2-yl)ethanol Chemical compound OCCC1=NC=CN1 JEUPWQVILXWUFD-UHFFFAOYSA-N 0.000 description 1
- QJEBJKXTNSYBGE-UHFFFAOYSA-N 2-(2-heptadecyl-4,5-dihydroimidazol-1-yl)ethanol Chemical compound CCCCCCCCCCCCCCCCCC1=NCCN1CCO QJEBJKXTNSYBGE-UHFFFAOYSA-N 0.000 description 1
- XGLVDUUYFKXKPL-UHFFFAOYSA-N 2-(2-methoxyethoxy)-n,n-bis[2-(2-methoxyethoxy)ethyl]ethanamine Chemical compound COCCOCCN(CCOCCOC)CCOCCOC XGLVDUUYFKXKPL-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- BYVKCQBOHJQWIO-UHFFFAOYSA-N 2-ethoxyethyl propanoate Chemical compound CCOCCOC(=O)CC BYVKCQBOHJQWIO-UHFFFAOYSA-N 0.000 description 1
- IIFFFBSAXDNJHX-UHFFFAOYSA-N 2-methyl-n,n-bis(2-methylpropyl)propan-1-amine Chemical compound CC(C)CN(CC(C)C)CC(C)C IIFFFBSAXDNJHX-UHFFFAOYSA-N 0.000 description 1
- DUXCSEISVMREAX-UHFFFAOYSA-N 3,3-dimethylbutan-1-ol Chemical compound CC(C)(C)CCO DUXCSEISVMREAX-UHFFFAOYSA-N 0.000 description 1
- MFKRHJVUCZRDTF-UHFFFAOYSA-N 3-methoxy-3-methylbutan-1-ol Chemical compound COC(C)(C)CCO MFKRHJVUCZRDTF-UHFFFAOYSA-N 0.000 description 1
- QMYGFTJCQFEDST-UHFFFAOYSA-N 3-methoxybutyl acetate Chemical compound COC(C)CCOC(C)=O QMYGFTJCQFEDST-UHFFFAOYSA-N 0.000 description 1
- VATRWWPJWVCZTA-UHFFFAOYSA-N 3-oxo-n-[2-(trifluoromethyl)phenyl]butanamide Chemical compound CC(=O)CC(=O)NC1=CC=CC=C1C(F)(F)F VATRWWPJWVCZTA-UHFFFAOYSA-N 0.000 description 1
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 1
- LPEKGGXMPWTOCB-UHFFFAOYSA-N 8beta-(2,3-epoxy-2-methylbutyryloxy)-14-acetoxytithifolin Natural products COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- YYLLIJHXUHJATK-UHFFFAOYSA-N Cyclohexyl acetate Chemical compound CC(=O)OC1CCCCC1 YYLLIJHXUHJATK-UHFFFAOYSA-N 0.000 description 1
- YXHKONLOYHBTNS-UHFFFAOYSA-N Diazomethane Chemical class C=[N+]=[N-] YXHKONLOYHBTNS-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 229910004713 HPF6 Inorganic materials 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- RJUFJBKOKNCXHH-UHFFFAOYSA-N Methyl propionate Chemical compound CCC(=O)OC RJUFJBKOKNCXHH-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- 229930192627 Naphthoquinone Natural products 0.000 description 1
- 206010034972 Photosensitivity reaction Diseases 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 206010042602 Supraventricular extrasystoles Diseases 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010511 deprotection reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- URQUNWYOBNUYJQ-UHFFFAOYSA-N diazonaphthoquinone Chemical compound C1=CC=C2C(=O)C(=[N]=[N])C=CC2=C1 URQUNWYOBNUYJQ-UHFFFAOYSA-N 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- ODQWQRRAPPTVAG-GZTJUZNOSA-N doxepin Chemical compound C1OC2=CC=CC=C2C(=C/CCN(C)C)/C2=CC=CC=C21 ODQWQRRAPPTVAG-GZTJUZNOSA-N 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- CCGKOQOJPYTBIH-UHFFFAOYSA-N ethenone Chemical compound C=C=O CCGKOQOJPYTBIH-UHFFFAOYSA-N 0.000 description 1
- BHXIWUJLHYHGSJ-UHFFFAOYSA-N ethyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OCC BHXIWUJLHYHGSJ-UHFFFAOYSA-N 0.000 description 1
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- MBAKFIZHTUAVJN-UHFFFAOYSA-I hexafluoroantimony(1-);hydron Chemical compound F.F[Sb](F)(F)(F)F MBAKFIZHTUAVJN-UHFFFAOYSA-I 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical class I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 229920001477 hydrophilic polymer Polymers 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- BDJSOPWXYLFTNW-UHFFFAOYSA-N methyl 3-methoxypropanoate Chemical compound COCCC(=O)OC BDJSOPWXYLFTNW-UHFFFAOYSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- 229940057867 methyl lactate Drugs 0.000 description 1
- 229940017219 methyl propionate Drugs 0.000 description 1
- 239000011707 mineral Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- UVBMZKBIZUWTLV-UHFFFAOYSA-N n-methyl-n-propylpropan-1-amine Chemical compound CCCN(C)CCC UVBMZKBIZUWTLV-UHFFFAOYSA-N 0.000 description 1
- IZJVVXCHJIQVOL-UHFFFAOYSA-N nitro(phenyl)methanesulfonic acid Chemical compound OS(=O)(=O)C([N+]([O-])=O)C1=CC=CC=C1 IZJVVXCHJIQVOL-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000010680 novolac-type phenolic resin Substances 0.000 description 1
- GEVPUGOOGXGPIO-UHFFFAOYSA-N oxalic acid;dihydrate Chemical compound O.O.OC(=O)C(O)=O GEVPUGOOGXGPIO-UHFFFAOYSA-N 0.000 description 1
- JGTNAGYHADQMCM-UHFFFAOYSA-N perfluorobutanesulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F JGTNAGYHADQMCM-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 230000036211 photosensitivity Effects 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012916 structural analysis Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical class OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/28—Chemically modified polycondensates
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/008—Azides
- G03F7/0085—Azides characterised by the non-macromolecular additives
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/55—Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Phenolic Resins Or Amino Resins (AREA)
Abstract
The present disclosure relates to a modified phenolic resin obtained by reacting formaldehyde and biphenol in the presence of a catalyst to obtain a phenolic resin; and converting the hydroxyl groups in the phenolic resin into groups that can be cleaved by an acid. The disclosure also relates to positive photoresist prepared from the modified phenolic resin.
