CN114956991B - Method for hydrothermally and co-producing organic acid by papermaking sludge - Google Patents

Method for hydrothermally and co-producing organic acid by papermaking sludge Download PDF

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CN114956991B
CN114956991B CN202111316711.6A CN202111316711A CN114956991B CN 114956991 B CN114956991 B CN 114956991B CN 202111316711 A CN202111316711 A CN 202111316711A CN 114956991 B CN114956991 B CN 114956991B
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solid slag
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CN114956991A (en
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何亮
王智娟
关清卿
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Kunming University of Science and Technology
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    • C01B39/50Zeolites wherein inorganic bases or salts occlude channels in the lattice framework, e.g. sodalite, cancrinite, nosean, hauynite
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract

The invention discloses a method for carrying out hydro-thermal metallurgy and co-producing organic acid on papermaking sludge, which comprises the steps of carrying out hydro-thermal treatment on the papermaking sludge under the conditions of oxygen enrichment and alkalinity, and obtaining solid slag A and liquid A after centrifugal separation; regulating the pH value of the liquid A to 6.8-7.2, and then centrifugally separating to obtain solid slag B and liquid B; the liquid B is rich in small molecular organic acid; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; the organic matter conversion rate of the papermaking sludge is 65.0-99.9%, the total organic carbon yield of the liquid phase is 65-99.9%, and the total organic carbon concentration of the liquid B is 5.0-13.5mg/mL, the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid and other organic acids, and the total carbon yield of the organic acids is 18.0-82.0%; the method has the advantages of simple process, easy operation, no need of drying pretreatment of the papermaking sludge, low reaction temperature and low energy consumption, and provides a new way for recycling the papermaking sludge.

Description

Method for hydrothermally and co-producing organic acid by papermaking sludge
Technical Field
The invention relates to a method for hydrothermally and co-producing organic acid by papermaking sludge, belonging to the field of solid waste treatment and resource utilization.
Background
The papermaking sludge is solid waste generated in the papermaking wastewater treatment process and can be divided into primary sludge, secondary sludge and deinking sludge according to different sources. The papermaking sludge has high water content and complex components, and has the problem of difficult dehydration and difficult treatment. As shown in the literature, about 10765 ten thousand tons of paper and board were produced in the middle of 2019, whereas 1.2 tons of paper sludge (water content 80 wt%) was typically produced per 1 ton of paper produced, and thus about 1.29 hundred million tons of paper sludge were discharged per year in china. The large discharge of papermaking sludge not only brings serious threat to the ecological environment, but also brings heavy solid waste disposal pressure to papermaking enterprises. For a long time, most of the paper sludge has been treated by incineration and landfills. Harmful gases (such as NOx, SOx, aromatic hydrocarbons, dioxins) released from incineration cause serious damage to the atmosphere and human health. Sanitary landfills not only occupy a lot of land, but also cause secondary pollution to the surrounding environment, especially to soil and water. However, from the view point of the composition of the papermaking sludge, the papermaking sludge mainly contains organic matters such as cellulose, hemicellulose and the like and inorganic mineral fillers (calcium carbonate, talcum powder, kaolin and the like), which are potential recyclable resources, so that the development of reasonable and practical papermaking sludge recycling treatment technology is of great importance.
At present, the main recycling treatment technology of papermaking sludge comprises the steps of preparing biochar/activated carbon by high-temperature carbonization, preparing biological oil and biological synthesis gas by pyrolysis or gasification, preparing methane by anaerobic digestion, preparing ethanol by step/synchronous saccharification and fermentation, preparing nanocellulose by papermaking sludge and the like, wherein the biochar/activated carbon is used as a soil conditioner (or soil restoration agent), an adsorbent and a catalyst carrier. The high-temperature carbonization, pyrolysis and gasification processes not only need higher treatment temperature (carbonization: 500-800 ℃, pyrolysis: 400-900 ℃ and gasification: 700-1400 ℃), but also have strict requirements on the water content of papermaking sludge (according to literature data, the pyrolysis requires that the water content of sludge is lower than 20% and the water content of gasification sludge is not more than 35%), so that the method is not friendly to solid waste of papermaking sludge with high water content. Anaerobic digestion to produce marsh gas, stepwise/synchronous saccharification and fermentation to produce ethanol, while being capable of treating papermaking sludge with high water content, has long reaction process period and low product yield. There is also literature showing that nanocellulose can be successfully produced using cellulose contained in paper sludge, but nanocellulose yields are very low (0.8 wt.%), which severely limits the application of this process.