Description
Technical Field
The disclosure relates to the technical field of polymers, in particular to a modified phenolic resin, a preparation method thereof and a positive photoresist prepared from the modified phenolic resin.
Background
1930s later, chemists of Kalle of Germany began to use diazonaphthoquinone to make printing materials. In order to improve the film forming property of the material, they added phenolic resin to prepare an o-diazonaphthoquinone sulfonate-phenolic resin printing material (PAC/Novolac) with the trade name Ozatec and marketed in about 1950, at which time Kalle company has become a subsidiary of Hoechst AG and Azoplate, another US subsidiary, is responsible for Ozatec sales in the United states. Bell laboratories, in one unexpected attempt, found that diazonaphthoquinone-phenolic resins had excellent etch resistance, thereby opening up the large-scale application of orthodiazonaphthoquinone sulfonate-phenolic resin photoresist systems in the semiconductor industry.
In order to further improve the resolution of phenolic photoresists, researchers developed a 248nm (krf) positive chemical amplification system using deep ultraviolet as a light source, which mainly uses p-hydroxystyrene Polymer (PHS) as a resin main body, phenolic hydroxyl of the resin uses tert-butoxy (t-BOC) as a protective group, and photoacid generator (PAG) as a photoactive component, PAG is decomposed to generate acid under the action of ultraviolet light, and under the further action of medium baking temperature (PEB), the pendant protective group t-BOC on the side chain of the acid-catalyzed polymer is decomposed into CO2 and tert-butyl cation, and the tert-butyl cation continues to undergo beta-proton elimination reaction to produce gas isobutylene. The acid is not consumed in the reaction, and the catalytic deprotection reaction can be continued. The dephosphatation reaction converts the lipophilic polymer into a hydrophilic polymer, which is dissolved in an alkaline aqueous solution for development. The resolution limit of positive chemical amplification type photoresist with PHS resin as the main body is reduced to 0.18 um.
The photoresist of the two systems is developed by adopting an alkaline aqueous solution, is environment-friendly and convenient, and has large-scale application in the fields of IC, storage and display. However, the synthesis of phenolic resins is not easy to control, the molecular weight distribution is wide, the branching degree is high, and the proportion of linear parts is difficult to guarantee. Researchers design tubular reactors; improving the catalyst; the Novolac type phenolic resin has a high linear structure by adopting metal salt or enzyme as a catalyst, and has good etching resistance when used as a photoresist.
Higher sensitivity, resolution and better etching resistance have become the industry's requirement for phenolic resin-based positive photoresists, and thus more and more photoresist companies are continuously working on the synthesis of phenolic resins and the improvement of phenolic photoresist formulations, wherein the megahead company is represented by merck chemistry. Most of reported patents in the industry mainly adopt improved formulas, and some patents start from novel phenolic resin structures, and patents CN201980057768.3, CN110582727A and CN201980034950.7 respectively report the synthesis of phenolic resins with highly linear structures, the improvement of resin structures and the improvement of formulas, but the synthesis of phenolic resins reported in the above patents is relatively complex, which can greatly improve the difficulty of industrial mass production, and make the manufacturing steps of the photoresist more complex, and is not suitable for the technical route of the new photoresist enterprises.
Therefore, there is a need to develop a new positive photoresist to obtain a positive chemically amplified photoresist, which can be applied in the field of Integrated Circuits (ICs), Organic Light Emitting Diode (OLED) devices, and especially OLED arrays.
Disclosure of Invention
In order to solve the above problems, a first aspect of the present disclosure provides a modified phenolic resin having a chemical structure of formula I below:
wherein X is more than or equal to 0 and less than or equal to 1, Y is more than or equal to 0 and less than or equal to 1, Z is more than or equal to 0 and less than or equal to 1, and X + Y + Z is equal to 1; n is 5. ltoreq. n.ltoreq.300, preferably 5. ltoreq. n.ltoreq.200; substituent R 1 、R 2 、R 3 、R 4 、R 5 、R 6 Each independently is a tert-hydroxy group or a butoxyacyloxy group or a tert-butoxy group, but not simultaneously a hydroxy group.
In a preferred embodiment, the substituent R 1 、R 2 、R 3 、R 4 、R 5 、R 6 In (b), the number of hydroxyl groups is 5% to 70%, preferably 5% to 50%.
In a preferred embodiment, wherein X ═ 1, Y ═ 0, Z ═ 0; or X ═ 0, Y ═ 1, Z ═ 0; or X ═ 0, Y ═ 0, and Z ═ 1.
A second aspect of the present disclosure provides a process for preparing a modified phenolic resin comprising:
a) reacting formaldehyde and biphenol in the presence of a catalyst to obtain a phenolic resin;
wherein the diphenol is selected from one or more of the following groups: 5,5 ' -dimethyl-2, 2 ' -biphenol, 2,6,2 ', 6 ' -tetramethyl-3, 3 ' -biphenol and 3,3 ' -dimethyl-4, 4 ' -biphenol; and
b) converting hydroxyl groups in the phenolic resin into groups that can be cleaved by an acid to obtain the modified phenolic resin.
In a preferred embodiment, the acid-cleavable group in step b) is a tert-butoxyacyloxy group and/or a tert-butoxy group.
In a preferred embodiment, 30% to 95% of the hydroxyl groups in the phenolic resin are converted to acid cleavable groups, preferably 50% to 95%.