The content of the papermaking sludge water is higher than 97%, and the high-temperature and high-pressure water is directly utilized for treatment, so that not only can the dehydration and drying of the sludge be avoided, but also the rich water environment of the sludge can be fully utilized, and therefore, the hydrothermal method is one of effective ways for recycling the papermaking sludge. In the oxygen alkali environment, organic matters such as cellulose in the sludge can be converted into high-added-value platform compounds such as lactic acid and acetic acid by a hydrothermal method. In addition, more remarkable is that most of papermaking sludge recycling treatment technologies only focus on the conversion and application of organic components in sludge, but focus on the separation, enrichment and application of inorganic mineral components in sludge. Therefore, it is necessary to develop a method for simultaneously recycling organic matters and inorganic minerals in papermaking sludge, but no report is available at present.
Disclosure of Invention
Aiming at the problems and the defects existing in the prior art, the invention provides a method for hydrothermally and co-producing organic acid by papermaking sludge, which mainly comprises the steps of alkaline hydrolysis of cellulose and hemicellulose in papermaking sludge under an oxygen-enriched and alkaline environment to generate glucose, epimerization of the glucose to generate fructose, and further reaction of reverse aldol condensation, keto-enol tautomerism, dehydration, benzilic acid rearrangement, decarboxylation and the like of the glucose and the fructose to finally generate sodium salts of organic acid such as formic acid, acetic acid, lactic acid, malonic acid and the like. At the same time, al element is Al (OH) 4 - Dissolving the form in a strong alkaline solution, carrying out solid-liquid separation to obtain solid slag A (mainly comprising Ca components insoluble in alkaline conditions) and liquid A, regulating the pH value of the liquid A to be neutral, and separating out Al element dissolved in the strong alkaline solution in advance in a gamma-AlOOH form to obtain solid slag B; steaming organic acid in liquid phase productThe method has wide application after the subsequent treatments such as distillation or membrane separation; in addition, the main phases of the separated solid slag A are calcium carbonate, cancrinite and boehmite, and the solid slag A can be directly used as a catalyst for transesterification, hydrodeoxygenation, isomerization and other reactions after high-temperature calcination; the main phase of the solid slag B is boehmite, is an important precursor for preparing active alumina, and can be used in the fields of adsorption, catalysis and the like. In addition, the pH value of the liquid A can be regulated and controlled by changing the hydrothermal reaction temperature and time, so that the Al content in the solid slag A is regulated and controlled; the higher the pH value of the liquid A, the more obvious the separation of Ca and Al in the sludge, and the lower the Al content in the solid slag A; the lower the pH value of the liquid A, the more obvious the separation of organic matters and inorganic matters in the sludge, and the higher the Al content in the solid slag A; that is, the ratio of aluminum element in the solid slag A can be controlled by adjusting the reaction condition, so that the proportion of acid-base active sites in the catalyst can be regulated and controlled, and the effect of regulating and controlling the catalytic effect is achieved. Therefore, the invention can obtain the formic acid, lactic acid and other platform compounds and simultaneously realize the separation of organic-inorganic or Ca-Al components in the papermaking sludge, thereby realizing the recycling of the papermaking sludge to a greater extent.