In a preferred embodiment, said step b) comprises reacting di-tert-butyl dicarbonate and/or tert-butyl bromide with hydroxyl groups in the phenolic resin obtained in said step a) to obtain said modified phenolic resin.
In a preferred embodiment, the molar ratio of the di-tert-butyl dicarbonate and/or the tert-butyl bromide to the hydroxyl groups in the phenolic resin obtained in step a) is (0.3 to 0.95): 1, preferably (0.5 to 0.95): 1.
a third aspect of the present disclosure provides a positive photoresist comprising:
100 parts by weight of a solvent;
5 to 150 parts by weight, preferably 5 to 100 parts by weight, of a modified phenolic resin as described in the above first aspect or a modified phenolic resin prepared by a process as described in the above second aspect; and
0.05 to 90 parts by weight, preferably 0.5 to 45 parts by weight, of an acid generator.
In a preferred embodiment, the use of a modified phenolic resin as described in the above first aspect or a modified phenolic resin prepared by a process as described in the above second aspect for the preparation of a positive photoresist.
The invention has the beneficial effects that:
firstly, a biphenyl diphenol monomer with a novel structure and formaldehyde are used as reaction raw materials and condensed under the catalytic action of oxalic acid to obtain novel phenolic resin with a high linear structure; secondly, the protection group of the 248nm photoresist resin PHS, namely t-BOC or tert-butoxy, is connected to the phenolic hydroxyl group of the phenolic resin through chemical reaction by superposing and combining the photosensitive principle of the 248nm chemical amplification type photoresist to obtain the phenolic resin main body related to the invention. The resin main body is matched with a photoacid generator (PAG) and photoactive o-azido naphthoquinone sulfonate (PAC), the cracking reaction of photoacid-catalyzed tert-butoxy acyloxy (t-BOC) or tert-butoxy can also occur under the action of 365nm illumination, and the heating process of intermediate baking (PEB) after exposure can lead the catalyst of the reaction to be photo-acid proliferated, thereby being a chain reaction with extremely high reaction efficiency, so the 248nm (KrF) photoresist is also called as a chemical amplification type photoresist. The chain reaction not only greatly improves the sensitivity of the phenolic resin photoresist, but also greatly improves the resolution of the photoresist, so the phenolic resin positive photoresist can be applied to the field of Integrated Circuits (IC) and Organic Light Emitting Diodes (OLED) devices, in particular to the manufacture of OLED arrays.
Drawings
FIG. 1 is an infrared spectrum of a modified phenol resin according to one to eight examples of the present invention.
FIG. 2 is a photoresist pattern of a positive photoresist according to a first embodiment of the invention.
Fig. 3 is a photoresist pattern of a positive photoresist according to a second embodiment of the invention.
FIG. 4 is a photoresist pattern of a positive photoresist of example three of the present invention.
FIG. 5 is a photoresist pattern of a positive photoresist of example four of the present invention.
Fig. 6 a photoresist pattern of a positive photoresist of example five of the present invention.
Figure 7 is a photoresist pattern of a positive photoresist of example six of the present invention.
Fig. 8 is a photolithography pattern of a positive photoresist according to a seventh embodiment of the present invention.
Fig. 9 a photoresist pattern of a positive photoresist of example eight of the present invention.
Detailed Description
Embodiments of the present application will be described in more detail below. However, it should be understood that the present application may be embodied in various forms and should not be construed as limited to the embodiments set forth herein, but rather these embodiments are provided for a more thorough and complete understanding of the present application. It should also be understood that the drawings and embodiments of the present application are for illustration purposes only and are not intended to limit the scope of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. In case of conflict, the present specification, including definitions, will control.
The terms "comprises," "comprising," "includes," "including," "has," "having," "contains," "containing," or any other variation thereof, as used herein, are intended to cover a non-exclusive inclusion.
When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or as a range defined by a list of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. For example, when a range of "1 to 5" is disclosed, the described range should be interpreted to include the ranges "1 to 4," "1 to 3," "1-2 and 4-5," "1-3 and 5," and the like. When a range of values is described herein, unless otherwise stated, the range is intended to include the endpoints thereof and all integers and fractions within the range.
In addition, the indefinite articles "a" and "an" preceding an element or component herein are used without limitation to the number requirement (i.e., the number of occurrences) of the element or component.
In order to realize the technical route, the invention adopts the following three structures of diphenols (5,5 ' -dimethyl-2, 2 ' -diphenol, 2,6,2 ', 6 ' -tetramethyl-3, 3 ' -diphenol and 3,3 ' -dimethyl-4, 4 ' -diphenol) which are prepared by condensing formaldehyde and any one, two or three diphenols in an acidic environment with oxalic acid as a catalyst. The specific method comprises the following steps:
the first step is as follows: synthesis of unprotected phenolic hydroxyl phenolic resin: the method comprises the steps of dissolving the diphenol in methanol, putting the diphenol into a three-mouth bottle with a mechanical stirring, temperature control thermocouple and a PH meter, then putting aqueous solution of formaldehyde with the concentration of 37% and the mole number of the formaldehyde of 90-98% of the molar number of the diphenol, heating and refluxing, then adding aqueous solution of oxalic acid dihydrate with the total mass of 3-10% of the mass of the diphenol, controlling the PH value of a system to be 6-6.8, carrying out condensation polymerization for 3-5 hours to obtain viscous linear phenolic resin, soaking and washing with high-purity water, drying and pulverizing, and using for the next reaction. The phenolic resin obtained by adopting the condensation method of the invention has a highly linear structure.