The invention is realized by the following technical scheme:
a method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Adding alkali liquor into papermaking sludge, and uniformly mixing to obtain slurry;
(2) Adding the slurry obtained in the step (1) into a high-pressure reaction kettle, sealing the high-pressure reaction kettle, injecting oxygen, and carrying out hydrothermal reaction on papermaking sludge under the oxygen-enriched and alkaline conditions;
(3) After solid-liquid separation of the slurry after the reaction in the step (2), solid slag A and liquid A are obtained;
(4) Adjusting the pH value of the liquid A to 6.8-7.2, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B; the liquid B is rich in organic acids such as oxalic acid, glycollic acid, formic acid, acetic acid, lactic acid, malonic acid, succinic acid and the like, and part of the liquid B exists in the form of acid radical ions;
(5) Washing solid slag A and solid slag B with deionized water to neutral, and dryingObtaining the material with the main contents of calcium and aluminum, wherein the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The papermaking sludge in the step (1) refers to papermaking primary sludge, papermaking secondary sludge or papermaking deinking sludge.
The alkali liquor in the step (1) is NaOH solution or KOH solution; the addition amount and concentration of alkali liquor are regulated according to the water content of papermaking sludge, so that the alkali concentration in the slurry is 0.5-2.0mol/L, and the water content of the slurry is 80% -98%.
The oxygen pressure in the high-pressure reaction kettle in the step (2) is 0.5-3.0MPa.
The temperature of the hydrothermal reaction in the high-pressure reaction kettle in the step (2) is 100-300 ℃, the reaction time is 1-20h, and the stirring speed of the reactor is 500-1000rpm.
The solid-liquid separation mode in the step (3) is centrifugation, vacuum filtration and standing sedimentation.
The mode used for adjusting the pH value in the step (4) is CO ventilation 2 Or HCl is added.
The invention converts organic matters such as cellulose, hemicellulose and the like in papermaking sludge into high added value chemicals such as organic acid and the like under the condition of oxygen alkali and water heating, and simultaneously utilizes the different dissolution characteristics of calcium and aluminum elements under the condition of strong alkalinity, and the pH value of a liquid phase A is regulated by regulating reaction conditions to separate Ca and Al components so as to obtain solid slag A (the main phase is CaCO) with the main content of calcium 3 And cancrinite) and a solid slag B (the main phase is boehmite) with the Al content as a main part; the invention carries out the oxygen-alkali water heating treatment on the papermaking sludge, and realizes the separation of organic-inorganic or Ca-Al components in the papermaking sludge while obtaining the platform compounds such as formic acid, lactic acid and the like so as to recover mineral components in the papermaking sludge, thereby realizing the high-value utilization of the mineral components.
The invention calculates the conversion rate of organic matters in papermaking sludge according to the formula (1):
the yield of liquid total organic carbon after hydrothermal reaction was calculated by formula (2):
the carbon yield of each organic acid in the liquid after the hydrothermal reaction was calculated by the formula (3):
calculating the distribution ratio of calcium or aluminum in the solid slag A, the solid slag B and the liquid B according to the formula (4):
compared with the prior art, the invention has the following advantages and effects:
(1) When the invention is used for treating papermaking sludge, not only can organic components in the sludge be converted into organic acid and other platform compounds, but also the effective separation of organic-inorganic components or Ca-Al components in the sludge can be realized, the main phases of the solid slag A obtained after treatment are calcium carbonate, cancrinite and boehmite, the solid slag A can be used as a catalyst for transesterification, hydrodeoxygenation, isomerization and other reactions after high-temperature calcination, the proportion of aluminum element in the solid slag A can be controlled by adjusting the reaction conditions, and the proportion of acid-alkali active sites in the catalyst can be regulated and controlled, thereby playing the role of regulating and controlling the catalytic effect; the main phase of the solid slag B is boehmite, is an important precursor for preparing activated alumina, can be used in the fields of adsorption, catalysis and the like, and can realize the recycling of organic components and inorganic components in papermaking sludge simultaneously through the technical scheme of the invention.
(2) The organic matter conversion rate of the papermaking sludge is 65.0-99.9%; the yield of the liquid phase total organic carbon is 65.0-99.9%, and the concentration of the total organic carbon is 5.0-13.5mg/mL; the liquid phase B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid and other organic acids, and the total carbon yield of the organic acids is 18.0-82.0%.
(3) The technology for treating the papermaking sludge has the advantages of simple process, easy operation, no need of drying pretreatment of the papermaking sludge, low reaction temperature and low energy consumption; the research result provides a new way for the resource utilization of papermaking sludge.