The second step is that: synthesis of phenolic resin for protecting phenolic hydroxyl group:
protection with tert-butoxy (t-BOC): continuously dissolving the unprotected phenolic resin in a tetrahydrofuran solvent, putting the mixture into a dry nitrogen-protected three-neck flask, then quickly adding potassium tert-butoxide with the same mole number as that of phenolic hydroxyl groups for several times, stirring the mixture for twenty minutes at room temperature, then adding di-tert-butyl dicarbonate into the three-neck flask, wherein the mole number of the di-tert-butyl dicarbonate is 0.5 to 0.95 times of that of the phenolic hydroxyl groups, stirring the mixture strongly at room temperature for 1 to 3 hours, pouring the mixture into ice pure water after the reaction is finished, extracting the mixture with ethyl acetate, adding a drying agent, and drying the mixture to obtain the phenolic resin protected by tert-butoxy groups by evaporation; or
Protection with tert-butoxy: or dissolving unprotected phenolic resin in tetrahydrofuran solvent, putting the mixture into a dry nitrogen-protected three-neck flask, then quickly adding potassium hydroxide with the mole number 1.5-2 times that of phenolic hydroxyl groups for several times, stirring the mixture for twenty minutes at room temperature, heating the mixture to reflux, slowly dripping tert-butyl bromide into the three-neck flask, wherein the mole number of the tert-butyl bromide is 0.5-0.95 times that of the phenolic hydroxyl groups, carrying out reflux reaction for 3-5 hours, pouring the mixture into ice pure water after the reaction is finished, extracting the mixture with ethyl acetate, adding a drying agent, drying the mixture, and evaporating the low-boiling solvent to dryness to obtain the tert-butoxy-protected phenolic resin.
The phenolic resin for the positive photoresist with the structure can be matched with a photoacid generator component (PAG) and a photoactive o-azidonaphthoquinone component (PAC) to prepare a chemical amplification type photoresist, and can be widely applied to the fields of Integrated Circuits (IC) and Organic Light Emitting Diode (OLED) devices, in particular to the manufacture of OLED arrays.
The photoacid generator component (PAG) refers primarily to: chemical substances that generate acids under 365nm or broadband radiation, including iodonium salts, sulfonium salts, imidosulfonate derivatives, dicarboximidosulfonate, oxime sulfonate, diazo (sulfomethyl) compounds, disulfonylmethylenehydrazine compounds, nitrobenzyl sulfonate, bisimidazole compounds, diazomethane derivatives, glyoxime derivatives, β -ketosulfone derivatives, triazine derivatives, and combinations thereof; the acids produced include: hydrogen halides, sulfonic acids, alkylsulfonic acids, arylsulfonic acids, fluoroalkylsulfonic acids, mineral acids HAsF6, HSbF6, HPF6, and combinations thereof. The above photoacid generator (PAG) is preferably selected from the salts of triphenylsulfonium and trifluoromethanesulfonic acid synthesized in Toyo of Japan (TPS-TF), triphenylsulfonium perfluorobutylsulfonate (TPS-PFBS), D (L) -camphor-10-triphenylsulfonium sulfonate (TPS-CS), nonionic N-hydroxyphthalimide p-toluenesulfonate, N-trifluoromethane xanthyloxy-1, 8-naphthylimine (NHNI-TF), TME-triazine of Japan and chemistry, PIW-501((Z) -4-methoxy-N- (toluenesulfonyloxy) iminophenylacetonitrile of Hesley, Germany BASF, Irgacure103, Irgacure121, Irgacure203, Irgacure250, Irgacure290, Irgacure169, the photoacid generator may be used alone or in combination, the content of the photoresist in the phenolic resin is 1 to 50 percent, preferably 3 to 40 percent.
The photoactive ortho-azidonaphthoquinone (PAC) component is: the o-azido naphthoquinone compound connected to the benzene ring carbon skeleton through a sulfonate group can be converted into ketene and further converted into indene acid under the irradiation of ultraviolet light. The PAC of the present invention is preferably a framework structure of 1 to 18, but is not limited to the following structures, and the PACs of these structures may be used alone or in combination. The mass of the photoactive ortho-azidonaphthoquinone (PAC) component in the photoresist is 1% to 50%, preferably 3% to 40%, of the mass of the phenolic resin.
The components mentioned above, including the novel tert-butoxy acyloxy (t-BOC) or tert-butoxy protected linear modified phenolic resin, the photo-acid generator (PAG) and the photo-active ortho-azidonaphthoquinone (PAC) related to the present invention are dissolved in the solvent uniformly in sequence to prepare the positive chemical amplification type photoresist, under the action of light, the cracking reaction of the tert-butoxy (t-BOC) or tert-butoxy catalyzed by the photo-acid can occur, and the medium baking (PEB) heating process after exposure can lead the catalyst of the reaction to be photo-acid proliferated, so that the sensitivity and resolution of the photoresist are high. Wherein the optional solvents include, but are not limited to, the following solvents, including: ethyl acetate, butyl acetate, cyclohexyl acetate, 3-methoxybutyl acetate, methyl ethyl ketone, cyclohexanone, cyclopentanone, ethyl-3-ethoxy propionate, methyl-3-methoxy propionate, methyl acetoacetate, ethyl acetoacetate, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, propylene glycol monoethyl ether propionate, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, 3-methyl-3-methoxybutanol, N-methylpyrrolidone, dimethyl sulfoxide, N-dimethylacetamide, N-dimethylformamide, gamma-butyrolactone, propylene glycol methyl ether acetate, methyl ethyl propionate, methyl ethyl acetate, methyl ethyl ketone, cyclohexanone, methyl acetoacetate, methyl ethyl propionate, methyl propionate, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether propionate, ethylene glycol monomethyl ether, diethylene glycol monoethyl ether, 3-methyl-3-methylbutanol, N-methylpyrrolidone, dimethyl sulfoxide, N-dimethylformamide, gamma-butyrolactone, propylene glycol methyl ether acetate, methyl ethyl acetate, methyl acetate, propylene glycol ethyl ether acetate, propylene glycol propyl ether acetate, methyl lactate, ethyl lactate, propylene glycol dimethyl ether, dipropylene glycol dimethyl ether, ethylene glycol dimethyl ether, or diethylene glycol dimethyl ether. These solvents may be used alone or in combination of two or more.
The formula for protecting the phenolic resin positive chemical amplification photoresist can also be added with a leveling agent and an acid quenching agent. The leveling agent is not particularly limited, and commercially available ionic and nonionic surfactants can be used. Acid quenchers mainly include amines and quaternary ammonium bases, exemplified by, but not limited to, the following, including: (2- (2-heptadecyl-4, 5-dihydro-1H-imidazol-1-yl) ethan-1-ol), hydroxyethylimidazole (AI), 2-ethylimidazole (2EI), Triphenylamine (TPA), 2- (2-methoxyethoxy) -N, N-bis [2- (2-methoxyethoxy) ethyl ] -ethylamine (MNNE), N-methyldipropylamine, N-methyldiethanolamine (2EI), N, N-diisopropylethylamine, triisobutylamine, Diisopropylaniline (DIPA), and the above quenchers may be used alone or in combination.
The usage steps of the phenolic positive chemical amplification photoresist related by the invention are as follows: firstly, the coating is uniformly coated on a silicon wafer by spin coating, and the coating is baked for 40-200 seconds (pre-baking) within the temperature range of 80-150 ℃; a uniform film with a thickness of 0.5-15 microns is formed. Under the coverage of a specific mask, exposing the coating by radiation with the exposure wavelength of 365-. At this time, the uncovered exposed part of the pattern can be more easily washed away by the alkaline aqueous solution, the alkaline aqueous solution generally used for development is 2.38 wt% of TMAH aqueous solution, and the pattern with better appearance can be obtained by developing for 30-300s under the constant temperature condition of 25 ℃.
Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While certain embodiments of the present disclosure are shown in the drawings, it is to be understood that the present disclosure may be embodied in various forms and should not be construed as limited to the embodiments set forth herein, but rather are provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the disclosure are for illustration purposes only and are not intended to limit the scope of the disclosure.
The first embodiment is as follows:
synthesis of unprotected phenolic resin: in a 500ml three-necked flask with a mechanical stirring, temperature-controlled thermocouple and pH meter, 4.28g (20mmol) of 5,5 '-dimethyl-2, 2' -biphenol is dissolved in 200ml of methanol, then 1.54g (19mmol) of 37% formaldehyde aqueous solution is added, the mixture is heated to 60 ℃ for reflux, 3.42g of 10% oxalic acid aqueous solution is slowly dropped, the pH value of the system is maintained to be 6.5, condensation reaction is carried out for 3.5 hours, viscous linear phenolic resin is obtained, after the reaction is finished, the reaction is reduced to room temperature, methanol is concentrated, the reaction is repeatedly washed by pure water, dried and pulverized for later use.
Synthesizing phenolic resin (namely modified phenolic resin) protected by tert-butoxy acyloxy: 4.85g of the unprotected phenolic resin is continuously dissolved in 120ml of tetrahydrofuran solvent, the mixture is put into a dry and nitrogen-protected three-neck flask, 4.488g (40mmol) of potassium tert-butoxide (112.2) is rapidly added in several times, the mixture is stirred for twenty minutes at room temperature, 6.104g (28mmol) of 40ml of tetrahydrofuran solution of di-tert-butyl dicarbonate (218) is slowly dropped into the three-neck flask, the mixture is vigorously stirred for 2 hours at room temperature, after the reaction is finished, the mixture is poured into ice pure water, ethyl acetate is used for extraction, a drying agent is added, and the low-boiling solvent is evaporated to dryness to obtain the phenolic resin protected by tert-butoxy group.
After 2g of the above-obtained protected novolak resin was dissolved in 6g of propylene glycol monomethyl ether acetate solvent, 0.4g of acid generator (PAG) Irgacure169 and 0.2g of photoactive o-azidonaphthoquinone (PAC) with carbon number 3 were added and uniformly dissolved, and the resultant was used as a positive chemically amplified resist.
Example two:
synthesis of unprotected phenolic resin: dissolving 4.84g (20mmol) of 2,6,2 ', 6 ' -tetramethyl-3, 3 ' -biphenyl diphenol in 220ml of methanol in a 500ml three-necked bottle with a mechanical stirring, temperature control thermocouple and pH meter, then adding 1.46g (18mmol) of formaldehyde aqueous solution with the concentration of 37%, heating to 60 ℃ for reflux, slowly dropwise adding 4.28g of oxalic acid aqueous solution with the concentration of 10%, maintaining the pH value of the system at 6.8, carrying out condensation reaction for 4 hours to obtain viscous linear phenolic resin, reducing the reaction temperature to room temperature, concentrating the methanol, repeatedly washing with pure water, drying, and pulverizing for later use.
Synthesizing phenolic resin (namely modified phenolic resin) protected by tert-butoxy acyloxy: continuously dissolving 5.38g of the unprotected phenolic resin in 150ml of tetrahydrofuran solvent, putting the mixture into a dry and nitrogen-protected three-neck flask, then rapidly adding 4.488g (40mmol) of potassium tert-butoxide (112.2) in several times, stirring for fifteen minutes at room temperature, slowly dropwise adding 4.36g (20mmol) of 30ml of tetrahydrofuran solution of di-tert-butyl dicarbonate (218) into the three-neck flask, strongly stirring for 1.5 hours at room temperature, pouring the mixture into ice pure water after the reaction is finished, extracting the mixture with ethyl acetate, adding a drying agent, drying, and evaporating the low-boiling solvent to obtain the tert-butoxyacyloxy protected phenolic resin.
After 2g of the obtained protective linear phenolic resin is dissolved in 5g of propylene glycol monomethyl ether acetate solvent, 0.5g of acid generator (PAG) N-trifluoromethane xanthyloxy-1, 8-naphthalimide (NHNI-TF) and 0.5g of photoactive o-azidonaphthoquinone (PAC) with No. 17 carbon skeleton are added, and 0.01g of acid quencher 2-ethylimidazole (2EI) is uniformly dissolved to be used as a positive chemical amplification type photoresist for standby.