Drawings
FIG. 1 is an XRD pattern of solid slag A;
FIG. 2 is an XRD pattern of solid slag B;
FIG. 3 is an EDS energy spectrum of solid slag B;
FIG. 4 is a chromatogram of liquid B;
FIG. 5 shows the detection of other organic acids in liquid B by GCMS.
Detailed Description
The invention will be described in further detail with reference to specific embodiments, but the scope of the invention is not limited to the description.
Example 1
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 1g of papermaking secondary sludge (the water content is 1.3 wt%, all the contents are mass percent content) with 20mL of 0.5mol/L KOH solution, and standing for 48h, wherein the alkali concentration in the prepared slurry is 0.5mol/L, and the water content of the slurry is 95.3%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting 0.5MPa high-purity oxygen;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 100 ℃, the reaction time is 1h, the stirring speed is 800rpm, and cooling to room temperature after the reaction is finished;
(4) Centrifugally separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 13.13;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 7.0, generating flocculent precipitate in the process, and carrying out solid-liquid centrifugal separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The organic matter conversion rate of the papermaking sludge is 65.1 percent; the yield of the liquid phase total organic carbon is 67.2%, and the concentration of the total organic carbon is 5.08mg/mL; the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and other organic acids, the total carbon yield of the organic acids is 18.4%, and the distribution ratio of Ca element in the solid slag A, the solid slag B and the liquid B is 91.8%,1.9% and 6.2%; the distribution ratio of the Al element in the solid slag a, the solid slag B, and the liquid B was 6.4%,91.1%,2.1%.
Example 2
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 1g of papermaking secondary sludge (with the water content of 1.3 wt.%) with 20mL of KOH solution with the water content of 0.5mol/L, standing for 24h, wherein the alkali concentration in the prepared slurry is 0.5mol/L, and the water content of the slurry is 95.3%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting high-purity oxygen of 1.5 MPa;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 140 ℃, the reaction time is 2 hours, the stirring speed is 800rpm, and cooling to room temperature after the reaction is finished;
(4) Centrifugally separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 12.86;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 7.2, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The organic matter conversion rate of the papermaking sludge in the embodiment is 70.2%; the yield of the liquid phase total organic carbon is 70.6%, and the concentration of the total organic carbon is 6.07mg/mL; the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and other organic acids, and the total carbon yield of the organic acids is 21.6%; the distribution ratio of Ca element in the solid slag A, the solid slag B and the liquid B is 90.3%,2.4% and 7.1%; the distribution ratio of the Al element in the solid slag a, the solid slag B, and the liquid B was 8.2%,82.4%,9.2%.
Example 3
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 2g of papermaking secondary sludge (with the water content of 1.3 wt.%) with 20mL of KOH solution with the water content of 1.2mol/L, standing for 24h, wherein the alkali concentration in the prepared slurry is 1.2mol/L, and the water content of the slurry is 91.03%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting high-purity oxygen of 1.3 MPa;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 150 ℃, the reaction time is 2 hours, the stirring speed is 800rpm, and cooling to room temperature after the reaction is finished;
(4) Centrifugally separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 12.71;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 6.9, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The organic matter conversion rate of the papermaking sludge in the embodiment is 77.7%; the yield of the liquid phase total organic carbon is 72.9%, and the concentration of the total organic carbon is 7.12mg/mL; the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and other organic acids, and the total carbon yield of the organic acids is 39.8%; the distribution ratio of Ca element in the solid slag A, the solid slag B and the liquid B is 92.3 percent, 1.9 percent and 5.5 percent; the distribution ratio of the Al element in the solid slag A, the solid slag B and the liquid B was 10.6%,78.4% and 8.9%.