Example three:
synthesis of unprotected phenolic resin: dissolving 4.28g (20mmol) of 3,3 '-dimethyl-4, 4' -biphenol in 200ml of methanol in a 500ml three-necked bottle with a mechanical stirring, temperature-controlled thermocouple and a pH meter, then adding 1.46g (18mmol) of 37% formaldehyde aqueous solution, heating to 55 ℃, slowly dropwise adding 3.00g of oxalic acid aqueous solution at the temperature of 10% of oxalic acid concentration, maintaining the pH value of the system at 6.3, carrying out condensation reaction for 4 hours to obtain viscous linear phenolic resin, reducing the temperature to room temperature after the reaction is finished, concentrating the methanol, repeatedly washing with pure water, drying and pulverizing for later use.
Synthesizing phenolic resin protected by tert-butoxy acyloxy (namely modified phenolic resin): 4.82g of the unprotected phenolic resin is continuously dissolved in 120ml of tetrahydrofuran solvent, the mixture is put into a dry and nitrogen-protected three-neck flask, 4.488g (40mmol) of potassium tert-butoxide (112.2) is rapidly added in several times, the mixture is stirred for twenty minutes at room temperature, 6.976g (32mmol) of 60ml of tetrahydrofuran solution of di-tert-butyl dicarbonate (218) is slowly dropped into the three-neck flask, the mixture is vigorously stirred for 3 hours at room temperature, after the reaction is finished, the mixture is poured into ice pure water, ethyl acetate is used for extraction, a drying agent is added, and the low-boiling solvent is evaporated to dryness to obtain the phenolic resin protected by tert-butoxy group.
After 2g of the obtained protective linear phenolic resin is dissolved in 6g of propylene glycol monomethyl ether propionate solvent, 0.6g of acid generator (PAG) N-hydroxyphthalimide p-toluenesulfonate and 0.3g of photoactive o-azidonaphthoquinone (PAC) with No. 1 carbon skeleton are added, and the protective linear phenolic resin is uniformly dissolved and used as a positive chemical amplification type photoresist for standby.
Example four:
synthesis of unprotected phenolic resin: in a 500ml three-necked flask with a mechanical stirring, temperature-controlled thermocouple and a pH meter, 4.28g (20mmol) of 5,5 '-dimethyl-2, 2' -biphenol is dissolved in 200ml of methanol, 1.54g (19mmol) of 37% aqueous formaldehyde solution is added, the mixture is heated to 60 ℃ for reflux, 3.42g of aqueous oxalic acid solution is slowly added dropwise, the concentration of oxalic acid is 10%, the pH value of the system is maintained at 6.5, condensation reaction is carried out for 3.5 hours, viscous linear phenolic resin is obtained, after the reaction is finished and is reduced to the room temperature, methanol is concentrated, washing is carried out repeatedly by pure water, and pulverization is carried out after drying for standby.
Synthesis of tert-butoxy-protected phenolic resin (i.e., modified phenolic resin): 4.85g of the unprotected phenolic resin is further dissolved in 120ml of tetrahydrofuran solvent, the mixture is put into a dry and nitrogen-protected three-neck flask, then 3.36g (60mmol) of ground potassium hydroxide (56) is added, the mixture is stirred for twenty minutes at room temperature and heated to reflux, 3.808g (28mmol) of tert-butyl bromide (136) in 20ml of tetrahydrofuran solution is slowly dropped into the three-neck flask, the mixture is stirred strongly at room temperature for 8 hours, after the reaction is finished, the mixture is poured into ice pure water, the mixture is repeatedly washed to be neutral and dried, and the tert-butoxy protected phenolic resin is obtained.
After 2g of the protected phenolic novolac resin obtained above was dissolved in 6g of propylene glycol monomethyl ether acetate solvent, 0.4g of acid generator (PAG) PIW-501 and 0.3g of photoactive o-azidonaphthoquinone (PAC) with carbon number 2 were added and dissolved uniformly to prepare a positive chemically amplified photoresist for use.
Example five:
synthesis of unprotected phenolic resin: dissolving 4.84g (20mmol) of 2,6,2 ', 6 ' -tetramethyl-3, 3 ' -biphenyl diphenol in 220ml of methanol in a 500ml three-necked bottle with a mechanical stirring, temperature-controlled thermocouple and a pH meter, then adding 1.46g (18mmol) of 37% formaldehyde aqueous solution, heating to 60 ℃ for reflux, slowly dropwise adding 4.28g of oxalic acid aqueous solution, keeping the pH value of the system at 10%, carrying out condensation reaction for 4 hours to obtain viscous linear phenolic resin, reducing the temperature to room temperature after the reaction is finished, concentrating the methanol, repeatedly washing with pure water, drying, and pulverizing for later use.
Synthesis of tert-butoxy-protected phenolic resin (i.e., modified phenolic resin): and continuously dissolving 5.38g of the unprotected phenolic resin in 150ml of tetrahydrofuran solvent, putting the mixture into a dry and nitrogen-protected three-neck flask, then adding 4.48g (80mmol) of ground potassium hydroxide (56), stirring the mixture for twenty minutes at room temperature, heating the mixture to reflux, slowly and dropwise adding 2.72g (20mmol) of tert-butyl bromide (136) into 20ml of tetrahydrofuran solution at room temperature, reacting the mixture for 8 hours at room temperature, after the reaction is finished, pouring the mixture into ice pure water, repeatedly washing the mixture to be neutral, and drying the mixture to obtain the tert-butoxy protected phenolic resin.
After 2g of the obtained protective linear phenolic resin is dissolved in 6g of propylene glycol monomethyl ether acetate solvent, 0.2g of acid generator (PAG) N-trifluoromethyl xanthyloxy-1, 8-naphthalimide (NHNI-TF) and 0.4g of photoactive o-azidonaphthoquinone (PAC) with No. 10 carbon skeleton are added, and the protective linear phenolic resin is uniformly dissolved to be used as a positive chemical amplification type photoresist for standby.
Example six:
synthesis of unprotected phenolic resin: in a 500ml three-necked flask with a mechanical stirring, temperature-controlled thermocouple and pH meter, 4.28g (20mmol) of 3,3 '-dimethyl-4, 4' -biphenol is dissolved in 200ml of methanol, then 1.46g (18mmol) of 37% formaldehyde aqueous solution is added, the mixture is heated to 55 ℃, 3.00g of 10% oxalic acid aqueous solution is slowly dropped at the temperature, the pH value of the system is maintained at 6.3, condensation reaction is carried out for 4 hours, viscous linear phenolic resin is obtained, after the reaction is finished and is reduced to the room temperature, methanol is concentrated, the mixture is repeatedly washed by pure water, dried and pulverized for later use.
Synthesis of tert-butoxy protected phenolic resin (i.e. modified phenolic resin): 4.82g of the unprotected phenolic resin is further dissolved in 150ml of tetrahydrofuran solvent, the obtained solution is put into a dry and nitrogen-protected three-neck flask, 4.2g (75mmol) of ground potassium hydroxide (56) is added, the mixture is stirred at room temperature for twenty minutes, heating reflux is carried out, 5.17g (38mmol) of tert-butyl bromide (136) 50ml of tetrahydrofuran solution is slowly dropped into the three-neck flask, the obtained solution is reacted at room temperature for 8 hours, after the reaction is finished, the obtained solution is poured into ice pure water, the obtained solution is repeatedly washed to be neutral and dried, and the tert-butoxy protected phenolic resin is obtained.
After 2g of the above-obtained protected novolak resin was dissolved in 6g of propylene glycol monomethyl ether acetate solvent, 0.3g of acid generator (PAG) Irgacure169 and 0.1g of photoactive o-azidonaphthoquinone (PAC) having a carbon skeleton No. 16 were added thereto and uniformly dissolved, thereby obtaining a positive chemically amplified resist for use.
EXAMPLE seven
Synthesis of unprotected phenolic resin: in a 500ml three-necked flask with a mechanical stirring, temperature-controlled thermocouple and pH meter, 2.14g (10mmol) of 5,5 '-dimethyl-2, 2' -biphenol and 2.14g (10mmol) of 3,3 '-dimethyl-4, 4' -biphenol are dissolved in 200ml of methanol, then 1.54g (19mmol) of 37% aqueous formaldehyde solution is added, the mixture is heated to 55 ℃ for reflux, 3.42g of 10% aqueous oxalic acid solution is slowly dropped, the pH value of the system is maintained at 6.8, condensation reaction is carried out for 3.5 hours, viscous linear phenolic resin is obtained, after the reaction is finished and the temperature is reduced to room temperature, the methanol is concentrated, the linear phenolic resin is repeatedly washed by pure water, dried and pulverized for later use.
Synthesizing phenolic resin (namely modified phenolic resin) protected by tert-butoxy acyloxy: 4.85g of the unprotected phenolic resin is continuously dissolved in 120ml of tetrahydrofuran solvent, the mixture is put into a dry and nitrogen-protected three-neck flask, 4.488g (40mmol) of potassium tert-butoxide (112.2) is rapidly added in several times, the mixture is stirred for twenty minutes at room temperature, 6.104g (28mmol) of di-tert-butyl dicarbonate (218) 40ml of tetrahydrofuran solution is slowly dropped into the three-neck flask, the mixture is strongly stirred for 2 hours at room temperature, after the reaction is finished, the mixture is poured into ice pure water, the mixture is extracted by ethyl acetate, a drying agent is added, and the solvent with low boiling point is evaporated to dryness to obtain the phenolic resin protected by tert-butoxy group.
After 2g of the above-obtained protected novolak resin was dissolved in 6g of propylene glycol monomethyl ether acetate solvent, 0.4g of acid generator (PAG) Irgacure169 and 0.2g of photoactive o-azidonaphthoquinone (PAC) with carbon number 3 were added and uniformly dissolved, and the resultant was used as a positive chemically amplified resist.
Example eight
Synthesis of unprotected phenolic resin: in a 500ml three-necked flask with a mechanical stirring, temperature-controlled thermocouple and pH meter, 2.14g (10mmol) of 5,5 '-dimethyl-2, 2' -biphenol and 2.14g (10mmol) of 3,3 '-dimethyl-4, 4' -biphenol are dissolved in 200ml of methanol, then 1.54g (19mmol) of 37% aqueous formaldehyde solution is added, the mixture is heated to 55 ℃ for reflux, 3.42g of 10% aqueous oxalic acid solution is slowly dropped, the pH value of the system is maintained at 6.8, condensation reaction is carried out for 3.5 hours, viscous linear phenolic resin is obtained, after the reaction is finished and the temperature is reduced to room temperature, the methanol is concentrated, the linear phenolic resin is repeatedly washed by pure water, dried and pulverized for later use.
Synthesis of tert-butoxy protected phenolic resin (i.e. modified phenolic resin): 4.85g of the unprotected phenolic resin is further dissolved in 150ml of tetrahydrofuran solvent, the obtained solution is put into a dry and nitrogen-protected three-neck flask, 4.2g (75mmol) of ground potassium hydroxide (56) is added, the mixture is stirred at room temperature for twenty minutes, heating reflux is carried out, 5.17g (38mmol) of tert-butyl bromide (136) 50ml of tetrahydrofuran solution is slowly dropped into the three-neck flask, the obtained solution is reacted at room temperature for 8 hours, after the reaction is finished, the obtained solution is poured into ice pure water, the obtained solution is repeatedly washed to be neutral and dried, and the tert-butoxy protected phenolic resin is obtained.
After 2g of the above-obtained protected novolak resin was dissolved in 6g of propylene glycol monomethyl ether acetate solvent, 0.3g of acid generator (PAG) Irgacure169 and 0.1g of photoactive o-azidonaphthoquinone (PAC) having a carbon skeleton No. 16 were added thereto and uniformly dissolved, thereby obtaining a positive chemically amplified resist for use.