Example 4
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 2g of papermaking primary sludge (with the water content of 50.6 wt.%) with 20mL of 1.1mol/L NaOH solution, standing for 24h, wherein the alkali concentration in the prepared slurry is 1.05mol/L, and the water content of the slurry is 95.5%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting high-purity oxygen of 1.4 MPa;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 160 ℃, the reaction time is 2 hours, the stirring speed is 800rpm, and cooling to room temperature after the reaction is finished;
(4) Centrifugally separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 12.59;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 6.8, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The organic matter conversion rate of the papermaking sludge is 80.5%; the yield of the liquid phase total organic carbon is 74.1 percent, and the concentration of the total organic carbon is 8.22mg/mL; the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and other organic acids, and the total carbon yield of the organic acids is 44.9%; the distribution ratio of Ca element in the solid slag A, the solid slag B and the liquid B is 93.8 percent, 1.4 percent and 2.7 percent; the distribution ratio of the Al element in the solid slag A, the solid slag B and the liquid B was 16.3%,75.1% and 8.4%.
Example 5
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 2g of papermaking deinking sludge (the water content is 50.6 wt.%) with 20mL of KOH solution with the concentration of 2mol/L, standing for 24h, wherein the alkali concentration in the prepared slurry is 1.9mol/L, and the water content of the slurry is 95.5%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting high-purity oxygen of 2.5 MPa;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 180 ℃, the reaction time is 4 hours, the stirring speed is 800rpm, and cooling to room temperature after the reaction is finished;
(4) Filtering and separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 11.17;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 7.1, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The conversion rate of the papermaking sludge in the embodiment is 89.5%; the yield of the liquid phase total organic carbon is 82.7%, and the concentration of the total organic carbon is 8.79mg/mL; the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and other organic acids, and the total carbon yield of the organic acids is 65.8%; the distribution ratio of Ca element in the solid slag A, the solid slag B and the liquid B is 94.3 percent, 1.2 percent and 3.8 percent; the distribution ratio of the Al element in the solid slag a, the solid slag B, and the liquid B was 38.7%,51.2%,8.6%.
FIG. 1 is an XRD pattern of solid slag A obtained in examples 1-5, from which it is seen that the main phases in solid slag A are calcium carbonate, cancrinite, boehmite; FIGS. 2 and 3 show XRD patterns and EDS spectra of solid slag B obtained in examples 1 to 4, respectively, in which boehmite is a main phase.
Example 6
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 1g of papermaking secondary sludge (with the water content of 1.3 wt.%) with 20mL of 1mol/L NaOH solution, and standing for 24h, wherein the alkali concentration in the prepared slurry is 1mol/L, and the water content of the slurry is 95.3%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting high-purity oxygen of 3.0 MPa;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 200 ℃, the reaction time is 2 hours, the stirring speed is 1000rpm, and cooling to room temperature after the reaction is finished;
(4) Standing, settling and separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 9.84;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 6.9, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The conversion rate of the papermaking sludge in the embodiment is 95.5%; the yield of the liquid phase total organic carbon is 93.7%, and the concentration of the total organic carbon is 10.26mg/mL; the liquid B contains organic acids such as oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and the like, the total carbon yield of the organic acids is 72.48 percent, the liquid B is subjected to liquid phase analysis and detection after the pH value of the liquid B is regulated to be 3, wherein the HPLC (high performance liquid chromatography) chromatogram of each target organic acid is shown in figure 4, and other components in the liquid phase are detected by GC-MS, and the result is shown in figure 5; the distribution ratio of Ca element in the solid slag A and the liquid A is 95.3 percent, 3.8 percent; the distribution ratio of the Al element in the solid slag a and the liquid a was 92.7%,4.9%.
Example 7
A method for hydrothermally and co-producing organic acid by papermaking sludge comprises the following specific steps:
(1) Uniformly mixing 1g of papermaking secondary sludge (with the water content of 1.3 wt.%) with 20mL of 1mol/L NaOH solution, and standing for 36h, wherein the alkali concentration in the prepared slurry is 1mol/L, and the water content of the slurry is 95.3%;
(2) Uniformly mixing the slurry obtained in the step (1), adding the mixture into a high-pressure reaction kettle, sealing the reaction kettle, purging the reaction kettle with oxygen for three times, and injecting high-purity oxygen of 2.0 MPa;
(3) Carrying out hydrothermal reaction on the papermaking sludge under the oxygen-enriched and alkaline conditions, wherein the hydrothermal reaction temperature is 300 ℃, the reaction time is 20 hours, the stirring speed is 500rpm, and cooling to room temperature after the reaction is finished;
(4) Centrifugally separating the slurry obtained after the reaction in the step (3) to obtain solid slag A and liquid A, wherein the pH value of the liquid A is 9.08;
(5) CO ventilation 2 Adjusting the pH value of the liquid A to 6.9, generating flocculent precipitate in the process, and carrying out solid-liquid separation on the suspension again to obtain solid slag B and liquid B;
(6) Washing the solid slag A and the solid slag B with deionized water to be neutral, and drying to obtain materials mainly containing calcium and aluminum respectively; the main phase of the solid slag A is CaCO 3 And cancrinite, the main phase of the solid slag B is boehmite; and (3) after the washing water is collected, returning to the step (1) for recycling.
The conversion rate of the papermaking sludge in the embodiment is 99.9%; the yield of the liquid phase total organic carbon is 96.4%, and the concentration of the total organic carbon is 13.49mg/mL; the liquid B contains oxalic acid, formic acid, acetic acid, lactic acid, glycollic acid, malonic acid, succinic acid and other organic acids, and the total carbon yield of the organic acids is 82.2%; the distribution ratio of Ca element in the solid slag A and the liquid A is 96.2 percent, 2.9 percent; the distribution ratio of the Al element in the solid slag a and the liquid a was 94.2%,5.1%.
In the above specific examples, the inorganic components Ca and Al in examples 1 to 4 have a remarkable separation effect; the organic and inorganic mineral components of the sludge of examples 6-7 have a significant separation effect.
The embodiments and objects of the present invention are not limited by the examples described above, and any other changes, modifications, substitutions, combinations, and simplifications that are made without departing from the spirit and principles of the invention are intended to be equivalent substitutes and are also within the scope of the invention.

Claims (7)

1. A method for hydrothermally and co-producing organic acid by papermaking sludge is characterized by comprising the following specific steps:
(1) Adding alkali liquor into papermaking sludge, and uniformly mixing to obtain slurry;
(2) Adding the slurry obtained in the step (1) into a high-pressure reaction kettle, sealing the high-pressure reaction kettle, and then injecting oxygen for hydrothermal reaction;
(3) Carrying out solid-liquid separation on the slurry obtained after the reaction in the step (2) to obtain solid slag A and liquid A;
(4) Adjusting the pH value of the liquid A to 6.8-7.2, and then carrying out solid-liquid separation to obtain solid slag B and liquid B; the liquid B is rich in small molecule organic acid;
(5) Washing solid slag A and solid slag B with deionized water to neutral, and drying to obtain CaCO as the main phase of solid slag A 3 And cancrinite, the main phase of the solid slag B is boehmite.
2. The method for the hydrothermal metallurgy and co-production of organic acid according to claim 1, wherein the papermaking sludge in the step (1) is one of primary sludge in papermaking, secondary sludge in papermaking and deinking sludge in papermaking.
3. The method for hydrothermally producing paper sludge and co-producing organic acid according to claim 1, wherein the alkali liquor in the step (1) is NaOH solution or KOH solution; the alkali concentration in the slurry is 0.5-2.0mol/L, and the water content is 80% -98%.
4. The method for the hydrothermal metallurgy and co-production of organic acid according to claim 1, wherein the oxygen pressure in the high-pressure reaction vessel in the step (2) is 0.5 to 3.0MPa.
5. The method for hydrothermally producing organic acid and co-producing the same according to claim 1, wherein the temperature of the hydrothermal reaction in the high-pressure reaction kettle in the step (2) is 100-300 ℃, the reaction time is 1-20h, and the stirring speed of the reactor is 500-1000rpm.
6. The method for hydrothermally producing paper sludge and co-producing organic acid according to claim 1, wherein the small molecular organic acid in the step (4) is oxalic acid, glycollic acid, formic acid, acetic acid, lactic acid, malonic acid or succinic acid.
7. The method for hydrothermally and co-producing organic acid according to claim 1, wherein the washing water in the step (5) is collected and returned to the step (1) for recycling.
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