Comparative example 1
2g of commercially available Novolac phenolic resin (structure shown below) is dissolved in 6g of propylene glycol monomethyl ether acetate solvent, and 0.45g of optically active o-azidonaphthoquinone (PAC) with a carbon skeleton number 18 is added and uniformly dissolved to be used as a common positive-working phenolic photoresist for later use.
Comparative example No. two
After 2g of commercially available Novolac phenolic resin (structure shown below) was dissolved in 6g of propylene glycol monomethyl ether propionate solvent, 0.35g of acid generator (PAG) Irgacure169 was added and uniformly dissolved, and the obtained product was used as a general positive-working phenolic resist for future use.
Test method
1. The polymer was tested for infrared spectroscopy (FT-IR) using a Perkin-Elmer Paragon 1000 Fourier transform infrared spectrophotometer to verify its chemical structure.
2. And (3) testing molecular weight: waters 2414 gel permeation chromatograph, solvent and mobile phase are THF.
3. Thickness, photosensitivity and resolution test: coating the photoresist on a 6-inch silicon wafer in a rotating way under the condition of 800-; baking at 110 deg.C for 40-200 s to obtain 2 μm thick film. The exposure intensity of an i-line stepping exposure machine is 200mJ/cm 2 5% -60% of gray mask plate; drying under baking (PEB) at 120 deg.C for 60-90 s; developing in TMAH aqueous solution with the concentration of 2.38 wt% at 25 ℃ for 60-130s, and fixing in ultrapure water for 30s to obtain a photoetching pattern; thickness, sensitivity and resolution were observed under an olympus metallographic microscope.
Test results
Table one example structural analysis of protective phenolic resin for positive working chemical amplification resist
Number of | Number n of repeating units of modified phenolic resin |
Example one | n=75 |
Example two | n=20 |
EXAMPLE III | n=80 |
Example four | n=45 |
EXAMPLE five | n=30 |
EXAMPLE six | n=65 |
EXAMPLE seven | n=25 |
Example eight | n=40 |
Comparative example 1 | n=80 |
Comparative example No. two | n=150 |
The value of n is calculated by dividing the average molecular weight in GPC measurement by the molecular weight of the structural unit.
TABLE two comparison of thickness, sensitivity and resolution after Exposure of examples 1-8 and comparative example 1
The foregoing examples are merely illustrative and are intended to illustrate some of the features of the present disclosure. The appended claims are intended to claim as broad a scope as can be conceived and the examples presented herein are merely illustrative of selected implementations in accordance with all possible combinations of examples. Accordingly, it is applicants' intention that the appended claims are not to be limited by the choice of examples illustrating features of the application. As used in the claims, the term "comprising" and its grammatical variants are also logically inclusive of different and varying phrases, such as, but not limited to, "consisting essentially of" or "consisting of. Where desired, numerical ranges are provided and sub-ranges therebetween are included. Variations in these ranges are also self-explanatory to those skilled in the art and should not be considered to be dedicated to the public, but rather should be construed to be covered by the appended claims where possible. And that advances in science and technology will result in possible equivalents or sub-substitutes not currently contemplated for reasons of inaccuracy in language representation, and such changes should also be construed where possible to be covered by the appended claims.
Claims (10)
1. A modified phenolic resin having the chemical structure of formula I:
wherein X is more than or equal to 0 and less than or equal to 1, Y is more than or equal to 0 and less than or equal to 1, Z is more than or equal to 0 and less than or equal to 1, and X + Y + Z is equal to 1; n is 5. ltoreq. n.ltoreq.300, preferably 5. ltoreq. n.ltoreq.200; substituent R 1 、R 2 、R 3 、R 4 、R 5 、R 6 Each independently is a tert-hydroxy group or a butoxyacyloxy group or a tert-butoxy group, but not simultaneously a hydroxy group.
2. The modified phenolic resin of claim 1, wherein:
substituent R 1 、R 2 、R 3 、R 4 、R 5 、R 6 In (b), the number of hydroxyl groups is 5% to 70%, preferably 5% to 50%.
3. The modified phenolic resin of claim 1 or 2, wherein X-1, Y-0, Z-0; or X ═ 0, Y ═ 1, and Z ═ 0; or X ═ 0, Y ═ 0, and Z ═ 1.
4. A process for preparing a modified phenolic resin comprising:
a) reacting formaldehyde and biphenol in the presence of a catalyst to obtain a phenolic resin;
wherein the diphenol is selected from one or more of the following groups: 5,5 ' -dimethyl-2, 2 ' -biphenol, 2,6,2 ', 6 ' -tetramethyl-3, 3 ' -biphenol and 3,3 ' -dimethyl-4, 4 ' -biphenol; and
b) converting hydroxyl groups in the phenolic resin into groups that can be cleaved by an acid to obtain the modified phenolic resin.
5. The process according to claim 4, wherein the acid-cleavable group in step b) is a tert-butoxyacyloxy group and/or a tert-butoxy group.
6. A process according to claim 4 or 5, wherein 30-95% of the hydroxyl groups in the phenolic resin are converted to acid cleavable groups, preferably 50-95%.
7. The process of claim 4, wherein said step b) comprises reacting di-tert-butyl dicarbonate and/or tert-butyl bromide with hydroxyl groups in the phenolic resin obtained in said step a) to obtain the modified phenolic resin.
8. The process according to claim 7, wherein the molar ratio of di-tert-butyl dicarbonate and/or tert-butyl bromide to hydroxyl groups in the phenolic resin obtained in step a) is (0.3-0.95): 1, preferably (0.5-0.95): 1.
9. a positive photoresist comprising:
100 parts by weight of a solvent;
5 to 150 parts by weight, preferably 5 to 100 parts by weight, of a modified phenolic resin as defined in any one of claims 1 to 3 or a modified phenolic resin prepared by a process as defined in any one of claims 4 to 8; and
0.05 to 90 parts by weight, preferably 0.5 to 45 parts by weight of an acid generator.
10. Use of a modified phenolic resin as claimed in any one of claims 1 to 8 or prepared by a process as claimed in any one of claims 4 to 8 in the preparation of a positive photoresist.
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